CN113560474A

CN113560474A - Fixed forming module and automatic forming system

Info

Publication number: CN113560474A
Application number: CN202010357221.XA
Authority: CN
Inventors: 尹鹏焰; 张琼
Original assignee: Guangdong Bozhilin Robot Co Ltd
Current assignee: Guangdong Bozhilin Robot Co Ltd
Priority date: 2020-04-29
Filing date: 2020-04-29
Publication date: 2021-10-29
Anticipated expiration: 2040-04-29
Also published as: CN113560474B

Abstract

The invention provides a fixed forming module and an automatic forming system. The fixed forming module comprises a rack, a limiting fixed module and a moving module, wherein the limiting fixed module is used for limiting and fixedly connecting the stirrups and the main reinforcements, the moving module is used for driving the limiting fixed module to move, and the first sliding rail is obliquely arranged. Spacing fixed module welds main muscle and stirrup, spacing fixed module can slide on the first slide rail of slope under the drive of removal module, spacing fixed module can realize the ascending removal of horizontal direction and vertical side simultaneously when removing, can satisfy the welding and the fixing to the main muscle and the stirrup in middle zone, the removal of spacing fixed module slope, the removal stroke is short, required time is short when switching the welding point, make the welding time of whole steel reinforcement cage reduce, and the machining efficiency is improved.

Description

Fixed forming module and automatic forming system

Technical Field

The invention relates to the technical field of steel bar processing, in particular to a fixed forming module and an automatic forming system.

Background

At present, in the building engineering technology field, in buildings such as all houses, bridges, and the like, basic building engineering, the reinforcing bar is a main engineering material, and most occasions, the reinforcing bar needs to splice, make up into the structure of various forms, and mostly related with corresponding building structure, this just needs to carry out the shaping with the reinforcing bar according to corresponding requirement and fixes, a stirrup is ligatured and/or welded in the outside of a plurality of reinforcing bars promptly, through stirrup with a plurality of reinforcing bar fixed connection, and traditional technology is mostly artifical ligature and/or welding, engineering volume and intensity of labour are very big, the difficult assurance of quality also. Particularly for welding operation, because of more welding points, workers are adopted for welding, the production efficiency is low, and the industrial requirement cannot be met; the existing welding device is adopted for welding, only one connecting point can be welded at a time, and the machining speed is low.

The Chinese patent application with the publication number of CN110142526A discloses a reinforcement cage welding mechanism and a numerical control processing system, wherein the reinforcement cage welding mechanism comprises a support and a plurality of welding assemblies, the welding assemblies are all arranged on the support, the welding assemblies surround a welding area for welding a reinforcement cage, and at least one welding assembly is movably connected with the support so as to adjust the size of the welding area; a plurality of welding subassemblies are used for spacing the stirrup of steel reinforcement cage jointly and weld the main muscle of stirrup and steel reinforcement cage. The position that steel reinforcement cage welding mechanism can come corresponding adjustment welding subassembly according to the stirrup of variation in size of dimensions, and then satisfies the welding of stirrup and the main muscle of different cross sectional shape and size of dimensions, and application scope is wide.

In the above application, the welding assemblies are directly fixed at the two opposite sides and the bottom of the bracket, and the welding assemblies can move horizontally along the height direction of the bracket, so that the positions of the welding assemblies can be adjusted according to different stirrup sizes. But the welding assembly in the above-mentioned application is when welding, especially when welding the main muscle that is located in the middle of the stirrup, have better welding angle in order to guarantee the welding assembly, need at first with the altitude mixture control to higher height of welding assembly, then rotate welding assembly to orientation welding point, recycle driving piece drive welding assembly and move towards the welding point, it removes the stroke longer, required time is longer when leading to switching welding point, make the welding time of whole steel reinforcement cage longer, machining efficiency is lower.

Disclosure of Invention

The invention aims to provide a fixed forming module and an automatic forming system, which are used for solving the technical problems of low processing speed and low efficiency caused by long moving stroke when a welding assembly switches welding points in the prior art.

In order to achieve the purpose, the invention adopts the technical scheme that: providing a fixed forming module for positioning and fixing a stirrup and a main reinforcement, wherein the stirrup is annularly arranged at the outer edge of the main reinforcements; the frame is provided with a limiting and fixing module which is used for limiting and fixedly connecting the stirrups and the main reinforcements and driving the limiting and fixing module to move, the moving module comprises a first sliding rail, the limiting and fixing module slides on the first sliding rail, and the first sliding rail inclines relative to the vertical direction and the horizontal direction.

Furthermore, the mobile module further comprises a first fixed seat, the first fixed seat slides on the first slide rail, and the limiting and fixing module is fixed on the first fixed seat.

Furthermore, the rack comprises a support and a fixed frame, the support comprises at least two support frames and a cross rod transversely arranged on the support frames, and the cross rod is transversely connected with the support frames;

the fixed frame comprises a plurality of fixed plates, one ends of the fixed plates are fixedly connected with the cross rod, the other ends of the fixed plates are fixedly connected with the support frame, the fixed plates are arranged obliquely relative to the cross rod and the support frame, and the first sliding rails are arranged on the fixed plates.

