CN113578577A - Battery heat preservation spraying device - Google Patents

Battery heat preservation spraying device Download PDF

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Publication number
CN113578577A
CN113578577A CN202110770620.3A CN202110770620A CN113578577A CN 113578577 A CN113578577 A CN 113578577A CN 202110770620 A CN202110770620 A CN 202110770620A CN 113578577 A CN113578577 A CN 113578577A
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China
Prior art keywords
bracket
gear
transmission rod
rod
transmission
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Granted
Application number
CN202110770620.3A
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Chinese (zh)
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CN113578577B (en
Inventor
冯家飞
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Roofer Electronic Technology Shanwei Co ltd
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Individual
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Priority to CN202110770620.3A priority Critical patent/CN113578577B/en
Publication of CN113578577A publication Critical patent/CN113578577A/en
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Publication of CN113578577B publication Critical patent/CN113578577B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278—Arrangement or mounting of spray heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00—Electrical equipment
    • B32B2457/10—Batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Primary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

The invention relates to the field of batteries, in particular to a battery insulating layer spraying device. The technical problem of the invention is that: provides a spraying device for a battery insulating layer. The technical implementation scheme of the invention is as follows: a spraying device for a battery insulating layer comprises a bubble removing unit, a rim charge processing unit, a cutting unit, a secondary spraying unit and a fitting unit; the secondary spraying unit is internally connected with a bubble removing unit for removing bubbles in the coating; and the left part below the secondary spraying unit is connected with a rim charge processing unit for processing the paint overflowing after the coating is attached. The invention can realize the spray-coating of the thermal insulation coating on the battery diaphragm material, and simultaneously attach the anode material and the cathode material, wherein bubbles in the coating with the ceramic bead additive can be removed, and overflowed coating can be recycled in the attaching process, thereby effectively improving the utilization rate of the material and the thermal insulation performance of the product.

Description

Battery heat preservation spraying device
Technical Field
The invention relates to the field of batteries, in particular to a battery insulating layer spraying device.
Background
Along with the update iteration of the mobile phone, the performance requirement of the user on the mobile phone is higher and higher, and then the load of the mobile phone battery is higher and higher, and based on the use habit of the user on the mobile phone, the battery needs to be optimized to a certain extent on the premise that the battery cannot be too huge, wherein one item is to apply a heat preservation coating on the battery to improve the comprehensive performance of the mobile phone battery.
At present, a diaphragm can be processed in a mobile phone battery, so that a diaphragm material can be separated into a positive electrode and a negative electrode, energy loss caused by direct contact reaction of the positive electrode and the negative electrode is prevented, the battery can be kept warm in the working process, the electrolytic reaction has a higher reaction efficiency at a certain temperature, the diaphragm material has a better heat preservation effect, additives are usually added, the ceramic beads have better heat preservation and heat insulation properties, ceramic beads are generally added into a coating in production, but after the ceramic beads are added into the coating, the coating can generate bubbles in the spraying process, the surface layer thickness of the coating is uneven in the treatment process of the bubbles, the reaction process can be influenced due to the problem of thickness in the isolation process of a positive electrode and a negative electrode, and meanwhile, improve the utilization ratio of material and need coat the base material and fully laminate with positive negative pole material again, at this moment, the coating can spill over the next door position, can not in time handle the coating that spills over, can make the rolling process after the laminating cause the base material to be in the same place with the plane materiel adhesion, be difficult to part.
In summary, it is necessary to develop a device for spraying a battery insulating layer to overcome the above problems.
Disclosure of Invention
In order to overcome the defects that after ceramic microspheres are added into a coating, the coating can generate bubbles in the coating in the spraying and attaching process, the surface layer thickness of the coating is uneven in the bubble treatment process, and the reaction process is influenced due to the thickness problem in the process of isolating a positive and negative electrode material, meanwhile, the utilization rate of the material is improved, the coating is fully coated on a substrate and then attached to the positive and negative electrode materials, at the moment, the coating overflows to the position beside the substrate, the overflowed coating cannot be timely treated, and the substrate and the surface material are adhered together in the winding process after the attachment and are difficult to separate, the technical problem of the invention is that: provides a spraying device for a battery insulating layer.
The technical implementation scheme of the invention is as follows: a spraying device for a battery insulating layer comprises a bottom frame, a bubble removing unit, a rim charge processing unit, a control screen, a secondary spraying unit, a detector, an air pump and a base; the front part above the underframe is connected with a control screen; a base is connected below the underframe; the secondary spraying unit is internally connected with a defoaming unit; the left part below the secondary spraying unit is connected with a rim charge processing unit for processing the paint overflowing after being attached; the secondary spraying unit is internally connected with a detector; an air pump is connected above the bubble removing unit.
More preferably, the bubble removing unit comprises a first transmission rod, a first transmission wheel, a second transmission rod, a first bevel gear, a second bevel gear, a third transmission rod, a first gear, a first rack, an electric sliding frame, an E-shaped electric sliding frame, an electric rotating shaft, a second gear, a third gear, a first screw rod, a U-shaped fixing frame, a first shaft rod, a fourth gear, a fifth gear, a bubble removing needle, a spring ball head, a sliding bump, a wind resistance plate and a first bracket; the secondary spraying unit is internally connected with a first bracket; the front part above the first bracket is connected with an air pump; a second transmission rod is movably connected to the rear part above the first support; a third transmission rod is movably connected to the middle part above the first support; the upper part of the first support is movably connected with an electric sliding frame; the outer surface of the middle part of the second transmission rod is connected with a second transmission wheel; the front part of the second transmission rod is connected with a first bevel gear; the outer ring surface of the second driving wheel is connected with a first driving wheel through a belt in a driving way; the inner axle center of the first driving wheel is connected with a first driving rod; the rear part of the first transmission rod is movably connected with a secondary spraying unit; the first transmission rod is connected with a cutting unit; the first bevel gear is connected with the second bevel gear; a third transmission rod is connected with the inner axis of the second bevel gear; the outer surface of the third transmission rod is connected with a first gear; the left side of the first gear is connected with a first rack; the left side of the first rack is connected with an electric sliding frame; a plurality of groups of E-shaped electric sliding frames are movably connected on the electric sliding frame; the E-shaped electric sliding frame is movably connected with an electric rotating shaft; the outer surface of the upper part of the electric rotating shaft is connected with a second gear; the outer surface of the lower part of the electric rotating shaft is connected with a fifth gear; the second gear is connected with the second gear; the second gear is connected with the third gear; the inner axis of the third gear is connected with a first screw rod; the first screw rod is connected with an E-shaped electric sliding frame; the lower part of the first screw rod is movably connected with a U-shaped fixing frame; two sides of the U-shaped fixing frame are movably connected with first shaft rods; the outer surface of the first shaft rod is connected with a fourth gear; the first shaft rod is connected with a defoaming needle; the fourth gear is connected with the fifth gear; the inner surface of the bubble removing needle is contacted with the spring ball head; the bubble removing needle is movably connected with a sliding lug; the spring ball head is connected with the sliding lug; a wind resistance plate is connected above the sliding lug; a plurality of groups are uniformly arranged on the electric sliding frame from the E-type electric sliding frame to the wind resistance plate; the first rack and the wind resistance plate are symmetrically arranged in two groups by the center of the first gear.
