CN113580609A - Production device and preparation method of carbon fiber reinforced nylon composite material - Google Patents
Production device and preparation method of carbon fiber reinforced nylon composite material Download PDFInfo
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- CN113580609A CN113580609A CN202110893449.5A CN202110893449A CN113580609A CN 113580609 A CN113580609 A CN 113580609A CN 202110893449 A CN202110893449 A CN 202110893449A CN 113580609 A CN113580609 A CN 113580609A
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- fiber reinforced
- reinforced nylon
- die
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- 239000004677 Nylon Substances 0.000 title claims abstract description 67
- 229920001778 nylon Polymers 0.000 title claims abstract description 67
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 64
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 64
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 239000002131 composite material Substances 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- 238000012544 monitoring process Methods 0.000 claims abstract description 66
- 238000010030 laminating Methods 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims description 79
- 238000007599 discharging Methods 0.000 claims description 32
- 238000003475 lamination Methods 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 20
- 239000012779 reinforcing material Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/007—Tempering units for temperature control of moulds or cores, e.g. comprising heat exchangers, controlled valves, temperature-controlled circuits for fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
Abstract
The invention discloses a production device and a preparation method of a carbon fiber reinforced nylon composite material. The production device and the preparation method of the carbon fiber reinforced nylon composite material are provided with the laminating die groove box, the laminating die and the monitoring control mechanism, can conveniently and better perform laminating composite operation on the nylon material, increase the use strength of the nylon material, adapt to more working occasions, have more excellent composite effect and simpler work, can also conveniently and better monitor and control the work and the temperature of the device, are simple and practical, and bring better use prospect.
Description
Technical Field
The invention relates to the field of production of composite materials, in particular to a production device and a preparation method of a carbon fiber reinforced nylon composite material.
Background
Carbon fiber reinforcing nylon combined material's apparatus for producing carries out the compound support equipment of carbon fiber reinforcing nylon material lamination, and when carbon fiber nylon material used, intensity probably was lower, need carry out the combined machining operation, makes its work that adapts to higher intensity, and along with the continuous development of science and technology, people also are higher and higher to the manufacturing process requirement of carbon fiber reinforcing nylon combined material's apparatus for producing.
In the prior art, the patent with the publication number of CN201710722189.9 discloses an automatic transfer device and a transfer method for a carbon fiber composite material production line, which can clamp the upper surface and the lower surface of a part and turn over the part up and down, has strong flexibility, ensures the stability of the turned material, improves the turning precision, reduces the time required for turning and transferring, and effectively improves the production efficiency of the carbon fiber composite material production line, the existing carbon fiber reinforced nylon composite material production device has certain disadvantages when in use, firstly, the production device and the preparation method of the carbon fiber reinforced nylon composite material are provided for the purposes that the processing is troublesome during the composite operation, the composite performance is poor, the working efficiency is low, the use of people is not facilitated, the composite lamination operation cannot be well performed, the control is troublesome, and certain adverse effect is brought to the use process of people.
Disclosure of Invention
The invention mainly aims to provide a production device of a carbon fiber reinforced nylon composite material and a preparation method thereof, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
the utility model provides a carbon fine reinforcing nylon combined material's apparatus for producing, includes the device main part, one side fixed mounting of device main part has ejection of compact chassis, ejection of compact workstation is installed to the upper end of ejection of compact chassis, the device base is installed in the bottom location of device main part, the feeding chassis is installed in the opposite side location of device main part, feeding workstation is installed to the upper end of feeding chassis, the control box is installed to one side of feeding chassis, the slide is installed to the upper end of feeding workstation.
As an optimal technical scheme, the slide rail is installed to the upper end of slide, the spout has been seted up between slide rail and the slide, lamination mould groove box is installed to the upper end of slide rail, a hot plate is installed to the bottom of lamination mould groove box, monitoring control mechanism is installed in the outside of lamination mould groove box, the internally mounted of a hot plate has the heating rod.
