CN113542327A - Monitoring device - Google Patents
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- CN113542327A CN113542327A CN202010307339.1A CN202010307339A CN113542327A CN 113542327 A CN113542327 A CN 113542327A CN 202010307339 A CN202010307339 A CN 202010307339A CN 113542327 A CN113542327 A CN 113542327A
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
- G01B21/085—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness using thermal means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
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Abstract
The invention belongs to the technical field of monitoring equipment of oil refining devices, and particularly relates to a monitoring device which is used for solving the technical problem that maintenance personnel cannot find abnormal conditions of a catalytic device in time and easily cause the catalytic device to break down to stop production. The monitoring device comprises a detection device, a controller, a server and a prompt device which are connected in sequence; the detection device is used for measuring the temperature of the outer wall of the catalytic device; the controller receives the outer wall temperature, calculates the corrosion thickness of the catalytic device according to the outer wall temperature, and transmits the outer wall temperature and the corresponding corrosion thickness to the server, and the server transmits the outer wall temperature and the corresponding corrosion thickness to the prompting device; the prompting device is used for sending out prompting information when the corrosion thickness reaches the preset thickness. The monitoring device can monitor the catalytic device in real time, so that maintenance personnel can know the abnormal condition of the catalytic device in time and process the abnormal condition as early as possible, and production halt caused by the fault of the catalytic device is avoided.
Description
Technical Field
The invention relates to the technology of oil refining device monitoring equipment, in particular to a monitoring device.
Background
Catalytic cracking is an important process for refining petroleum, and is a main means for converting heavy distillate oil into light gasoline and diesel oil in petrochemical industry. The catalytic device comprises a reactor and a regenerator, crude oil entering the reactor is decomposed under the action of a catalyst at high temperature to generate gasoline and diesel oil, coke is deposited on the surface of the catalyst under the action of the decomposition reaction, the catalyst with the coke leaves the reactor along with the gasoline and the diesel oil to enter the regenerator, and the regenerator burns off the coke on the catalyst so as to recover the activity of the catalyst. Since catalysts and petroleum have high corrosiveness, linings on the inner surfaces of the casings of reactors and regenerators are easily corroded, resulting in malfunction of catalytic devices.
In the related art, a maintenance person needs to check the catalytic device regularly, and the maintenance person holds a measuring instrument to detect the shell thicknesses of the reactor and the regenerator, compares the data with the initial shell thickness, calculates the corrosion thickness of the lining, and judges whether the catalytic device is abnormal.
However, because the manual inspection mode has time interval, maintenance personnel cannot find the abnormal condition of the catalytic device in time, which easily causes the catalytic device to break down and stop production.
Disclosure of Invention
The embodiment of the invention provides a monitoring device, which aims to solve the technical problem that maintenance personnel cannot find out abnormal conditions of a catalytic device in time, so that the catalytic device is easy to break down and stop production.
The embodiment of the invention provides a monitoring device, which comprises a detection device, a controller, a server and a prompt device which are connected in sequence; the detection device is used for measuring the temperature of the outer wall of the catalytic device; the controller receives the outer wall temperature measured by the detection device, calculates the corrosion thickness of the catalytic device according to the outer wall temperature, and transmits the outer wall temperature and the corresponding corrosion thickness of the catalytic device to the server, and the server is communicated with the prompt device and used for transmitting the outer wall temperature and the corresponding corrosion thickness of the catalytic device to the prompt device; the prompting device is used for sending out prompting information when the corrosion thickness reaches the preset thickness.
The monitoring device as described above, wherein the monitoring device further comprises a video camera and a display device; the video shooting device is used for acquiring a video image of the catalytic device; the video shooting device is connected with the controller, and the controller receives the video images shot by the video shooting device and uploads the video images to the server; the server is communicated with the display device, and the server sends the video images shot by the video shooting device to the display device; the display device is used for playing the video image.
The monitoring device as described above, wherein the monitoring device further comprises a casing, the detection device, the controller and the video shooting device are integrated into a movement, and the movement is installed in the casing; and/or the prompting device and the display device are integrated into a movable terminal or a computer.
The monitoring device as described above, wherein the casing includes a cylinder body with openings at two ends, a front cover and a rear cover; the movement is accommodated in the barrel; the front cover is covered on the top opening of the barrel, a through hole is formed in the front cover, and the through hole is opposite to the probe of the detection device and the camera of the video shooting device; the rear cover is arranged at the bottom opening of the cylinder body.
