CN113546927A

CN113546927A - Pipeline machinery scrubbing equipment

Info

Publication number: CN113546927A
Application number: CN202111109728.4A
Authority: CN
Inventors: 盛红光
Original assignee: Nantong Shenghong Machinery Co ltd
Current assignee: Ningbo Fuwan Information Technology Co ltd
Priority date: 2021-09-23
Filing date: 2021-09-23
Publication date: 2021-10-26
Anticipated expiration: 2041-09-23
Also published as: CN113546927B

Abstract

The invention provides a pipeline mechanical decontamination device which comprises a bottom plate, wherein a support frame is arranged above the bottom plate, the upper end of the support frame is rotatably connected with two supporting rollers, a pipe body is placed at the upper ends of the two supporting rollers, a driving mechanism is arranged on the support frame and used for adjusting the height of the pipe body and driving the pipe body to rotate, the upper end of the bottom plate is fixedly connected with two first mounting plates with a gap between the two first mounting plates, and a cleaning pipe is slidably connected between the two first mounting plates. The equipment can be used for carrying out adaptive cleaning on the inner walls of pipelines with different sizes.

Description

Pipeline machinery scrubbing equipment

Technical Field

The invention relates to the technical field of mechanical decontamination equipment, in particular to pipeline mechanical decontamination equipment.

Background

The ship is huge in order to resist the sea stormy waves, the length of some large ships can reach hundreds of meters after the construction is completed, thousands of people can be borne at one time, and pipelines with huge numbers are arranged up and down on the ship body of the ship for the transoceanic sailing in order to meet the requirements of crews and the needs of long voyage and are used for supplying water, pumping air, discharging rainwater stains and the like.

These pipelines are mostly iron castings, it is in the middle of the long-term process of sailing at sea, the great steam of salinity can last the corruption pipeline inner wall, cause the damage of rustting of pipeline inner wall, need will corrode serious pipeline dismantlement after using the certain time and wash, in the middle of to the abluent process of pipeline inner wall, because partial pipeline pipe diameter is less, and its footpath is dark great, ordinary mechanical equipment can't carry out effectual washing to its inner wall, remaining spot can produce the influence to the spraying of subsequent protection paint, and the length dimension specification diverse of pipeline, how can carry out the adaptation cleanness to the pipeline inner wall of various length specifications, the urgent need is solved.

Disclosure of Invention

In view of the above problems, the present invention provides a pipe mechanical decontamination apparatus, which is capable of performing adaptive cleaning on inner walls of pipes of different sizes.

In order to solve the problems, the technical scheme adopted by the invention is as follows:

a pipeline mechanical decontamination device comprises a bottom plate, wherein a support frame is arranged above the bottom plate, the upper end of the support frame is rotatably connected with two supporting rollers, a pipe body is placed at the upper ends of the two supporting rollers, and a driving mechanism is arranged on the support frame and used for adjusting the height of the pipe body and driving the pipe body to rotate;

the cleaning device comprises a base plate, a cleaning pipe, a first mounting plate, a second mounting plate, a supporting plate and a driving shaft, wherein the two first mounting plates with gaps are fixedly connected to the upper end of the base plate, the cleaning pipe is slidably connected between the two first mounting plates, the upper end of the base plate is fixedly connected with the second mounting plate, the supporting plate for assisting the cleaning pipe to move is fixedly connected to the upper end of the second mounting plate, the driving shaft is rotatably connected between the two first mounting plates, the driving shaft is provided with a cleaning mechanism capable of driving the cleaning pipe to move in a reciprocating manner, and the inner wall of a pipe body can be cleaned in the reciprocating movement process of the cleaning pipe;

the utility model discloses a pipe cleaning device, including cleaning pipe, first piston and second piston, cleaning pipe upper end is opened has a plurality of apopores, cleaning pipe connects the pump water pipe outward, sliding connection has first piston and second piston in the cleaning pipe, be equipped with quantitative pump water mechanism between first piston and the second piston, wherein quantitative pump water mechanism can be according to the position fixed point quantitative pump water of body.

