CN113561436A - Full-automatic processing and shaping equipment for high-performance high-power switching power supply - Google Patents
Full-automatic processing and shaping equipment for high-performance high-power switching power supply Download PDFInfo
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- CN113561436A CN113561436A CN202111131254.3A CN202111131254A CN113561436A CN 113561436 A CN113561436 A CN 113561436A CN 202111131254 A CN202111131254 A CN 202111131254A CN 113561436 A CN113561436 A CN 113561436A
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- power supply
- side wall
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- 238000007493 shaping process Methods 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 title claims description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000003754 machining Methods 0.000 claims abstract description 10
- 238000005553 drilling Methods 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 27
- 238000001746 injection moulding Methods 0.000 claims description 24
- 238000000465 moulding Methods 0.000 claims description 14
- 238000002347 injection Methods 0.000 claims description 13
- 239000007924 injection Substances 0.000 claims description 13
- 239000004033 plastic Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 210000003437 trachea Anatomy 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims 3
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 230000009467 reduction Effects 0.000 description 5
- 230000007306 turnover Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 206010053615 Thermal burn Diseases 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/73—Heating or cooling of the mould
- B29C45/7337—Heating or cooling of the mould using gas or steam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/16—Perforating by tool or tools of the drill type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
- B29C45/4225—Take-off members or carriers for the moulded articles, e.g. grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/44—Removing or ejecting moulded articles for undercut articles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
- H02K7/1163—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Robotics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses full-automatic machining and shaping equipment for a high-performance high-power switching power supply, which belongs to the field of power supply device machining and comprises a bottom die base, wherein a top die base is arranged above the bottom die base, vertical round rods are arranged at four corners of the bottom die base, a side wall shaft base is arranged on the side wall of the bottom die base, a gear block is arranged on one side of the side wall shaft base, a speed reducing motor is arranged on the other side of the side wall shaft base, the output end of the speed reducing motor penetrates through the side wall shaft base to be connected with the gear block, a vertical rack is fixedly arranged on the side wall of the top die base, the vertical rack and the gear block are mutually meshed, a blanking mechanism is arranged at the bottom end of the bottom die base, a machining assembly is arranged on one side of the blanking mechanism, and a transverse rack is arranged in the machining assembly. The invention saves power equipment resources, saves manual operation and avoids the high temperature from scalding the hands of workers.
Description
Technical Field
The invention relates to the field of power supply shell processing, in particular to full-automatic processing and shaping equipment for a high-performance high-power switching power supply.
Background
With the development of industrial technology, modern electric energy technology develops more and more mature, and further a plurality of electrical appliances and power supply devices need to be additionally arranged at the cable end when a power network is laid, a power supply shell is manufactured by injection molding through an injection molding machine, the conventional injection molding machine needs to take materials manually after products are formed, and the risk is brought to operators;
the power shell that the completion of moulding plastics needs to be through the microfabrication, the microfabrication includes trompil and the operation of polishing, in order to open a plurality of openings of wearing on power shell, this just needs to fix a position motor housing before the trompil, manual location motor housing accuracy is relatively poor, motor housing's moulding plastics is the thermosetting, the motor housing temperature that just produces the mould is very high, even the staff takes thick gloves operation, but the overheated motor housing of long-time contact also can cause thermal damage to operating personnel's hand, and motor housing's finished product still gives out pungent smell when just producing the mould.
Disclosure of Invention
The invention aims to provide full-automatic processing and shaping equipment for a high-performance high-power switching power supply, which aims to overcome the defects of the prior art, and is characterized in that when the device is used, a gear block is driven to rotate by a speed reducing motor after the product is injected, a vertical rack and a top die holder on one side of the gear block slide upwards along a vertical round rod at the moment, then a shaping module can be separated from an injection molding cavity, when a bottom die holder and the top die holder are separated from a small distance, a small amount of air is injected into the shaping module and the product by an air machine to prevent a motor shell from being adhered to the shaping module, the motor shell is ensured to be retained on a jacking piece, a delay pipeline and the jacking piece can be lifted relative to the top die holder when a ram touches the end of a delay slot, the motor shell reaches a specified height and is fixed, the vertical rack and a transverse rack are driven to move together by the gear block in the rotating process, and then the carrying platform at this moment is getting the material operation in real time near the die block seat, and the die sinking is all driven by gear motor with getting the material, has saved the power equipment resource, has saved the human operation, avoids high temperature to scald staff's hand.