As a preferred technical scheme, an installation support is installed at the top of the device main body, a driving mechanism is installed at the upper end of the installation support, a lifting rod is installed at the bottom of the driving mechanism, an installation support plate is installed at the lower end of the lifting rod, a laminating die is installed on the outer side of the installation support plate, a second heating plate is fixedly connected to the outer surface of the lower end of the laminating die, an installation groove and a positioning clamping groove are formed between the installation support plate and the laminating die, and a positioning pin is installed on the outer side of the installation groove and the positioning clamping groove.
As a preferred technical scheme, the lower end of the laminating die groove box is movably connected with the upper end of the slide rail through a slide rail and a slide groove, a positioning seat is arranged between the laminating die groove box and the first heating plate, the bottom of the laminating die groove box is connected with the outer side of the first heating plate in a positioning mode through the positioning seat, an installation connecting groove is formed between the first heating plate and the heating rod, and the inner portion of the first heating plate is connected with the outer side of the heating rod in a positioning mode through the installation connecting groove.
As a preferred technical scheme, a connecting seat is arranged between the mounting support and the driving mechanism, the upper end of the mounting support is fixedly connected with the lower end of the driving mechanism through the connecting seat, the lower end of the mounting support is movably connected with the mounting support plate and the upper end of the laminating mold through a lifting rod, and the outer side of the mounting support plate is detachably connected with the inner side of the laminating mold through a positioning pin, a mounting groove and a positioning clamping groove.
As a preferred technical scheme, the inside of monitoring control mechanism includes moulding-die temperature monitoring sensing module, die cavity temperature monitoring sensing module, combined material monitoring sensing module, Rs serial ports connection module, PLC intelligent control module, display module, moulding-die temperature control module, die cavity temperature control module, pan feeding control module, Rs serial ports connection module is connected with moulding-die temperature monitoring sensing module, die cavity temperature monitoring sensing module, combined material monitoring sensing module and PLC intelligent control module, PLC intelligent control module is connected with display module, moulding-die temperature control module, die cavity temperature control module, pan feeding control module.
As a preferred technical scheme, the output ends of the pressing die temperature monitoring sensing module, the die cavity temperature monitoring sensing module and the composite material monitoring sensing module are electrically connected with the input end of the PLC intelligent control module through an Rs serial port connecting module, and the output end of the PLC intelligent control module is electrically connected with the input ends of the display module, the pressing die temperature control module, the die cavity temperature control module and the feeding control module.
A preparation method of a production device of a carbon fiber reinforced nylon composite material comprises the following operation steps:
s1: firstly, when the device is used, a device main body, a device base, a discharging underframe and a feeding underframe are arranged on a specified station, a discharging workbench and a feeding workbench are respectively arranged at the upper ends of the discharging underframe and the feeding underframe, a slideway is arranged at the upper ends of the discharging workbench and the feeding workbench, a laminating die cavity box is arranged at the upper end position of the slideway for moving and is driven by a control box;
s2: the carbon fiber reinforced nylon material and the reinforcing material are stacked together and placed in the inner position of the laminating die cavity box, the first heating plate is arranged at the bottom of the laminating die cavity box, a heating rod in the first heating plate is controlled by the monitoring control mechanism to carry out heating operation, and the carbon fiber reinforced nylon material and the reinforcing material are heated and melted;
s3: after heating to a certain degree, controlling the lifting rod to press downwards through the driving mechanism to drive the laminating die, the second heating plate and the mounting support plate to press downwards, so that the laminating die and the second heating plate are pressed in the laminating die cavity box to carry out composite operation on the carbon fiber reinforced nylon material and the reinforcing material, and the carbon fiber reinforced nylon composite material is formed to finish preparation;
s4: a hot plate and No. two hot plates all can heat, and inside setting up moulding-die temperature monitoring sensing module, chase temperature monitoring sensing module, combined material monitoring sensing module detect the inside compound material of temperature and material, carry out intelligent control by PLC intelligent control module, carry out overall control through moulding-die temperature control module, chase temperature control module, pan feeding control module.