Preferably, the driving mechanism comprises a scissor lift, the support frame is fixedly connected with a lifting platform at the upper end of the scissor lift, a first motor is fixedly connected to the side wall of the support frame, and the tail end of an output shaft of the first motor penetrates through the support frame and is fixedly connected with one supporting roller.

Preferably, clean mechanism include with drive shaft fixed connection's driving-disc, the driving-disc slope installation, two touching archs of clean tub outer wall fixedly connected with, two the touching arch is located the driving-disc both sides and cooperates with it, first mounting panel lateral wall fixedly connected with second motor, second motor output shaft end run through first mounting panel and with drive shaft fixed connection.

Preferably, the outer side wall of the cleaning pipe is fixedly connected with two friction strips, and the two friction strips are positioned on two sides of the water outlet hole.

Preferably, quantitative pump water mechanism includes the locating plate with first piston lateral wall fixed connection, second piston both sides lateral wall is opened there is the seal opening, the locating plate runs through two seal openings and sealed sliding connection with it, be equipped with the cavity in the second piston, be equipped with the adjustment mechanism that can adjust the second piston position in the cavity, the embedded first magnet that is equipped with of second piston, the cleaning tube overcoat is equipped with the link ring, the link ring is interior to be equipped with the second magnet with first magnet inter attraction, sliding connection has the regulation pole on the second mounting panel, be equipped with on the regulation pole and let link ring and body synchronous motion's the tight mechanism of support, the pump water pipe runs through first piston and extends to between first piston and the second piston.

Preferably, adjustment mechanism includes the block pole with second piston threaded connection, the first end of block pole is located the cavity, and the second end runs through clean pipe, block pole lateral wall fixedly connected with sleeve, sliding connection has the block post in the sleeve, through spring elastic connection between block post and the sleeve inner wall, it has a plurality of arc block grooves to open on the locating plate, the terminal fixedly connected with arc arch of block post.

Preferably, the abutting mechanism comprises an elastic telescopic rod fixedly connected with the tail end of the adjusting rod, the telescopic tail end of the elastic telescopic rod is fixedly connected with an abutting plate abutting against the linkage ring, the adjusting rod is provided with a plurality of through holes, and limit pins are inserted into the through holes.

Preferably, an arc-shaped adjusting groove is formed in the inner wall of the cleaning pipe, and a control protrusion located in the arc-shaped adjusting groove is formed in the side wall of the first piston.

The invention has the beneficial effects that:

1. can drive the reciprocating motion that the cleaning tube lasts through setting up clean mechanism, and then can last the efficient clean to the body inner wall, set up the position that actuating mechanism can adjust different specification and dimension's body to can drive the automatic rotation of body, accomplish the automatic cleaning improvement cleaning efficiency to not unidimensional body.

2. Through setting up first piston and second piston to can be through the position of linkage ring control two, the two can remove along with the removal of clean pipe, and then can change the play water scope of apopore, can be to the clear in-process adaptation ration adaptation pump water of body, practiced thrift the water resource.

3. Through setting up the position of the quick convenient regulation second piston of adjustment mechanism, can carry out the regulation of adaptation to it according to the length of body, it is clean to the adaptation of different length bodies, improve equipment's clean processing scope to have satisfied.

4. Through setting up protruding and the arc adjustment tank of control, can realize reciprocating rotation in the middle of first piston reciprocating motion's process, can carry out intermittent type nature through the locating plate to the apopore and open and close in the middle of the first piston pivoted process, and then accomplish and be interrupted the water supply, when guaranteeing clean effect, the water economy resource that can step forward.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A of the present invention;

FIG. 3 is an enlarged view of the structure at B of the present invention;

FIG. 4 is a schematic view of the inner wall structure of the cleaning tube of the present invention;

fig. 5 is a schematic view of the internal structure of the second piston according to the present invention.