More preferably, the rim charge processing unit comprises a first electric push rod, an I-shaped frame, a second screw rod, a second shaft rod, a sixth gear, a second rack, a third rack, a T-shaped frame, a limiting spring, a rim charge recoverer, a residual charge collector, a sweeping plate and a second support; the left part below the secondary spraying unit is connected with a first electric push rod; the left part below the secondary spraying unit is connected with a second bracket; the first electric push rod is positioned at the left of the second bracket; the second bracket is movably connected with a second shaft lever; a sixth gear is arranged in the second bracket; a second rack is movably connected inside the left side of the second bracket; a third rack is movably connected to the inner part on the right side of the second bracket; a second screw rod is connected inside the second shaft lever; the middle part of the outer side of the second shaft rod is connected with a sixth gear; the lower part of the second screw rod is connected with an I-shaped frame; the left part above the I-shaped frame is connected with a first electric push rod; the lower rear part of the I-shaped frame is connected with a sweeping plate; a T-shaped frame is arranged on the side surface of the third rack; the lower part of the rear part of the T-shaped frame is connected with a limiting spring; the rear part of the limiting spring is connected with an I-shaped frame; the T-shaped frame is movably connected with the I-shaped frame; a scrap recoverer is connected to the left side below the T-shaped frame; the right side below the T-shaped frame is connected with a residual material collector; two groups of T-shaped frames to the sweeping plate are symmetrically arranged with the center of the I-shaped frame.
More preferably, the cutting device further comprises a cutting unit, wherein the cutting unit comprises a motor, a fourth transmission rod, a third bevel gear, a fourth bevel gear, a fifth transmission rod, a third transmission rod, a sixth transmission rod, a fifth bevel gear, a sixth bevel gear, a seventh gear, a fourth rack, a cutter group, a material resisting plate, a spring rod, a third transmission wheel, a fourth transmission wheel and a third support; the middle part below the underframe is connected with a motor; four groups of spring rods are connected to the middle part above the underframe; the four groups of spring rods are connected with material supporting plates; the middle part above the underframe is connected with a third bracket; the middle part in front of the third bracket is movably connected with a fourth transmission rod; a fifth transmission rod is movably connected to the lower part in front of the third bracket; a sixth transmission rod is movably connected to the upper part in front of the third bracket; the third bracket is movably connected with a fourth rack; a secondary spraying unit is connected above the third bracket; the output shaft of the motor is connected with a fourth transmission rod; the middle part of the outer surface of the fourth transmission rod is connected with a third bevel gear; the fourth transmission rod is connected with a fourth bevel gear, the upper part of the outer surface of the fourth transmission rod is connected with a gear lack, and the inner axis of the fourth bevel gear is connected with a fifth transmission rod; the fifth transmission rod is connected with a fitting unit; a sixth transmission rod is arranged above the missing gear; the front part of the outer surface of the sixth transmission rod is connected with a fifth bevel gear; the front part of the outer surface of the sixth transmission rod is connected with a sixth bevel gear; the sixth bevel gear is positioned behind the fifth bevel gear; the middle part of the outer surface of the sixth transmission rod is connected with a seventh gear; the rear part of the outer surface of the sixth transmission rod is connected with a third transmission wheel; the outer ring surface of the third driving wheel is connected with a fourth driving wheel through a belt in a driving way; the inner axle center of the fourth driving wheel is connected with a first driving rod; the seventh gear is connected with the fourth rack; a cutter group is connected below the fourth rack; the cutter group is positioned above the material supporting plate.
More preferably, the secondary spraying unit comprises a first paint bucket, a first pump, a first material guide pipe, a first sprayer, a fan, a side air box, a second paint bucket, a second pump, a second material guide pipe, a second sprayer and a fourth bracket; the third bracket is connected with a fourth bracket; the left part below the fourth bracket is connected with the second bracket; the left part below the fourth bracket is connected with a first electric push rod; the fourth bracket is movably connected with a fitting unit; a second paint bucket is arranged at the left part above the fourth bracket; the left part above the fourth bracket is connected with a second material guide pipe; the left part above the fourth bracket is connected with a second sprayer; the second sprayer is positioned below the second material guide pipe; a first paint bucket is arranged at the right part above the fourth bracket; the right part above the fourth bracket is connected with a first sprayer; a first material guide pipe is connected to the right part above the fourth support; the first material guide pipe is positioned above the first sprayer; the middle part of the fourth bracket is connected with a first bracket; the middle part above the fourth bracket is movably connected with a first transmission rod; the first transmission rod is positioned behind the first paint bucket; the middle part above the fourth bracket is connected with a fan; the middle part above the fourth bracket is connected with a side air box; the fan is positioned on the left of the side air box; the first coating bucket is provided with a first pump; the first pump is connected with a first material guide pipe through a guide pipe; a first sprayer is connected below the first material guide pipe; the second paint bucket is provided with a second pump; the second pump is connected with a second material guide pipe through a guide pipe; a second sprayer is connected below the second material guide pipe; the fourth bracket is connected with the detector.
More preferably, the laminating device further comprises a laminating unit, wherein the laminating unit comprises a first material roller, a guide roller, a transmission roller, a first helical gear, a second helical gear, a seventh transmission rod, a third helical gear, a fourth helical gear, a second material roller, a tension roller, a sliding block, a second electric push rod, a pressure roller, a collecting roller, an eighth gear, an inner gear ring, an eighth transmission rod, an electric sliding plate, a third shaft lever, a fifth transmission wheel, a sixth transmission wheel, a fifth bracket, a sixth bracket, a seventh bracket and an eighth bracket; the eighth bracket is connected to the left part above the underframe; the left part above the underframe is connected with a seventh bracket; the left part above the underframe is connected with a sixth bracket; the eighth bracket is positioned at the left of the seventh bracket; the seventh bracket is positioned at the left of the sixth bracket; the right part above the underframe is connected with a fifth bracket; the underframe is movably connected with the electric skateboard; the underframe is movably connected with a third shaft lever; the fifth bracket is connected with the fourth bracket; the fifth bracket is connected with the sixth bracket; the sixth bracket is connected with the fourth bracket; a seventh transmission rod is movably connected to the upper part of the sixth bracket; a first material roller capable of being transferred is arranged at the upper part of the fifth bracket; the lower part of the fifth bracket is provided with a transferable collecting roller; the sixth bracket is movably connected with a guide roller; the guide roller is positioned at the left of the first material roller; a second electric push rod is connected to the rear upper part of the seventh bracket; the middle part of the rear part of the seventh bracket is movably connected with a sliding block; the lower part of the rear part of the seventh bracket is movably connected with a pressure roller; the middle part of the eighth bracket is provided with a second material roller which can be transferred; a second bevel gear is connected to the upper right of the seventh transmission rod; the second bevel gear is connected with the first bevel gear; the first bevel gear is connected with a driving roller; the driving roller is movably connected with the fourth bracket; the outer surface of the left lower part of the seventh transmission rod is connected with a third bevel gear; the third helical gear is connected with the fourth helical gear; the inner axis of the fourth bevel gear is connected with a tension roller; the front part of the collecting roller is connected with an eighth gear; an eighth transmission rod is movably connected inside the third shaft rod; the outer surface of the front part of the third shaft rod is connected with a sixth driving wheel; the outer ring surface of the fifth driving wheel is connected with a sixth driving wheel through belt transmission; the inner axle center of the sixth transmission wheel is connected with a fifth transmission rod; the rear part of the eighth transmission rod is movably connected with an electric sliding plate; the outer surface of the rear part of the eighth transmission rod is connected with an inner gear ring; the electric skateboard is positioned in front of the inner gear ring; the inner gear ring is positioned in front of the eighth gear; two groups of first to fourth bevel gears are arranged in a central symmetry manner by the driving roller; the slide blocks and the second electric push rod are symmetrically arranged in two groups by the center of the tension roller.