The monitoring device as described above, wherein the housing further comprises a transparent cover plate and a gasket; a clamping groove communicated with the through hole is formed in the inner side face of the front cover, and the transparent cover plate is clamped in the clamping groove; the gasket covers the inner side surface of the transparent cover plate, and is connected with the front cover; the machine core is connected with the gasket, a first light hole is formed in the gasket and is opposite to a camera of the video shooting device, a second light hole is further formed in the gasket and is opposite to a probe of the detection device; the first light-transmitting hole cover is provided with a first light-transmitting sheet, and the second light-transmitting hole cover is provided with a second light-transmitting sheet.
The monitoring device as described above, wherein a sealing ring is provided between the rear cover and the cylinder.
The monitoring device as described above, wherein the housing further includes a sunshade and a bracket, the bracket and the sunshade are both connected to the outer wall of the barrel, the bracket is opposite to the sunshade, and the barrel is covered by the sunshade.
The monitoring device as described above, wherein the bracket includes a first plate, a second plate and a third plate, the second plate is opposite to the sunshade, the first plate and the third plate are disposed on two sides of the second plate, and the first plate and the second plate are connected to the outer wall of the barrel.
The monitoring device comprises a shell, a rear cover and a monitor, wherein the shell further comprises a connector, the rear cover is provided with a mounting hole communicated with the inside of the barrel, the connector is connected with the hole wall of the mounting hole, a cavity is formed in the connector, and a cable of the movement penetrates through the cavity.
The monitoring device as described above, wherein the controller is further configured to fit the plurality of sets of outer wall temperatures acquired within a predetermined time period and the corrosion thickness calculated according to each set of outer wall temperatures, so as to establish a dynamic early warning curve.
The monitoring device provided by the embodiment of the invention comprises a detection device, a controller, a server and a prompt device which are connected in sequence; the detection device is used for measuring the temperature of the outer wall of the catalytic device; the controller receives the outer wall temperature, calculates the corrosion thickness of the catalytic device according to the outer wall temperature, and transmits the outer wall temperature and the corresponding corrosion thickness to the server, and the server transmits the outer wall temperature and the corresponding corrosion thickness to the prompting device; the prompting device is used for sending out prompting information when the corrosion thickness reaches the preset thickness. The monitoring device can monitor the catalytic device in real time, so that maintenance personnel can know the abnormal condition of the catalytic device in time and process the abnormal condition as early as possible, and production halt caused by the fault of the catalytic device is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to the drawings without creative efforts.
FIG. 1 is a schematic view of oil refining by a catalytic unit in the related art;
FIG. 2 is a schematic diagram of a monitoring device according to an embodiment of the present invention;
FIG. 3 is a schematic view showing the structure of a reactor in a catalytic apparatus according to the related art;
FIG. 4 is a schematic view showing a structure of a regenerator in a catalytic apparatus according to the related art;
FIG. 5 is a cross-sectional view of a housing of a monitoring device according to an embodiment of the present invention;
fig. 6 is a top view of a housing of a monitoring device according to an embodiment of the present invention;
fig. 7 is a bottom view of a housing of a monitoring device according to an embodiment of the present invention;
FIG. 8 is a sectional view taken along line A-A of FIG. 7;
fig. 9 is a dynamic early warning curve of an inclined tube on a semi-regenerative inclined tube monitored by the monitoring device according to the embodiment of the present invention.
Description of reference numerals:
1: a catalytic device;
2: a detection device;
3: a controller;
4: a server;
5: a mobile terminal;
6: a computer;
7: a housing;
8: a cable;
11: a reactor;
12: a regenerator;
13: a riser tube;
71: a barrel;
72: a front cover;
73: a rear cover;
74: a transparent cover plate;
75: a gasket;
76: a seal ring;
77: a sun shade;
78: a support;
79: a joint;
111: an upper inclined tube of the external heat collector;
112: a cylinder of an external heat exchanger;
121: an upper inclined pipe of the semi-regeneration inclined pipe;
122: a semi-regenerative inclined tube lower inclined tube;
123: an annular weld;
721: a through hole;
751: a first light-transmitting hole;
752: a second light-transmitting hole;
781: a first plate body;
782: a second plate body;
783: a third plate body.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The embodiments described below and the features of the embodiments can be combined with each other without conflict.
Referring to fig. 1, fig. 1 is a schematic diagram of oil refining by a catalytic device in the related art. As shown in fig. 1, the catalytic apparatus 1 includes a reactor 11 and a regenerator 12, heavy crude oil enters the reactor 11 through a riser 13 to be decomposed under the action of a catalyst at a high temperature to generate light gasoline and diesel oil, and the catalyst forms coke on the surface of the decomposition reaction; the catalyst with coke and gasoline and diesel oil flow into the regenerator 12, and the regenerator 12 burns off the coke on the catalyst, thereby recovering the activity of the catalyst to flow into the reactor 11 again for decomposition. Since catalysts, crude oil, gasoline, and diesel are highly corrosive, the lining of the inner surfaces of the shell of the reactor 11 and the regenerator 12 is easily corroded, thereby causing malfunction.