In the figure: 1 bottom plate, 2 first mounting panel, 3 second motor, 4 pump water pipes, 5 clean pipes, 6 body, 7 support frames, 8 backing rolls, 9 second mounting panels, 10 backup pads, 11 first motor, 12 friction strips, 13 apopore, 14 driving-disc, 15 drive shaft, 16 touch arch, 17 first piston, 18 locating plate, 19 arc block groove, 20 control arch, 21 arc adjustment tank, 22 block pole, 23 second piston, 24 cavity, 25 sealing port, 26 sleeve, 27 block post, 28 spring, 29 arc arch, 30 interlocking ring, 31 regulation pole, 32 through-hole, 33 elasticity telescopic link, 34 support the tight board.

Detailed Description

The invention is further illustrated with reference to the following figures and examples.

Referring to fig. 1-5, a pipeline mechanical decontamination device comprises a bottom plate 1, a support frame 7 is arranged above the bottom plate 1, the upper end of the support frame 7 is rotatably connected with two supporting rollers 8, a pipe body 6 is arranged at the upper end of the two supporting rollers 8, a driving mechanism is arranged on the support frame 7 and used for adjusting the height of the pipe body 6 and driving the pipe body to rotate, the driving mechanism comprises a scissor type lifter, the support frame 7 is fixedly connected with a lifting platform at the upper end of the scissor type lifter, the side wall of the support frame 7 is fixedly connected with a first motor 11, the tail end of an output shaft of the first motor 11 penetrates through the support frame 7 and is fixedly connected with one of the supporting rollers 8, the pipe body 6 to be cleaned is arranged on the two supporting rollers 8, the height of the pipe body 6 can be adjusted through the scissor type lifter, so that the pipe bodies 6 with different sizes can be adjusted to the same height, and the pipe bodies 6 with different sizes can be adapted and processed, some pipe diameters are less, and body 6 that the quality is lighter still can be equipped with above it and support tight equipment, with stable restriction in appointed within range of body 6, be convenient for accomplish subsequent clean course of working.

There are gapped first mounting panel 2 between 1 upper end fixedly connected with of bottom plate two, sliding connection has clean pipe 5 between two first mounting panels 2, two friction strips 12 of 5 outside lateral wall fixedly connected with of clean pipe, 1 upper end fixedly connected with second mounting panel 9 of bottom plate, the backup pad 10 that clean pipe 5 removed is assisted to second mounting panel 9 upper end fixedly connected with, clean pipe 5 first end is located and slides between two first mounting panels 2, it is spacing to obtain, the second end is located the top of backup pad 10, the backup pad 10 surface is the arc, clean pipe 5 can obtain further spacing under the effect of backup pad 10, and the stability in the middle of the clean pipe 5 removal process, and can be in backup pad 10 upper end further installation stop part, a scope for restricting the removal of clean pipe 5.

The driving shaft 15 is rotatably connected between the two first mounting plates 2, the driving shaft 15 is provided with a cleaning mechanism capable of driving the cleaning pipe 5 to reciprocate, the inner wall of the pipe body 6 can be cleaned in the reciprocating process of the cleaning pipe 5, the cleaning pipe 5 can abut against the inner wall of the pipe body 6 through the two friction strips 12 in the reciprocating process, and the inner wall stain of the pipe body 6 can be cleaned under the action of friction force.

Clean mechanism include with drive-disc 14 of 15 fixed connection of drive-disc, the installation of 14 slopes of drive-disc, two contact archs 16 of 5 outer wall fixedly connected with of clean pipe, two contact archs 16 are located drive-disc 14 both sides and cooperate with it, 2 lateral wall fixedly connected with second motor 3 of first mounting panel, 3 output shaft ends of second motor run through first mounting panel 2 and with 15 fixed connection of drive shaft, can drive-disc 14 through drive shaft 15 and rotate under second motor 3's effect, can contact with two contact archs 16 are interrupted among 14 pivoted processes of drive-disc, the protruding 16 reciprocating motion that drives clean pipe 5 and last through touching among this process, and its reciprocating motion's speed is high, clean effectual.

