CN113546864A - Intelligent sorting information management system - Google Patents
Intelligent sorting information management system Download PDFInfo
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- CN113546864A CN113546864A CN202110874795.9A CN202110874795A CN113546864A CN 113546864 A CN113546864 A CN 113546864A CN 202110874795 A CN202110874795 A CN 202110874795A CN 113546864 A CN113546864 A CN 113546864A
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- product
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- tray
- label information
- information management
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention discloses an intelligent sorting information management system, which comprises: a tray arranged on the conveyor belt for placing the products; the image acquisition module is used for acquiring an image of a product on the tray; a first controller for inspecting the product based on the product image and outputting product inspection information and tray label information; the information management server outputs product label information and tray label information to the labeling device according to the product inspection information and stores the product label information and product inspection information corresponding to the product label information; a labeling device for labeling the product with a product inspection label according to the product label information; and the second controller is used for controlling the grabbing device to grab the product to the storage position corresponding to the product label information according to the product label information. The intelligent sorting information management system realizes intelligent detection, has high detection precision, high working efficiency and no need of manpower, and can conveniently and quickly trace unqualified reasons through the record of the label information and the information management server.
Description
Technical Field
The invention belongs to the field of intelligent sorting information management, and particularly relates to an intelligent sorting information management system.
Background
With the rapid development of high-end industrial product processing technology at home and abroad and the increasing market competition, controlling the product quality becomes the central importance in the production process of products. Therefore, after the product is manufactured and assembled at each stage, the product needs to be inspected to determine whether the product is a non-defective product.
At present, the traditional operation mode when the product is inspected adopts the artifical naked eye mode to inspect the product, and the unqualified product is shelved aside after examining out, does not have the unqualified reason of record, is unfavorable for the retrospection in later stage. Meanwhile, the traditional operation mode not only needs to consume a large amount of manpower and material resources, but also increases the production cost; and the detection precision is low and the working efficiency is low.
Therefore, it is necessary to design an intelligent sorting method with high inspection precision and high work efficiency, and the unqualified reasons can be traced.
Disclosure of Invention
The invention aims to provide an intelligent sorting method which is high in inspection precision and working efficiency and can trace unqualified reasons.
In order to achieve the above object, the present invention provides an intelligent sorting information management system, comprising: the support is arranged on two sides of the conveying belt, and a cross beam is arranged on the support; the trays are arranged on the conveyor belt, tray label information is arranged on each tray, and the trays are used for placing products; the image acquisition module is arranged on the cross beam and used for acquiring a product image and tray label information on the tray; the first controller is connected with the image acquisition module, inspects the product based on the product image and outputs product inspection information and tray label information; the information management server is connected with the first controller, and outputs product label information and tray label information to the labeling device according to the product inspection information and stores the product label information and the corresponding product inspection information; the labeling device is connected with the information management server, and is used for labeling the product with a product inspection label corresponding to the product label information according to the product label information and the tray label information; the second controller is connected with the information management server and controls the grabbing device to grab the product to a storage position corresponding to the product label information according to the product label information; and the grabbing device is connected with the second controller and is used for grabbing the product.
Preferably, the product label information includes: product number, product qualification information and product disqualification reasons; and the information management server generates a product number according to the tray label information, and acquires product qualified information and product unqualified reasons according to the product inspection information.
Preferably, the product qualified information includes a product qualified product and a product unqualified product, when the product qualified information is the product qualified product, the second controller outputs a first control instruction to the gripping device to control the gripping device to grip the qualified product to a first storage position, and when the product qualified information is the product unqualified product, the second controller outputs a second control instruction to the gripping device to control the gripping device to grip the unqualified product to a second storage position.
Preferably, the labeling device receives the product label information and the tray label information from the information management server, acquires the tray label information on the tray, compares the tray label information from the information management server with the acquired tray label information, and labels the product on the tray when the tray label information from the information management server is identical to the acquired tray label information.
