CN113568389A - Data acquisition terminal for laundry factory and working method thereof - Google Patents
Data acquisition terminal for laundry factory and working method thereof Download PDFInfo
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- CN113568389A CN113568389A CN202111102817.6A CN202111102817A CN113568389A CN 113568389 A CN113568389 A CN 113568389A CN 202111102817 A CN202111102817 A CN 202111102817A CN 113568389 A CN113568389 A CN 113568389A
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000012545 processing Methods 0.000 claims abstract description 67
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 239000010865 sewage Substances 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 8
- 238000013480 data collection Methods 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 5
- 230000002159 abnormal effect Effects 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 230000006641 stabilisation Effects 0.000 claims 1
- 238000011105 stabilization Methods 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 206010070834 Sensitisation Diseases 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008313 sensitization Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31061—Selection of assembly process parameters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Control Of Washing Machine And Dryer (AREA)
Abstract
The invention relates to the technical field of computers, in particular to a data acquisition terminal for a laundry factory and a working method thereof. The data acquisition module acquires working parameters of each device of the laundry plant and uploads the acquired working parameters of each device to the data processing module; the data processing module adjusts the normal range of the working parameters of each device according to the type and the quantity of the clothes to be washed uploaded by the control module of the sorting table, analyzes and processes the data uploaded by the data acquisition module, packs the data into an outgoing data packet and sends the outgoing data packet to the remote dispatching platform; the remote dispatching platform receives the data packets sent by the data processing module, collects and displays the data packets, generates a control instruction after analysis and processing, sends the control instruction to the data processing module, and the data processing module analyzes the received control instruction and controls each device of the laundry through the output control module. The working personnel can remotely monitor the running state of each device of the laundry factory and carry out real-time monitoring and control on the laundry factory.
Description
Technical Field
The invention relates to the technical field of computers, in particular to a data acquisition terminal for a laundry factory and a working method thereof.
Background
A large laundry factory has a standardized laundry process, comprises a plurality of professional cleaning procedures, needs a plurality of devices such as a washing machine, a dryer and an ironing machine to work cooperatively, and needs to monitor a plurality of data such as noise, energy consumption and device operation conditions in the working process due to safety considerations. However, different manufacturers of different devices have different production capacities, and the secondary development workload of the butt joint of the monitoring platform of the laundry factory is large, and most of the laundry factory devices have no remote data transmission function, so that the device manufacturers are difficult to coordinate to upgrade the devices.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a data acquisition terminal for a laundry factory and a working method thereof.
The technical scheme of the invention is as follows:
a data collection terminal for a laundry plant, comprising: the remote dispatching system comprises a data processing module, a communication module, a data acquisition module, a remote dispatching platform and an output control module, wherein the communication module comprises a serial communication module and a wireless communication module;
the data acquisition module acquires working parameters of each device of the laundry plant and uploads the acquired working parameters of each device to the data processing module;
the data processing module is connected with the control module of the sorting table, adjusts the normal range of the working parameters of each device according to the types and the quantity of the clothes to be washed uploaded by the control module of the sorting table, analyzes and processes the data uploaded by the data acquisition module, packs the data into outgoing data packets and sends the outgoing data packets to the remote dispatching platform;
the remote dispatching platform receives the data packets sent by the data processing module, collects and displays the data packets, generates a control instruction after analysis and processing, sends the control instruction to the data processing module, analyzes the received control instruction by the data processing module, and controls each device of the laundry through the output control module.
As a preferred technical solution, the operating parameters of the laundry plant include: the system comprises the following components of power consumption, water consumption, steam parameters, compressed air parameters, sewage treatment capacity, sewage treatment power consumption, factory humiture, noise and equipment running state.
As a preferred technical scheme, the power consumption is obtained by electric energy meters arranged on a distribution box of a laundry factory and equipment of the laundry factory; the water consumption is obtained through intelligent water meters arranged at a main water inlet pipe of a laundry plant and a water inlet pipe of a washing machine; the steam consumption and the steam parameters are obtained by a steam measuring instrument arranged at the boiler; the parameters of the compressed air are obtained through an electronic barometer arranged at the air compressor; the sewage treatment capacity and the sewage treatment power consumption are obtained through an intelligent water meter and an electric energy meter which are arranged in a sewage treatment room; the temperature and the humidity of the factory are measured by a temperature and humidity sensor installed in the laundry factory; the noise is read by a noise meter arranged in the equipment area; the running state of the equipment is obtained through a photosensitive module and a voltage induction module which are installed on each equipment of the laundry.
As a preferred technical scheme, the power supply module supplies power to the data acquisition terminal after passing through the voltage stabilizing module.