Compared with the prior art, the invention has the following beneficial effects: the production device and the preparation method of the carbon fiber reinforced nylon composite material can conveniently and better carry out lamination composite operation on the nylon material through the lamination mold groove box, the lamination mold and the monitoring control mechanism, increase the use strength of the nylon material, adapt to more working occasions, have more excellent composite effect and simpler work, can also conveniently and better monitor and control the work and the temperature of the device, are simple and practical, when in use, the device main body, the device base, the discharging underframe and the feeding underframe are arranged on appointed stations, the discharging workbench and the feeding workbench are respectively arranged at the upper ends of the discharging underframe and the feeding underframe, the upper ends of the discharging workbench and the feeding workbench are provided with slideways, the lamination mold groove box is arranged at the upper end positions of the slideways to move, is driven by the carbon fiber control box, the reinforced nylon material and the reinforced material are overlapped together and are arranged at the inner positions of the lamination mold groove box, the bottom of the laminated die groove box is provided with a first heating plate, a heating rod in the first heating plate is controlled by a monitoring control mechanism to carry out heating operation, the carbon fiber reinforced nylon material and the reinforced material are heated to a certain degree and then are controlled by a driving mechanism to be pressed downwards to drive the laminated die, a second heating plate and a mounting support plate to be pressed downwards, so that the laminated die and the second heating plate are pressed in the laminated die groove box to carry out composite operation on the carbon fiber reinforced nylon material and the reinforced material, the carbon fiber reinforced nylon composite material is formed, the preparation is finished, the first heating plate and the second heating plate can be heated, a die temperature monitoring sensing module, a die groove temperature monitoring sensing module and a composite material monitoring sensing module are arranged in the laminated die groove box to detect the temperature and the composite material in the material, and the PLC intelligent control module carries out intelligent control, the die temperature control module, the die cavity temperature control module and the feeding control module are used for overall control, and the using effect is better than that of a traditional mode.
Drawings
Fig. 1 is a schematic view of the overall structure of a carbon fiber reinforced nylon composite production apparatus and a preparation method thereof according to the present invention.
FIG. 2 is a schematic structural diagram of a layer molding groove box in the production apparatus and the preparation method of the carbon fiber reinforced nylon composite material of the present invention.
Fig. 3 is a schematic structural diagram of a first heating plate in a production device and a preparation method of a carbon fiber reinforced nylon composite material according to the present invention.
Fig. 4 is a schematic structural diagram of a laminating mold in the apparatus for producing a carbon fiber reinforced nylon composite material and the method for preparing the same according to the present invention.
Fig. 5 is a schematic structural diagram of a laminating mold in the apparatus for producing a carbon fiber reinforced nylon composite material and the method for preparing the same according to the present invention.
Fig. 6 is a schematic structural diagram of a monitoring control module in a production apparatus and a preparation method of a carbon fiber reinforced nylon composite material according to the present invention.
In the figure: 1. a device main body; 2. a discharging workbench; 3. mounting a support; 4. a drive mechanism; 5. laminating a die groove box; 6. a feeding work table; 7. a discharging chassis; 8. a device base; 9. a control box; 10. a slideway; 11. a feeding chassis; 12. a monitoring control mechanism; 13. a first heating plate; 14. a slide rail; 15. a chute; 16. a heating rod; 17. a lifting rod; 18. laminating the mold; 19. a second heating plate; 20. mounting a support plate; 21. positioning pins; 22. mounting grooves; 23. and a positioning clamping groove.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and the detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were conducted under conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The first embodiment is as follows:
as shown in fig. 1-3, a carbon fiber reinforced nylon composite production device comprises a device main body 1, wherein a discharge chassis 7 is fixedly mounted on one side of the device main body 1, a discharge workbench 2 is mounted at the upper end of the discharge chassis 7, a device base 8 is mounted at the bottom of the device main body 1 in a positioning manner, a feeding chassis 11 is mounted at the other side of the device main body 1 in a positioning manner, a feeding workbench 6 is mounted at the upper end of the feeding chassis 11, a control box 9 is mounted at one side of the feeding chassis 11, and a slide 10 is mounted at the upper end of the feeding workbench 6.