Preferably, when the tray label information from the information management server is inconsistent with the acquired tray label information, the labeling device sends label inconsistency information to the information management server, the information management server sends label inconsistency to the second controller, and the second controller outputs a third control instruction to the grasping device to control the grasping device to grasp a product with the label inconsistency to a third storage location.
Preferably, the intelligent sorting information management system further includes: the display module is connected with the information management server and is used for displaying the product inspection information and the label information; and the mobile terminal is connected with the information management server, and the mobile module is used for displaying the product inspection information and the label information.
Preferably, the image acquisition module comprises: the camera is arranged on the cross beam and connected with the first controller, and the camera is used for acquiring images of the product; the light source is arranged on the beam and provides a light source for assisting the camera to collect images.
Preferably, the crossbeam is provided with a mounting rack, and the camera is fixedly arranged on the mounting rack.
Preferably, the first controller receives a product image of the image acquisition module, takes the product image as input data of a first neural network model, and takes output data of the first neural network model as the product inspection information.
Preferably, the neural network model is obtained by: acquiring images of a plurality of unqualified products and qualified products, and manually marking to obtain a plurality of training samples; and training an initial neural network model based on the training samples to obtain the first neural network model.
The intelligent sorting information management system has the beneficial effects that: the intelligent sorting information management system provided by the invention has the advantages that the visual detection of the product is realized through the image acquisition module and the first controller, the product detection information is obtained, the information management server generates product label information according to the product detection information, the labeling device pastes the product label information on the corresponding product, meanwhile, the second controller controls the gripping device to respectively place the qualified product and the unqualified product at different positions, the intelligent detection is realized, the detection precision is high, the manual work is not needed, the working efficiency is high, and the unqualified reason can be conveniently and quickly traced through the record of the label information and the information management server.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The above and other objects, features and advantages of the present invention will become more apparent by describing in more detail exemplary embodiments thereof with reference to the attached drawings, in which like reference numerals generally represent like parts throughout.
Fig. 1 shows a block diagram of an intelligent sorting information management system according to an embodiment of the present invention.
Fig. 2 shows an image capture module installation diagram of the intelligent sorting information management system according to an embodiment of the present invention.
Description of reference numerals:
11. a support; 12. a cross beam; 13. a conveyor belt; 14. a tray; 15. producing a product; 21. an image acquisition module; 22. a first controller; 23. an information management server; 24. a labeling device; 25. a second controller; 26. and (4) a grabbing device.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the following describes preferred embodiments of the present invention, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In order to solve the problems in the prior art, the invention provides an intelligent sorting information management system, which comprises: the supports are arranged on two sides of the conveying belt, and cross beams are arranged on the supports; the trays are arranged on the conveyor belt, each tray is provided with tray label information, and the trays are used for placing products; the image acquisition module is arranged on the cross beam and used for acquiring a product image and tray label information on the tray; the first controller is connected with the image acquisition module, inspects the product based on the product image and outputs product inspection information and tray label information; the information management server is connected with the first controller and outputs product label information and tray label information to the labeling device according to the product inspection information and stores the product label information and the corresponding product inspection information; the labeling device is connected with the information management server and is used for labeling the product with a product inspection label corresponding to the product label information according to the product label information and the tray label information; the second controller is connected with the information management server and controls the grabbing device to grab the product to a storage position corresponding to the product label information according to the product label information; and the grabbing device is connected with the second controller and is used for grabbing the product.
Specifically, a tray is arranged on the conveyer belt at intervals, products are arranged in the tray, meanwhile, the tray is provided with tray label information, the brackets are arranged on two sides of the conveyer belt, the image acquisition module is fixedly arranged on a cross beam of the bracket, acquires the image of each product in the tray and the tray label information of the tray, sends the acquired image of the product and the tray label information of the tray to the first controller, the first controller transmits the acquired image of the product and the tray label information of the tray to the second controller, inspecting the product, judging whether the product is qualified or not, judging the unqualified reason when the product is unqualified, then outputting the product inspection information and the tray label information to an information management server, outputting the product label information and the tray label information to a labeling device by the information management server according to the product inspection information, and storing the product label information and the corresponding product inspection information; the labeling device collects tray label information of the tray, compares the collected tray label information with the received tray label information, and sticks a product inspection label to the product when the collected tray label information is the same as the received tray label information; and the second controller controls the gripping device to respectively grip the qualified products and the unqualified products to different storage positions according to the product label information.