Furthermore, the limiting and fixing module comprises a moving assembly fixed on the first fixing seat, a clamping assembly used for limiting the position of the main rib and the position of the stirrup, and a welding assembly used for welding the main rib and the stirrup, the clamping assembly is fixed on the moving assembly and driven by the moving assembly to move towards the direction perpendicular to the length direction of the first sliding rail, and the welding assembly is fixed on one side of the clamping assembly.

Furthermore, the clamping assembly comprises a pressing block used for pressing and limiting the stirrup or the main reinforcement and a clamping hook used for clamping the stirrup or the main reinforcement to move towards the pressing block.

Further, the welding assembly comprises a welding head, a second driving piece and a third driving piece, wherein the second driving piece drives the welding head to move towards a first direction, the third driving piece drives the welding head to move towards a second direction, and the first direction and the second direction are perpendicular.

Furthermore, the limiting and fixing module further comprises a rotating assembly, and the rotating assembly is arranged between the clamping assembly and the moving assembly and drives the clamping assembly to rotate.

Furthermore, the number of the movable modules and the number of the fixed plates are 4, the 4 movable modules and the fixed plates are arranged around the stirrups, and the length directions of the adjacent fixed plates are perpendicular to each other.

Furthermore, the fixed frame further comprises a reinforcing plate connected with the adjacent fixed plate, two ends of the reinforcing plate are respectively and fixedly connected with the fixed plate, and the reinforcing plate is fixed on the support frame or the cross rod.

The invention also discloses an automatic forming system which comprises a feeding module, a lacing wire module and the fixed forming module, wherein the fixed forming module is arranged between the feeding module and the lacing wire module.

Further, still include the guide rail module, the guide rail module is including supplying the lacing wire module orientation the first guide rail set spare that the feed module removed and confession the second guide rail set spare that the fixed shaping module removed, the second guide rail set spare is located one side of first guide rail set spare.

Further, the feeding module and the lacing wire module are connected to the first guide rail assembly in a sliding mode, the fixed forming module is connected to the second guide rail assembly in a sliding mode, and the length of the first guide rail assembly is larger than that of the second guide rail assembly.

Furthermore, the feeding module comprises a first supporting frame and a first supporting assembly arranged in the first supporting frame and used for supporting the main rib, and the bottom of the first supporting frame is connected to the first guide rail assembly in a sliding mode.

Furthermore, the lacing wire module includes the second carriage and locates be used for the centre gripping in the second carriage the second supporting component of main muscle, the bottom sliding connection of second carriage in on the second guide rail subassembly.

Furthermore, the second support assembly comprises a clamping part for clamping the main rib, a fourth driving part for driving the clamping part to clamp the main rib, and a second adjusting assembly for supporting and driving the clamping part to move so as to adjust the position.

The fixed forming module and the automatic forming system provided by the invention have the beneficial effects that: compared with the prior art, the fixed forming module of the invention has the advantages that the limiting and fixing module can fix the relative position between the main reinforcement and the stirrup and weld the main reinforcement and the stirrup, so that the main reinforcement and the stirrup can be fixedly connected, the moving module can drive the limiting and fixing module to slide, so that the limiting and fixing module can slide on the first slide rail, because the first slide rail is obliquely arranged, the limiting and fixing module can simultaneously move in the horizontal direction and the vertical direction during moving, the welding and fixing of the main reinforcement and the stirrup in the middle area can be met, the limiting and fixing module only needs to directly slide on the first slide rail, so that the position adjustment in the height direction and the horizontal direction can be simultaneously realized, the oblique moving is realized, the moving stroke is short, the time required during switching welding points is short, and the welding time of the whole reinforcement cage is reduced, the processing efficiency is improved, and a better welding angle is achieved during welding.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic perspective view of a fixed molding module according to an embodiment of the present invention;

fig. 2 is a schematic front view of a fixed molding module according to an embodiment of the present invention;

fig. 3 is a schematic view of the working structures of the fixed molding module, the main reinforcement and the stirrup according to the embodiment of the present invention;

fig. 4 is a partially enlarged structural view of a portion a in fig. 3;

FIG. 5 is a schematic perspective view of an automated molding system according to an embodiment of the present invention;

fig. 6 is a partially enlarged structural view of a portion B in fig. 5.