In the related art, a maintenance worker holds a measuring instrument to detect the shell thicknesses of the reactor 11 and the regenerator 12, and then calculates the corrosion thickness of the lining based on a comparison between the detected shell thickness and the initial shell thickness, thereby determining whether the catalytic device 1 is abnormal.
Although the maintenance personnel can know the corrosion thickness of the catalytic device 1 by holding the measuring instrument for measurement, the manual inspection mode has time interval, and the maintenance personnel cannot know the abnormal condition of the catalytic device 1 in time and can not find and process the fault as soon as possible, so that the catalytic device 1 breaks down and stops production, and economic loss is caused. And when the catalytic apparatus 1 reaches a failure state, the apparatus is damaged seriously, resulting in difficulty in maintenance. In addition, catalytic unit 1's size is big, and maintenance personal need climb catalytic unit 1 and detect, and maintenance personal's intensity of labour is high, has the potential safety hazard.
In view of this, the present application generally provides a monitoring device, in which the monitoring device includes a detection device, a controller, a server and a prompt device, which are connected in sequence, and the detection device is used to monitor the catalytic device 1 in real time without time interval, so that a maintenance worker can timely know about the abnormal condition of the catalytic device 1 according to the prompt information displayed by the prompt device and process the abnormal condition to avoid the shutdown due to the failure of the catalytic device 1, thereby avoiding causing huge economic loss. In addition, because the maintenance personnel can handle the abnormal condition of catalytic unit 1 as early as possible according to the prompt message, can avoid catalytic unit 1 to reach the fault condition and just maintain, the maintenance degree of difficulty is low. And through setting up monitoring device monitoring catalytic unit 1, can avoid the maintenance personal to scramble catalytic unit 1 and carry out manual monitoring, reduced maintenance personal's intensity of labour, alleviateed personnel's potential safety hazard.
Referring to fig. 2, fig. 2 is a schematic view of a monitoring device according to an embodiment of the present invention. As shown in fig. 1 and fig. 2, the monitoring device provided in this embodiment includes a detection device 2, a controller 3, a server 4, and a prompt device, which are connected in sequence; the detection device 2 is used for measuring the temperature of the outer wall of the catalytic device 1; the controller 3 receives the outer wall temperature measured by the detection device 2, calculates the corrosion thickness of the catalytic device 1 according to the outer wall temperature, and uploads the outer wall temperature and the corresponding corrosion thickness of the catalytic device 1 to the server 4, and the server 4 is communicated with the prompt device and used for sending the outer wall temperature and the corresponding corrosion thickness of the catalytic device 1 to the prompt device; the prompting device is used for sending out prompting information when the corrosion thickness reaches the preset thickness.
Since the catalyst and crude oil are reacted in the reactor 11 and the regenerator 12, and the working environment inside the reactor 11 and the regenerator 12 is in a high-temperature, high-pressure and high-corrosion state, in order to ensure that the detection device 2 can work normally, the detection device 2 may be arranged outside the catalytic device 1, specifically, a scaffold may be set up at a position 8m to 15m away from the catalytic device, and the detection device 2 is arranged on the scaffold to perform non-contact temperature detection on the catalytic device 1. For example, the detection device 2 may be an infrared thermal imager, which can accurately measure the temperature of the point to be measured at a longer distance, and has a wide application range. Of course, the detection device 2 may be another example in the related art.
The detection device 2 can measure the temperature of the outer wall of the shell of the reactor 11, and can also measure the temperature of the outer wall of the shell of the regenerator 12. Referring to fig. 3, fig. 3 is a schematic structural diagram of a reactor in a catalytic device according to the related art; the point to be tested may be the inclined tube 111 of the external heat remover in the reactor 11, or may be the cylinder 112 of the external heat remover in the reactor 11. Referring to fig. 4, fig. 4 is a schematic structural diagram of a regenerator in a catalytic device in the related art; the point to be measured can be a semi-regeneration inclined tube upper inclined tube 121 or a semi-regeneration inclined tube lower inclined tube 122 in the regenerator 12. In addition, the point to be tested may also be a circumferential weld 123 on the shell of the regenerator 12. Therefore, since the position of the weld or the melt line etc. on the casing of the regenerator 12 is more easily corroded than the other positions than the semi-regeneration down tube 122 etc. as the point to be measured, the abnormality of the catalytic device 1 can be detected and dealt with earlier by detecting the annular weld 123.