As a preferred technical scheme, the data processing module is connected with an alarm device for reminding abnormal working parameters of each device in a laundry.
As a preferred technical solution, the system further comprises an interface control module connected with the data processing module, wherein the interface control module comprises an isolated input/output port.
As a preferred technical scheme, the steam parameters comprise the pressure and the temperature of the steam, and the normal range of the pressure is 6-8kg/cm2And when the normal range of the temperature is 164.17-174.53 ℃, the data processing module controls the alarm device to give an alarm when the temperature exceeds the normal range.
As a preferred technical scheme, the compressed air parameters comprise the pressure of compressed air, and the normal range of the pressure is 5.5-6.5kg/cm2And if the normal range is exceeded, the data processing module controls the alarm device to give an alarm.
A working method of a data acquisition terminal for a laundry factory comprises the following steps:
firstly, a data processing module is connected with a control module of a sorting table of a laundry factory, a worker inputs information of clothes to be cleaned into the control module of the sorting table through an input system on the sorting table, the control module of the sorting table transmits the information to the data processing module, and the data processing module adjusts the normal range of working parameters of each device according to the types and the quantity of the clothes to be cleaned uploaded by the control module of the sorting table;
secondly, the data acquisition module acquires working parameters of all equipment of the laundry and uploads the acquired working parameters of all the equipment to the data processing module;
thirdly, the data processing module analyzes and processes the data uploaded by the data acquisition module, packages the data into an outgoing data packet and sends the outgoing data packet to the remote dispatching platform; meanwhile, whether the working parameters of each device of the laundry factory exceed the normal range is judged, and the working parameters exceeding the normal range are reminded through an alarm device;
and step four, the remote dispatching platform receives the data packet sent by the data processing module, gathers and displays the data packet, generates a control instruction after analysis and processing, sends the control instruction to the data processing module, and the data processing module analyzes the received control instruction and controls each device of the laundry through the output control module.
The invention has the beneficial effects that: the device is combined with an external sensor, so that the purposes of collecting the power consumption, the water consumption, the steam parameters, the compressed air parameters, the sewage treatment amount, the sewage treatment power consumption, the equipment running state, the humidity temperature, the noise and other information of a laundry factory, monitoring the whole laundry process in real time and timely finding the abnormal condition of the equipment are achieved.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a flow chart of the present invention.
Detailed Description
In order to make the technical means, technical features, objects and technical effects of the present invention easily understandable, the present invention is further described below with reference to the specific drawings.
The first embodiment is as follows:
modern laundry includes links such as the collection of clothing, washing, stoving, packing, put, each link all has corresponding procedure and standard, existing special small-size machine that irones the sleeve, the collarband, big body, also have capacious, rinsing machine that degree of automation is high, the dry cleaner, the flat ironer, the folder, large-scale equipment such as drying-machine, still need use compressed air and high temperature wet steam in the course of the work, if the flat ironer scalds the groove lift, the sheet of folder is folding, all will lean on the work of cylinder and the heating of steam, in order to guarantee production efficiency and security, need real-time supervision equipment operation situation.
Fig. 1 is a block diagram of the present invention.
The data acquisition module acquires the working parameters of all equipment in the laundry and uploads the acquired working parameters of all the equipment to the data processing module. The data processing module is connected with the control module of the sorting table, adjusts the normal range of the working parameters of each device according to the types and the quantity of the clothes to be washed uploaded by the control module of the sorting table, analyzes and processes the data uploaded by the data acquisition module, packs the data into outgoing data packets and sends the outgoing data packets to the remote dispatching platform. The remote dispatching platform receives the data packets sent by the data processing module, collects and displays the data packets, generates a control instruction after analysis and processing, sends the control instruction to the data processing module, and the data processing module analyzes the received control instruction and controls each device of the laundry through the output control module.
The data processing module is connected with an alarm device for reminding abnormal working parameters of each device in the laundry.
The working parameters of the equipment of the laundry factory comprise: the system comprises the following components of power consumption, water consumption, steam parameters, compressed air parameters, sewage treatment capacity, sewage treatment power consumption, factory humiture, noise and equipment running state.
The power consumption is obtained through electric energy meters arranged on a distribution box of a laundry factory and each device of the laundry factory; the water consumption is obtained through intelligent water meters arranged at a main water inlet pipe of a laundry plant and a water inlet pipe of a washing machine; the steam consumption and the steam parameters are obtained by a steam measuring instrument arranged at the boiler; the parameters of the compressed air are obtained through an electronic barometer arranged at the air compressor; the sewage treatment capacity and the sewage treatment power consumption are obtained through an intelligent water meter and an electric energy meter which are arranged in a sewage treatment room; the temperature and the humidity of the factory are measured by a temperature and humidity sensor installed in the laundry factory; the noise is read by a noise meter arranged in the equipment area; the running state of the equipment is obtained through a photosensitive module and a voltage induction module which are installed on each equipment of the laundry. The sensitization module is used for gathering equipment operation pilot lamp, mill illumination information, and when equipment operation pilot lamp or mill illumination were unusual, data processing module control alarm device reported to the police.