Description of reference numerals:

1. a feeding module; 2. fixing the molding module; 3. a lacing wire module; 4. a guide rail module; 5. hooping; 6. a main rib; 11. a first support frame; 12. a first support assembly; 121. a support sleeve; 122. a first adjustment assembly; 21. a support; 22. a fixed frame; 23. a limiting and fixing module; 24. a moving module; 211. a support frame; 212. a cross bar; 221. a fixing plate; 222. a reinforcing plate; 231. a moving assembly; 232. a clamping assembly; 233. welding the assembly; 234. a rotating assembly; 2321. a pressing block; 2322. a hook is clamped; 2323. a first driving member; 2331. welding a head; 2332. a second driving member; 2333. a third driving member; 241. a first slide rail; 242. a first fixed seat; 31. a second support frame; 32. a second support assembly; 41. a first rail assembly; 42. a second track assembly.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

Referring to fig. 1 to 4, a fixed molding module according to the present invention will be described. The fixed forming module is used for positioning and fixing the stirrups 5 and the main reinforcements 6, and the stirrups 5 are arranged at the outer edges of the main reinforcements 6 in a surrounding manner; including the frame, right stirrup 5 with the spacing fixed module 23 and the drive of 6 spacing and fixed connection's of main muscle the removal module 24 that the fixed module 23 of spacing removed, removal module 24 includes first slide rail 241 and first slide rail 241 goes up gliding fixing base 242, spacing fixed module 23 is fixed in on the first fixing base 242, first slide rail 241 is slope setting for horizontal direction and vertical direction, promptly, the contained angle has between the length direction of first slide rail 241 and the horizontal direction, the contained angle also has between the length direction of first slide rail 241 and the vertical direction.

Compared with the prior art, the fixed forming module provided by the invention has the advantages that the limiting and fixing module 23 can fix the relative position between the main reinforcement 6 and the stirrup 5 and weld the main reinforcement 6 and the stirrup 5, so that the main reinforcement 6 and the stirrup 5 can be fixed with each other, the moving module 24 can drive the limiting and fixing module 23 to slide, so that the limiting and fixing module 23 can slide on the first slide rail 241 under the driving of the first fixing seat 242, because the first slide rail 241 is obliquely arranged, the limiting and fixing module 23 can simultaneously realize the movement in the horizontal direction and the vertical direction during the movement, the welding and the fixing of the main reinforcement 6 and the stirrup 5 in the middle area can be met, and the limiting and fixing module 23 can simultaneously realize the position adjustment in the height direction and the horizontal direction only by directly sliding on the first slide rail 241, the oblique movement is realized, the movement stroke is short, the required time is short when the welding point is switched, so that the welding time of the whole reinforcement cage is reduced, the processing efficiency is improved, and a better welding angle is realized during welding.

And when the positions of the main reinforcement 6 and the stirrup 5 are limited and stretched, the force application direction of the main reinforcement 6 and the stirrup 5 has component force which is consistent with the butt joint direction of the main reinforcement 6 and the stirrup 5, so that the butt joint force between the main reinforcement 6 and the stirrup 5 is increased, the close joint of the main reinforcement 6 and the stirrup 5 is ensured, the problem that the main reinforcement 6 slides in the stirrup 5 is avoided, and a better welding angle is realized during welding.

Specifically, main muscle 6 generally transfers for the reinforcing bar that building trade was commonly used, stirrup 5 establishes the steel reinforcement frame in the main muscle 6 outside for the hoop, stirrup 5 generally is annular fixed muscle, a plurality of main muscle 6 can insert to stirrup 5's inside, main muscle 6 can laminate and fix in stirrup 5's inside, through stirrup 5 with a plurality of main muscle 6 dispersions and fix in a frame, main muscle 6 is when not fixed, it receives vertical decurrent gravity, first slide rail 241 sets up for the slope, make first slide rail 241 can provide vertical ascending component force for main muscle 6 and stirrup 5's junction, thereby guarantee the compactness of its connection. Wherein, stirrup 5's shape is generally square, and main muscle 6 laminates respectively in stirrup 5's corner, or even lays in stirrup 5's inside, and removal module 24 sets up to the slope this moment, also is the slope for the removal direction of spacing fixed module 23 for the area that can weld of spacing fixed module 23 is bigger, and the application of force direction has horizontal direction and the ascending component of vertical side all the time.

Preferably, an included angle between the moving direction of the first slide rail 241 and the horizontal direction is an acute angle, and an included angle between the moving direction of the first slide rail 241 and the vertical direction is also an acute angle. Specifically, horizontal direction and vertical direction are the horizontal direction and the vertical direction when fixed forming module 2 normal use, and horizontal direction and vertical direction are mutually perpendicular this moment, and first slide rail 241 sets up for the slope, and the contained angle between first slide rail 241 and the horizontal direction is less than 90 degrees promptly, and the contained angle between first slide rail 241 and the vertical direction also is less than 90 degrees, does not coincide with horizontal direction and vertical direction for the length direction of first slide rail 241 promptly.