In order to solve the above problems, the present invention provides the following technical solutions: a full-automatic processing and shaping device for a high-performance high-power switching power supply comprises a bottom die base, wherein the bottom die base is fixedly connected with a building, a top die base is arranged above the bottom die base, four corners of the bottom die base are provided with vertical round rods, short pipes sleeved on the vertical round rods are arranged at the four corners of the top die base, the top die base is in sliding connection with the vertical round rods, an injection molding port is arranged in the middle of the bottom die base, a shaping module matched with the injection molding port is arranged at the bottom end of the top die base, a side wall shaft base is arranged on the side wall of the bottom die base, a gear block is arranged on one side of the side wall shaft base, a speed reducing motor is arranged on the other side of the side wall shaft base, the output end of the speed reducing motor penetrates through the side wall shaft base to be connected with the gear block, a vertical rack is fixedly arranged on the side wall of the top die base, the vertical rack is meshed with the gear block, a blanking mechanism is arranged at the bottom end of the bottom die base, and one side of the blanking mechanism is provided with a processing assembly.
Further, one side of the bottom die holder is provided with an injection molding port, the end of the injection molding port is communicated with the injection molding cavity, the top end of the top die holder is provided with an air machine, the output end of the air machine is provided with an exhaust pipe, and the exhaust pipe at the output end of the air machine is communicated with the bottom surface of the molding module.
Further, the bottom in chamber of moulding plastics is provided with the jack-up piece, and one side of die block seat sets up the interlude recess, and the inboard interlude of interlude recess has the time delay pipeline, and the end of time delay pipeline is connected with the bottom surface of jack-up piece, and the both sides of time delay pipeline are provided with the time delay wire casing, and one side of die block seat is provided with the pull rod, and the end of pull rod alternates in the inboard of time delay pipeline, and the bottom of pull rod is provided with two ram, and the ram passes the time delay wire casing.
Further, unloading mechanism includes two bottom guide rails of die holder bottom, and is provided with the bottom slider on the bottom guide rail, bottom slider and bottom guide rail sliding connection, and the top fixed mounting of bottom slider has the transport platform.
Further, the top fixed mounting of fortune microscope carrier has movable axle bed, and one side of movable axle bed is provided with the upset motor, and the opposite side of movable axle bed is provided with gets the material pole, and the output of upset motor passes movable axle bed and gets the end fixed connection of material pole, the end of getting the material pole is provided with carries the piece, and is provided with two trachea on the lateral wall of carrying the piece, and tracheal end is connected with the sucking disc, be provided with the air pump on another lateral wall of carrying the piece, tracheal another end of the output connection of air pump.
Further, the bottom of die holder is provided with the horizontal rack, and the inboard interlude of horizontal rack has the bearing guide rail, horizontal rack and bearing guide rail sliding connection, and the end of bearing guide rail and the bottom surface fixed connection of die holder, horizontal rack and gear block intermeshing, horizontal rack and vertical rack stagger each other, connect through the connecting bridge between the lateral wall of fortune platform and horizontal rack.
Furthermore, the processing assembly comprises a bearing plate and a lifting plate, the bearing plate is fixedly connected with the building, four positioning angles are arranged at the top end of the bearing plate, the side walls of the positioning angles and the top surface of the bearing plate are not perpendicular to each other, a stand column is arranged at the top end of the bearing plate, the stand column penetrates through the lifting plate, and the lifting plate is connected with the stand column in a sliding mode.
Furthermore, the bottom of lift plate is provided with four drilling discs, and drilling disc all with the bottom surface swivelling joint of lift plate, connect through connecting the belt between four drilling discs, and the bottom of four connecting the belt all is provided with the drilling rod, and one of them drilling disc is installed on the output of drilling motor, and the top surface at the lift plate is fixed to the drilling motor.
Furthermore, the top of lift plate is provided with the bevel block, is provided with a slope on the bevel block, and one side of bevel block is provided with extends the bridge, and the top of extending the bridge is provided with the pressfitting wheel, and the mutual pressfitting of the top surface of the lateral wall of pressfitting wheel and bevel block extends bridge and the other end and transports the top surface of microscope carrier and is connected.