The input end of the controller 3 is electrically connected with the output end of the detection device 2, and is used for receiving the outer wall temperature measured by the detection device 2 and calculating the corrosion thickness of the catalytic device 1 according to the outer wall temperature. Illustratively, the corrosion thickness Δ T of the catalytic device 1 may be calculated by the following formula:
ΔT＝Ts-{(t×F×ρ×E×0.23)÷(C×Tm)}×1000
wherein, the meaning of each parameter in the formula is as follows:
Tsis the initial thickness of the point to be measured in mm. T issConstant, can be obtained by the handbook of the catalytic device 1.
t is the monitoring period in h (hours). t can be 0.5h, 1h or 2h, and the monitoring time period can be set by maintenance personnel according to actual working conditions and experience.
F is the flow of the medium flowing through the point to be measured, and the unit is m3H is used as the reference value. Further, F may be calculated by the formula, i.e., F ═ v × S; v is the flow velocity of the medium flowing through the point to be measured, and is obtained by a flow velocity detector arranged in the point to be measured; s is the flow area of the point to be measured and can be obtained by the manual of the catalytic device 1.
Rho is the density of the medium flowing through the point to be measured and is expressed in Kg/m3ρ is a constant, which can be known from the characteristic parameters of the medium flowing through the point to be measured.
E is the enthalpy value of the medium flowing through the point to be measured, the unit is KJ/Kg, and E is a constant, and can be known according to the characteristic parameters of the medium flowing through the point to be measured.
TmThe average outer wall temperature of a point to be measured in the monitoring time period is in DEG CmDetected by the detection means 2. Illustratively, taking the point to be measured as the semi-regeneration inclined tube upper inclined tube 121, and the monitoring time period T is 1 month, for example, the maximum outer wall temperature of the semi-regeneration inclined tube upper inclined tube 121 in 1 month is 258 ℃, the minimum outer wall temperature is 226 ℃, and then T ismWas 242 ℃.
C is the heat conductivity coefficient of the material of the point to be measured, the unit is W/(m DEG C), C is a constant, and the C can be obtained according to the characteristic parameters of the material of the point to be measured. Taking the material of the regenerator 12 casing as an example, the thermal conductivity of carbon steel at different temperatures is shown in table 1; illustratively, when the outer wall temperature of the regenerator 12 housing is 675 ℃, C is 29.7W/(m.
TABLE 1
It should be understood that the Controller 3 may be a single chip, a Programmable Logic Controller (PLC), or an MCU chip (Microcontroller Unit).
Based on the above, the controller 3 calculates the corrosion thickness Δ T of the catalytic device 1 by a formula, and thus, the calculation process of maintenance personnel is omitted.
The server 4 can be electrically connected with the controller 3 through a cable, can also be connected through wifi, and can also be connected through bluetooth for receiving the outer wall temperature of the point to be measured and the corresponding corrosion thickness transmitted by the controller 3. In an alternative implementation, the server 4 is connected to the controller 3 via wifi to avoid the problem of confusion in the production field caused by cables running in the production field.
Further, a signal repeater can be arranged between the controller 3 and the server 4 and used for bridging signals, and when the server 4 receives weak signals sent by the controller 3, the stability and reliability of signal transmission are guaranteed, so that the influence of the fact that the wifi signals are difficult to cover the whole device on communication due to the fact that the size of the catalytic device 1 is large is reduced.
The prompting device receives the temperature of the outer wall of the point to be measured and the corrosion thickness of the corresponding point to be measured, and sends out prompting information when the corrosion thickness reaches a preset thickness so as to prompt maintenance personnel that the catalytic device 1 is corroded. The prompt message may be a sound message, a color message, a text message, or a combination of several messages. The prompting device can also be a mobile terminal 5 such as a mobile phone, a tablet (pad), a bracelet and the like or a desktop computer 6, for example, the prompting device is a mobile phone, the prompting information is color information, and when the corrosion thickness of the point to be measured reaches a preset thickness, the mobile phone displays red.
This embodiment does not limit the preset thickness, which can be set by maintenance personnel according to experience and actual needs, between the initial thickness and the maximum corrosion thickness that leads to failure of the catalytic device 1. For example, the predetermined thickness is 7 mm.
The working process of the monitoring device is as follows: taking the point to be measured as the semi-regeneration inclined tube upper inclined tube 121 as an example, the detection device 2 is arranged on the scaffold right opposite to the semi-regeneration inclined tube upper inclined tube 121 and used for measuring the outer wall temperature of the semi-regeneration inclined tube upper inclined tube 121 and sending the outer wall temperature to the controller 3; the controller 3 receives the outer wall temperature of the semi-regeneration inclined tube upper inclined tube 121, calculates according to a formula to obtain the corrosion thickness of the semi-regeneration inclined tube upper inclined tube 121, and uploads the outer wall temperature and the corrosion thickness data of the semi-regeneration inclined tube upper inclined tube 121 to the server 4; the server 4 sends the outer wall temperature and corrosion thickness data of the inclined tube 121 on the semi-regeneration inclined tube to a prompting device, and the prompting device sends prompting information when judging that the corrosion thickness reaches a preset thickness; and the maintenance personnel know that the semi-regeneration inclined tube upper inclined tube 121 is corroded according to the prompt information, and then maintain the semi-regeneration inclined tube upper inclined tube 121 so as to avoid production halt caused by continuous corrosion of the semi-regeneration inclined tube upper inclined tube 121.