More preferably, the rim charge recoverer is provided with a wedge-shaped structure with guide lines.
More preferably, the residual material collector is arranged in a special-shaped wedge-shaped structure with a slope bottom deviating laterally.
More preferably, the first sprayer is configured to have two sets of spray head configurations.
The invention has the advantages that: 1. for solving because ceramic bead is adding back in the coating, can make the coating appear in the coating at the in-process that sprays the absorption, and can make coating top layer thickness uneven on the course of treatment to the bubble, keep apart the in-process just adjusting negative pole material, because the problem of thickness can make the reaction process receive the influence, and simultaneously, the utilization ratio that improves the material needs to coat the base material and fully scribble the coating and laminate with positive negative pole material again, at this moment, the coating can spill over to the next door position, can not in time handle the coating that spills over, can make rolling process after the laminating cause the base material and the plane materiel adhesion together, be difficult to detached shortcoming.
2. The invention is provided with a bubble removing unit, a rim charge processing unit, a cutting unit, a secondary spraying unit and a fitting unit; when the device is used, the battery insulating layer spraying device is placed at a position to be used, the underframe on the base is placed at a stable position, then the device is externally connected with a power supply, and the device is controlled to be started through the control screen; firstly leading out a base material on a bonding unit through a traction belt, firstly spraying a coating with ceramic beads on the base material through a secondary spraying unit, then detecting the position of the coating with air bubbles by a detector, removing the air bubbles in the coating through the cooperation of a bubble removing unit and an air pump, blowing the surface of the coating flat through the secondary spraying unit, secondarily spraying the coating without ceramic bead additives on the coating, leveling the coating through a bonding unit, and attaching positive plane materials with the width slightly larger than that of the base material together, at the moment, a rim charge processing unit recovers the coating overflowing from the base material in the attaching process, winds the coating in the bonding unit, and after the attachment of the positive plane materials is completed, re-places the coil material on the position of the base material, leads out the coil material through the traction belt, and performs coating operation on the back surface of the base material, and then attaching the cathode surface material, and cutting off redundant rim charge by using a cutting unit after the attachment is finished.
3. The invention can realize the spray-coating of the thermal insulation coating on the battery diaphragm material, and simultaneously attach the anode material and the cathode material, wherein bubbles in the coating with the ceramic bead additive can be removed, and overflowed coating can be recycled in the attaching process, thereby effectively improving the utilization rate of the material and the thermal insulation performance of the product.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic perspective view of a second embodiment of the present invention;
FIG. 3 is a third perspective view of the present invention;
FIG. 4 is a schematic perspective view of a bubble removing unit according to the present invention;
FIG. 5 is a schematic plan view of a first portion of the bubble removing unit of the present invention;
FIG. 6 is a perspective view of a second part of the bubble removing unit of the present invention;
FIG. 7 is an enlarged perspective view of the present invention;
FIG. 8 is a perspective view of a third part of the defoaming unit of the present invention;
FIG. 9 is a schematic perspective view of an edge-trim processing unit according to the present invention;
FIG. 10 is a schematic perspective view of a first portion of the rim charge processing unit according to the present invention;
FIG. 11 is a schematic perspective view of a second portion of the rim charge processing unit according to the present invention;
FIG. 12 is a schematic perspective view of a cutting unit according to the present invention;
FIG. 13 is a perspective view of a portion of a cutting unit according to the present invention;
FIG. 14 is a schematic perspective view of a secondary coating unit according to the present invention;
FIG. 15 is a schematic perspective view of a portion of a secondary coating unit of the present invention;
FIG. 16 is a schematic perspective view of a bonding unit according to the present invention;
fig. 17 is a schematic perspective view of a part of the attaching unit according to the present invention.
The parts are labeled as follows: 1: chassis, bubble removal unit, rim charge processing unit, cutting unit, 5: control panel, secondary spraying unit, laminating unit, 8: detector, 9: air pump, 10: a base, 201: first drive lever, 202: first drive wheel, 203: second drive wheel, 204: second transmission lever, 205: first bevel gear, 206: second bevel gear, 207: third driving lever, 208: first gear, 209: first rack, 2010: electric carriage, 2011: e-type motorized carriage, 2012: electric rotating shaft, 2013: second gear, 2014: third gear, 2015: first lead screw, 2016: u-shaped mount, 2017: first shaft, 2018: fourth gear, 2019: fifth gear, 2020: bubble removal needle, 2021: spring ball, 2022: slide cam, 2023: wind resistance plate, 2024: first bracket, 301: first electric putter, 302: i-shaped frame, 303: second lead screw, 304: second shaft, 305: sixth gear, 306: second rack, 307: third rack, 308: t-shaped frame, 309: limit spring, 3010: scrap recoverer, 3011: scrap collector, 3012: sweep board, 3013: second support, 401: motor, 402: fourth transmission lever, 403: third bevel gear, 404: fourth bevel gear, 405: fifth transmission lever, 406: missing gear, 407: sixth driving lever, 408: fifth bevel gear, 409: sixth bevel gear, 4010: seventh gear, 4011: fourth rack, 4012: cutter set, 4013: material-resisting plate, 4014: spring rod, 4015: third drive wheel, 4016: fourth drive wheel, 4017: third bracket, 601: first paint bucket, 602: first pump, 603: first guide tube, 604: first sprayer, 605: a fan, 606: side bellows, 607: second paint bucket, 608: second pump, 609: second guide tube, 6010: second sprayer, 6011: fourth support, 701: first material roller, 702: guide rollers, 703: driving roller, 704: first helical gear, 705: second helical gear, 706: seventh driving lever, 707: third helical gear, 708: fourth helical gear, 709: second material roller, 7010: tension roller, 7011: slider, 7012: second electric putter, 7013: pressure roller, 7014: collection roller, 7015: eighth gear, 7016: inner ring gear, 7017: eighth drive link, 7018: electric skateboard, 7019: third shaft, 7020: fifth transmission wheel, 7021: sixth drive wheel, 7022: fifth stent, 7023: sixth stent, 7024: seventh stent, 7025: and an eighth bracket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
A spraying device for a battery insulating layer is shown as 1-3 and comprises a bottom frame, a bubble removing unit, a rim charge processing unit, a control screen, a secondary spraying unit, a detector, an air pump and a base; the front part above the underframe is connected with a control screen; a base is connected below the underframe; the secondary spraying unit is internally connected with a defoaming unit; the left part below the secondary spraying unit is connected with a rim charge processing unit for processing the paint overflowing after being attached; the secondary spraying unit is internally connected with a detector; an air pump is connected above the bubble removing unit.