Further, referring to fig. 1 to fig. 3, as a specific embodiment of the fixing and forming module provided by the present invention, the frame includes a support 21 and a fixing frame 22, the support 21 includes at least two support frames 211 and a cross bar 212 transversely disposed on the support frames 211, and the cross bar 212 is transversely connected to the support frames 211; the fixing frame 22 includes a plurality of fixing plates 221, one end of each fixing plate 221 is fixedly connected to the cross bar 212, the other end of each fixing plate 221 is fixedly connected to the support frame 211, the fixing plates 221 are inclined with respect to the cross bar 212 and the support frame 211, and the first slide rails 241 are disposed on the fixing plates 221. The cross bar 212 is supported by the support frame 211, the fixing plate 221 is obliquely arranged at the joint of the support frame 211 and the cross bar 212, and a triangle is formed among the fixing plate 221, the support frame 211 and the cross bar 212, so that the stability of the fixing plate 221 is ensured; the movable module 24 can slide on the fixed plate 221, the spacing fixed module 23 is indirectly fixed on the fixed plate 221, the moving direction of the spacing fixed module 23 inclines with the length direction of the support frame 211 and the cross rod 212, the spacing fixed module 23 can simultaneously realize the movement in two directions when moving, and when the position of the main reinforcement 6 and the stirrup 5 is limited and stretched, the force application direction can be kept consistent with the butt direction of the main reinforcement 6 and the stirrup 5, the force application direction can not be parallel to the direction of the stirrup 5, thereby the main reinforcement 6 is enabled to slide in the stirrup 5, the main reinforcement 6 and the stirrup 5 can be tightly attached, and the welding angle is good.

Further, referring to fig. 1 to fig. 3, as an embodiment of the fixing module according to the present invention, the limiting fixing module 23 includes a moving assembly 231 fixed on the first fixing seat 242, a clamping assembly 232 for limiting the positions of the main rib 6 and the stirrup 5, and a welding assembly 233 for welding the main rib 6 and the stirrup 5, wherein the clamping assembly 232 is fixed on the moving assembly 231 and is driven by the moving assembly 231 to move in a direction perpendicular to the length direction of the fixing plate 221. Specifically, the first fixing base 242 is movable on the first slide rail 241 along the length direction of the fixing plate 221, and the moving component 231 is fixed on the first fixing base 242, that is, the moving component 231 is movable along the length direction of the fixing plate 221. The moving assembly 231 can drive the clamping assembly 232 to move toward a direction perpendicular to the length direction of the fixing plate 221, and the moving assembly 231 generally includes a second slide rail (not shown) and a second fixing seat (not shown), the length direction of the second slide rail is perpendicular to the length direction of the fixing plate 221, and the second fixing seat can slide on the second slide rail; or the moving assembly 231 comprises a driving member (not shown), a gear (not shown) and a rack (not shown), the driving member is fixedly arranged on the first fixing seat 242, the gear is arranged at the shaft end of the output shaft of the driving member, the gear is meshed with the rack so as to drive the rack to move linearly, and the clamping assembly 232 and the welding assembly 233 are arranged on the rack and move along with the movement of the rack. Centre gripping subassembly 232 can move or move stirrup 5 centre gripping and drive the main muscle 6 with the 6 centre grippings of main muscle 5 removal for the laminating that stirrup 5 and main muscle 6 can be initiatively, welding subassembly 233 welds stirrup 5 and main muscle 6 mutually towards the junction of stirrup 5 and main muscle 6. Of course, according to practical situations and specific requirements, in other embodiments of the present invention, the moving assembly 231 may not take the form of a sliding rail or a fixed seat, and may also directly fix the clamping assembly 232 to the output shaft end of the driving member, which is not limited herein.

The first slide rail 241 is further provided with a pushing element for pushing the first fixing seat 242 to move horizontally, and the second slide rail may also be provided with a pushing element for pushing the second fixing seat to move horizontally, where the pushing element may be a linear cylinder, or a rack-and-pinion mechanism or a screw transmission mechanism driven by a motor.

Further, referring to fig. 4, as a specific embodiment of the fixed molding module provided by the present invention, the clamping assembly 232 includes a pressing block 2321 for pressing and limiting the stirrup 5 or the main bar 6, and a hook 2322 for clamping the stirrup 5 or the main bar 6 to move toward the pressing block 2321. Specifically, the pressing block 2321 can press and limit the position of the stirrup 5, and the hook 2322 hooks the main reinforcement 6 and drives the main reinforcement 6 to move towards the pressing block 2321, so that the main reinforcement 6 and the stirrup 5 can be tightly attached, and the subsequent welding operation is facilitated; or, the pressing block 2321 presses and limits the position of the main reinforcement 6, and the hook 2322 hooks the stirrup 5 and drives the stirrup 5 to move towards the pressing block 2321, so that the main reinforcement 6 and the stirrup 5 are tightly attached to each other. Because stirrup 5 establishes in the outside of main muscle 6 for the ring, consequently for the setting of whole centre gripping subassembly 232 of convenience for centre gripping subassembly 232 is located stirrup 5's the outside, and preferably support block 2321 is located stirrup 5's the outside and prescribes a limit to stirrup 5's position, and trip 2322 inserts to stirrup 5's inside, and catches on main muscle 6, with main muscle 6 towards stirrup 5 pulling.