The upper end of the cleaning pipe 5 is provided with a plurality of water outlet holes 13, the cleaning pipe 5 is externally connected with a water pumping pipe 4, cleaning liquid pumped by the water pumping pipe 4 is finally discharged through the water outlet holes 13, a first piston 17 and a second piston 23 are connected in the cleaning pipe 5 in a sliding mode, a quantitative water pumping mechanism is arranged between the first piston 17 and the second piston 23, the quantitative water pumping mechanism can pump water quantitatively at fixed points according to the position of the pipe body 6, the two friction strips 12 are located on two sides of the water outlet hole 13, the water outlet hole 13 can pump out cleaning liquid to strengthen the cleaning effect of the friction strips 12, friction force can be reduced, and the service life of the friction strips 12 is prolonged.

The quantitative water pumping mechanism comprises a positioning plate 18 fixedly connected with the side wall of the first piston 17, the side walls of two sides of the second piston 23 are provided with sealing ports 25, the positioning plate 18 penetrates through the two sealing ports 25 and is in sealing sliding connection with the two sealing ports, the water pumping pipe 4 penetrates through the first piston 17 and extends to a position between the first piston 17 and the second piston 23, liquid pumped by the water pumping pipe 4 is located between the first piston 17 and the second piston 23, the range of water outlet can be changed by adjusting the distance between the first piston 17 and the second piston 23, and the purpose of quantitatively pumping water is achieved according to the length of the pipe body 6.

A cavity 24 is arranged in the second piston 23, an adjusting mechanism capable of adjusting the position of the second piston 23 is arranged in the cavity 24, the adjusting mechanism can quickly and conveniently adjust the position of the second piston 23, the distance between the second piston 23 and the first piston 17 is changed, the adjusting mechanism comprises a clamping rod 22 in threaded connection with the second piston 23, the first end of the clamping rod 22 is positioned in the cavity 24, the second end of the clamping rod 22 penetrates through the cleaning tube 5, a sleeve 26 is fixedly connected to the side wall of the clamping rod 22, a clamping column 27 is slidably connected in the sleeve 26, the clamping column 27 is elastically connected with the inner wall of the sleeve 26 through a spring 28, a plurality of arc-shaped clamping grooves 19 are formed in the positioning plate 18, an arc-shaped protrusion 29 is fixedly connected to the tail end of the clamping column 27, when the position of the second piston 23 needs to be adjusted, the clamping rod 22 is rotated at the moment, so that the clamping column 27 at the tail end of the clamping rod 22 can be separated from the arc-shaped clamping grooves 19, at the moment, the clamping rod 22 can be pulled and pulled to directly adjust the position of the second piston 23, the clamping rod 22 is simple and convenient, the clamping column 27 arranged in the sleeve 26 can prolong the contact area between the clamping column 27 and the inner wall of the arc-shaped clamping groove 19, liquid impact is reduced, the arc-shaped protrusion 29 can reduce the friction force between the clamping column 27 and the inner wall of the arc-shaped clamping groove 19, and the rotating process of the clamping rod 22 is easier.

A first magnet is embedded in the second piston 23, a linkage ring 30 is sleeved outside the cleaning tube 5, a second magnet which is mutually attracted with the first magnet is embedded in the linkage ring 30, an adjusting rod 31 is connected on the second mounting plate 9 in a sliding manner, a tightening mechanism which can enable the linkage ring 30 and the tube body 6 to move synchronously is arranged on the adjusting rod 31, the linkage ring 30 and the tube body 6 can drive the second piston 23 in the cleaning tube 5 to move synchronously in the synchronous moving process, so that the positions of the second piston 23 and the first piston 17 can be always consistent with the tube body 6, the position of the water outlet part 13 of the water outlet part can be changed in the moving process of the second piston 23 and the first piston 17, further the water outlet 13 in the tube body 6 can be pumped out all the time, the water outlet position is always positioned in the tube body 6, the waste of cleaning liquid can be avoided, and water resources are saved, and in the process that first piston 17 and second piston 23 remove, its position and body 6 length keep unanimous all the time to the water pressure of water pumping pipe 4 pump-in is less, and second piston 23 and first piston 17 can normally carry out the pump water to body 6 inner wall under the effect of magnetic force.