The working process is as follows: when the device is used, the battery insulating layer spraying device is placed at a position to be used, the underframe on the base is placed at a stable position, then the device is externally connected with a power supply, and the device is controlled to be started through the control screen; firstly leading out a base material on a bonding unit through a traction belt, firstly spraying a coating with ceramic beads on the base material through a secondary spraying unit, then detecting the position of the coating with air bubbles by a detector, removing the air bubbles in the coating through the cooperation of a bubble removing unit and an air pump, blowing the surface of the coating flat through the secondary spraying unit, secondarily spraying the coating without ceramic bead additives on the coating, leveling the coating through a bonding unit, and attaching positive plane materials with the width slightly larger than that of the base material together, at the moment, a rim charge processing unit recovers the coating overflowing from the base material in the attaching process, winds the coating in the bonding unit, and after the attachment of the positive plane materials is completed, re-places the coil material on the position of the base material, leads out the coil material through the traction belt, and performs coating operation on the back surface of the base material, then, attaching a negative electrode surface material, and cutting off redundant rim charge by using a cutting unit after the attachment is finished; the invention can realize the spray-coating of the thermal insulation coating on the battery diaphragm material, and simultaneously attach the anode material and the cathode material, wherein bubbles in the coating with the ceramic bead additive can be removed, and overflowed coating can be recycled in the attaching process, thereby effectively improving the utilization rate of the material and the thermal insulation performance of the product.
The bubble removing unit comprises a first transmission rod, a first transmission wheel, a second transmission rod, a first bevel gear, a second bevel gear, a third transmission rod, a first gear, a first rack, an electric sliding frame, an E-shaped electric sliding frame, an electric rotating shaft, a second gear, a third gear, a first screw rod, a U-shaped fixing frame, a first shaft lever, a fourth gear, a fifth gear, a bubble removing needle, a spring ball head, a sliding lug, a wind resistance plate and a first support; a first bracket is fixedly connected inside the secondary spraying unit; the front part above the first bracket is fixedly connected with an air pump; a second transmission rod is rotatably connected to the rear part above the first support; a third transmission rod is rotatably connected to the middle part above the first support; the upper part of the first support is connected with an electric sliding frame in a sliding manner; a second driving wheel is fixedly connected to the outer surface of the middle part of the second driving rod; the front part of the second transmission rod is fixedly connected with a first bevel gear; the outer ring surface of the second driving wheel is connected with a first driving wheel through a belt in a driving way; a first transmission rod is fixedly connected to the inner axis of the first transmission wheel; the rear part of the first transmission rod is rotationally connected with a secondary spraying unit; the first transmission rod is fixedly connected with a cutting unit; the first bevel gear is meshed with the second bevel gear; a third transmission rod is fixedly connected to the inner axis of the second bevel gear; a first gear is fixedly connected to the outer surface of the third transmission rod; the left side of the first gear is meshed with the first rack; an electric sliding frame is fixedly connected to the left side of the first rack; a plurality of groups of E-shaped electric sliding frames are connected on the electric sliding frame in a sliding way; the E-shaped electric sliding frame is rotationally connected with an electric rotating shaft; the outer surface of the upper part of the electric rotating shaft is fixedly connected with a second gear; a fifth gear is fixedly connected to the outer surface of the lower part of the electric rotating shaft; the second gear is meshed with the second gear; the second gear is meshed with the third gear; a first screw rod is fixedly connected with the inner axis of the third gear; the first screw rod is connected with an E-shaped electric sliding frame in a screwing way; the lower part of the first screw rod is rotationally connected with a U-shaped fixing frame; two sides of the U-shaped fixing frame are rotatably connected with first shaft levers; a fourth gear is fixedly connected to the outer surface of the first shaft rod; the first shaft rod is fixedly connected with a defoaming needle; the fourth gear is meshed with the fifth gear; the inner surface of the bubble removing needle is contacted with the spring ball head; the inner surface of the bubble removing needle is connected with a sliding lug in a sliding way; the spring ball head is fixedly connected with the sliding bump; a wind resistance plate is fixedly connected above the sliding lug; a plurality of groups are uniformly arranged on the electric sliding frame from the E-type electric sliding frame to the wind resistance plate; the first rack and the wind resistance plate are symmetrically arranged in two groups by the center of the first gear.
When the traction belt guides the coating substrate sprayed with the ceramic microspheres to pass below the bubble removing needle, at the moment, the fourth transmission wheel drives the first transmission rod to drive the first transmission wheel to rotate, the first transmission wheel drives the second transmission rod to drive the second transmission rod to rotate on the first support, the second transmission rod drives the first bevel gear to drive the second bevel gear to rotate, the second bevel gear drives the third transmission rod to drive the first gear to rotate, the first gear drives two groups of first racks which are symmetrically arranged to move in opposite directions, the first rack drives the electric sliding frame to horizontally move on the first support and simultaneously drives the E-shaped electric sliding frame to move, at the moment, a plurality of groups of E-shaped electric sliding frames on the electric sliding frame can slide up and down, when the detector detects that bubbles exist on the coating, the E-shaped electric sliding frames are horizontally moved on the first support, and when one group of the E-shaped electric sliding frames reaches a position right above the bubbles, the E-type electric sliding frame moves downwards, at the moment, the E-type electric sliding frame drives the electric rotating shaft to move downwards, the electric rotating shaft simultaneously drives the second gear and the fifth gear to rotate, the second gear drives the third gear to drive the first screw rod to rotate, the first screw rod drives the U-type fixing frame to drive the first shaft rod to move downwards, the fifth gear drives the fourth gear to drive the bubble removing needle to rotate, when bubbles are cleaned by the bubble removing needle and come out of the coating, the coating around the bubble removing needle can be gathered and filled in the hole position under the action of friction force through rotation, when the bubbles and the ceramic microspheres coexist, the bubble removing needle adsorbs the ceramic microspheres, air in the bubble removing needle cannot suck the wind resistance plate, at the moment, under the action of gravity, the sliding lug drives the wind resistance plate and the spring ball head to fall downwards, and after the spring ball head is separated from the limit of the bubble removing needle, the torsion force of the spring ball head throws away the ceramic microspheres adsorbed at the bubble removing needle hole position, then, air suction upwards absorbs the windage board again, and the windage board moves the transmission spring bulb of slip lug and up moves for the spring bulb is once more by removing bubble needle inner wall limit position, can effectively reduce because of removing the needle mouth of bubble needle and being plugged up, the problem that the bubble can't be clear away.
The rim charge processing unit comprises a first electric push rod, an I-shaped frame, a second screw rod, a second shaft lever, a sixth gear, a second rack, a third rack, a T-shaped frame, a limiting spring, a rim charge recoverer, a residual charge collector, a sweeping plate and a second support; a first electric push rod is fixedly connected to the left part below the secondary spraying unit; a second bracket is fixedly connected to the left part below the secondary spraying unit; the first electric push rod is positioned at the left of the second bracket; the second bracket is rotatably connected with a second shaft lever; a sixth gear is arranged in the second bracket; a second rack is connected inside the left side of the second bracket in a sliding manner; a third rack is connected to the inner part of the right side of the second bracket in a sliding manner; a second screw rod is screwed in the second shaft lever; a sixth gear is fixedly connected to the middle part of the outer side of the second shaft rod; the lower part of the second screw rod is fixedly connected with an I-shaped frame; the left part above the I-shaped frame is fixedly connected with a first electric push rod; a sweeping plate is fixedly connected to the rear part below the I-shaped frame; a T-shaped frame is arranged on the side surface of the third rack; a limiting spring is fixedly connected to the lower part of the rear part of the T-shaped frame; the back of the limiting spring is fixedly connected with an I-shaped frame; the T-shaped frame is connected with the I-shaped frame in a sliding manner; a scrap recoverer is fixedly connected to the left side below the T-shaped frame; a residual material collector is fixedly connected to the right side below the T-shaped frame; two groups of T-shaped frames to the sweeping plate are symmetrically arranged with the center of the I-shaped frame.