Preferably, the number of the hooks 2322 may be two, please refer to fig. 6, both the hooks 2322 may be hooked on the main bar 6, and the two hooks 2322 are respectively located at two opposite sides of the stirrup 5, so that the stable fixation of the joint of the main bar 6 and the stirrup 5 can be ensured, and the inclination does not occur, thereby affecting the welding effect.

Further, referring to fig. 4, as an embodiment of the fixing module provided in the present invention, the clamping assembly 232 further includes a first driving member 2323 for driving the hook 2322 to move linearly. Specifically, the first driving member 2323 adopts a linear cylinder or a rotating motor and a screw transmission mechanism or a gear rack mechanism is arranged at the shaft end of the rotating motor, so that the linear driving of the hook 2322 is realized, and the hook 2322 can hook or release the main rib 6 or the stirrup 5. The pressing block 2321 may be kept still all the time, and is driven by the first guide rail and the moving component 231 to move, so that the pressing block 2321 abuts against the stirrup 5 or the main bar 6. Alternatively, the pressing block 2321 may be driven by a separate driving member to abut against the stirrup 5 or the main bar 6, which is not limited herein.

Further, referring to fig. 4, as an embodiment of the fixed molding module provided in the present invention, the welding assembly 233 includes a welding head 2331, a second driving member 2332 for driving the welding head 2331 to move in a first direction, and a third driving member 2333 for driving the welding head 2331 to move in a second direction, and the first direction is perpendicular to the second direction. Specifically, the welding head 2331 is a device that can perform welding in an automated facility under the control of control software, and the welding head 2331 is moved by the second driving member 2332 and the third driving member 2333, so that the welding head 2331 moves toward the joint between the stirrup 5 and the main bar 6, and welds the stirrup 5 and the main bar 6.

The second driving member 2332 and the third driving member 2333 may be linear cylinders or rotary motors, and a screw transmission mechanism or a rack and pinion mechanism is disposed at an end of the rotary motor, and the moving directions of the welding head 2331 driven by the second driving member 2332 and the third driving member 2333 are perpendicular to each other, so that the welding head 2331 can be precisely moved toward the connection position by the combination of the second driving member 2332 and the third driving member 2333.

Further, referring to fig. 4, as a specific embodiment of the fixed molding module provided by the present invention, the limiting and fixing module 23 further includes a rotating component 234, the rotating component 234 is disposed between the clamping component 232 and the moving component 231 and drives the clamping component 232 to rotate, and the welding component 233 is fixedly connected to the clamping component 232. Specifically, rotating assembly 234 sets up between removal subassembly 231 and centre gripping subassembly 232, and welding subassembly 233 is directly fixed in one side of centre gripping subassembly 232, and rotating assembly 234 can drive centre gripping subassembly 232 and remove, and welding subassembly 233 can rotate along with centre gripping subassembly 232's rotation, adjusts the angle of centre gripping subassembly 232 and welding subassembly 233 through rotating assembly 234. Of course, according to practical situations and specific requirements, in other embodiments of the present invention, the rotating component 234 may also be disposed at the connection point of the welding component 233 and the moving component 231, and the clamping component 232 is fixedly disposed at one side of the welding component 233, which is not limited herein.

The clamping assembly 232 further includes a connecting seat (not shown), the pressing block 2321, the hook 2322, the first driving member 2323 and the welding assembly 233 are all fixed on the connecting seat, the connecting seat (not shown) is rotatably connected with the second fixing seat (not shown), the rotating assembly 234 can be directly a rotating motor, and the shaft end of the output shaft of the rotating motor is directly connected with the connecting seat; alternatively, the rotating assembly 234 includes a driving member (not shown), a driving wheel (not shown) disposed at an axial end of the driving member, and a driven wheel (not shown) disposed at an outer edge or one side of the connecting seat, wherein the driving wheel and the driven wheel are directly engaged or connected through a belt or a belt, which is not limited herein.

Further, referring to fig. 1 to 4, as a specific embodiment of the fixed molding module provided by the present invention, the number of the moving modules 24 and the number of the fixed plates 221 are 4, and the 4 moving modules 24 and the 4 fixed plates 221 are all disposed around the stirrup 5. Specifically, 4 fixed plates 221 encircle the outer fringe that sets up at stirrup 5 respectively, and are fixed with spacing fixed module 23 on four removal modules 24 respectively, and four spacing fixed modules 23 weld simultaneously, and every two spacing fixed modules 23 are relative setting, can guarantee that whole stirrup 5's atress is even, avoid the skew of emergence position.

Preferably, the length directions of the adjacent fixing plates 221 are perpendicular to each other, that is, after the extension lines of the four fixing plates 221 are spliced, the fixing plates 221 can be combined into a square shape, the shape of the fixing plates 221 after being enclosed can be matched with the shape of the stirrup 5, and the four fixing plates 221 are perpendicular to each other, so that the requirement of welding each position of the stirrup 5 can be met. And four spacing fixed module 23 can move under the drive of removal module 24, can accomplish the stirrup 5 of fixed different appearance structures, and whole fixed forming system can make the reinforcing bar roof beam/post of multiple specification, can automatic fixed shaping go out the reinforcing bar material that adapts to different appearances and along the 6 vertical direction of main muscle, and adjacent stirrup 5 has different spaced steel reinforcement cages, and the degree of flexibility is higher.