The monitoring device provided by the embodiment comprises a detection device 2, a controller 3, a server 4 and a prompt device which are connected in sequence; the detection device 2 is used for measuring the temperature of the outer wall of the catalytic device 1; the controller 3 receives the outer wall temperature measured by the detection device 2, calculates the corrosion thickness of the catalytic device 1 according to the outer wall temperature, and uploads the outer wall temperature and the corresponding corrosion thickness of the catalytic device 1 to the server 4, and the server 4 is communicated with the prompt device and used for sending the outer wall temperature and the corresponding corrosion thickness of the catalytic device 1 to the prompt device; the prompting device is used for sending out prompting information when the corrosion thickness reaches the preset thickness. Above-mentioned monitoring device can carry out real time monitoring to catalytic unit 1 for maintenance person can in time know catalytic unit 1's abnormal conditions, and handle abnormal conditions as early as possible, with the shut down of avoiding catalytic unit 1 trouble to lead to, and then avoid causing huge economic loss.
In addition, because the maintenance personnel can handle the abnormal condition of catalytic unit 1 as early as possible according to the prompt message, can avoid catalytic unit 1 to reach the fault condition and just maintain, the maintenance degree of difficulty is low. And through setting up monitoring device monitoring catalytic unit 1, can avoid the maintenance personal to scramble catalytic unit 1 and carry out manual monitoring, reduced maintenance personal's intensity of labour, alleviateed personnel's potential safety hazard.
Optionally, the number of the detection devices 2 may be multiple, the multiple detection devices 2 are all electrically connected to the controller 3, and the multiple detection devices 2 are distributed on the scaffold over against the points to be detected of the catalytic device 1, so as to achieve comprehensive monitoring.
The monitoring device also comprises a video shooting device and a display device; the video shooting device is used for acquiring a video image of the catalytic device 1; the video shooting device is connected with the controller 3, and the controller 3 receives a video image shot by the video shooting device and uploads the video image to the server 4; the server 4 is communicated with the display device, and the server 4 sends the video images shot by the video shooting device to the display device; the display device is used for playing video images. By the arrangement, the video shooting device can be used for acquiring the video image of the point to be measured on the catalytic device 1 in real time, so that maintenance personnel can know the condition of the point to be measured conveniently.
In order to ensure that the video shooting device can work normally, the video shooting device can be arranged outside the catalytic device 1, and particularly a scaffold can be erected at a position 8-15 m away from the catalytic device, and the video shooting device is arranged on the scaffold to shoot images of points to be measured. The video capturing device may be a visible light sensor or a camera, which is not limited in this embodiment. The display device can be an LED display screen or an LCD display screen; further, the prompting device and the display device can be integrated into the mobile terminal 5 or the computer 6, so that the shot video image and the prompting information can be displayed simultaneously by the mobile terminal 5 or the computer 6, and the maintenance personnel can conveniently check the video image and the prompting information.
Referring to fig. 2 to 7, fig. 5 is a cross-sectional view of a housing of a monitoring device according to an embodiment of the present invention; fig. 6 is a top view of a housing of a monitoring device according to an embodiment of the present invention; fig. 7 is a bottom view of a housing of a monitoring device according to an embodiment of the present invention. The monitoring device further comprises a machine shell 7, the detection device 2, the controller 3 and the video shooting device are integrated into a machine core, the machine core is installed in the machine shell 7, when the monitoring device is used, the machine shell 7 is installed on a scaffold over against the point to be measured, the temperature of the outer wall of the point to be measured can be measured, video images can be shot, and installation and management of maintenance personnel are facilitated.
Illustratively, the controller 3 is an integrated Circuit Board (PCB), the detection device 2 is an infrared thermal imager, the video camera is a visible light sensor, the infrared thermal imager is connected to the PCB through a cable, and the visible light sensor is welded to the PCB, so as to achieve integration.
As shown in fig. 5, the casing 7 may specifically include a cylinder 71 with openings at both ends, a front cover 72 and a rear cover 73; the movement is accommodated in the barrel 71; the front cover 72 is covered on the top end opening of the cylinder 71, the front cover 72 is provided with a through hole 721, and the through hole 721 is opposite to the probe of the detection device 2 and the camera of the video shooting device; the rear cover 73 covers the bottom opening of the cylinder 71. So set up, avoid the core to expose in the outside to protect the core. When the device is used, the machine shell 7 is arranged on the scaffold opposite to the point to be measured, and the front end of the cylinder 71 is opposite to the point to be measured, so that the probe of the detection device 2 and the camera of the video shooting device are not blocked.