The abutting mechanism comprises an elastic telescopic rod 33 fixedly connected with the tail end of the adjusting rod 31, an abutting plate 34 abutted against the linkage ring 30 is fixedly connected with the telescopic tail end of the elastic telescopic rod 33, a plurality of through holes 32 are formed in the adjusting rod 31, limiting pins are inserted into the through holes 32, the abutting mechanism can abut against the linkage ring 30 and the pipe bodies 6 with different lengths, the adjusting rod 31 is moved to a specified position, the abutting plate 34 abutted against the tail end and the linkage ring 30 are abutted against tightly, the linkage ring 30 is abutted against the side wall of the pipe body 6, the limiting pins are inserted into the through holes 32 in the right side of the second mounting plate 9 to complete limiting clamping, the elastic telescopic rod 33 can stretch out and draw back in the moving process of the pipe body 6, and the linkage ring 30 is abutted against the outer wall of the pipe body 6.

Open at 5 inner walls of clean pipe and have arc adjustment tank 21, first piston 17 lateral wall is opened has the control arch 20 that is located arc adjustment tank 21, first piston 17 is in the middle of the process of removing, control arch 20 slides in adjustment tank 21 this moment, can make first piston 17 time synchronization's reciprocal rotation in the middle of the process of reciprocal slip this moment, under the sheltering from of locating plate 18, apopore 13 is interrupted and is opened and close, it can be interrupted the ration pump clean liquid, guarantee to be in the best moist environment around the friction strip 12, the cleanness to the inner wall of body 6 has further been strengthened, and can also the water economy resource.

In the working process of the invention, when the inner wall of the pipe body 6 needs to be cleaned and decontaminated, the pipe body 6 is placed between the two supporting rollers 8 and lifted to a proper height by the scissor type lifter, the cleaning pipe 5 penetrates through the pipe body 6 and is installed to a specified position, and the scissor type lifter is controlled again at the moment, so that the upper end of the cleaning pipe 5 is abutted against the inner top of the pipe body 6.

Start second motor 3 this moment, make the reciprocating motion that clean pipe 5 lasts at driving-disc 14 in the middle of the pivoted process with two protruding 16 cooperations of touching, accomplish the cleanness at top in the body 6 to start first motor 11 this moment, drive body 6 in the middle of the backing roll 8 pivoted process and rotate, control body 6 pivoted speed, can carry out effective thorough washing to body 6 inner wall.

In order to strengthen abluent effect, the pump water pipe 4 pump income moisture enters into between first piston 17 and the second piston 23, body 6 is in reciprocating motion's in-process this moment, can drive the synchronous reciprocating motion of link ring 30, this moment under the effect of first magnet and second magnet, drive the synchronous removal of second piston 23 and first piston 17 in the cleaning tube 5, and then the switching on of 5 lateral wall apopores 13 of control cleaning tube, the position that 13 apopores go out water changes along with the change in body 6 position, can realize the clean liquid of adaptation pump sending to body 6.

And first piston 17 is in the middle of the process that removes, and control arch 20 slides in arc adjustment tank 21 this moment, can make first piston 17 reciprocating rotation synchronous in the middle of the process time that reciprocates this moment, and under the sheltering from of locating plate 18, apopore 13 is interrupted to open and close, and it can be interrupted ration pump out cleaning liquid, has further strengthened the cleanness to the internal wall of tube 6.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The pipeline mechanical decontamination equipment comprises a bottom plate (1) and is characterized in that a support frame (7) is arranged above the bottom plate (1), two supporting rollers (8) are rotatably connected to the upper end of the support frame (7), a pipe body (6) is placed at the upper ends of the two supporting rollers (8), and a driving mechanism is arranged on the support frame (7) and used for adjusting the height of the pipe body (6) and driving the pipe body to rotate;

the cleaning device is characterized in that two first mounting plates (2) with gaps are fixedly connected to the upper end of the bottom plate (1), a cleaning pipe (5) is slidably connected between the two first mounting plates (2), a second mounting plate (9) is fixedly connected to the upper end of the bottom plate (1), a supporting plate (10) for assisting the cleaning pipe (5) to move is fixedly connected to the upper end of the second mounting plate (9), a driving shaft (15) is rotatably connected between the two first mounting plates (2), a cleaning mechanism capable of driving the cleaning pipe (5) to move in a reciprocating manner is arranged on the driving shaft (15), and the inner wall of the pipe body (6) can be cleaned in the reciprocating movement process of the cleaning pipe (5);

clean pipe (5) upper end is opened has a plurality of apopores (13), clean pipe (5) external pump line (4), sliding connection has first piston (17) and second piston (23) in clean pipe (5), be equipped with quantitative pump water mechanism between first piston (17) and second piston (23), wherein quantitative pump water mechanism can be according to the position fixed point quantitative pump water of body (6).