Furthermore, the top end of the upright post is provided with a head piece, the outer side of the head piece is sleeved with a return spring, the top end of the return spring is connected with the head piece, and the bottom end of the return spring is connected with the top surface of the lifting plate.
The invention has the beneficial effects that:
firstly, when the device is used, after the product injection molding is completed, the gear motor drives the gear block to rotate, at the moment, the vertical rack and the top die holder on one side of the gear block can slide upwards along the vertical round rod, and further the molding module can be separated from an injection molding cavity, when the bottom die holder and the top die holder are separated by a small distance, the air machine rushes in a small amount of air to be between the molding module and the product, so that the motor shell is prevented from being adhered to the molding module, the motor shell is ensured to be retained on the jacking sheet, when the cantilever bar touches the end of the delay slot, the delay pipeline and the jacking sheet can be lifted relative to the top die holder in a delayed way, the motor shell reaches the designated height and is fixed, the gear block simultaneously drives the vertical rack and the transverse rack to move together in the rotating process, further, the carrying platform is close to the bottom die holder to take the material in real time, the die sinking and the material taking are both driven by the gear motor, the power equipment resource is saved, the manual operation is saved, and the high temperature is prevented from scalding the hands of the workers.
Secondly, the delivery platform slides along the bottom guide rail until the sucking disc contacts the lateral wall of the motor shell on the jack-up piece, the air pump exhausts the air in the sucking disc, then the delivery platform slides in the reverse direction, the turnover motor drives the material taking rod to rotate while sliding in the reverse direction, the motor shell at the moment can be buckled in the positioning angle in an inverted mode, and the functions of automatically replacing stations and positioning are achieved.
Thirdly, the delivery platform is towards the in-process that the die holder slided once more, and the slope on the slope piece is crossed to the pressfitting wheel, and the lift plate piece can slide down along the stand, and at the in-process that the lifter plate fell down, drilling disc and drilling rod can cut into gradually in the lateral wall of motor housing, and drilling motor drives one of them drilling disc rotatory, and other three drilling discs rotate the implementation trompil operation together through connecting the belt, have realized automatic processing's effect.
Drawings
Fig. 1 is a schematic front view of a full-automatic processing and shaping device for a high-performance high-power switching power supply.
Fig. 2 is a schematic diagram of a side view of a full-automatic processing and shaping device for a high-performance high-power switching power supply.
Fig. 3 is a schematic sectional view of a full-automatic processing and shaping device for a high-performance high-power switching power supply.
Fig. 4 is a schematic view of the full-automatic processing and shaping equipment for the high-performance high-power switching power supply in a bottom view.
Fig. 5 is a schematic diagram of a second view angle of the full-automatic processing and shaping device for the high-performance high-power switching power supply.
Fig. 6 is a schematic diagram of a full-automatic machining and shaping equipment operation platform for a high-performance high-power switching power supply.
Fig. 7 is a schematic diagram of a machining assembly of a full-automatic machining and shaping device for a high-performance high-power switching power supply.
Fig. 8 is a schematic view of a machining assembly of the full-automatic machining and shaping device for the high-performance high-power switching power supply from the bottom.