The steam parameters comprise pressure and temperature of steam, and the normal range of pressure is 6-8kg/cm2The normal range of the temperature is 164.17-174.53 ℃, the temperature is too low to meet the working requirement, the fabric is scalded and damaged due to too high temperature, the energy is wasted, and the temperature exceeds the normal range, and the data processing module controls the alarm device to give an alarm.
The compressed air parameters comprise the pressure of compressed air, and the normal range of the pressure is 5.5-6.5kg/cm2When the pressure is too low to meet the working requirement and the pressure is too high, parts and valves of the air pipe can be damaged, so that equipment faults are caused, the normal range is exceeded, and the data processing module controls the alarm device to give an alarm.
The power supply module supplies power to the data acquisition terminal after passing through the voltage stabilizing module.
The interface control module is connected with the data processing module and comprises an isolation input/output port.
Fig. 2 shows a flow chart of the present invention.
A working method of a data acquisition terminal for a laundry factory is as follows:
firstly, a data processing module is connected with a control module of a sorting table of a laundry factory, a worker inputs information of clothes to be cleaned into the control module of the sorting table through an input system on the sorting table, the control module of the sorting table transmits the information to the data processing module, and the data processing module adjusts the normal range of working parameters of each device according to the types and the quantity of the clothes to be cleaned uploaded by the control module of the sorting table;
secondly, the data acquisition module acquires working parameters of all equipment of the laundry and uploads the acquired working parameters of all the equipment to the data processing module;
thirdly, the data processing module analyzes and processes the data uploaded by the data acquisition module, packages the data into an outgoing data packet and sends the outgoing data packet to the remote dispatching platform; meanwhile, whether the working parameters of each device of the laundry factory exceed the normal range is judged, and the working parameters exceeding the normal range are reminded through an alarm device;
and step four, the remote dispatching platform receives the data packet sent by the data processing module, the data is cleaned, integrated and subjected to protocol processing, the processed data is stored in a database, the operation condition of the factory is displayed on a large screen through front-end data, the state of each parameter is analyzed in real time, a control instruction can be issued to the data processing module, the data processing module analyzes the received control instruction to perform corresponding action, the data processing module is linked with the laundry factory equipment through the output control module, the equipment is controlled to operate, the operation parameters are adjusted, and the like.
In summary, the embodiments of the present invention are merely exemplary and should not be construed as limiting the scope of the invention. All equivalent changes and modifications made according to the content of the claims of the present invention should fall within the technical scope of the present invention.
Claims (9)
1. A data collection terminal for a laundry facility, comprising: the remote dispatching system comprises a data processing module, a communication module, a data acquisition module, a remote dispatching platform and an output control module, wherein the communication module comprises a serial communication module and a wireless communication module;
the data acquisition module acquires working parameters of each device of the laundry plant and uploads the acquired working parameters of each device to the data processing module;
the data processing module is connected with the control module of the sorting table, adjusts the normal range of the working parameters of each device according to the types and the quantity of the clothes to be washed uploaded by the control module of the sorting table, analyzes and processes the data uploaded by the data acquisition module, packs the data into outgoing data packets and sends the outgoing data packets to the remote dispatching platform;
the remote dispatching platform receives the data packets sent by the data processing module, collects and displays the data packets, generates a control instruction after analysis and processing, sends the control instruction to the data processing module, analyzes the received control instruction by the data processing module, and controls each device of the laundry through the output control module.
2. The data collection terminal for laundry factory according to claim 1, wherein the operating parameters of the laundry factory devices include: the system comprises the following components of power consumption, water consumption, steam parameters, compressed air parameters, sewage treatment capacity, sewage treatment power consumption, factory humiture, noise and equipment running state.
3. The data collection terminal for laundry factory according to claim 2, wherein the power consumption is obtained by electric energy meters installed in the distribution box of the laundry factory and the devices of the laundry factory; the water consumption is obtained through intelligent water meters arranged at a main water inlet pipe of a laundry plant and a water inlet pipe of a washing machine; the steam consumption and the steam parameters are obtained by a steam measuring instrument arranged at the boiler; the parameters of the compressed air are obtained through an electronic barometer arranged at the air compressor; the sewage treatment capacity and the sewage treatment power consumption are obtained through an intelligent water meter and an electric energy meter which are arranged in a sewage treatment room; the temperature and the humidity of the factory are measured by a temperature and humidity sensor installed in the laundry factory; the noise is read by a noise meter arranged in the equipment area; the running state of the equipment is obtained through a photosensitive module and a voltage induction module which are installed on each equipment of the laundry.