According to the exemplary embodiment, the intelligent sorting information management system achieves visual detection of products through the image acquisition module and the first controller, product detection information is obtained, the information management server generates product label information according to the product detection information, the labeling device pastes the product label information on corresponding products, meanwhile, the second controller controls the grabbing device to place qualified products and unqualified products at different positions respectively, intelligent detection is achieved, the inspection precision is high, manual work is not needed, the working efficiency is high, the records of the label information and the information management server are used, and unqualified reasons can be traced conveniently and quickly.
Preferably, the product label information includes: product number, product qualification information and product disqualification reasons; and the information management server generates a product number according to the tray label information, and acquires product qualified information and product unqualified reasons according to the product inspection information.
As a preferred scheme, the qualified product information comprises qualified products and unqualified products, when the qualified product information is that the products are qualified, the second controller outputs a first control instruction to the gripping device to control the gripping device to grip the qualified products to the first storage position, and when the qualified product information is that the products are unqualified, the second controller outputs a second control instruction to the gripping device to control the gripping device to grip the unqualified products to the second storage position.
Specifically, the second controller controls the grabbing device to grab the qualified products to the first storage position according to the qualified information of the products, and grab the unqualified products to the second storage position.
Preferably, the labeling device receives the product label information and the tray label information from the information management server, acquires the tray label information on the tray, compares the tray label information from the information management server with the acquired tray label information, and labels the product on the tray when the tray label information from the information management server is identical to the acquired tray label information.
Specifically, after receiving the product label information and the tray label information from the information management server, the labeling device acquires the tray label information on the tray, compares the acquired tray label information with the tray label information acquired by the image acquisition module from the information management server, and when the acquired tray label information and the tray label information are the same, indicates that the inspection result is matched with the product, and labels the product on the tray.
The labeling device is prior art and will not be described in detail in this application.
Preferably, when the tray label information from the information management server is inconsistent with the acquired tray label information, the labeling device sends label inconsistency information to the information management server, the information management server sends the label inconsistency to the second controller, and the second controller outputs a third control instruction to the grabbing device so as to control the grabbing device to grab the product with the label inconsistency to the third storage position.
Specifically, when the tray label information acquired by the image acquisition module is inconsistent with the tray label information acquired by the labeling device, the inspection result is not matched with the product, the labeling device sends the label inconsistency information to the information management server, the information management server sends the label inconsistency information to the second controller, the second controller sends a third control instruction to the grabbing device, and the grabbing device grabs the product in the tray to a third storage position according to the third instruction so as to inspect the product again.
As a preferred scheme, the intelligent sorting information management system further comprises: the display module is connected with the information management server and is used for displaying product inspection information and label information; and the mobile terminal is connected with the information management server, and the mobile module is used for displaying the product inspection information and the label information.
Specifically, be provided with big display screen on the on-the-spot wall body of letter sorting, information management server all sends the label information of product on every tray to the display screen, and the demonstration through the display screen makes the staff directly can clearly learn the inspection result on the scene. The information management server also sends the label information of the products on each tray to the mobile terminal, so that workers not on site can timely obtain the inspection result through the mobile terminal.
Preferably, the image acquisition module comprises: the camera is arranged on the cross beam and connected with the first controller, and the camera is used for acquiring images of products; and the light source is arranged on the beam and provides a light source for assisting the camera to acquire images.
Specifically, the image acquisition module includes high definition camera and plateau, adopts high definition camera to shoot and obtains clear product image, and the light source provides supplementary light source for the camera, improves the shooting effect.
As preferred scheme, be equipped with the mounting bracket on the crossbeam, the camera is fixed to be set up on the mounting bracket.
The camera is fixedly placed on the mounting frame, and product images are convenient to collect.