The barrel 71 is internally provided with an accommodating cavity, the movement can be clamped inside the barrel 71, or a net-shaped support bracket is arranged inside the barrel 71 and connected with the inner wall of the barrel 71, and a grid is arranged on the net-shaped support bracket to avoid blocking a probe of the detection device 2 and a camera of the video shooting device.
The front cover 72 and the rear cover 73 may be a plate-shaped structure, a block-shaped structure, or a flange ring, which is not limited in this embodiment. The front cover 72 and the top end of the cylinder 71 and the rear cover 73 and the bottom end of the cylinder 71 can be welded, screwed or integrally formed by casting. It should be noted that the connection mode of the front cover 72 and the top end of the cylinder 71 and the connection mode of the rear cover 73 and the bottom end of the cylinder 71 cannot be fixed connection at the same time, so that the movement is accommodated inside the cylinder 71 from the opening at the top end of the cylinder 71 or from the opening at the bottom end of the cylinder 71.
The housing 7 further includes a transparent cover 74, a slot communicated with the through hole 721 is disposed on an inner side surface of the front cover 72, and the transparent cover 74 is clamped in the slot. So set up, transparent cover 74 shutoff through-hole 721 for the inside inclosed cavity that becomes of barrel 71, with avoid outside impurity to get into inside the barrel 71 and shelter from detection device 2's the probe or the camera of video shooting device, also avoid impurity to damage the core simultaneously.
The transparent cover 74 may be made of colorless glass, transparent PVC (polyvinyl chloride), or other transparent material; further, the groove wall of the card slot may be coated with epoxy adhesive, so that the connection between the transparent cover plate 74 and the front cover 72 is more reliable, and the sealing performance is enhanced. Of course, the transparent cover 74 may be directly covered on the inner surface of the front cover 72 as long as the through hole 721 can be closed.
In addition, with continued reference to fig. 5 and 6, the housing 7 further includes a gasket 75, the gasket 75 covers the inner side surface of the transparent cover plate 74, and the gasket 75 is connected to the front cover 72; the movement is connected with the gasket 75, a first light hole 751 is arranged on the gasket 75, the first light hole 751 is opposite to a camera of the video shooting device, a second light hole 752 is further arranged on the gasket 75, and the second light hole 752 is opposite to a probe of the detection device 2. By providing the gasket 75, on the one hand, the gasket 75 is connected with the movement to fix the movement; on the other hand, the gasket 75 covers the transparent plate, improving the sealing performance.
The gasket 75 and the front cover 72 may be connected by welding or by screwing, which is not limited in this embodiment. As an optional mode, the gasket 75 may be made of a metal material such as stainless steel, carbon steel, etc., at this time, the gasket 75 is provided with a plurality of threaded holes, the movement is provided with a plurality of connecting columns, one end of each connecting column is provided with a thread matched with the threaded hole, and each connecting column is matched with one threaded hole, so that the movement is in threaded connection with the gasket 75; alternatively, the cartridge may be attached to the spacer 75 by welding. As another alternative, the gasket 75 may also be made of plastic, rubber, or the like, at this time, a plurality of penetrating holes are provided on the gasket 75, a plurality of connecting columns are installed on the movement, each connecting column passes through one penetrating hole and is directly connected with the inner side surface of the front cover 72, wherein the gasket 75 made of plastic, rubber, or the like plays a role in sealing and buffering.
It is understood that the first light hole 751 and the second light hole 752 may be regular shapes such as a circle, a square, etc., or may be irregular shapes, and the first light hole 751 and the second light hole 752 are disposed to avoid blocking the probe of the detection apparatus 2 and the camera of the video camera.
In order to further improve the sealing performance inside the cylinder 71 and prevent dust and moisture in the outside air from entering the cylinder 71, thereby affecting the electrical performance of the movement, a first light-transmitting sheet may be covered on the first light-transmitting hole 751, and a second light-transmitting sheet may be covered on the second light-transmitting hole 752. The first light-transmitting sheet and the second light-transmitting sheet can be colorless glass sheets, transparent PVC sheets or polyether-ether-ketone sheets; the preferred embodiment of this embodiment is that first printing opacity piece is colorless glass piece, and the second printing opacity piece is germanium glass lens, and germanium glass has fine light transmission performance, is difficult for reacting with acidic air and water. Furthermore, the germanium glass lens can be coated with an optical film to increase the transmittance of the germanium glass lens, reduce the reflectivity of the germanium glass lens, and ensure the detection precision of the detection device 2 (such as an infrared thermal imager).