After the attachment of the anode material and the base material is finished, the composite material is guided to pass through the lower part of the I-shaped frame by the traction belt, at the moment, the I-shaped frame is controlled by the first electric push rod to move downwards, the I-shaped frame simultaneously drives the second screw rod and the sweeping plate to move downwards, the second screw rod drives the second shaft rod to rotate on the second support and simultaneously drives the sixth gear to rotate, the sixth gear simultaneously drives the second rack and the third rack to move in opposite directions on the second support, the third rack moves in a direction far away from the T-shaped frame, the T-shaped frame is pushed by the limiting spring to move in a direction close to the first electric push rod, the T-shaped frame simultaneously drives the rim charge recoverer and the residual charge collector to move together, and when the two sets of rim charge recoverers and the residual charge collector which are symmetrically arranged are attached to two sides of the composite material, the rim charge recoverer collects the coating of an overflow part to flow back to the surface of the base material, which is not coated with the coating, and then, the reflowing coating is uniformly swept on the surface of the substrate through a sweeping plate, so that the adhesion influence of the agglomerated coating on rolling and discharging is avoided.
The cutting unit comprises a motor, a fourth transmission rod, a third bevel gear, a fourth bevel gear, a fifth transmission rod, a missing gear, a sixth transmission rod, a fifth bevel gear, a sixth bevel gear, a seventh gear, a fourth rack, a cutter set, a material supporting plate, a spring rod, a third transmission wheel, a fourth transmission wheel and a third support; a motor is fixedly connected to the middle part below the underframe; four groups of spring rods are fixedly connected to the middle part above the underframe; the four groups of spring rods are fixedly connected with material resisting plates; a third bracket is fixedly connected to the middle part above the underframe; a fourth transmission rod is rotatably connected to the middle part in front of the third bracket; a fifth transmission rod is rotatably connected to the lower part in front of the third bracket; a sixth transmission rod is rotatably connected to the upper part in front of the third bracket; the third bracket is connected with a fourth rack in a sliding way; a secondary spraying unit is fixedly connected above the third bracket; the output shaft of the motor is fixedly connected with a fourth transmission rod; a third bevel gear is fixedly connected to the middle of the outer surface of the fourth transmission rod; the fourth transmission rod is meshed with a fourth bevel gear, the upper part of the outer surface of the fourth transmission rod is fixedly connected with a gear lack, and the axis of the inner part of the fourth bevel gear is fixedly connected with a fifth transmission rod; the fifth transmission rod is fixedly connected with a joint unit; a sixth transmission rod is arranged above the missing gear; a fifth bevel gear is fixedly connected to the front part of the outer surface of the sixth transmission rod; a sixth bevel gear is fixedly connected to the front part of the outer surface of the sixth transmission rod; the sixth bevel gear is positioned behind the fifth bevel gear; a seventh gear is fixedly connected to the middle of the outer surface of the sixth transmission rod; a third driving wheel is fixedly connected to the rear part of the outer surface of the sixth driving rod; the outer ring surface of the third driving wheel is connected with a fourth driving wheel through a belt in a driving way; the axle center in the fourth driving wheel is fixedly connected with a first driving rod; the seventh gear is meshed with the fourth rack; a cutter group is fixedly connected below the fourth rack; the cutter group is positioned above the material supporting plate.
When the base material is attached with the positive and negative plane materials, the composite material passes through the upper part of the material supporting plate along with the traction belt, at the moment, the motor drives the fourth transmission rod to rotate on the third support, simultaneously drives the third bevel gear and the gear-lacking wheel to rotate, the third bevel gear drives the fourth bevel gear to drive the fifth transmission rod to rotate on the third support, the fifth transmission rod drives the attaching unit to rotate, simultaneously, when the gear-lacking wheel is meshed with the fifth bevel gear, the gear-lacking wheel drives the fifth bevel gear to drive the sixth transmission rod to rotate on the third support, when the gear-lacking wheel is meshed with the sixth bevel gear, the gear-lacking wheel drives the sixth bevel gear to drive the sixth transmission rod to rotate, the fifth bevel gear and the sixth bevel gear respectively drive the sixth transmission rod to rotate in a positive and negative direction, the sixth transmission rod simultaneously drives the seventh gear and the third transmission wheel to rotate, the seventh gear drives the fourth rack to slide on the third support, meanwhile, the cutter group is driven to move up and down, so that the cutter group can be pressed down to two sides of the composite material, when the cutter group is in contact with the groove of the material supporting plate, the cutter group cuts the composite material, the material supporting plate performs a small amount of movement of the upper position and the lower position through the cooperation of the four groups of spring rods, the damage of the cutter can be effectively avoided, and meanwhile, the third driving wheel drives the fourth driving wheel to drive the bubble removing unit to operate.
The secondary spraying unit comprises a first paint bucket, a first pump, a first material guide pipe, a first sprayer, a fan, a side air box, a second paint bucket, a second pump, a second material guide pipe, a second sprayer and a fourth support; the third bracket is fixedly connected with a fourth bracket; the left part below the fourth bracket is fixedly connected with a second bracket; the left part below the fourth bracket is fixedly connected with a first electric push rod; the fourth bracket is rotatably connected with a fitting unit; a second paint bucket is arranged at the left part above the fourth bracket; a second material guide pipe is fixedly connected to the left part above the fourth support; a second sprayer is fixedly connected to the left part above the fourth support; the second sprayer is positioned below the second material guide pipe; a first paint bucket is arranged at the right part above the fourth bracket; a first sprayer is fixedly connected to the right part above the fourth bracket; a first material guide pipe is fixedly connected to the right part above the fourth support; the first material guide pipe is positioned above the first sprayer; the middle part of the fourth bracket is fixedly connected with a first bracket; the middle part above the fourth bracket is rotationally connected with a first transmission rod; the first transmission rod is positioned behind the first paint bucket; a fan is fixedly connected to the middle part above the fourth support; a side air box is fixedly connected to the middle part above the fourth support; the fan is positioned on the left of the side air box; the first coating bucket is provided with a first pump; the first pump is connected with a first material guide pipe through a guide pipe; a first sprayer is fixedly connected below the first material guide pipe; the second paint bucket is provided with a second pump; the second pump is connected with a second material guide pipe through a guide pipe; a second sprayer is fixedly connected below the second material guide pipe; the fourth bracket is fixedly connected with the detector.
The substrate is guided to pass through the lower parts of the first sprayer and the second sprayer by the traction belt, at the moment, the first pump pumps the coating with the ceramic bead additive in the first coating bucket on the fourth support into the first sprayer through the first material guide pipe, the first sprayer starts to perform double interference coating spraying on the surface of the substrate, then the fan starts to operate after bubbles in the coating are removed under the coordination of the bubble removing unit, air is supplied into the side air box, the inclined vent is arranged at the bottom of the side air box, the coating can be blown by air flow at a relatively gentle angle, filiform stretching coating generated in the bubble removing unit can be blown flat, then the second pump pumps the coating without ceramic beads in the second coating bucket on the fourth support into the second sprayer through the second material guide pipe, and the second sprayer also performs a small amount of secondary spraying on the coating in a double interference spraying mode, to compensate for the partial coating material that is carried away when the bubble removing unit is in operation.