Preferably, the first controller receives a product image of the image acquisition module, takes the product image as input data of the first neural network model, and takes output data of the first neural network model as product inspection information.
Specifically, the product is detected based on the first neural network model, the product image is taken as input, and the output result is the product inspection information.
Preferably, the neural network model is obtained by the following steps: acquiring images of a plurality of unqualified products and qualified products, and manually marking to obtain a plurality of training samples; and training the initial neural network model based on the training samples to obtain a first neural network model.
Specifically, unqualified reasons of a plurality of unqualified products are judged manually, the image acquisition module scans images of the plurality of unqualified products and qualified products to serve as training samples and sends the training samples to the first controller, the first controller analyzes the training samples, the characteristics of the unqualified products are extracted through a large amount of setting, acquisition and analysis training, whether the unqualified products are judged according to the extracted characteristics, and the first neural network model is obtained.
And taking the actually acquired product image as the input of a first neural network model, and identifying the unqualified product by the first neural network model according to the trained unqualified product characteristics to obtain the detection result of the product. The neural network model carries out self-optimization according to the images to be detected and the output results, algorithm identification is carried out through a large amount of training, and the first neural network model is established and has high detection precision.
Examples
Fig. 1 shows a block diagram of an intelligent sorting information management system according to an embodiment of the present invention. Fig. 2 shows an image capture module installation diagram of the intelligent sorting information management system according to an embodiment of the present invention.
As shown in fig. 1 and 2, the intelligent sorting information management system includes: the support 11, the support 11 is set up in both sides of the conveying belt 13, there are crossbeams 12 on the support 11; the trays 14 are arranged on the conveying belt 13, tray label information is arranged on each tray 14, and the trays 14 are used for placing products 15; the image acquisition module 21 is arranged on the cross beam 12 and used for acquiring a product image and tray label information on the tray 14; the first controller 22 is connected with the image acquisition module 21, inspects the product based on the product image, and outputs product inspection information and tray label information; the information management server 23, the information management server 23 is connected with the first controller 22, the information management server 23 outputs the product label information and the tray label information to the labeling device 24 according to the product inspection information and stores the product label information and the corresponding product inspection information; the labeling device 24 is connected with the information management server 23, and the labeling device 24 is used for labeling the product with a product inspection label corresponding to the product label information according to the product label information and the tray label information; the second controller 25, the second controller 25 is connected with information management server 23, the second controller 25 controls the grasping device 26 to grasp the product to the storage position corresponding to the product label information according to the product label information; a gripping device 26, the gripping device 26 being connected to the second controller 25, the gripping device 26 being adapted to grip the product.
Wherein the product label information includes: product number, product qualification information and product disqualification reasons; the information management server 23 generates a product number according to the tray label information, and acquires product qualification information and product disqualification reasons according to the product inspection information.
The qualified product information comprises qualified products and unqualified products, when the qualified product information is qualified products, the second controller 25 outputs a first control instruction to the gripping device 26 to control the gripping device 26 to grip the qualified products to the first storage position, and when the qualified product information is unqualified products, the second controller 25 outputs a second control instruction to the gripping device 26 to control the gripping device 26 to grip the unqualified products to the second storage position.
The labeling device 24 receives the product label information and the tray label information from the information management server 23, acquires the tray label information on the tray, compares the tray label information from the information management server 23 with the acquired tray label information, and labels the product on the tray when the tray label information from the information management server 23 is identical to the acquired tray label information.
When the tray label information from the information management server 23 is inconsistent with the acquired tray label information, the labeling device 24 sends label inconsistency information to the information management server 23, the information management server 23 sends label inconsistency to the second controller 25, and the second controller 25 outputs a third control instruction to the grasping device 26 to control the grasping device 26 to grasp the product with the label inconsistency to a third storage location.
Wherein, intelligence letter sorting information management system still includes: the display module is connected with the information management server 23 and is used for displaying product inspection information and label information; and the mobile terminal is connected with the information management server 23, and the mobile module is used for displaying product inspection information and label information.