Description of reference numerals:
the injection molding machine comprises a bottom die holder 1, an injection molding port 101, an injection molding cavity 102, a jacking piece 103, a delay pipeline 104, a delay line slot 105, an inserting groove 106, a top die holder 2, a molding module 201, an air machine 202, a pull rod 203, a ram 204, a vertical round rod 3, a side wall shaft seat 4, a speed reduction motor 401, a gear block 5, a vertical rack 6, a bottom guide rail 7, a bottom slide block 8, a carrying platform 9, a connecting bridge 901, a movable shaft seat 902, a turnover motor 903, a material taking rod 904, a carrying piece 905, an air pipe 906, a suction cup 907, an air pump 908, a processing assembly 10, a bearing plate block 1001, a stand column 1002, a lifting plate block 1003, an end piece 1004, a reset spring 1005, a positioning angle 1006, an extension bridge 1012, a pressing wheel 1008, a slope 1009 block 1003, a drilling motor 1010, a drilling disc 1011, a connecting belt, a drilling rod 1013, a transverse rack 11 and a bearing guide rail 1101.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1, 2, 3, 4, 5, 6, 7, 8, the full-automatic processing and shaping device for the high-performance high-power switching power supply comprises a bottom die holder 1, wherein the bottom die holder 1 is fixedly connected with a building, a top die holder 2 is arranged above the bottom die holder 1, vertical round rods 3 are arranged at four corners of the bottom die holder 1, short tubes sleeved on the vertical round rods 3 are arranged at four corners of the top die holder 2, the top die holder 2 is connected with the vertical round rods 3 in a sliding manner, an injection port 101 is arranged in the middle of the bottom die holder 1, a shaping module 201 matched with the injection port 101 is arranged at the bottom end of the top die holder 2, a side wall shaft seat 4 is arranged on a side wall of the bottom die holder 1, a gear block 5 is arranged on one side of the side wall shaft seat 4, a speed reduction motor 401 is arranged on the other side of the side wall shaft seat 4, and an output end of the speed reduction motor 401 passes through the side wall 4 to be connected with the gear block 5, fixed mounting has vertical rack 6 on the lateral wall of top die holder 2, vertical rack 6 and gear block 5 intermeshing, the bottom of die holder 1 is provided with unloading mechanism, and one side of unloading mechanism is provided with processing subassembly 10, is connected to the feeder of mushy material to the port 101 of moulding plastics, and gear motor 401 drives gear block 5 rotatory, and gear block 5 can drive vertical rack 6 and go up and down, and top die holder 2 this moment can follow vertical rack 6 and slide along vertical round bar 3 is reciprocal.
An injection port 101 is arranged on one side of the bottom die holder 1, the end of the injection port 101 is communicated with an injection cavity 102, an air machine 202 is arranged at the top end of the top die holder 2, an exhaust pipe is arranged at the output end of the air machine 202, the exhaust pipe at the output end of the air machine 202 is communicated with the bottom surface of the shaping module 201, the gap between the shaping module 201 and the injection cavity 102 forms the outline of a motor shell, slurry injected by the injection port 101 fills the gap between the shaping module 201 and the injection cavity 102, meanwhile, the motor shell is thermoplastic, and in the process of separating the shaping module 201 from the injection cavity 102, the air machine 202 can inject a large amount of air into the motor shell to help the motor shell to cool down, the temperature of the motor shell which is just touched is extremely high, so that the air extruded by the air machine 202 can quickly dissipate heat in a very short time, and the heat dissipation rate is slower as time goes backwards, the motor housing only needs to be radiated by the air machine 202 for a very short time, so that the temperature of the motor housing does not scald the hands of workers.
The bottom end of the injection molding cavity 102 is provided with a jacking piece 103, one side of the bottom die base 1 is provided with an inserting groove 106, the inner side of the inserting groove 106 is inserted with a delay pipeline 104, the end of the delay pipeline 104 is connected with the bottom surface of the jacking piece 103, two sides of the delay pipeline 104 are provided with delay line grooves 105, one side of the top die base 2 is provided with a pull rod 203, the end of the pull rod 203 is inserted into the inner side of the delay pipeline 104, the bottom end of the pull rod 203 is provided with two lifting rods 204, the lifting rods 204 penetrate through the delay line grooves 105, the lifting rods 204 are detachable relative to the pull rod 203, the pull rod 203 can penetrate through the delay pipeline 104 when the top die base 2 is lifted along the vertical round rod 3, the top die base 2 can delay the jacking piece 103 to be lifted up when the lifting rods 204 contact the end of the delay line grooves 105, before the shaping module 201 and the injection molding cavity 102 are separated, the air machine 202 firstly injects a small amount of air into the space between the motor shell and the shaping module 201, guarantee that motor housing is detained on jack-up piece 103, on the jack-up piece 103 with the top die holder 2 when reseing, top die holder 2 resets through gear motor 401, and jack-up piece 103 returns original station along with self power.
