CN113561607A - Preparation method of middle-placed roller shutter fabric for middle-placed roller shutter glass window - Google Patents
Preparation method of middle-placed roller shutter fabric for middle-placed roller shutter glass window Download PDFInfo
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- CN113561607A CN113561607A CN202110801676.0A CN202110801676A CN113561607A CN 113561607 A CN113561607 A CN 113561607A CN 202110801676 A CN202110801676 A CN 202110801676A CN 113561607 A CN113561607 A CN 113561607A
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- glass fiber
- roller shutter
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- padding
- fiber cloth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J143/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Adhesives based on derivatives of such polymers
- C09J143/04—Homopolymers or copolymers of monomers containing silicon
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/02—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a preparation method of a mid-set roller shutter fabric for a mid-set roller shutter glass window, relating to the technical field of roller shutter fabrics. According to the invention, the surface of the glass fiber cloth is treated, so that the reinforcing effect of the glass fiber can be fully exerted, after the plasma treatment, polar groups can be introduced into the surface of the glass fiber cloth, the surface of the glass fiber cloth is roughened, the adhesion between the glass fiber and the sizing material is increased, the adhesion performance is improved, the influence of the difference between the adhesion performance and the subsequent sizing material on the interface of the integrally prepared composite mid-set roller shutter fabric is reduced, the uniform dispersibility and the color fastness of the water-based color paste are ensured, and the stable color fastness can be ensured under the continuous illumination condition of 240 h.
Description
Technical Field
The invention relates to the technical field of rolling screen fabrics, in particular to a preparation method of a middle rolling screen fabric for a middle rolling screen glass window.
Background
With the development of economy, more and more buildings adopt double-layer glass windows for the requirements of environmental protection and heat preservation, and people find that the roller shutter placed in the double-layer glass not only plays the role of shading the sun of a conventional curtain, but also is not easy to be dirty and durable. The roller shutter window with the roller shutter placed between the two layers of glass to form an integration is formed by superposing two functions of the two layers of glass and the roller shutter, and has better privacy, heat insulation, sound insulation and other performances.
Compared with the middle-arranged shutter glass window, the middle-arranged roller shutter glass window has lower production cost, better sound insulation and heat insulation performance and improved appearance. However, the color fastness of the existing middle-placed roller shutter fabric can only reach 4-5 levels, the requirement of the color fastness over 7 levels cannot be met, the fabric surface is poor in stiffness, if the size of a window is large, wrinkle marks can be generated in the process of pulling and rolling, the fabric cannot be pulled and rolled repeatedly for many times and lifted, and the edges of the fabric can cause 'silkiness' due to wrinkles. Therefore, the performance of the fabric of the central roller shutter is the core of improving the overall performance of the glass window of the central roller shutter.
Disclosure of Invention
The invention aims to solve the technical problem of providing a preparation method of a middle-placed roller shutter fabric for a middle-placed roller shutter glass window, and solving the problems of poor color fastness and insufficient cloth surface stiffness of the existing middle-placed roller shutter fabric.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a preparation method of a middle roller shutter fabric for a middle roller shutter glass window comprises the following steps:
(1) base fabric film coating: carrying out normal pressure air plasma treatment on the base cloth by normal pressure plasma equipment, and laminating the surface of the glass fiber cloth subjected to the normal pressure air plasma treatment by a laminating machine at the laminating temperature of 110-130 ℃ and the laminating speed of 15-25 m/min;
(2) preparing a sizing material: uniformly stirring 40-50 parts of silicon acrylic resin, 2-5 parts of water-based color paste, 25-30 parts of water and 15-20 parts of flame retardant to obtain the required rubber material;
(3) padding and gluing: padding and gluing the coated base cloth by using a padding coater, coating a sizing material on the coated base cloth, and regulating and controlling the gluing amount of the padding coater to be 15-18 g;
(4) and after padding and gluing, drying by adopting 160-170 ℃ hot air circulation for 3-5 minutes.
Preferably, the glass fiber cloth in the step (1) is an electronic grade glass fiber cloth 3313 or an electronic grade glass fiber cloth 1086.
Preferably, the film material used for the film coating in the step (1) is polyethylene terephthalate (PET).
Preferably, the base cloth coating in the step (1) is divided into three modes of base cloth pattern coating, base cloth full-page coating and base cloth double-sided full-page coating.