Wherein, the image acquisition module includes: the camera is arranged on the cross beam and connected with the first controller, and the camera is used for acquiring images of products; and the light source is arranged on the beam and provides a light source for assisting the camera to acquire images.
Wherein, be equipped with the mounting bracket on the crossbeam, the camera is fixed to be set up on the mounting bracket.
The first controller receives a product image of the image acquisition module, the product image is used as input data of the first neural network model, and output data of the first neural network model is used as product inspection information.
Wherein the neural network model is obtained by the steps of: acquiring images of a plurality of unqualified products and qualified products, and manually marking to obtain a plurality of training samples; and training the initial neural network model based on the training samples to obtain a first neural network model.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims (10)
1. An intelligent sorting information management system, comprising:
the support is arranged on two sides of the conveying belt, and a cross beam is arranged on the support;
the trays are arranged on the conveyor belt, tray label information is arranged on each tray, and the trays are used for placing products;
the image acquisition module is arranged on the cross beam and used for acquiring a product image and tray label information on the tray;
the first controller is connected with the image acquisition module, inspects the product based on the product image and outputs product inspection information and tray label information;
the information management server is connected with the first controller, and outputs product label information and tray label information to the labeling device according to the product inspection information and stores the product label information and the corresponding product inspection information;
the labeling device is connected with the information management server, and is used for labeling the product with a product inspection label corresponding to the product label information according to the product label information and the tray label information;
the second controller is connected with the information management server and controls the grabbing device to grab the product to a storage position corresponding to the product label information according to the product label information;
the grabbing device is connected with the second controller and used for grabbing the product.
2. The intelligent sortation information management system as claimed in claim 1, wherein said product tag information comprises: product number, product qualification information and product disqualification reasons;
and the information management server generates a product number according to the tray label information, and acquires product qualified information and product unqualified reasons according to the product inspection information.
3. The intelligent sorting information management system according to claim 2, wherein the product-qualified information includes a product-qualified product and a product-unqualified product, and when the product-qualified information is the product-qualified product, the second controller outputs a first control command to the gripping device to control the gripping device to grip the qualified product to the first storage location, and when the product-qualified information is the product-unqualified product, the second controller outputs a second control command to the gripping device to control the gripping device to grip the unqualified product to the second storage location.
4. The intelligent sorting information management system according to claim 3, wherein the labeling device receives the product label information and tray label information from the information management server, acquires tray label information on the tray, compares the tray label information from the information management server with the acquired tray label information, and labels the product on the tray when the tray label information from the information management server is identical to the acquired tray label information.
5. The intelligent sorting information management system according to claim 4, wherein when the tray label information from the information management server is inconsistent with the acquired tray label information, the labeling device sends label inconsistency information to the information management server, the information management server sends label inconsistency to the second controller, and the second controller outputs a third control instruction to the grasping device to control the grasping device to grasp a product with the label inconsistency to a third storage location.
6. The intelligent sortation information management system as claimed in claim 4, further comprising:
the display module is connected with the information management server and is used for displaying the product inspection information and the label information;
and the mobile terminal is connected with the information management server, and the mobile module is used for displaying the product inspection information and the label information.
7. The intelligent sortation information management system as claimed in claim 1, wherein said image acquisition module comprises:
the camera is arranged on the cross beam and connected with the first controller, and the camera is used for acquiring images of the product;
the light source is arranged on the beam and provides a light source for assisting the camera to collect images.
8. The intelligent sorting information management system of claim 7, wherein a mounting rack is provided on the beam, and the camera is fixedly disposed on the mounting rack.
9. The intelligent sortation information management system as claimed in claim 8, wherein said first controller receives a product image of said image capture module, takes said product image as input data to a first neural network model, and takes output data of said first neural network model as said product inspection information.
10. The intelligent sortation information management system as claimed in claim 9, wherein said neural network model is obtained by:
acquiring images of a plurality of unqualified products and qualified products, and manually marking to obtain a plurality of training samples;
and training an initial neural network model based on the training samples to obtain the first neural network model.
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Application publication date: 20211026 |
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