Disclosure of Invention
The invention aims to effectively utilize solid waste gas to gasify slag and reduce the discharge amount of nitrogen oxides generated by calcining cement clinker, and provides silicate cement clinker and a preparation method thereof.
In order to achieve the above object, an aspect of the present invention provides a method for preparing portland cement clinker, comprising the steps of:
(1) mixing the water-containing gasified slag and the wet carbide slag and then drying the mixture;
(2) mixing the dried mixture obtained in the step (1) with other auxiliary materials, and then grinding to obtain raw materials;
(3) homogenizing, preheating, decomposing and calcining the raw materials obtained in the step (2) in sequence to obtain cement clinker;
wherein in the step (1), the using amount of the water-containing gasified slag is 2-10 wt% based on 100% of the total weight of the water-containing gasified slag and the wet calcium carbide slag;
in the step (2), the fineness of the raw material is 16-20%.
Preferably, the water content of the water-containing gasified slag is 60-75 wt%.
Preferably, in the step (2), the other auxiliary materials comprise waste silica, fly ash, converter slag and copper slag.
Preferably, the mass ratio of the waste silicon stone to the fly ash to the converter slag to the copper slag is (1-5) to (1-20) to (1-5) to 1.
Preferably, in the step (2), the mass ratio of the dried mixture to other auxiliary materials is 1: 0.05-1.
Preferably, in the step (2), the pulverizing process is performed in a medium-discharge drying mill.
Preferably, in the step (3), the preheating is carried out in a rotary kiln preheater, and the preheating temperature is 500-600 ℃.
Preferably, in the step (3), the decomposition is carried out in a decomposition furnace, and the decomposition temperature is 800-.
Preferably, in step (3), the calcination is performed in a rotary kiln at a calcination temperature of 1400-1700 ℃.
In another aspect, the present invention provides a portland cement clinker prepared by the above method.
The ground raw material is mixed with high-temperature gas when entering the primary stage of the preheater system, and partial gasified slag is combusted to release heat so as to improve the gas temperature of the preheater, thereby reducing the energy consumption of the system. The rest gasified slag is continuously combusted in each stage of cyclone and the decomposing furnace, a large amount of carbon monoxide is generated in the preheater under the condition of insufficient oxygen so that the whole system forms a reducing atmosphere, and the gasified slag continuously reacts with nitrogen oxides in smoke gas from the kiln and the furnace to generate nitrogen gas under the condition of no catalyst in the descending process of the gasified slag, so that the discharge amount of the nitrogen oxides is reduced.
Detailed Description
The following describes in detail specific embodiments of the present invention. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
The invention provides a preparation method of portland cement clinker, which comprises the following steps:
(1) mixing the water-containing gasified slag and the wet carbide slag and then drying the mixture;
(2) mixing the dried mixture obtained in the step (1) with other auxiliary materials, and then grinding to obtain raw materials;
(3) homogenizing, preheating, decomposing and calcining the raw materials obtained in the step (2) in sequence to obtain cement clinker;
wherein in the step (1), the using amount of the water-containing gasified slag is 2-10 wt% based on 100% of the total weight of the water-containing gasified slag and the wet calcium carbide slag;
In the step (2), the fineness of the raw material is 16-20%.
In a preferred embodiment, the water-containing gasified slag is added in an amount of 3-9 wt% based on 100 wt% of the total weight of the water-containing gasified slag and the wet carbide slag. Specifically, the addition amount of the water-containing gasified slag can be 3%, 4%, 5%, 6%, 7%, 8% or 9%.
In the process according to the invention, the water content of the aqueous gasified slag in step (1) is 60 to 75 wt.%, and preferably, for example, 60%, 65%, 68%, 70%, or 75%.
In the process according to the invention, in step (2), the fineness of the raw meal is 16 to 20%, and may preferably be 16%, 17%, 18%, 19% or 20%, for example. It should be noted here that the fineness measurement method is a sieve analysis method using a standard sieve with 80 μm square holes according to GB/T1345-.
In the method of the present invention, the other auxiliary materials in step (2) may be common general silicate industrial waste residues, and in a preferred case, may be one or any mixture of silicon waste rock, fly ash, converter slag, copper slag, coal slag and kiln dust, specifically, may be, for example, silicon waste rock, fly ash, converter slag and copper slag.
In the method, in the step (2), the mass ratio of the waste silicon stone, the fly ash, the converter slag and the copper slag is (1-5) to (1-20) to (1-5) to 1, and preferably, the mass ratio of the waste silicon stone, the fly ash, the converter slag and the copper slag is (1-4) to (1-10) to (1-4) to 1, and more preferably, the mass ratio of the waste silicon stone, the fly ash, the converter slag and the copper slag is (2-4) to (2-10) to (2-4) to 1.
In the method of the present invention, the mass ratio of the dried mixture in the step (2) to other auxiliary materials is 1: 0.05-1, and preferably 1: 0.1-0.5, specifically, 1: 0.1, 1: 0.2, 1: 0.3, 1: 0.4 or 1: 0.5.
In the method, the grinding treatment in the step (2) is carried out in a middle-discharge drying mill.
In the method of the present invention, in the step (3), the preheating is performed in a rotary kiln preheater, and the preheating temperature is 500-.
In the method of the present invention, in the step (3), the decomposition is performed in a decomposition furnace, and the decomposition temperature is 800-1000 ℃, specifically, for example, 800 ℃, 850 ℃, 900 ℃, 950 ℃ or 1000 ℃. The time for the decomposition is not particularly limited as long as the raw meal reaches the decomposition temperature. In a specific embodiment, the time of decomposition is greater than 4.5 seconds.