Preferably, the atmospheric air plasma treatment parameters in the step (1) are as follows: the output voltage is 100V, the distance is 10nm, the power is 250W, and the processing time is 10-60 s.
By adopting the technical scheme, the surface of the glass fiber cloth is treated, so that the reinforcing effect of the glass fiber can be fully exerted, after the glass fiber cloth is treated by plasma, polar groups can be introduced into the surface of the glass fiber cloth, the surface of the glass fiber cloth is roughened, the adhesion between the glass fiber and a sizing material is increased, the adhesion performance is improved, the influence of the difference between the glass fiber and the subsequent sizing material on the interface of the integrally prepared composite mid-set roller shutter fabric is reduced, the uniform dispersibility and the color fastness of the aqueous color paste are ensured, and the stable color fastness can be still ensured under the continuous illumination condition of 240 h; because the silicon acrylic resin has good aging resistance, cohesiveness and rebound resilience, the silicon acrylic resin can be firmly adhered with the glass fiber after being dried, the integral bending strength of the prepared centrally-mounted roller shutter fabric can be ensured by selecting the silicon acrylic resin with good rebound resilience, and the fabric can be repeatedly pulled, rolled and lifted for many times.
Detailed Description
The following further describes the embodiments of the present invention. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
(1) Base fabric film coating: the base cloth is made of electronic-grade glass fiber cloth 3313, the electronic-grade glass fiber cloth has the characteristics of good heat resistance, high tensile strength, good corrosion resistance and the like, the breadth has two specifications of 1.6M and 2.2M, and the electronic-grade glass fiber cloth can be selected according to requirements during actual use;
carrying out atmospheric air plasma treatment on the base cloth by adopting atmospheric plasma equipment, wherein the treatment parameters are as follows: the output voltage is 100V, the distance is 10nm, the power is 250W, the processing time is 30s, the surface of the glass fiber cloth is processed, the reinforcing effect of the glass fiber can be fully exerted, after plasma processing, polar groups can be introduced to the surface of the glass fiber cloth, so that the surface of the glass fiber cloth becomes rough, the gluing between the glass fiber and a sizing material is increased, the gluing performance is improved, and the influence of the difference between the glass fiber cloth and the subsequent sizing material on the interface of the integrally prepared composite mid-set roller shutter fabric is reduced;
laminating the surface of the glass fiber cloth subjected to normal-pressure air plasma treatment by using a laminating machine, wherein in order to prepare the sun-shading fabric with light transmission and perspective, the laminating machine adopts a chromium plating roller with patterns for laminating, the film material adopts polyethylene terephthalate (PET), the PET has excellent aging resistance and good shading effect, the laminating temperature is 120 ℃, and the laminating speed is 20 m/min;
(2) preparing a sizing material: uniformly stirring 45kg of silicon acrylic resin, 3kg of water-based color paste, 28kg of water and a flame retardant FR 70118 kg to obtain the required rubber material;
(3) padding and gluing: padding and gluing the base cloth coated with the film by using a padding coater, coating a sizing material on the base cloth coated with the film, and regulating and controlling the gluing amount of the padding coater to be 16g, so that the gluing thickness is controlled to be about 0.01mm, and the integral bending strength of the prepared mid-set roller blind fabric is ensured;
(4) after padding and gluing are finished, hot air circulation drying at 165 ℃ is adopted, and the drying time is 4 minutes.