Further, a slide rail 14 is installed at the upper end of the slide rail 10, a slide groove 15 is formed between the slide rail 14 and the slide rail 10, a laminating die groove box 5 is installed at the upper end of the slide rail 14, a first heating plate 13 is installed at the bottom of the laminating die groove box 5, a monitoring control mechanism 12 is installed on the outer side of the laminating die groove box 5, and a heating rod 16 is installed inside the first heating plate 13.
Further, the lower extreme of lamination die groove case 5 passes through slide rail 14, spout 15 and the upper end swing joint of slide 10, is provided with the positioning seat between lamination die groove case 5 and hot plate 13 No. one, and the bottom of lamination die groove case 5 is connected with the outside location of hot plate 13 through the positioning seat, is provided with the installation spread groove between hot plate 13 and the heating rod 16, and the outside location of connecting groove and heating rod 16 is passed through to the inside of hot plate 13.
A preparation method of a production device of a carbon fiber reinforced nylon composite material comprises the following operation steps:
s1: firstly, when the device is used, the device body 1, the device base 8, the discharging underframe 7 and the feeding underframe 11 are arranged on a designated station, the discharging workbench 2 and the feeding workbench 6 are respectively arranged at the upper ends of the discharging underframe 7 and the feeding underframe 11, the upper ends of the discharging workbench 2 and the feeding workbench 6 are provided with a slide way 10, and the laminating die groove box 5 is arranged at the upper end position of the slide way 10 for moving and is driven by the control box 9;
s2: the carbon fiber reinforced nylon material and the reinforcing material are stacked together and placed in the inner position of the laminating die cavity box 5, the first heating plate 13 is arranged at the bottom of the laminating die cavity box 5, the heating rod 16 in the first heating plate 13 is controlled by the monitoring control mechanism 12 to carry out heating operation, and the carbon fiber reinforced nylon material and the reinforcing material are heated and melted;
s3: after heating to a certain degree, the lifting rod 17 is controlled by the driving mechanism 4 to press downwards to drive the laminating die 18, the second heating plate 19 and the mounting support plate 20 to press downwards, so that the laminating die 18 and the second heating plate 19 are pressed in the laminating die cavity box 5 to carry out composite operation on the carbon fiber reinforced nylon material and the reinforcing material, and the carbon fiber reinforced nylon composite material is formed to finish preparation;
s4: no. one hot plate 13 and No. two hot plate 19 all can heat, and inside setting up moulding-die temperature monitoring sensing module, chase temperature monitoring sensing module, combined material monitoring sensing module detect the inside compound material of temperature and material, carry out intelligent control by PLC intelligent control module, carry out overall control through moulding-die temperature control module, chase temperature control module, pan feeding control module.
Example two:
on the basis of the first embodiment, as shown in fig. 1, 4 and 5, the production device for the carbon fiber reinforced nylon composite material comprises a device main body 1, wherein a discharge chassis 7 is fixedly installed on one side of the device main body 1, a discharge workbench 2 is installed at the upper end of the discharge chassis 7, a device base 8 is installed at the bottom of the device main body 1 in a positioning mode, a feeding chassis 11 is installed at the other side of the device main body 1 in a positioning mode, a feeding workbench 6 is installed at the upper end of the feeding chassis 11, a control box 9 is installed on one side of the feeding chassis 11, and a slide 10 is installed at the upper end of the feeding workbench 6.
Further, the top of the device main body 1 is provided with the mounting support 3, the upper end of the mounting support 3 is provided with the driving mechanism 4, the bottom of the driving mechanism 4 is provided with the lifting rod 17, the lower end of the lifting rod 17 is provided with the mounting support plate 20, the outer side of the mounting support plate 20 is provided with the laminating mold 18, the outer surface of the lower end of the laminating mold 18 is fixedly connected with the second heating plate 19, the mounting support plate 20 and the laminating mold 18 are provided with the mounting groove 22 and the positioning groove 23, and the outer sides of the mounting groove 22 and the positioning groove 23 are provided with the positioning pin 21.