In the method of the present invention, in the step (3), the calcination is performed in a rotary kiln, and the calcination temperature is 1400-1700 ℃, specifically, for example, 1400 ℃, 1500 ℃, 1550 ℃, 1600 ℃, 1650 ℃ or 1700 ℃. The calcination time is not particularly limited as long as the raw material can be brought to the calcination temperature. In a specific embodiment, the time of the calcination is greater than 15 minutes.
In another aspect, the present invention provides a portland cement clinker prepared by the above method.
In the invention, the ground raw material can fully react in the system to generate heat and carbon monoxide due to proper granularity. When raw materials enter the primary stage of the preheater system, the raw materials are mixed with high-temperature gas, and part of the gas is gasified and slagged to be combusted to release heat so as to improve the temperature of the gas of the preheater, thereby reducing the energy consumption of the system. The rest gasified slag is continuously combusted in each stage of cyclone and the decomposing furnace, a large amount of carbon monoxide is generated in the preheater under the condition of insufficient oxygen so that the whole system forms a reducing atmosphere, and the gasified slag continuously reacts with nitrogen oxides in smoke gas from the kiln and the furnace to generate nitrogen gas under the condition of no catalyst in the descending process of the gasified slag, so that the discharge amount of the nitrogen oxides is reduced.
The invention skillfully combines the industrial waste residue gasified slag and the portland cement calcined nitrogen oxide, on one hand, the gasified slag is used as the cement raw material to consume the industrial waste residue, on the other hand, the gasified slag is added, and the characteristic of high carbon residue of the gasified slag is utilized, so that the system temperature can be increased, the system energy consumption can be reduced during combustion, the discharge amount of the portland cement calcined nitrogen oxide can be effectively reduced, the waste is changed into valuable, the energy consumption is reduced, the nitrogen oxide emission is reduced, and the environmental protection is facilitated.
The present invention will be described in detail below by way of examples, but the scope of the present invention is not limited thereto.
Example 1
Taking the gasified slag with the water content of 70 percent, adding the gasified slag with the water content of 6 percent, mixing the gasified slag with the wet carbide slag, and drying the mixture; taking the dried mixture of the gasified slag and the carbide slag, and mixing the mixture with other auxiliary materials according to the mass ratio of 1: 0.2, grinding, wherein the mass ratio of the waste silicon stones to the fly ash to the converter slag to the copper slag is 3: 9: 3: 1; the raw material with the fineness of 18 percent is sequentially preheated at 540 ℃, decomposed at 900 ℃ and calcined at 1500 ℃ to obtain cement clinker A1.
Example 2
Taking the gasified slag with the water content of 68 percent, adding the gasified slag with the water content of 3 percent, mixing the gasified slag with the wet carbide slag, and drying the mixture; taking the dried mixture of the gasified slag and the carbide slag, and mixing the mixture with other auxiliary materials according to the mass ratio of 1: 0.2, grinding, wherein the mass ratio of the waste silicon stones to the fly ash to the converter slag to the copper slag is 4: 8: 3: 1; the raw material with the fineness of 16 percent is sequentially preheated at 560 ℃, decomposed at 1000 ℃ and calcined at 1400 ℃ to obtain cement clinker A2.
Example 3
Taking the gasified slag with the water content of 75 percent, adding the gasified slag with the addition of 7 percent, mixing the gasified slag with the wet carbide slag, and drying the mixture; taking the dried mixture of the gasified slag and the carbide slag, and mixing the mixture with other auxiliary materials according to the mass ratio of 1: 0.3, grinding, wherein the mass ratio of the waste silicon stones to the fly ash to the converter slag to the copper slag is 3: 8: 4: 1; the raw material with the fineness of 20 percent is sequentially preheated at 580 ℃, decomposed at 900 ℃ and calcined at 1600 ℃ to obtain cement clinker A3.
Example 4
Taking the gasified slag with the water content of 60 percent, adding 8 percent of the gasified slag, mixing the gasified slag with the wet carbide slag, and drying the mixture; taking the dried mixture of the gasified slag and the carbide slag, and mixing the mixture with other auxiliary materials according to the mass ratio of 1: 0.5, grinding, wherein the mass ratio of the waste silicon stones to the fly ash to the converter slag to the copper slag is 2: 10: 2: 1; the raw material with the fineness of 17 percent is sequentially preheated at 600 ℃, decomposed at 900 ℃ and calcined at 1650 ℃ to obtain cement clinker A4.
Example 5
Taking the gasified slag with the water content of 60 percent, adding the gasified slag with the water content of 9 percent, mixing the gasified slag with the wet carbide slag, and drying the mixture; taking the dried mixture of the gasified slag and the carbide slag, and mixing the mixture with other auxiliary materials according to the mass ratio of 1: 0.1, grinding, wherein the mass ratio of the waste silicon stone, the fly ash, the converter slag and the copper slag is 4: 5: 4: 1; the raw material with the fineness of 19 percent is sequentially preheated at 500 ℃, decomposed at 800 ℃ and calcined at 1700 ℃ to obtain the cement clinker A5.
Example 6
A cement clinker A6 was obtained by the method of example 1, except that the amount of the gasified slag was 1%.
Comparative example 1
In contrast to cement clinker D1, which was prepared according to the method of example 1, in this comparative example no gasified slag was added, and the added amount of gasified slag was entirely replaced by dried carbide slag.
Test example
The nitrogen oxide emission concentrations of examples 1 to 6 and comparative example 1 were measured according to the method described in HJ/T76-2007, and the results are shown in Table 1:
TABLE 1
The results in table 1 show that the cement clinker prepared by the method of the present invention has significantly reduced emission concentration of nitrogen oxides during calcination and significant effect compared with the cement clinker prepared from raw materials without gas slagging.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.