Further, a packing 76 may be provided between the rear cover 73 and the cylindrical body 71 to improve the sealing performance between the rear cover 73 and the cylindrical body 71. Specifically, the sealing ring 76 may be in an annular shape, the annular sealing ring 76 is connected to the cylinder 71, an internal thread is provided on an inner wall of the sealing ring 76, the rear cover 73 is in a plate-shaped structure, an annular flange is provided on the rear cover 73, and an external thread matched with the internal thread is provided on an outer side surface of the annular flange, so that the rear cover 73 is screwed with the sealing ring 76.
With continued reference to fig. 5 to 7, in addition to the above-mentioned embodiment, the housing 7 further includes a sun shield 77 and a bracket 78, the bracket 78 and the sun shield 77 are both connected to the outer wall of the cylinder 71, the bracket 78 is opposite to the sun shield 77, and the sun shield 77 covers the cylinder 71. By providing the bracket 78, the bracket 78 is used for connecting with a scaffold to fix the cabinet 7; the sun shade 77 can block sunlight from irradiating the casing 7 to prevent the temperature of the movement from rising under the irradiation of sunlight, so that the electric performance is not affected.
The sun shade 77 can be made of aluminum alloy or stainless steel; the sunshade 77 can be a square or circular plate-shaped structure, and the preferred embodiment of the present embodiment is that the sunshade 77 is arc-shaped to match with the shape of the cylinder 71, so that the whole housing 7 is more beautiful, and the arc-shaped surface is more favorable for the airflow to flow. In addition, the sun shade 77 can be connected with the cylinder 71 through the first fastening bolt, and can also be connected with the cylinder 71 in a clamping manner, which is not limited in this embodiment.
Specifically, the support 78 can include consecutive first plate body 781, second plate body 782 and third plate body 783, second plate body 782 is relative with sunshade 77, the relative setting in the both sides of second plate body 782 of first plate body 781 and third plate body 783, first plate body 781 and second plate body 782 all are connected with the outer wall of barrel 71, so set up, second plate body 782 is connected with scaffold frame, make fixing on scaffold frame that casing 7 can be stable. As shown in fig. 5 to 7, the first plate 781 may be connected to the outer wall of the cylinder 71 by a second fastening bolt, and the third plate 783 may be connected to the outer wall of the cylinder 71 by a third fastening bolt.
Referring to fig. 7 and 8, fig. 8 is a sectional view taken along a-a of fig. 7. The integrated circuit board is also provided with a power interface and a cable 8 connected with the power interface, and the cable 8 is communicated with an external power supply to provide electric energy for the detection device 2, the controller 3 and the video shooting device. In order to facilitate the routing of the cable 8, the casing 7 further includes a connector 79, a mounting hole communicated with the inside of the barrel 71 is formed in the rear cover 73, the connector 79 is connected with the hole wall of the mounting hole, a cavity is formed in the connector 79, and the cable 8 of the movement penetrates through the cavity. Illustratively, the joint 79 can be an explosion-proof cable clamping and sealing joint, which not only can prevent water and dust and realize sealing, but also can be quickly disassembled so as to be convenient for maintenance and replacement; alternatively, the joint 79 is other examples in the related art.
Referring to fig. 2 to 9, fig. 9 is a diagram illustrating a dynamic warning curve of an inclined tube on a semi-regenerative inclined tube monitored by a monitoring device according to an embodiment of the present invention. On the basis of the above embodiment, the controller 3 is further configured to fit a plurality of sets of outer wall temperatures acquired within a predetermined time period and the corrosion thickness calculated according to each set of outer wall temperatures, so as to establish a dynamic early warning curve (i.e., shown by a solid line in fig. 9). By establishing the dynamic early warning curve, maintenance personnel can know the outer wall temperature and the corrosion thickness of the point to be measured in a preset time period conveniently, and can predict the corrosion condition of the point to be measured conveniently according to the trend of the dynamic early warning curve.
It is understood, among others, that the fitting tool may be a commercially available software tool, such as Matlab or Ansys, as long as numerical analysis is possible. In addition, the preset time period is not limited in this embodiment, and the preset time period may be set by a maintenance worker according to experience and actual conditions, for example, the preset time period is half a month or 1 month.
The fitting data may be N groups of data among all the outer wall temperatures detected by the detection device 2 within a predetermined period of time and the corrosion temperature calculated from each of the N groups of outer wall temperatures, N being a positive integer greater than 1; the fitting data can also be all the outer wall temperatures detected by the detection device 2 in a preset time period and the corrosion thickness calculated according to the outer wall temperature of each group, the number of fitted sample arrays is large, the accuracy of the dynamic early warning curve is improved, and the prediction precision of the corrosion thickness of the point to be measured is improved.