The blanking mechanism comprises two bottom guide rails 7 at the bottom end of a base die holder 1, a bottom sliding block 8 is arranged on each bottom guide rail 7, the bottom sliding block 8 is connected with the bottom guide rails 7 in a sliding mode, a carrying table 9 is fixedly mounted at the top end of the bottom sliding block 8, a movable shaft seat 902 is fixedly mounted at the top end of the carrying table 9, a turnover motor 903 is arranged on one side of the movable shaft seat 902, a material taking rod 904 is arranged on the other side of the movable shaft seat 902, the output end of the turnover motor 903 penetrates through the movable shaft seat 902 and is fixedly connected with the end of the material taking rod 904, a material taking piece 905 is arranged at the end of the material taking rod 904, two air pipes 906 are arranged on the side wall of the material taking piece 905, suckers 907 are connected to the ends of the air pipes 906, an air pump 908 is arranged on the other side wall of the material taking piece 905, and the output end of the air pump is connected with the other end of the air pipes 906.
A transverse rack 11 is arranged at the bottom end of the bottom die holder 1, a bearing guide rail 1101 is inserted into the inner side of the transverse rack 11, the transverse rack 11 is connected with the bearing guide rail 1101 in a sliding manner, the end head of the bearing guide rail 1101 is fixedly connected with the bottom surface of the bottom die holder 1, the transverse rack 11 is meshed with a gear block 5, the transverse rack 11 and a vertical rack 6 are staggered, a carrying platform 9 is connected with the side wall of the transverse rack 11 through a connecting bridge 901, a motor shell and a jacking sheet 103 reach a specified height and are fixed, the gear block 5 drives the vertical rack 6 and the transverse rack 11 to move together in the rotating process, the transverse rack 11 slides towards the bottom die holder 1 while the vertical rack 6 moves upwards, the carrying platform 9 at the moment can be close to the bottom die holder 1 for real-time material taking operation, the die opening and material taking are driven by a speed reduction motor 401, the power equipment resources are saved, and the manual operation is saved, the hands of workers are prevented from being scalded by high temperature, the transverse rack 11 and the vertical rack 6 move reversely at the same time, the carrying platform 9 slides along the bottom guide rail 7 until the suction cup 907 contacts the side wall of the motor shell on the jacking piece 103, the air pump 908 sucks air in the suction cup 907, and then the carrying platform 9 slides reversely.
The processing assembly 10 comprises a bearing plate 1001 and a lifting plate 1003, the bearing plate 1001 is fixedly connected with a building, four positioning angles 1006 are arranged at the top end of the bearing plate 1001, the side walls of the positioning angles 1006 and the top surface of the bearing plate 1001 are not perpendicular to each other, a column 1002 is arranged at the top end of the bearing plate 1001, the column 1002 penetrates through the lifting plate 1003, the lifting plate 1003 and the column 1002 are connected in a sliding manner, four drilling discs 1011 are arranged at the bottom end of the lifting plate 1003, the drilling discs 1011 are rotatably connected with the bottom surface of the lifting plate 1003, the four drilling discs 1011 are connected through a connecting belt 1012, drill rods 1013 are arranged at the bottom ends of the four connecting belts 1012, one drilling disc is mounted at the output end of a drilling motor 1010, the drilling motor 1010 is fixed at the top surface of the lifting plate 1003, a material taking rod 904 is driven by a turnover motor 903 to rotate, and a motor housing is reversely buckled in the positioning angles 1006, realized the function of automatic change station and location, at the in-process that the lift plate 1003 fell down, drilling disc 1011 and drilling rod 1013 can cut into the lateral wall of motor housing gradually, and drilling motor 1010 drives one of them drilling disc 1011 and rotates, and other three drilling discs 1011 rotate the implementation trompil operation together through connecting belt 1012, have realized automatic processing's effect.