2. The pipeline mechanical decontamination apparatus according to claim 1, wherein the driving mechanism comprises a scissor lift, the support frame (7) is fixedly connected with a lifting platform at the upper end of the scissor lift, a first motor (11) is fixedly connected to the side wall of the support frame (7), and the end of the output shaft of the first motor (11) penetrates through the support frame (7) and is fixedly connected with one of the support rollers (8).

3. The pipeline mechanical decontamination apparatus according to claim 1, wherein the cleaning mechanism comprises a driving disk (14) fixedly connected with a driving shaft (15), the driving disk (14) is installed obliquely, two touching protrusions (16) are fixedly connected with the outer wall of the cleaning pipe (5), the two touching protrusions (16) are positioned at two sides of the driving disk (14) and are matched with the driving disk, the side wall of the first mounting plate (2) is fixedly connected with the second motor (3), and the tail end of the output shaft of the second motor (3) penetrates through the first mounting plate (2) and is fixedly connected with the driving shaft (15).

4. The pipeline mechanical decontamination apparatus according to claim 1, wherein two rubbing strips (12) are fixedly connected to the outer side wall of the cleaning pipe (5), and the two rubbing strips (12) are located at two sides of the water outlet hole (13).

5. The pipeline mechanical decontamination equipment according to claim 1, wherein the quantitative water pumping mechanism comprises a positioning plate (18) fixedly connected with the side wall of the first piston (17), the side wall of the second piston (23) is provided with a sealing opening (25), the positioning plate (18) penetrates through the two sealing openings (25) and is in sealing sliding connection with the sealing openings, a cavity (24) is arranged in the second piston (23), an adjusting mechanism capable of adjusting the position of the second piston (23) is arranged in the cavity (24), a first magnet is embedded in the second piston (23), a linkage ring (30) is sleeved outside the cleaning pipe (5), a second magnet mutually attracted with the first magnet is embedded in the linkage ring (30), an adjusting rod (31) is slidably connected on the second mounting plate (9), and a abutting mechanism capable of synchronously moving the linkage ring (30) and the pipe body (6) is arranged on the adjusting rod (31), the pump water pipe (4) penetrates through the first piston (17) and extends to a position between the first piston (17) and the second piston (23).

6. The pipeline mechanical decontamination equipment according to claim 5, wherein the adjusting mechanism comprises a clamping rod (22) in threaded connection with the second piston (23), the clamping rod (22) has a first end located in the cavity (24) and a second end penetrating through the cleaning pipe (5), a sleeve (26) is fixedly connected to a side wall of the clamping rod (22), a clamping column (27) is slidably connected to the sleeve (26), the clamping column (27) is elastically connected to an inner wall of the sleeve (26) through a spring (28), a plurality of arc-shaped clamping grooves (19) are formed in the positioning plate (18), and an arc-shaped protrusion (29) is fixedly connected to an end of the clamping column (27).

7. The pipeline mechanical decontamination equipment of claim 5, wherein the abutting mechanism comprises an elastic telescopic rod (33) fixedly connected with the tail end of the adjusting rod (31), the telescopic tail end of the elastic telescopic rod (33) is fixedly connected with an abutting plate (34) abutting against the linkage ring (30), the adjusting rod (31) is provided with a plurality of through holes (32), and limit pins are inserted into the through holes (32).

8. Mechanical pipeline decontamination equipment as claimed in claim 5, wherein the inner wall of the cleaning tube (5) is provided with an arc-shaped adjustment groove (21), and the side wall of the first piston (17) is provided with a control protrusion (20) positioned in the arc-shaped adjustment groove (21).