Further, a connecting seat is arranged between the mounting support 3 and the driving mechanism 4, the upper end of the mounting support 3 is fixedly connected with the lower end of the driving mechanism 4 through the connecting seat, the lower end of the mounting support 3 is movably connected with the upper ends of the mounting support plate 20 and the laminating mold 18 through the lifting rod 17, and the outer side of the mounting support plate 20 is detachably connected with the inner side of the laminating mold 18 through a positioning pin 21, a mounting groove 22 and a positioning clamping groove 23.
A preparation method of a production device of a carbon fiber reinforced nylon composite material comprises the following operation steps:
s1: firstly, when the device is used, the device body 1, the device base 8, the discharging underframe 7 and the feeding underframe 11 are arranged on a designated station, the discharging workbench 2 and the feeding workbench 6 are respectively arranged at the upper ends of the discharging underframe 7 and the feeding underframe 11, the upper ends of the discharging workbench 2 and the feeding workbench 6 are provided with a slide way 10, and the laminating die groove box 5 is arranged at the upper end position of the slide way 10 for moving and is driven by the control box 9;
s2: the carbon fiber reinforced nylon material and the reinforcing material are stacked together and placed in the inner position of the laminating die cavity box 5, the first heating plate 13 is arranged at the bottom of the laminating die cavity box 5, the heating rod 16 in the first heating plate 13 is controlled by the monitoring control mechanism 12 to carry out heating operation, and the carbon fiber reinforced nylon material and the reinforcing material are heated and melted;
s3: after heating to a certain degree, the lifting rod 17 is controlled by the driving mechanism 4 to press downwards to drive the laminating die 18, the second heating plate 19 and the mounting support plate 20 to press downwards, so that the laminating die 18 and the second heating plate 19 are pressed in the laminating die cavity box 5 to carry out composite operation on the carbon fiber reinforced nylon material and the reinforcing material, and the carbon fiber reinforced nylon composite material is formed to finish preparation;
s4: no. one hot plate 13 and No. two hot plate 19 all can heat, and inside setting up moulding-die temperature monitoring sensing module, chase temperature monitoring sensing module, combined material monitoring sensing module detect the inside compound material of temperature and material, carry out intelligent control by PLC intelligent control module, carry out overall control through moulding-die temperature control module, chase temperature control module, pan feeding control module.
Example three:
on the basis of the second embodiment, as shown in fig. 1 and 6, the production device for the carbon fiber reinforced nylon composite material comprises a device main body 1, wherein a discharge chassis 7 is fixedly mounted on one side of the device main body 1, a discharge workbench 2 is mounted at the upper end of the discharge chassis 7, a device base 8 is mounted at the bottom of the device main body 1 in a positioning manner, a feeding chassis 11 is mounted at the other side of the device main body 1 in a positioning manner, a feeding workbench 6 is mounted at the upper end of the feeding chassis 11, a control box 9 is mounted on one side of the feeding chassis 11, and a slide 10 is mounted at the upper end of the feeding workbench 6.
Further, the inside of monitoring control mechanism 12 includes moulding-die temperature monitoring sensing module, die cavity temperature monitoring sensing module, combined material monitoring sensing module, Rs485 serial ports link module, PLC intelligent control module, a display module, moulding-die temperature control module, die cavity temperature control module, pan feeding control module, Rs485 serial ports link module is connected with moulding-die temperature monitoring sensing module, die cavity temperature monitoring sensing module, combined material monitoring sensing module and PLC intelligent control module, PLC intelligent control module is connected with display module, moulding-die temperature control module, die cavity temperature control module, pan feeding control module.