4. The data collection terminal for a laundry factory according to claim 1, wherein the power module supplies power to the data collection terminal after passing through the voltage stabilization module.
5. The data acquisition terminal for the laundry factory as claimed in claim 1, wherein the data processing module is connected with an alarm device for reminding abnormal working parameters of each device in the laundry factory.
6. The data collection terminal for a laundry facility of claim 1, further comprising an interface control module connected to the data processing module, the interface control module including an isolated input/output port.
7. A data acquisition terminal for a laundry plant according to claim 2, wherein the steam parameters include pressure and temperature of the steam, the normal range of pressure being 6-8kg/cm2And when the normal range of the temperature is 164.17-174.53 ℃, the data processing module controls the alarm device to give an alarm when the temperature exceeds the normal range.
8. The data collection terminal for a laundry facility of claim 2, wherein the compressed air parameter comprises a pressure of compressed air, the normal range of pressure being 5.5-6.5kg/cm2And if the normal range is exceeded, the data processing module controls the alarm device to give an alarm.
9. A working method of a data acquisition terminal for a laundry factory is characterized by comprising the following steps:
firstly, a data processing module is connected with a control module of a sorting table of a laundry factory, a worker inputs information of clothes to be cleaned into the control module of the sorting table through an input system on the sorting table, the control module of the sorting table transmits the information to the data processing module, and the data processing module adjusts the normal range of working parameters of each device according to the types and the quantity of the clothes to be cleaned uploaded by the control module of the sorting table;
secondly, the data acquisition module acquires working parameters of all equipment of the laundry and uploads the acquired working parameters of all the equipment to the data processing module;
thirdly, the data processing module analyzes and processes the data uploaded by the data acquisition module, packages the data into an outgoing data packet and sends the outgoing data packet to the remote dispatching platform; meanwhile, whether the working parameters of each device of the laundry factory exceed the normal range is judged, and the working parameters exceeding the normal range are reminded through an alarm device;
and step four, the remote dispatching platform receives the data packet sent by the data processing module, gathers and displays the data packet, generates a control instruction after analysis and processing, sends the control instruction to the data processing module, and the data processing module analyzes the received control instruction and controls each device of the laundry through the output control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111102817.6A CN113568389A (en) | 2021-09-22 | 2021-09-22 | Data acquisition terminal for laundry factory and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111102817.6A CN113568389A (en) | 2021-09-22 | 2021-09-22 | Data acquisition terminal for laundry factory and working method thereof |
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| CN113568389A true CN113568389A (en) | 2021-10-29 |
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| CN202111102817.6A Pending CN113568389A (en) | 2021-09-22 | 2021-09-22 | Data acquisition terminal for laundry factory and working method thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2537724Y (en) * | 2001-12-18 | 2003-02-26 | 无锡小天鹅苏泰洗涤机械有限公司 | PLC controller for laundry |
| US20100059091A1 (en) * | 2007-01-18 | 2010-03-11 | Werner Meissner | Industrial cleaning system |
| CN109750481A (en) * | 2018-12-14 | 2019-05-14 | 江苏兆日洗涤服务有限公司 | A kind of dedicated clothes washing system in intelligence chemical plant |
| CN111676682A (en) * | 2020-05-18 | 2020-09-18 | 江苏科技大学 | Intelligent washing factory and control system and control method thereof |
| CN112323354A (en) * | 2020-10-28 | 2021-02-05 | 上海海众医疗设备有限公司 | Device for user to acquire data display of killing equipment |
-
2021
- 2021-09-22 CN CN202111102817.6A patent/CN113568389A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2537724Y (en) * | 2001-12-18 | 2003-02-26 | 无锡小天鹅苏泰洗涤机械有限公司 | PLC controller for laundry |
| US20100059091A1 (en) * | 2007-01-18 | 2010-03-11 | Werner Meissner | Industrial cleaning system |
| CN109750481A (en) * | 2018-12-14 | 2019-05-14 | 江苏兆日洗涤服务有限公司 | A kind of dedicated clothes washing system in intelligence chemical plant |
| CN111676682A (en) * | 2020-05-18 | 2020-09-18 | 江苏科技大学 | Intelligent washing factory and control system and control method thereof |
| CN112323354A (en) * | 2020-10-28 | 2021-02-05 | 上海海众医疗设备有限公司 | Device for user to acquire data display of killing equipment |
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Application publication date: 20211029 |