The top end of the lifting plate 1003 is provided with a slope block 1009, the slope block 1009 is provided with a slope, one side of the slope block 1009 is provided with an extension bridge 1007, the top end of the extension bridge 1007 is provided with a pressing wheel 1008, the side wall of the pressing wheel 1008 and the top surface of the slope block 1009 are pressed mutually, the extension bridge 1007 and the other end are connected with the top surface of the carrying platform 9, in the process that the carrying platform 9 slides towards the base die holder 1 again, the pressing wheel 1008 crosses the slope on the slope block 1009, the lifting plate 1003 slides down along the upright column 1002, the power for lifting the lifting plate 1003 comes from the speed reducing motor 401, the power for lifting the lifting plate 1003, the carrying platform 9 and the top die holder 2 comes from the speed reducing motor 401, the electric effect is realized, the maintenance is convenient, the structural accuracy is increased, and compared with the use of three power motors to execute the operation of the device, a single chip microcomputer is needed for control, the singlechip belongs to electronic products, and electronic products are fragile, and the singlechip is difficult to maintain, need look for professional maintenance singlechip, and electronic products's singlechip can not be in extreme environment, for example receive the influence of higher temperature, meets the water and easily shorts out, and mechanical linkage also can last the operation in extreme environment moreover, and machinery is when damaging, and ordinary staff understands easily to can maintain by oneself.
The top end of the upright column 1002 is provided with an end piece 1004, the outer side of the end piece 1004 is sleeved with a return spring 1005, the top end of the return spring 1005 is connected with the end piece 1004, the bottom end of the return spring 1005 is connected with the top surface of the lifting plate block 1003, and when the pressing wheel 1008 does not press the inclined block 1009, the lifting plate block 1003 is lifted up through the return spring 1005.
Finally, the injection port 101 is connected to a feeding device of the pasty material, the gear motor 401 drives the gear block 5 to rotate, the gear block 5 drives the vertical rack 6 to lift, the top die base 2 slides along the vertical round rod 3 along with the vertical rack 6 in a reciprocating manner, a gap between the molding module 201 and the injection molding cavity 102 forms the contour of a motor shell, slurry injected into the injection port 101 fills the gap between the molding module 201 and the injection molding cavity 102, meanwhile, the motor shell is thermoplastic, in the process of separating the molding module 201 from the injection molding cavity 102, the air machine 202 can inject a large amount of air into the motor shell to help the motor shell to cool, the temperature of the motor shell which is just touched is extremely high, and further, the air extruded by the air machine 202 can quickly dissipate heat in extremely short time, the backward heat dissipation rate is slower along with the passage of time, the motor shell only needs to be dissipated by the air machine 202 for extremely short time, so that the temperature of the motor shell does not scald the hands of workers, the lifting rod 204 is detachable relative to the pull rod 203, the top die base 2 lifts along the vertical round rod 3, the pull rod 203 can penetrate through the delay pipeline 104, when the lifting rod 204 contacts the end of the delay line slot 105, the top die base 2 can delay to lift the jacking piece 103, before the shaping module 201 and the injection molding cavity 102 are separated, the air machine 202 firstly injects a small amount of air between the motor shell and the shaping module 201 to ensure that the motor shell is retained on the jacking piece 103, when the jacking piece 103 and the top die base 2 are reset, the top die base 2 resets through the speed reduction motor 401, the jacking piece 103 returns to the original station along with the self power, the motor shell and the jacking piece 103 reach the specified height to be fixed, the gear block 5 drives the vertical rack 6 and the transverse rack 11 to move together in the rotating process, the vertical rack 6 moves upwards, the transverse rack 11 slides towards the direction of the bottom die holder 1, the carrying table 9 is close to the bottom die holder 1 to carry out material taking operation in real time, die opening and material taking are driven by the speed reducing motor 401, power equipment resources are saved, manual operation is saved, the situation that hands of workers are scalded by high temperature is avoided, the transverse rack 11 and the vertical rack 6 move reversely at the same time, the carrying table 9 slides along the bottom guide rail 7 until the suction cup 907 contacts with the side wall of the motor shell on the jacking plate 103, the air pump 908 pumps air in the suction cup 907, then the carrying table 9 slides reversely, the overturning motor 903 drives the material taking rod 904 to rotate, the motor shell at the moment is reversely buckled in the positioning angle 1006, the functions of automatic station replacement and positioning are achieved, and in the process that the lifting plate 1003 falls down, the drilling disc 1011 and the drill rod 1013 are gradually cut into the side wall of the motor shell, the drilling motor 1010 drives one drilling disc 1011 to rotate, the other three drilling discs 1011 rotate together through the connecting belt 1012 to perform hole opening operation, the