In this embodiment, the stirrup 5 is square, the main bars 6 are respectively fixed at four corners of the stirrup 5, and one main bar 6 is also arranged in the middle of each side of the stirrup 5. When the main reinforcement 6 at the corner is welded, the main reinforcements 6 at the four corners of the stirrup 5 are fixed at the same time, the hook 2322 hooks the main reinforcement 6 to move towards the corner, at the moment, because the fixing plate 221 is obliquely arranged, the four hooks 2322 can drive the main reinforcement 6 to move towards the corner, and the stress direction is from the main reinforcement 6 to the stirrup 5; when welding mutually the main muscle 6 and the stirrup 5 of middle zone, when trip 2322 fixed main muscle 6, can have the power towards 6 butts of main muscle all the time, can avoid taking place the skew between main muscle 6 and the stirrup 5.

Further, referring to fig. 1 to 3, as an embodiment of the fixing and forming module provided by the present invention, the fixing frame 22 further includes a reinforcing plate 222 connected to the adjacent fixing plate 221, two ends of the reinforcing plate 222 are respectively fixedly connected to the fixing plate 221, and the reinforcing plate 222 is fixed to the supporting frame 211 or the cross bar 212. Specifically, the reinforcing plate 222 and the fixing plates 221 may be integrally formed or fixedly connected, two adjacent fixing plates 221 are connected through the reinforcing plate 222, and the reinforcing plate 222 is fixedly connected with the supporting frame 211 or the cross bar 212, so as to realize the fixed connection between the fixing plates 221 and the supporting frame 211 or the cross bar 212.

Referring to fig. 5 and 6, the present invention further provides an automatic molding system, which includes a feeding module 1, a tie bar module 3, and the fixed molding module 2 in any of the above embodiments, wherein the fixed molding module 2 is disposed between the feeding module 1 and the tie bar module 3.

According to the automatic forming system provided by the invention, the feeding module 1 is used for providing the main reinforcements 6 towards the fixed forming module 2, and the main reinforcements 6 and the stirrups 5 are stably welded through the fixed forming module, the lacing wire module 3 is arranged on one side of the fixed forming module, which is far away from the feeding module 1, and can pull the main reinforcements 6 to move, so that the main reinforcements 6 can be translated, the fixed forming module 2 can weld the equidistant welding stirrups 5 on the main reinforcements 6, and the distance between the stirrups 5 on the main reinforcements 6 can be controlled by controlling the overall bidirectional moving distance of the lacing wire module 3 and the fixed forming module 2, so that the requirement of automatic production is met.

Further, referring to fig. 5, as a specific embodiment of the automated molding system provided by the present invention, the automated molding system further includes a guide rail module 4, the guide rail module 4 includes a first guide rail assembly 41 for moving the tie bar module 3 toward the feeding module 1 and a second guide rail assembly 42 for moving the fixed molding module 2, and the second guide rail assembly 42 is located on one side of the first guide rail assembly 41. It is specific, guide rail module 4 is used for driving lacing wire module 3 respectively, relative displacement between fixed shaping module 2 and the feed module 1, wherein because lacing wire module 3 cooperatees with feed module 1, thereby realize the feed and the removal of main muscle 6, consequently lacing wire module 3 and feed module 1 can all set up on first guide rail subassembly 41, fixed shaping module 2 can move towards feed module 1 or lacing wire module 3 under second guide rail subassembly 42's drive, fixed shaping module 2's removal is relatively independent for lacing wire module 3 and feed module 1's removal, consequently, fixed shaping module 2 sets up on solitary second guide rail subassembly 42. Of course, according to practical conditions and specific requirements, in other embodiments of the present invention, the fixed forming die set 2 may also be disposed on the first guiding rail assembly 41, which is not limited herein.

Wherein, when the automatic molding system is in operation, its theory of operation is:

when the first stirrup of fixed shaping 5, lacing wire module 3 and fixed shaping module 2 remove to feed module 1 simultaneously, until being close to feed module 1's discharge gate position department, then lacing wire module 3 cliies many owner muscle 6 simultaneously, fixed shaping module 2's clamping jaw subassembly is fixed first stirrup 5 on

main muscle

6, 3 pulling main muscle 6 of lacing wire module subsequently remove, lacing wire module 3 can also take fixed

shaping module

2 and 5 synchronous orientation of first stirrup to keep away from the discharge gate motion simultaneously, until removing to first station, fixed shaping module 2 carries out fixed shaping to each contact point of first stirrup 5 and main muscle 6 afterwards. To the fixed shaping of second stirrup 5 to and during subsequent stirrup 5 fixed shaping, lacing wire module 3 need not remove towards feed module 1, and one side pulling owner muscle 6 of keeping away from feed module 1 is towards after every fixed shaping has finished a stirrup 5 and owner muscle 6, until pulling to next station. The lacing wire module 3 is close to from the very beginning to the feed module 1 and moves to the target position to behind the many owner muscle 6 of centre gripping, all towards keeping away from feed module 1 direction pulling a station at every turn, and the distance between every station is the interval between the adjacent stirrup 5, and is accomplished until with the fixed shaping of this steel bar material.