In order to improve the strength of the catalytic device 1, protective layers are provided on the catalytic device 1 such as the shell of the reactor 11 and the shell of the regenerator 12 to increase the thickness of the shells and reduce the influence of corrosion on the thickness of the shells. With continued reference to fig. 9, the controller 3 is further configured to fit the outer wall temperatures of the multiple groups of catalytic devices 1 provided with the protective layers acquired within the predetermined time period and the corrosion thickness calculated according to the outer wall temperature of each group, so as to establish a tracking and early warning curve (i.e., shown by a dotted line in fig. 9). By establishing the tracking early-warning curve, the tracking early-warning curve and the dynamic early-warning curve are compared, so that the difference between the corrosion thickness of the catalytic device 1 provided with the protective layer and the corrosion thickness of the catalytic device 1 not provided with the protective layer is obtained, and the influence of the protective layer on the catalytic device 1 is judged.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
In the present invention, unless otherwise specifically stated, the terms "mounted," "connected," "fixed," and the like are to be understood broadly, and for example, may be fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, or communicable with each other; they may be directly connected or indirectly connected through an intermediate medium, or they may be connected internally or in any other manner known to those skilled in the art, unless otherwise specifically limited. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A monitoring device is characterized by comprising a detection device, a controller, a server and a prompt device which are connected in sequence;
the detection device is used for measuring the temperature of the outer wall of the catalytic device;
the controller receives the outer wall temperature measured by the detection device, calculates the corrosion thickness of the catalytic device according to the outer wall temperature, and uploads the outer wall temperature and the corresponding corrosion thickness of the catalytic device to the server,
the server is communicated with the prompting device and is used for sending the outer wall temperature and the corresponding corrosion thickness of the catalytic device to the prompting device;
the prompting device is used for sending out prompting information when the corrosion thickness reaches the preset thickness.
2. The monitoring device of claim 1, further comprising a video camera and a display device;
the video shooting device is used for acquiring a video image of the catalytic device;
the video shooting device is connected with the controller, and the controller receives the video images shot by the video shooting device and uploads the video images to the server;
the server is communicated with the display device, and the server sends the video images shot by the video shooting device to the display device;
the display device is used for playing the video image.
3. The monitoring device of claim 2, further comprising a housing, the detection device, the controller, and the video capture device being integrated into a cartridge, the cartridge being mounted within the housing; and/or the prompting device and the display device are integrated into a movable terminal or a computer.
4. The monitoring device of claim 3, wherein the housing comprises a barrel open at both ends, a front cover and a rear cover;
the movement is accommodated in the barrel;
the front cover is covered on the top opening of the barrel, a through hole is formed in the front cover, and the through hole is opposite to the probe of the detection device and the camera of the video shooting device;
the rear cover is arranged at the bottom opening of the cylinder body.
5. The monitoring device of claim 4, wherein the enclosure further comprises a transparent cover plate and a gasket; a clamping groove communicated with the through hole is formed in the inner side face of the front cover, and the transparent cover plate is clamped in the clamping groove;
the gasket covers the inner side surface of the transparent cover plate, and is connected with the front cover;
the machine core is connected with the gasket, a first light hole is formed in the gasket and is opposite to a camera of the video shooting device, a second light hole is further formed in the gasket and is opposite to a probe of the detection device;
the first light-transmitting hole cover is provided with a first light-transmitting sheet, and the second light-transmitting hole cover is provided with a second light-transmitting sheet.
6. A monitoring device in accordance with claim 4, wherein a sealing ring is provided between the rear cover and the barrel.
7. A monitoring device in accordance with any one of claims 4-6, wherein the housing further comprises a sun shield and a bracket, the bracket and the sun shield each being coupled to an outer wall of the barrel, and the bracket being opposite the sun shield, the sun shield covering the barrel.
8. The monitoring device of claim 7, wherein the bracket comprises a first plate, a second plate and a third plate, the second plate is opposite to the sunshade, the first plate and the third plate are oppositely arranged on two sides of the second plate, and the first plate and the second plate are both connected with the outer wall of the barrel.
9. The monitoring device according to any one of claims 4 to 6, wherein the casing further comprises a joint, a mounting hole communicated with the inside of the barrel is formed in the rear cover, the joint is connected with the hole wall of the mounting hole, a cavity is formed in the joint, and a cable of the movement penetrates through the cavity.
10. The monitoring device according to any one of claims 4-6, wherein the controller is further configured to fit a plurality of sets of the outer wall temperatures obtained within a predetermined time period and the calculated corrosion thickness from each set of the outer wall temperatures to establish a dynamic pre-warning curve.
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| CN202010307339.1A CN113542327A (en) | 2020-04-17 | 2020-04-17 | Monitoring device |
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| CN202010307339.1A CN113542327A (en) | 2020-04-17 | 2020-04-17 | Monitoring device |
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