Example 2
(1) Base fabric film coating: the base cloth is electronic-grade glass fiber cloth 1086, the electronic-grade glass fiber cloth has the characteristics of good heat resistance, high tensile strength, good corrosion resistance and the like, the breadth has two specifications of 1.6M and 2.2M, and the electronic-grade glass fiber cloth can be selected according to requirements during actual use;
carrying out atmospheric air plasma treatment on the base cloth by adopting atmospheric plasma equipment, wherein the treatment parameters are as follows: the output voltage is 100V, the distance is 10nm, the power is 250W, the processing time is 10s, the surface of the glass fiber cloth is processed, the reinforcing effect of the glass fiber can be fully exerted, after plasma processing, polar groups can be introduced to the surface of the glass fiber cloth, so that the surface of the glass fiber cloth becomes rough, the gluing between the glass fiber and a sizing material is increased, the gluing performance is improved, and the influence of the difference between the glass fiber cloth and the subsequent sizing material on the interface of the integrally prepared composite mid-set roller shutter fabric is reduced;
laminating the surface of the glass fiber cloth subjected to atmospheric pressure air plasma treatment by using a laminating machine, wherein in order to prepare the perspective, light-tight and sun-shading fabric, the laminating machine adopts a chromium-plated smooth roller to carry out laminating, the film material is polyethylene terephthalate (PET), the PET has excellent aging resistance and good shading effect, the laminating temperature is 110 ℃, the laminating speed is 15 m/min, and the whole transparent and light-tight fabric is subjected to padding and gluing because full-plate laminating is adopted;
(2) preparing a sizing material: uniformly stirring 40kg of silicon acrylic resin, 2kg of water-based color paste, 25kg of water and a flame retardant FR 70115 kg to obtain the required rubber material;
(3) padding and gluing: padding and gluing the base cloth coated with the film by using a padding coater, coating a sizing material on the base cloth coated with the film, and regulating and controlling the gluing amount of the padding coater to be 15g, so that the gluing thickness is controlled to be about 0.01mm, and the integral thinness of the prepared mid-set roller shutter fabric is ensured;
(4) and after padding and gluing, drying by adopting hot air circulation at 160 ℃ for 3 minutes.
Example 3
(1) Base fabric film coating: the base cloth is made of electronic-grade glass fiber cloth 3313, the electronic-grade glass fiber cloth has the characteristics of good heat resistance, high tensile strength, good corrosion resistance and the like, the breadth has two specifications of 1.6M and 2.2M, and the electronic-grade glass fiber cloth can be selected according to requirements during actual use;
carrying out atmospheric air plasma treatment on the base cloth by adopting atmospheric plasma equipment, wherein the treatment parameters are as follows: the output voltage is 100V, the distance is 10nm, the power is 250W, the processing time is 60s, the surface of the glass fiber cloth is processed, the reinforcing effect of the glass fiber can be fully exerted, after plasma processing, polar groups can be introduced to the surface of the glass fiber cloth, so that the surface of the glass fiber cloth becomes rough, the gluing between the glass fiber and a sizing material is increased, the gluing performance is improved, and the influence of the difference between the glass fiber cloth and the subsequent sizing material on the interface of the integrally prepared composite mid-set roller shutter fabric is reduced;
laminating the surface of the glass fiber cloth subjected to normal-pressure air plasma treatment by using a laminating machine, wherein in order to prepare the full-shading sun-shading fabric, the laminating machine adopts a chrome-plated smooth roller to carry out laminating, the film material is black polyethylene terephthalate (PET), the PET has excellent aging resistance and good shading effect, the laminating temperature is 130 ℃, and the laminating speed is 25 m/min, because the adopted pattern laminating is adopted, after padding and gluing, the glass fiber cloth is scenic without the position of the pattern, and the position with the pattern is not scenic;
(2) preparing a sizing material: uniformly stirring 50kg of silicon acrylic resin, 5kg of water-based color paste, 30kg of water and a flame retardant FR 70120 kg to obtain the required rubber material;
(3) padding and gluing: padding and gluing the base cloth coated with the film by using a padding coater, coating a sizing material on the base cloth coated with the film, and regulating and controlling the gluing amount of the padding coater to be 18g, so that the gluing thickness is controlled to be about 0.01mm, and the integral thinness of the prepared mid-set roller shutter fabric is ensured;
(4) after padding and gluing are finished, hot air at 170 ℃ is adopted for circulating drying, and the drying time is 5 minutes.
The centrally-mounted roller shutter fabric prepared by the method is sent to Suzhou Jiashide detection technology limited company for UV test:
the laboratory environment: ambient temperature (23 ± 5) ° c; relative humidity (60. + -. 15)% RH
The test method comprises the following steps:
lamp tube type: UVA-351
Irradiation intensity: 0.76W/(m)2·nm)@340nm；
The circulation mode is as follows: continuously illuminating;
blackboard temperature: (50 + -3) deg.C;
test time: 240 h;
and (4) checking after testing: after the test was completed, the appearance of the sample was visually inspected.
The detection device comprises: an ultraviolet light aging test box LA-QLAB-06; and a standard light source box JSDYQ-40.
And (3) test results: after testing, the samples were visually inspected for no color change.
The embodiments of the present invention have been described in detail, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of protection is still within the scope of the invention.