The laminating unit comprises a first material roller, a guide roller, a transmission roller, a first helical gear, a second helical gear, a seventh transmission rod, a third helical gear, a fourth helical gear, a second material roller, a tension roller, a sliding block, a second electric push rod, a pressure roller, a collecting roller, an eighth gear, an inner gear ring, an eighth transmission rod, an electric sliding plate, a third shaft lever, a fifth transmission wheel, a sixth transmission wheel, a fifth bracket, a sixth bracket, a seventh bracket and an eighth bracket; an eighth bracket is fixedly connected to the left part above the underframe; a seventh bracket is fixedly connected to the left part above the underframe; a sixth bracket is fixedly connected to the left part above the underframe; the eighth bracket is positioned at the left of the seventh bracket; the seventh bracket is positioned at the left of the sixth bracket; a fifth bracket is fixedly connected to the right part above the underframe; the underframe is connected with the electric skateboard in a sliding way; the underframe is rotationally connected with a third shaft lever; the fifth bracket is fixedly connected with the fourth bracket; the fifth bracket is fixedly connected with the sixth bracket; the sixth bracket is fixedly connected with the fourth bracket; the upper part of the sixth bracket is rotatably connected with a seventh transmission rod; a first material roller capable of being transferred is arranged at the upper part of the fifth bracket; the lower part of the fifth bracket is provided with a transferable collecting roller; the sixth bracket is rotatably connected with a guide roller; the guide roller is positioned at the left of the first material roller; a second electric push rod is fixedly connected to the rear upper part of the seventh bracket; the middle part of the rear part of the seventh bracket is connected with a sliding block in a sliding way; a pressure roller is rotatably connected to the lower part of the rear part of the seventh bracket; the middle part of the eighth bracket is provided with a second material roller which can be transferred; a second bevel gear is fixedly connected to the upper right of the seventh transmission rod; the second bevel gear engages the first bevel gear; the first helical gear is fixedly connected with a driving roller; the driving roller is rotationally connected with the fourth bracket; a third bevel gear is fixedly connected to the outer surface of the left lower part of the seventh transmission rod; the third helical gear is meshed with the fourth helical gear; the inner axis of the fourth helical gear is fixedly connected with a tension roller; the front part of the collecting roller is fixedly connected with an eighth gear; an eighth transmission rod is rotatably connected inside the third shaft rod; an eighth transmission rod is connected inside the third shaft rod in a sliding manner; a sixth driving wheel is fixedly connected to the outer surface of the front part of the third shaft rod; the outer ring surface of the fifth driving wheel is connected with a sixth driving wheel through belt transmission; the inner axle center of the sixth driving wheel is fixedly connected with a fifth driving rod; the rear part of the eighth transmission rod is rotatably connected with an electric sliding plate; an inner gear ring is fixedly connected to the outer surface of the rear part of the eighth transmission rod; the electric skateboard is positioned in front of the inner gear ring; the inner gear ring is positioned in front of the eighth gear; two groups of first to fourth bevel gears are arranged in a central symmetry manner by the driving roller; the slide blocks and the second electric push rod are symmetrically arranged in two groups by the center of the tension roller.
Firstly, a base material is placed on a first material roller on a fifth bracket, a surface material is placed on a second material roller on an eighth bracket, after the surface material is ready, at the moment, a fifth transmission rod drives a sixth transmission wheel to transmit the rotation of the fifth transmission wheel, the fifth transmission wheel drives a third shaft rod to transmit an eighth transmission rod, the eighth transmission rod drives an inner gear ring to rotate, at the moment, an electric sliding plate drives the eighth transmission rod to transmit the inner gear ring to move, when the inner gear ring is meshed with an eighth gear, the inner gear ring drives an eighth gear to transmit a collection roller to rotate, the material can be wound, meanwhile, a traction belt guides the base material to pass through the upper part of a guide roller on the sixth bracket, the base material winds to the lower part from the side surface of a tension roller, at the moment, when the base material is contacted with the transmission roller, the base material can drive the transmission roller to rotate under the action of friction, the transmission roller drives a first bevel gear to transmit a second bevel gear to rotate, the second helical gear drives a seventh transmission rod to rotate on a sixth support and simultaneously drives a third helical gear to rotate, the third helical gear drives a fourth helical gear to drive a second material roller to rotate, wherein the first helical gear and the fourth helical gear are opposite in rotation direction, the material discharging process of a surface material can be realized, the surface material also passes through between a tension roller and a pressure roller under the guide of a traction belt, at the moment, two groups of second electric push rods which are symmetrically arranged respectively control one sliding block to move downwards on the seventh support, the two groups of sliding blocks simultaneously control the tension roller to move downwards, so that the tension roller is close to the pressure roller, the base material and the surface material can be pressed together, then the base material and the surface material are wound on a collecting roller on the fifth support through a rim charge processing unit, after the single-sided adhesion is finished, the semi-finished product is taken out and put into the position of the base material, the adhesion of the negative material is started to the other side of the semi-finished product, and when the adhesion is finished, after the edges have been processed by the cutting unit, the winding takes place at the location of the collecting roller.
The rim charge recoverer is arranged into a wedge-shaped structure with flow guide lines.
The overflowing coating can be collected by the wedge-shaped structure, and the coating can be directionally transferred through the flow guide lines.
The residual material collector is arranged into a special-shaped wedge-shaped structure with a slope bottom deviating laterally.
The paint that is not collected can be caused to pass through the structure with the slope base side offset to coat the paint back onto the side of the base material.
The first sprayer is configured to have two sets of spray head structures.
The coating can be mutually interfered through the cooperation of the double spray heads in the spraying process, so that the coating is more uniform in surface.
While the disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Accordingly, the scope of the present disclosure should not be limited to the above-described embodiments, but should be defined not only by the appended claims, but also by equivalents thereof.

Claims (9)

1. A battery heat-insulating layer spraying device comprises a bottom frame (1), a control screen (5) and a detector (8); the front part above the underframe (1) is connected with a control screen (5); the method is characterized in that: the device also comprises a bubble removing unit, a rim charge processing unit and a secondary spraying unit; the secondary spraying unit is internally connected with a bubble removing unit for removing bubbles in the coating; the left part below the secondary spraying unit is connected with a rim charge processing unit for processing the paint overflowing after being attached; the secondary spraying unit is internally connected with a detector (8).