The lacing wire module 3 needs to continuously pull the main tendon 6 to move, so that the length of the first guide rail assembly 41 is long, and the fixed forming module 2 only needs to be adjusted in a certain area as required, so that the length of the second guide rail assembly 42 is short. The first guide rail assembly 41 and the second guide rail assembly 42 can both directly adopt guide rail assemblies in the prior art, and the movement driving of the feeding module 1, the fixed forming module 2 and the lacing wire module 3 can also be directly driven by a linear driving part, which are all the prior art and are not detailed herein.

Further, referring to fig. 5, as a specific embodiment of the automated molding system provided by the present invention, the feeding module 1 includes a first supporting frame 11 and a first supporting assembly 12 disposed in the first supporting frame 11 and used for supporting the main rib 6, and a bottom of the first supporting frame 11 is slidably connected to the first guiding rail assembly 41. Specifically, the first support frame 11 is a support frame 211, a through hole for the main rib 6 to pass through is formed in the middle area of the support frame, the bottom of the support frame is slidably connected to the first guide rail assembly 41, the first support assembly 12 is disposed in the through hole of the first support frame 11, and the first support assembly 12 can be supported by the first support frame 11.

The first supporting component 12 includes a plurality of supporting sleeves 121 and a first adjusting component 122 for supporting and driving the supporting sleeves 121 to adjust positions. Specifically, the main bar 6 may pass through the support sleeve, and the position of the main bar 6 is defined by the support sleeves 121, and the first adjusting assembly 122 is disposed at one side of the support sleeve 121, and fixedly supports the support sleeves 121 by the first adjusting assembly 122, and adjusts the position between adjacent support sleeves 121 or adjusts the height of all the support sleeves 121.

The first adjustment assembly 122 may include several linear drives, each support sleeve 121 being driven to adjust position by one or more linear drives, such as an air cylinder or an electric push rod; alternatively, the first adjusting assembly 122 includes a rack member surrounding the first support frame 11, and each support sleeve 121 is connected to a gear, which is driven by a motor, so that the gear can move on the rack member to adjust the position of the support sleeve 121; alternatively, other prior art techniques may be used for the first adjustment assembly 122, and are not limited solely herein.

Further, referring to fig. 5, as a specific embodiment of the automated molding system provided by the present invention, the tie bar module 3 includes a second supporting frame 31 and a second supporting assembly 32 disposed in the second supporting frame 31 and used for clamping the main bar 6, and a bottom of the second supporting frame 31 is slidably connected to the second guiding rail assembly 42. Specifically, the second support frame 31 is a support frame 211, the middle area of which has a through hole for the main rib 6 to pass through, the bottom of which is slidably connected to the first guide rail assembly 41, the second support assembly 32 is disposed in the through hole of the second support frame 31, and the second support assembly 32 can be supported by the second support frame 31.

The second supporting assembly 32 includes a clamping portion (not shown) for clamping the main bar 6, a fourth driving member (not shown) for driving the clamping portion to clamp the main bar 6, and a second adjusting assembly (not shown) for supporting and driving the clamping portion to move to adjust the position. Specifically, the clamping part can clamp the main rib 6 and limit the position of the main rib 6, so that the main rib 6 can move along with the movement of the second supporting frame 31, the fourth driving part can drive the clamping part to clamp the main rib 6, the second adjusting component is arranged on one side of the clamping part and fixedly supports the clamping part through the second adjusting component, and the position between the adjacent clamping parts is adjusted or the height of all the clamping parts is adjusted.

The structure of the second adjusting assembly may be the same as that of the first adjusting assembly 122, and may also be adaptively adjusted according to requirements. The clamping part can comprise at least two clamping petals, and the fourth driving piece can be a linear driving piece which drives any one clamping petal to move towards the other clamping petal until the main rib 6 is compacted; or the clamping part comprises a plurality of clamping petals, the enclosed clamping petals are conical, the fourth driving part is a linear driving part which drives a sleeve to move, the sleeve can be sleeved on the outer sides of all the clamping petals and presses the clamping petals to the main rib 6, and the main rib 6 is clamped; alternatively, the structure of the clamping part and the fourth driving part can be other prior arts, and is not limited herein.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims

1. A fixed forming module is used for positioning and fixing stirrups (5) and main reinforcements (6), wherein the stirrups (5) are arranged at the outer edges of a plurality of main reinforcements (6) in a surrounding manner; the method is characterized in that: comprises that

A frame;

the frame is provided with a limiting and fixing module (23) for limiting and fixedly connecting the stirrups (5) and the main reinforcements (6); and

the movable module (24) is driven to move the limiting fixing module (23), the movable module (24) comprises a first sliding rail (241), the limiting fixing module (23) slides on the first sliding rail (241), and the first sliding rail (241) inclines relative to the vertical direction and the horizontal direction.