Claims (5)
1. A preparation method of a middle roller shutter fabric for a middle roller shutter glass window is characterized by comprising the following steps: the method comprises the following steps:
(1) base fabric film coating: carrying out normal pressure air plasma treatment on the base cloth by normal pressure plasma equipment, and laminating the surface of the glass fiber cloth subjected to the normal pressure air plasma treatment by a laminating machine at the laminating temperature of 110-130 ℃ and the laminating speed of 15-25 m/min;
(2) preparing a sizing material: uniformly stirring 40-50 parts of silicon acrylic resin, 2-5 parts of water-based color paste, 25-30 parts of water and 15-20 parts of flame retardant to obtain the required rubber material;
(3) padding and gluing: padding and gluing the coated base cloth by using a padding coater, coating a sizing material on the coated base cloth, and regulating and controlling the gluing amount of the padding coater to be 15-18 g;
(4) and after padding and gluing, drying by adopting 160-170 ℃ hot air circulation for 3-5 minutes.
2. The preparation method of the central rolling screen fabric for the central rolling screen glass window according to claim 1, characterized by comprising the following steps: the glass fiber cloth in the step (1) is electronic-grade glass fiber cloth 3313 or electronic-grade glass fiber cloth 1086.
3. The preparation method of the central rolling screen fabric for the central rolling screen glass window according to claim 1, characterized by comprising the following steps: the film material adopted by the film covering in the step (1) is polyethylene terephthalate (PET).
4. The preparation method of the central rolling screen fabric for the central rolling screen glass window according to claim 1, characterized by comprising the following steps: the base cloth film covering in the step (1) is divided into three modes of base cloth pattern type film covering, base cloth full-plate film covering and base cloth double-sided full-plate film covering.
5. The preparation method of the central rolling screen fabric for the central rolling screen glass window according to claim 1, characterized by comprising the following steps: the processing parameters of the atmospheric air plasma in the step (1) are as follows: the output voltage is 100V, the distance is 10nm, the power is 250W, and the processing time is 10-60 s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110801676.0A CN113561607A (en) | 2021-07-15 | 2021-07-15 | Preparation method of middle-placed roller shutter fabric for middle-placed roller shutter glass window |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110801676.0A CN113561607A (en) | 2021-07-15 | 2021-07-15 | Preparation method of middle-placed roller shutter fabric for middle-placed roller shutter glass window |
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| Publication Number | Publication Date |
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| CN113561607A true CN113561607A (en) | 2021-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110801676.0A Pending CN113561607A (en) | 2021-07-15 | 2021-07-15 | Preparation method of middle-placed roller shutter fabric for middle-placed roller shutter glass window |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115305721A (en) * | 2022-09-01 | 2022-11-08 | 常州雅美特窗饰股份有限公司 | Manufacturing method of high-flame-retardant roller shutter fabric |
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| CN104878504A (en) * | 2015-05-28 | 2015-09-02 | 安徽丹凤集团桐城玻璃纤维有限公司 | Production process of long-life electronic-grade fiberglass cloth |
| CN109397806A (en) * | 2018-11-12 | 2019-03-01 | 浙江鸿圣纺织科技有限公司 | A kind of curtain roller shutter composite material-feeding and preparation method thereof |
| CN109667526A (en) * | 2018-12-25 | 2019-04-23 | 无锡富仕德高科特材制造有限公司 | Puggaree, in set sunshade roll-up window |
| CN110561845A (en) * | 2019-10-17 | 2019-12-13 | 常州雅美特窗饰股份有限公司 | Composite roller shutter fabric and preparation method thereof |
-
2021
- 2021-07-15 CN CN202110801676.0A patent/CN113561607A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104878504A (en) * | 2015-05-28 | 2015-09-02 | 安徽丹凤集团桐城玻璃纤维有限公司 | Production process of long-life electronic-grade fiberglass cloth |
| CN109397806A (en) * | 2018-11-12 | 2019-03-01 | 浙江鸿圣纺织科技有限公司 | A kind of curtain roller shutter composite material-feeding and preparation method thereof |
| CN109667526A (en) * | 2018-12-25 | 2019-04-23 | 无锡富仕德高科特材制造有限公司 | Puggaree, in set sunshade roll-up window |
| CN110561845A (en) * | 2019-10-17 | 2019-12-13 | 常州雅美特窗饰股份有限公司 | Composite roller shutter fabric and preparation method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115305721A (en) * | 2022-09-01 | 2022-11-08 | 常州雅美特窗饰股份有限公司 | Manufacturing method of high-flame-retardant roller shutter fabric |
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