Furthermore, the output ends of the pressing die temperature monitoring sensing module, the die cavity temperature monitoring sensing module and the composite material monitoring sensing module are electrically connected with the input end of the PLC intelligent control module through the Rs485 serial port connection module, and the output end of the PLC intelligent control module is electrically connected with the input end of the display module, the pressing die temperature control module, the die cavity temperature control module and the feeding control module.
A preparation method of a production device of a carbon fiber reinforced nylon composite material comprises the following operation steps:
s1: firstly, when the device is used, the device body 1, the device base 8, the discharging underframe 7 and the feeding underframe 11 are arranged on a designated station, the discharging workbench 2 and the feeding workbench 6 are respectively arranged at the upper ends of the discharging underframe 7 and the feeding underframe 11, the upper ends of the discharging workbench 2 and the feeding workbench 6 are provided with a slide way 10, and the laminating die groove box 5 is arranged at the upper end position of the slide way 10 for moving and is driven by the control box 9;
s2: the carbon fiber reinforced nylon material and the reinforcing material are stacked together and placed in the inner position of the laminating die cavity box 5, the first heating plate 13 is arranged at the bottom of the laminating die cavity box 5, the heating rod 16 in the first heating plate 13 is controlled by the monitoring control mechanism 12 to carry out heating operation, and the carbon fiber reinforced nylon material and the reinforcing material are heated and melted;
s3: after heating to a certain degree, the lifting rod 17 is controlled by the driving mechanism 4 to press downwards to drive the laminating die 18, the second heating plate 19 and the mounting support plate 20 to press downwards, so that the laminating die 18 and the second heating plate 19 are pressed in the laminating die cavity box 5 to carry out composite operation on the carbon fiber reinforced nylon material and the reinforcing material, and the carbon fiber reinforced nylon composite material is formed to finish preparation;
s4: no. one hot plate 13 and No. two hot plate 19 all can heat, and inside setting up moulding-die temperature monitoring sensing module, chase temperature monitoring sensing module, combined material monitoring sensing module detect the inside compound material of temperature and material, carry out intelligent control by PLC intelligent control module, carry out overall control through moulding-die temperature control module, chase temperature control module, pan feeding control module.
The working principle is as follows: the device comprises a device main body 1, a discharging workbench 2, an installation support 3, a driving mechanism 4, a laminating die groove box 5, a feeding workbench 6, a discharging underframe 7, a device base 8, a control box 9, a slide way 10, a feeding underframe 11, a monitoring control mechanism 12, a first heating plate 13, a slide way 14, a slide way 15, a heating rod 16, a lifting rod 17, a laminating die 18, a second heating plate 19, an installation support plate 20, a positioning pin 21, an installation groove 22 and a positioning clamping groove 23. firstly, the device main body 1, the device base 8, the discharging underframe 7 and the feeding underframe 11 are installed on a designated station when in use, the discharging workbench 2 and the feeding workbench 6 are respectively installed at the upper ends of the discharging underframe 7 and the feeding underframe 11, the slide way 10 is installed at the upper ends of the discharging workbench 2 and the feeding workbench 6, the laminating die groove box 5 is installed at the upper end of the slide way 10 for movement, the carbon fiber reinforced nylon material and the reinforcing material are overlapped together and placed at the inner position of the laminating die cavity box 5 under the driving of the control box 9, the first heating plate 13 is arranged at the bottom of the laminating die cavity box 5, the heating rod 16 in the first heating plate 13 is controlled to carry out heating operation through the monitoring control mechanism 12, the carbon fiber reinforced nylon material and the reinforcing material are heated and melted, after the heating is carried out to a certain degree, the lifting rod 17 is controlled to press downwards through the driving mechanism 4 to drive the laminating die 18, the second heating plate 19 and the mounting support plate 20 to press downwards, the laminating die 18 and the second heating plate 19 are pressed into the laminating die cavity box 5 to carry out composite operation on the carbon fiber reinforced nylon material and the reinforcing material, the carbon fiber reinforced nylon composite material is formed, the preparation is finished, the first heating plate 13 and the second heating plate 19 can be heated, a die temperature monitoring sensing module is arranged in the laminating die, The die cavity temperature monitoring sensing module and the composite material monitoring sensing module detect the temperature and the composite material inside the material, the PLC intelligent control module performs intelligent control, and the whole control is performed through the die cavity temperature control module, the die cavity temperature control module and the feeding control module.