2. The battery insulating layer spraying device according to claim 1, characterized in that: the bubble removing unit comprises a first transmission rod (201), a first transmission wheel (202), a second transmission wheel (203), a second transmission rod (204), a first bevel gear (205), a second bevel gear (206), a third transmission rod (207), a first gear (208), a first rack (209), an electric sliding frame (2010), an E-shaped electric sliding frame (2011), an electric rotating shaft (2012), a second gear (2013), a third gear (2014), a first screw rod (2015), a U-shaped fixing frame (2016), a first shaft lever (2017), a fourth gear (2018), a fifth gear (2019), a bubble removing needle (2020), a spring ball head (2021), a sliding bump (2022), a wind resistance plate (2023) and a first support (2024); the inside of the secondary spraying unit is connected with a first bracket (2024); the front part above the first bracket (2024) is connected with an air pump (9); a second transmission rod (204) is movably connected to the rear part above the first bracket (2024); a third transmission rod (207) is movably connected to the middle part above the first bracket (2024); the upper part of the first bracket (2024) is movably connected with an electric sliding frame (2010); the outer surface of the middle part of the second transmission rod (204) is connected with a second transmission wheel (203); the front part of the second transmission rod (204) is connected with a first bevel gear (205); the second transmission wheel (203) is in transmission connection with a first transmission wheel (202); a first transmission rod (201) is connected with the inner axle center of the first transmission wheel (202); the rear part of the first transmission rod (201) is movably connected with a secondary spraying unit; the first transmission rod (201) is connected with a cutting unit; the first bevel gear (205) is connected with a second bevel gear (206); a third transmission rod (207) is connected with the inner axle center of the second bevel gear (206); the outer surface of the third transmission rod (207) is connected with a first gear (208); a first rack (209) is connected to the left side of the first gear (208); an electric sliding frame (2010) is connected to the left side of the first rack (209); a plurality of groups of E-shaped electric sliding frames (2011) are movably connected to the electric sliding frame (2010); the E-shaped electric sliding frame (2011) is movably connected with an electric rotating shaft (2012); the outer surface of the upper part of the electric rotating shaft (2012) is connected with a second gear (2013); the outer surface of the lower part of the electric rotating shaft (2012) is connected with a fifth gear (2019); the second gear (2013) is connected with a second gear (2013); the second gear (2013) is connected with a third gear (2014); a first screw rod (2015) is connected to the inner axle center of the third gear (2014); the first screw rod (2015) is movably connected with an E-shaped electric sliding frame (2011); the lower part of the first screw rod (2015) is movably connected with a U-shaped fixing frame (2016); two sides of the U-shaped fixing frame (2016) are movably connected with first shaft rods (2017); the outer surface of the first shaft rod (2017) is connected with a fourth gear (2018); the first shaft lever (2017) is connected with a defoaming needle (2020); the fourth gear (2018) is connected with a fifth gear (2019); the inner surface of the bubble removing needle (2020) is contacted with a spring ball head (2021); the inner surface of the bubble removing needle (2020) is connected with a sliding lug (2022) in a sliding way; the spring ball head (2021) is connected with the sliding lug (2022); a wind resistance plate (2023) is connected above the sliding lug (2022); a plurality of groups of the E-shaped electric sliding frames (2011) to the wind resistance plate (2023) are uniformly arranged on the electric sliding frame (2010); the first racks (209) to the wind resistance plate (2023) are arranged in two groups in a central symmetry mode through the first gear (208).
3. The battery insulating layer spraying device according to claim 2, characterized in that: the rim charge processing unit comprises a first electric push rod (301), an I-shaped frame (302), a second screw rod (303), a second shaft rod (304), a sixth gear (305), a second rack (306), a third rack (307), a T-shaped frame (308), a limiting spring (309), a rim charge recoverer (3010), a residual charge collector (3011), a sweeping plate (3012) and a second support (3013); the left part below the secondary spraying unit is connected with a first electric push rod (301); the lower left part of the secondary spraying unit is connected with a second bracket (3013); the first electric push rod (301) is positioned at the left of the second bracket (3013); the second bracket (3013) is movably connected with a second shaft lever (304); a sixth gear (305) is arranged in the second bracket (3013); a second rack (306) is movably connected inside the left side of the second bracket (3013); a third rack (307) is movably connected inside the right side of the second bracket (3013); the inner part of the second shaft lever (304) is movably connected with a second screw rod (303); the middle part of the outer side of the second shaft lever (304) is connected with a sixth gear (305); the lower part of the second screw rod (303) is connected with an I-shaped frame (302); the left part of the upper part of the I-shaped frame (302) is connected with a first electric push rod (301); the rear part below the I-shaped frame (302) is connected with a sweeping plate (3012); a T-shaped frame (308) is arranged on the side surface of the third rack (307); the lower part of the rear part of the T-shaped frame (308) is connected with a limiting spring (309); the rear part of the limiting spring (309) is connected with an I-shaped frame (302); the T-shaped frame (308) is movably connected with the I-shaped frame (302); a scrap recoverer (3010) is connected to the left side below the T-shaped frame (308); a residual material collector (3011) is connected to the right side below the T-shaped frame (308); two groups of T-shaped frames (308) to the sweeping plate (3012) are arranged in a manner of being centrosymmetric with the I-shaped frame (302).
4. A battery insulating layer spraying apparatus according to claim 3, wherein: the secondary spraying unit comprises a first paint bucket (601), a first pump (602), a first material guide pipe (603), a first sprayer (604), a fan (605), a side air box (606), a second paint bucket (607), a second pump (608), a second material guide pipe (609), a second sprayer (6010) and a fourth support (6011); the third support (4017) is connected with a fourth support (6011); the left part below the fourth bracket (6011) is connected with a second bracket (3013); the left part of the lower part of the fourth bracket (6011) is connected with a first electric push rod (301); the fourth support (6011) is movably connected with a fitting unit; a second paint bucket (607) is arranged on the left part above the fourth bracket (6011); a second material guide pipe (609) is connected to the left part above the fourth support (6011); a second sprayer (6010) is connected to the left part above the fourth support (6011); the second sprayer (6010) is positioned below the second guide pipe (609); a first paint bucket (601) is arranged at the right part above the fourth bracket (6011); a first sprayer (604) is connected to the right part above the fourth support (6011); a first material guide pipe (603) is connected to the right part above the fourth support (6011); the first material guide pipe (603) is positioned above the first sprayer (604); the middle part of the fourth bracket (6011) is connected with a first bracket (2024); a first transmission rod (201) is movably connected to the middle part above the fourth support (6011); the first transmission rod (201) is positioned behind the first paint bucket (601); the middle part above the fourth support (6011) is connected with a fan (605); the middle part above the fourth support (6011) is connected with a side air box (606); the fan (605) is positioned on the left of the side air box (606); the first paint bucket (601) is provided with a first pump (602); the first pump (602) is connected with a first material guide pipe (603) through a guide pipe; a first sprayer (604) is connected below the first material guide pipe (603); the second paint bucket (607) is provided with a second pump (608); the second pump (608) is connected with a second material guide pipe (609) through a conduit; a second sprayer (6010) is connected below the second material guide pipe (609); the fourth bracket (6011) is connected with the detector (8).