automatic processing effect is realized, in the process that the carrying platform 9 slides towards the base die holder 1 again, the pressing wheel 1008 crosses the slope on the slope block 1009, the lifting plate 1003 slides down along the upright post 1002, the lifting power of the lifting plate 1003 comes from the speed reducing motor 401, the power of the lifting plate 1003, the carrying platform 9 and the top die holder 2 comes from the speed reducing motor 401, the electric effect is realized, the maintenance is convenient, the structural accuracy is increased, compared with the operation of equipment executed by using three power motors, a single chip microcomputer is needed for controlling, the single chip microcomputer belongs to an electronic product, the electronic product is easy to damage, the single chip microcomputer is difficult to maintain, a professional person needs to find and maintain the single chip microcomputer, the single chip microcomputer of the electronic product cannot be in an extreme environment, for example, under the influence of high temperature, the short circuit is easy when the machine meets water, the mechanical linkage can be continuously operated in an extreme environment, when the machine is damaged, common staff can easily understand the machine and can automatically maintain the machine, and when the pressing wheel 1008 does not press the bevel block 1009, the lifting plate 1003 is lifted up through the return spring 1005.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (8)
1. The utility model provides a be used for full-automatic processing plastic equipment of high performance high-power switching power supply which characterized in that: the die comprises a bottom die holder (1), the bottom die holder (1) is fixedly connected with a building, a top die holder (2) is arranged above the bottom die holder (1), vertical round rods (3) are arranged at four corners of the bottom die holder (1), short pipes sleeved on the vertical round rods (3) are arranged at four corners of the top die holder (2), the top die holder (2) is connected with the vertical round rods (3) in a sliding manner, an injection port (101) is arranged in the middle of the bottom die holder (1), a molding module (201) matched with the injection port (101) is arranged at the bottom end of the top die holder (2), a side wall shaft seat (4) is arranged on the side wall of the bottom die holder (1), a gear block (5) is arranged on one side of the side wall shaft seat (4), a speed reducing motor (401) is arranged on the other side of the side wall shaft seat (4), and the output end of the speed reducing motor (401) penetrates through the side wall (4) to be connected with the gear block (5), a vertical rack (6) is fixedly installed on the side wall of the top die holder (2), the vertical rack (6) and the gear block (5) are meshed with each other, a blanking mechanism is arranged at the bottom end of the bottom die holder (1), a machining assembly (10) is arranged on one side of the blanking mechanism, an injection molding port (101) is arranged on one side of the bottom die holder (1), the end of the injection molding port (101) is communicated with an injection molding cavity (102), an air machine (202) is arranged at the top end of the top die holder (2), an exhaust pipe is arranged at the output end of the air machine (202), the exhaust pipe at the output end of the air machine (202) is communicated with the bottom surface of the molding module (201), a jacking piece (103) is arranged at the bottom end of the injection molding cavity (102), an inserting groove (106) is arranged on one side of the bottom die holder (1), a delay pipeline (104) is inserted into the inner side of the inserting groove (106), and the end of the delay pipeline (104) is connected with the bottom surface of the jacking piece (103), the two sides of the delay pipeline (104) are provided with delay line slots (105), one side of the top die base (2) is provided with a pull rod (203), the end of the pull rod (203) is inserted into the inner side of the delay pipeline (104), the bottom end of the pull rod (203) is provided with two cantilever rods (204), and the cantilever rods (204) penetrate through the delay line slots (105).
2. The full-automatic processing and shaping equipment for the high-performance high-power switching power supply according to claim 1, characterized in that: the blanking mechanism comprises two bottom guide rails (7) at the bottom end of the base die seat (1), a bottom sliding block (8) is arranged on each bottom guide rail (7), the bottom sliding block (8) is connected with the bottom guide rails (7) in a sliding mode, and a carrying platform (9) is fixedly mounted at the top end of the bottom sliding block (8).
3. The full-automatic processing and shaping equipment for the high-performance high-power switching power supply according to claim 1, characterized in that: the top fixed mounting of fortune microscope carrier (9) has movable axle bed (902), and one side of movable axle bed (902) is provided with upset motor (903), and the opposite side of movable axle bed (902) is provided with gets material pole (904), and the output of upset motor (903) passes movable axle bed (902) and gets the end fixed connection of material pole (904), the end of getting material pole (904) is provided with and takes slide glass (905), and is provided with two trachea (906) on the lateral wall of taking slide glass (905), and the end of trachea (906) is connected with sucking disc (907), be provided with air pump (908) on another lateral wall of taking slide glass (905), another end of trachea (906) that the output of air pump (908) is connected.