It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a carbon fiber reinforced nylon composite's apparatus for producing, includes device main part (1), its characterized in that: the device is characterized in that an ejection of compact chassis (7) is fixedly mounted on one side of the device main body (1), an ejection of compact workbench (2) is mounted on the upper end of the ejection of compact chassis (7), a device base (8) is mounted on the bottom of the device main body (1) in a positioning mode, a feeding chassis (11) is mounted on the other side of the device main body (1) in a positioning mode, a feeding workbench (6) is mounted on the upper end of the feeding chassis (11), a control box (9) is mounted on one side of the feeding chassis (11), and a slide (10) is mounted on the upper end of the feeding workbench (6).
2. The apparatus for producing carbon fiber reinforced nylon composite material as claimed in claim 1, wherein: slide rail (14) are installed to the upper end of slide (10), spout (15) have been seted up between slide rail (14) and slide (10), lamination mould groove box (5) are installed to the upper end of slide rail (14), hot plate (13) are installed No. one to the bottom of lamination mould groove box (5), monitoring and control mechanism (12) are installed in the outside of lamination mould groove box (5), the internally mounted of a hot plate (13) has heating rod (16).
3. The apparatus for producing carbon fiber reinforced nylon composite material as claimed in claim 1, wherein: installing support (3) are installed at the top of device main part (1), actuating mechanism (4) are installed to the upper end of installing support (3), lifter (17) are installed to the bottom of actuating mechanism (4), installation extension board (20) are installed to the lower extreme of lifter (17), lamination mold (18) are installed in the outside of installation extension board (20), the outer fixed surface of the lower extreme of lamination mold (18) is connected with No. two hot plate (19), mounting groove (22) and positioning groove (23) have been seted up between installation extension board (20) and lamination mold (18), locating pin (21) are installed in the outside of mounting groove (22) and positioning groove (23).
4. The apparatus for producing carbon fiber reinforced nylon composite material as claimed in claim 2, wherein: the upper end swing joint that slide rail (14), spout (15) and slide (10) are passed through to the lower extreme of lamination mould grooved box (5), be provided with the positioning seat between lamination mould grooved box (5) and a hot plate (13), the outside location connection of positioning seat and a hot plate (13) is passed through to the bottom of lamination mould grooved box (5), be provided with the installation spread groove between a hot plate (13) and heating rod (16), the outside location connection of installation spread groove and heating rod (16) is passed through to the inside of a hot plate (13).
5. The apparatus for producing carbon fiber reinforced nylon composite material as claimed in claim 3, wherein: be provided with the connecting seat between erection support (3) and actuating mechanism (4), the lower extreme fixed connection of connecting seat and actuating mechanism (4) is passed through to the upper end of erection support (3), the lower extreme of erection support (3) passes through lifter (17) and the upper end swing joint of installation extension board (20), lamination mould (18), the inboard of locating pin (21), mounting groove (22), positioning groove (23) and lamination mould (18) is passed through in the outside of installation extension board (20) is for dismantling to be connected.
6. The apparatus for producing carbon fiber reinforced nylon composite material as claimed in claim 1, wherein: the inside of monitoring control mechanism (12) includes moulding-die temperature monitoring sensing module, die cavity temperature monitoring sensing module, combined material monitoring sensing module, Rs485 serial ports link module, PLC intelligent control module, display module, moulding-die temperature control module, die cavity temperature control module, pan feeding control module, Rs485 serial ports link module is connected with moulding-die temperature monitoring sensing module, die cavity temperature monitoring sensing module, combined material monitoring sensing module and PLC intelligent control module, PLC intelligent control module is connected with display module, moulding-die temperature control module, die cavity temperature control module, pan feeding control module.