5. The battery insulating layer spraying device according to claim 4, wherein: the cutting machine is characterized by further comprising a cutting unit, wherein the cutting unit comprises a motor (401), a fourth transmission rod (402), a third bevel gear (403), a fourth bevel gear (404), a fifth transmission rod (405), a missing gear (406), a sixth transmission rod (407), a fifth bevel gear (408), a sixth bevel gear (409), a seventh gear (4010), a fourth rack (4011), a cutter group (4012), a material resisting plate (4013), a spring rod (4014), a third transmission wheel (4015), a fourth transmission wheel (4016) and a third support (4017); the middle part below the underframe (1) is connected with a motor (401); the middle part above the underframe (1) is connected with four groups of spring rods (4014); the four groups of spring rods (4014) are connected with material resisting plates (4013); the middle part above the underframe (1) is connected with a third support (4017); the middle part in front of the third bracket (4017) is movably connected with a fourth transmission rod (402); the lower part in front of the third bracket (4017) is movably connected with a fifth transmission rod (405); a sixth transmission rod (407) is movably connected to the upper front part of the third bracket (4017); the third support (4017) is movably connected with a fourth rack (4011); a secondary spraying unit is connected above the third support (4017); the output shaft of the motor (401) is connected with a fourth transmission rod (402); the middle part of the outer surface of the fourth transmission rod (402) is connected with a third bevel gear (403); the fourth transmission rod (402) is connected with a fourth bevel gear (404), the upper part of the outer surface of the fourth transmission rod (402) is connected with a gear lack (406), and the inner axis of the fourth bevel gear (404) is connected with a fifth transmission rod (405); the fifth transmission rod (405) is connected with a fitting unit; a sixth transmission rod (407) is arranged above the missing gear (406); the front part of the outer surface of the sixth transmission rod (407) is connected with a fifth bevel gear (408); the front part of the outer surface of the sixth transmission rod (407) is connected with a sixth bevel gear (409); the sixth bevel gear (409) is positioned behind the fifth bevel gear (408); the middle part of the outer surface of the sixth transmission rod (407) is connected with a seventh gear (4010); the rear part of the outer surface of the sixth transmission rod (407) is connected with a third transmission wheel (4015); the outer ring surface of the third driving wheel (4015) is in transmission connection with a fourth driving wheel (4016) through a belt; the inner axle center of the fourth driving wheel (4016) is connected with the first driving rod (201); the seventh gear (4010) is connected with a fourth rack (4011); a cutter group (4012) is connected below the fourth rack (4011); the cutter group (4012) is positioned above the material resisting plate (4013).
6. The apparatus for spraying an insulating layer of a battery as claimed in any one of claims 1 to 5, wherein: the laminating machine further comprises a laminating unit, wherein the laminating unit comprises a first material roller (701), a guide roller (702), a transmission roller (703), a first helical gear (704), a second helical gear (705), a seventh transmission rod (706), a third helical gear (707), a fourth helical gear (708), a second material roller (709), a tension roller (7010), a sliding block (7011), a second electric push rod (7012), a pressure roller (7013), a collecting roller (7014), an eighth gear (7015), an inner gear ring (7016), an eighth transmission rod (7017), an electric sliding plate (7018), a third shaft rod (7019), a fifth transmission wheel (7020), a sixth transmission wheel (7021), a fifth support (7022), a sixth support (7023), a seventh support (7024) and an eighth support (7025); an eighth bracket (7025) is connected to the left part of the upper part of the underframe (1); a seventh bracket (7024) is connected to the left part above the underframe (1); a sixth bracket (7023) is connected to the left part above the underframe (1); the eighth bracket (7025) is positioned at the left of the seventh bracket (7024); the seventh bracket (7024) is positioned at the left of the sixth bracket (7023); a fifth bracket (7022) is connected to the right part above the underframe (1); the underframe (1) is movably connected with an electric skateboard (7018); the underframe (1) is movably connected with a third shaft lever (7019); the fifth bracket (7022) is connected with the fourth bracket (6011); the fifth bracket (7022) is connected with the sixth bracket (7023); the sixth bracket (7023) is connected with the fourth bracket (6011); the upper part of the sixth bracket (7023) is movably connected with a seventh transmission rod (706); a first material roller (701) capable of being transferred is arranged at the upper part of the fifth bracket (7022); a transferable collecting roller (7014) is arranged at the lower part of the fifth bracket (7022); the sixth bracket (7023) is movably connected with a guide roller (702); the guide roller (702) is positioned at the left of the first material roller (701); a second electric push rod (7012) is connected to the rear upper part of the seventh bracket (7024); the middle part of the rear part of the seventh bracket (7024) is movably connected with a sliding block (7011); a pressure roller (7013) is movably connected with the lower part of the rear part of the seventh bracket (7024); the middle part of the eighth bracket (7025) is provided with a transferable second material roller (709); a second bevel gear (705) is connected to the upper right of the seventh transmission rod (706); the second bevel gear (705) is connected with a first bevel gear (704); the first bevel gear (704) is connected with a driving roller (703); the driving roller (703) is rotatably connected with a fourth bracket (6011); a third bevel gear (707) is connected to the outer surface of the lower left of the seventh transmission rod (706); a fourth helical gear (708) is connected with the third helical gear (707); the inner axle center of the fourth bevel gear (708) is connected with a tension roller (7010); the front part of the collecting roller (7014) is connected with an eighth gear (7015); an eighth transmission rod (7017) is movably connected inside the third shaft rod (7019); the outer surface of the front part of the third shaft lever (7019) is connected with a sixth driving wheel (7021); the outer ring surface of the fifth driving wheel (7020) is connected with a sixth driving wheel (7021) through belt transmission; the inner axle center of the sixth driving wheel (7021) is connected with a fifth driving rod (405); the rear part of the eighth transmission rod (7017) is rotatably connected with an electric skateboard (7018); the outer surface of the rear part of the eighth transmission rod (7017) is connected with an inner gear ring (7016); the electric skateboard (7018) is positioned in front of the inner gear ring (7016); the inner gear ring (7016) is positioned in front of the eighth gear (7015); two groups of first bevel gears (704) to fourth bevel gears (708) are arranged in a central symmetry mode through driving rollers (703); two groups of sliding blocks (7011) and a second electric push rod (7012) are arranged in a central symmetry way by a tension roller (7010).
7. A battery insulating layer spraying apparatus according to claim 3, wherein: the rim charge recoverer (3010) is arranged into a wedge-shaped structure with guide lines.
8. A battery insulating layer spraying apparatus according to claim 3, wherein: the residual material collector (3011) is set to be a special-shaped wedge-shaped structure with a slope bottom deviating laterally.
9. The battery insulating layer spraying device according to claim 4, wherein: the first sprayer (604) is configured to have two sets of spray head configurations.
CN202110770620.3A 2021-07-08 2021-07-08 Battery heat preservation spraying device Active CN113578577B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114273116A (en) * 2021-12-08 2022-04-05 李永贵 Removable hanging spraying equipment for teapot with handle

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CN110813591A (en) * 2019-11-06 2020-02-21 常州市瑞悦车业有限公司 Spraying process and spraying equipment for impact-resistant automobile protection plate
CN112337672A (en) * 2020-11-17 2021-02-09 周绿梅 Furniture spraying equipment with wide spraying area
JP2021020202A (en) * 2019-07-25 2021-02-18 童浩 Paint coating device exclusive for aluminum alloy hub
CN112620004A (en) * 2020-12-10 2021-04-09 于明见 Can prevent remaining screw rubberizing device of glue
CN112620011A (en) * 2020-12-16 2021-04-09 闫晨 Hollow glass gluing device capable of removing overflowing glue

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021020202A (en) * 2019-07-25 2021-02-18 童浩 Paint coating device exclusive for aluminum alloy hub
CN110813591A (en) * 2019-11-06 2020-02-21 常州市瑞悦车业有限公司 Spraying process and spraying equipment for impact-resistant automobile protection plate
CN112337672A (en) * 2020-11-17 2021-02-09 周绿梅 Furniture spraying equipment with wide spraying area
CN112620004A (en) * 2020-12-10 2021-04-09 于明见 Can prevent remaining screw rubberizing device of glue
CN112620011A (en) * 2020-12-16 2021-04-09 闫晨 Hollow glass gluing device capable of removing overflowing glue

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114273116A (en) * 2021-12-08 2022-04-05 李永贵 Removable hanging spraying equipment for teapot with handle
CN114273116B (en) * 2021-12-08 2023-08-25 李永贵 Spraying equipment capable of removing hanging flow for teapot with handle

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