2. The fixed molding die set of claim 1, wherein: the moving module (24) further comprises a first fixed seat (242), the first fixed seat (242) slides on the first sliding rail (241), and the limiting and fixing module (23) is fixed on the first fixed seat (242).

3. The fixed molding die set of claim 1, wherein: the rack comprises a support (21) and a fixed frame (22), the support (21) comprises at least two support frames (211) and a cross rod (212) transversely arranged on the support frames (211), and the cross rod (212) is transversely connected with the support frames (211);

fixed frame (22) include a plurality of fixed plates (221), the one end of fixed plate (221) with horizontal pole (212) fixed connection, the other end with support frame (211) fixed connection, just fixed plate (221) for horizontal pole (212) with support frame (211) slope sets up, first slide rail (241) are located on fixed plate (221).

4. The fixed molding die set of claim 2, wherein: the limiting fixing module (23) comprises a moving assembly (231) fixed on the first fixing seat (242), a clamping assembly (232) used for limiting the positions of the main rib (6) and the stirrup (5) and a welding assembly (233) used for welding the main rib (6) and the stirrup (5), wherein the clamping assembly (232) is fixed on the moving assembly (231) and driven by the moving assembly (231) to move towards the direction perpendicular to the length direction of the first sliding rail (241), and the welding assembly (233) is fixed on one side of the clamping assembly (232).

5. The fixed molding die set of claim 4, wherein: the clamping component (232) comprises a pressing block (2321) and a clamping hook (2322), the pressing block (2321) is used for pressing and limiting the stirrup (5) or the main rib (6), and the clamping hook (2322) is used for clamping the stirrup (5) or the main rib (6) to move towards the pressing block (2321).

6. The fixed molding die set of claim 4, wherein: the welding assembly (233) includes a welding head (2331), a second driving member (2332) to drive the welding head (2331) to move toward a first direction, and a third driving member (2333) to drive the welding head (2331) to move toward a second direction, and the first direction and the second direction are perpendicular.

7. The fixed molding die set of claim 4, wherein: the limiting and fixing module (23) further comprises a rotating assembly (234), and the rotating assembly (234) is arranged between the clamping assembly (232) and the moving assembly (231) and drives the clamping assembly (232) to rotate.

8. A stationary molding die set as in claim 3, wherein: the number of the moving modules (24) and the number of the fixing plates (221) are 4, and the 4 moving modules (24) and the 4 fixing plates (221) are arranged around the stirrups (5); the length directions of the adjacent fixing plates (221) are vertical.

9. A stationary molding die set as in claim 3, wherein: the fixed frame (22) further comprises a reinforcing plate (222) connected with the adjacent fixed plates (221), two ends of the reinforcing plate (222) are fixedly connected with the fixed plates (221) respectively, and the reinforcing plate (222) is fixed on the support frame (211) or the cross rod (212).

10. An automated molding system, comprising: comprising a feeding module (1), a lacing wire module (3) and a fixed forming module (2) according to any one of claims 1 to 9, the fixed forming module (2) being arranged between the feeding module (1) and the lacing wire module (3).

11. The automated molding system of claim 10, wherein: still include guide rail module (4), guide rail module (4) are including supplying lacing wire module (3) orientation first guide rail set spare (41) and the confession that feed module (1) removed second guide rail set spare (42) that fixed moulding module (2) removed, second guide rail set spare (42) are located one side of first guide rail set spare (41).

12. The automated molding system of claim 11, wherein: the feeding module (1) and the lacing wire module (3) are connected to the first guide rail assembly (41) in a sliding mode, the fixed forming module (2) is connected to the second guide rail assembly (42) in a sliding mode, and the length of the first guide rail assembly (41) is larger than that of the second guide rail assembly (42).

13. The automated molding system of claim 11, wherein: the feeding module (1) comprises a first supporting frame (11) and a first supporting component (12) arranged in the first supporting frame (11) and used for supporting the main rib (6), and the bottom of the first supporting frame (11) is connected to the first guide rail component (41) in a sliding mode.

14. The automated molding system of claim 11, wherein: the lacing wire module (3) includes second carriage (31) and locates be used for the centre gripping in the second carriage (31) second supporting component (32) of main muscle (6), the bottom sliding connection of second carriage (31) in on second guide rail subassembly (42).

15. The automated molding system of claim 14, wherein: the second supporting component (32) comprises a clamping part for clamping the main rib (6), a fourth driving part for driving the clamping part to clamp the main rib (6), and a second adjusting component for supporting and driving the clamping part to move so as to adjust the position.