7. The apparatus for producing carbon fiber reinforced nylon composite material as claimed in claim 6, wherein: the output ends of the pressing die temperature monitoring sensing module, the die cavity temperature monitoring sensing module and the composite material monitoring sensing module are electrically connected with the input end of the PLC intelligent control module through the Rs485 serial port connecting module, and the output end of the PLC intelligent control module is electrically connected with the input end of the display module, the pressing die temperature control module, the die cavity temperature control module and the feeding control module.
8. The preparation method of the production device of the carbon fiber reinforced nylon composite material is characterized by comprising the following steps of: the method comprises the following operation steps:
s1: firstly, when the device is used, a device main body (1), a device base (8), a discharging underframe (7) and a feeding underframe (11) are arranged on a specified station, a discharging workbench (2) and a feeding workbench (6) are respectively arranged at the upper ends of the discharging underframe (7) and the feeding underframe (11), a slide way (10) is arranged at the upper ends of the discharging workbench (2) and the feeding workbench (6), a laminating die slot box (5) is arranged at the upper end position of the slide way (10) to move, and is driven by a control box (9);
s2: the carbon fiber reinforced nylon material and the reinforcing material are stacked together and placed in the inner position of a laminating die cavity box (5), a first heating plate (13) is arranged at the bottom of the laminating die cavity box (5), and a heating rod (16) in the first heating plate (13) is controlled by a monitoring control mechanism (12) to carry out heating operation so as to carry out heating and melting operation on the carbon fiber reinforced nylon material and the reinforcing material;
s3: after heating to a certain degree, the lifting rod (17) is controlled to press downwards through the driving mechanism (4), the laminating die (18), the second heating plate (19) and the mounting support plate (20) are driven to press downwards, the laminating die (18) and the second heating plate (19) are pressed into the laminating die groove box (5) to carry out composite operation on the carbon fiber reinforced nylon material and the reinforcing material, and the carbon fiber reinforced nylon composite material is molded to finish preparation;
s4: heating plate (13) and No. two heating plates (19) all can heat, and inside setting up moulding-die temperature monitoring sensing module, die cavity temperature monitoring sensing module, combined material monitoring sensing module detect the inside compound material of temperature and material, carry out intelligent control by PLC intelligent control module, carry out overall control through moulding-die temperature control module, die cavity temperature control module, pan feeding control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110893449.5A CN113580609A (en) | 2021-08-04 | 2021-08-04 | Production device and preparation method of carbon fiber reinforced nylon composite material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110893449.5A CN113580609A (en) | 2021-08-04 | 2021-08-04 | Production device and preparation method of carbon fiber reinforced nylon composite material |
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| CN113580609A true CN113580609A (en) | 2021-11-02 |
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| CN104695680A (en) * | 2013-12-05 | 2015-06-10 | 辽宁辽杰科技有限公司 | Thermoplastic composite material floor and preparation method and apparatus thereof |
| CN206357624U (en) * | 2017-03-22 | 2017-07-28 | 上海泰瑞电子科技有限公司 | A kind of automobile-used acoustical cotton shaped device |
| CN107775947A (en) * | 2017-09-26 | 2018-03-09 | 安徽志诚机电零部件有限公司 | The pressed sizing machine and its pressing method for shaping of a kind of automobile using inside gadget |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104695680A (en) * | 2013-12-05 | 2015-06-10 | 辽宁辽杰科技有限公司 | Thermoplastic composite material floor and preparation method and apparatus thereof |
| CN206357624U (en) * | 2017-03-22 | 2017-07-28 | 上海泰瑞电子科技有限公司 | A kind of automobile-used acoustical cotton shaped device |
| CN107775947A (en) * | 2017-09-26 | 2018-03-09 | 安徽志诚机电零部件有限公司 | The pressed sizing machine and its pressing method for shaping of a kind of automobile using inside gadget |
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Application publication date: 20211102 |