4. The full-automatic processing and shaping equipment for the high-performance high-power switching power supply according to claim 1, characterized in that: the bottom end of the base die holder (1) is provided with a transverse rack (11), a bearing guide rail (1101) is inserted into the inner side of the transverse rack (11), the transverse rack (11) is connected with the bearing guide rail (1101) in a sliding mode, the end of the bearing guide rail (1101) is fixedly connected with the bottom surface of the base die holder (1), the transverse rack (11) is meshed with a gear block (5), the transverse rack (11) and a vertical rack (6) are staggered, and the side walls of the conveying platform (9) and the transverse rack (11) are connected through a connecting bridge (901).
5. The full-automatic processing and shaping equipment for the high-performance high-power switching power supply according to claim 1, characterized in that: processing subassembly (10) is including bearing plate block (1001) and lifting plate block (1003), bearing plate block (1001) and building fixed connection, the top of bearing plate block (1001) is provided with four location angle (1006), the lateral wall of location angle (1006) and the top surface of bearing plate block (1001) are not mutually perpendicular, and the top of bearing plate block (1001) is provided with stand (1002), stand (1002) pass from lifting plate block (1003), lifting plate block (1003) and stand (1002) sliding connection.
6. The full-automatic processing and shaping equipment for the high-performance high-power switching power supply according to claim 5, characterized in that: the bottom of lift plate piece (1003) is provided with four drilling discs (1011), drilling disc (1011) all with the bottom surface swivelling joint of lift plate piece (1003), connect through connecting belt (1012) between four drilling discs (1011), and the bottom of four connecting belt (1012) all is provided with drilling rod (1013), one of them drilling disc (1011) is installed on the output of drilling motor (1010), the top surface at lift plate piece (1003) is fixed in drilling motor (1010).
7. The full-automatic processing and shaping equipment for the high-performance high-power switching power supply according to claim 6, characterized in that: the top of lift plate piece (1003) is provided with inclined plane piece (1009), is provided with a slope on inclined plane piece (1009), and one side of inclined plane piece (1009) is provided with extension bridge (1007), and the top of extending bridge (1007) is provided with pressfitting wheel (1008), and the lateral wall of pressfitting wheel (1008) and the top surface of inclined plane piece (1009) are pressfitting each other, and extension bridge (1007) and the other end are connected with the top surface of delivery platform (9).
8. The full-automatic processing and shaping equipment for the high-performance high-power switching power supply according to claim 5, characterized in that: the top end of the upright post (1002) is provided with a head piece (1004), the outer side of the head piece (1004) is sleeved with a return spring (1005), the top end of the return spring (1005) is connected with the head piece (1004), and the bottom end of the return spring (1005) is connected with the top surface of the lifting plate (1003).
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| CN202111131254.3A CN113561436B (en) | 2021-09-26 | 2021-09-26 | Full-automatic processing and shaping equipment for high-performance high-power switching power supply |
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| CN113561436B CN113561436B (en) | 2021-12-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116603916A (en) * | 2023-05-30 | 2023-08-18 | 东莞太阳茂森精密金属有限公司 | Die and process for solving burrs at continuous die connecting position |
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| CN214082556U (en) * | 2020-10-28 | 2021-08-31 | 杭州舒易家具有限公司 | Rapid forming injection mold with rapid air blowing structure |
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| JP2001322142A (en) * | 2000-05-17 | 2001-11-20 | Ube Ind Ltd | Method for holding skin material insert and mold device for molding |
| CN209552288U (en) * | 2018-11-29 | 2019-10-29 | 合肥市科创快速模具技术发展有限公司 | A kind of dedicated fast mould device of injection moulding |
| CN214082556U (en) * | 2020-10-28 | 2021-08-31 | 杭州舒易家具有限公司 | Rapid forming injection mold with rapid air blowing structure |
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| CN113561436B (en) | 2021-12-07 |
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