CN113523147B - Clamping table for flattening tubular beams - Google Patents
Clamping table for flattening tubular beams Download PDFInfo
- Publication number
- CN113523147B CN113523147B CN202110797680.4A CN202110797680A CN113523147B CN 113523147 B CN113523147 B CN 113523147B CN 202110797680 A CN202110797680 A CN 202110797680A CN 113523147 B CN113523147 B CN 113523147B
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- Prior art keywords
- linear driving
- steel pipe
- driving device
- opening
- workbench
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 160
- 239000010959 steel Substances 0.000 claims abstract description 160
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 94
- 238000002347 injection Methods 0.000 claims abstract description 39
- 239000007924 injection Substances 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 239000002023 wood Substances 0.000 claims description 42
- 238000007599 discharging Methods 0.000 claims description 11
- 238000003754 machining Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 description 7
- 230000000903 blocking effect Effects 0.000 description 4
- 238000010009 beating Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009963 fulling Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/13—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by linearly moving tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/14—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
- B21D43/145—Turnover devices, i.e. by turning about a substantially horizontal axis
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
- Manipulator (AREA)
Abstract
The invention relates to the field of tool clamps, in particular to a clamping table for flattening a tubular beam, which comprises a workbench, wherein one side of the workbench is provided with a flattening workbench, two sides of the flattening workbench are provided with encryption mechanisms, a steel tube fixing clamp is provided with an upper fixing seat and a lower fixing seat which are connected through guide rods, a sliding block is inserted on each guide rod and is connected with the upper fixing seat through a screw rod in an inserting way, the screw rod is used for driving the sliding block to move so as to clamp the steel tube, the connecting plate is a rectangular flat plate, and a steel tube moving assembly drives the steel tube fixing clamp to move to a first plugging device, a water injection device and a second plugging device for processing.
Description
Technical Field
The invention relates to the field of tool clamps, in particular to a clamping table for flattening a tubular beam.
Background
The tubular beam is mainly used as a support structure of a vehicle, such as a tubular beam of an automobile center console, is mainly used as a support of a control instrument in a cockpit, and is fixed through connecting metal of the tubular beam and a side wall and other parts of a vehicle body, and in order to facilitate the installation of the control instrument on the tubular beam, a round tube used as the tubular beam is required to be subjected to flattening treatment during processing. In the flattening processing of the round tube, in order to ensure that the round tube cannot break in the deformation process, clear water is generally required to be filled in the inner cavity of the round tube, then the inner cavity is closed and then the round tube is clamped, so that the follow-up stable flattening processing can be effectively ensured, but the flattening processing is definitely difficult.
The Chinese patent application number CN201910628424.5 discloses a clamping table for flattening a tubular beam, which comprises a table body and a hinged seat welded on the table body, wherein a clamping plate is hinged on the hinged seat, and fixing components are arranged on the upper part and the lower part of the front end surface of the clamping plate; the clamping plate is connected with a tipping control assembly; the tip-over control assembly includes an incomplete gear; the tipping control assembly is matched with the tipping assembly; the dumping assembly comprises a blocking round wheel, and a circle of gear teeth matched with the incomplete gear are arranged on the arc surface of the blocking round wheel; an auxiliary clamping assembly is arranged at the upper front part of the table body. However, the invention still requires a step of manually plugging the steel pipe into the wooden plug, and the required manpower is excessive.
Disclosure of Invention
In order to solve the technical problem, the clamping table for flattening the tubular beam is provided, the technical scheme realizes that the steel pipes with different sizes are fixed, the wooden plugs are automatically plugged into the two ends of the steel pipes, and the purpose of automatically injecting a proper amount of clear water into the steel pipes is achieved, so that the technical problem of excessive manual participation is solved.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a clamping table for flattening a tubular beam is characterized by comprising,
The device comprises a workbench, wherein a first opening is formed in one side of the workbench, a flattening workbench is arranged on the other side of the workbench, the flattening workbench is a working area of a tubular beam flattening device, encryption mechanisms are arranged on two sides of the flattening workbench and comprise first linear driving devices, working ends of the two first linear driving devices are arranged to move relatively in the horizontal direction, clamping plates are arranged on the working ends of the first linear driving devices, and the encryption mechanisms are used for encrypting two sides of a steel tube when flattening;
The steel pipe fixing clamps are provided with an upper fixing seat and a lower fixing seat, the upper fixing seat and the lower fixing seat are connected through guide rods, the guide rods are provided with two guide rods, sliding blocks are inserted on the guide rods, the sliding blocks are connected with the upper fixing seats through screw rods in an inserted mode, the screw rods are used for driving the sliding blocks to move so as to clamp the steel pipes, the two steel pipe fixing clamps are fixedly connected through connecting plates, and the connecting plates are rectangular flat plates;
The steel pipe moving assembly is provided with a second linear driving device, the working end of the second linear driving device is arranged to move in the horizontal direction, a connecting plate of the steel pipe fixing clamp is fixedly arranged on the working end of the second linear driving device, the second linear driving device is used for driving the steel pipe to move and process, the steel pipe moving assembly is also provided with a rotary cylinder, the working end of the rotary cylinder is fixedly connected with one end of the second linear driving device, and the rotary cylinder is used for driving the steel pipe to rotate by ninety degrees;
The first plugging device is arranged at the first opening of the workbench and is used for automatically plugging the bottom end of the steel pipe into the wood plug, and the first plugging device also comprises a first conveyor belt which is used for automatically feeding the wood plug;
the water injection device is fixedly arranged on the workbench, the water injection device is arranged on one side of the first plugging device, the water injection device is provided with a water storage tank, the water storage tank is used for storing clean water to maintain the water injection device to work, and the working end of the water injection device is aligned with the upper opening of the steel pipe at the plugging position of the first plugging device;
The second plugging device is fixedly arranged on the workbench, is arranged on one side, far away from the water injection device, of the first plugging device and is used for automatically plugging the top end of the steel pipe with a wood plug, and the second plugging device also comprises a second conveyor belt, and the second conveyor belt is used for automatically feeding the wood plug;
and a certain space is reserved between the second plugging device and the flattening workbench, and the second plugging device is used for realizing the feeding and discharging of the steel pipe on the steel pipe fixing clamp and simultaneously used for rotating the rotary cylinder.
Preferably, the flattening workbench is provided with a limit groove, the size of the limit groove is identical with the size of the connecting plate, and the limit groove is used for limiting and fixing the steel pipe fixing clamp when the connecting plate of the steel pipe fixing clamp moves onto the flattening workbench.
Preferably, the lower fixing seat is provided with a scissor-shaped opening, the scissor-shaped opening is arranged on the upper portion of the lower fixing seat, the scissor-shaped opening faces upwards, and the scissor-shaped opening is used for being matched with the sliding block to fix the steel pipe.
Preferably, the sliding block comprises a toothed opening, the toothed opening is arranged at the lower side of the sliding block, the opening of the toothed opening is reduced from bottom to top, and the toothed opening is used for being matched with the scissor-shaped opening to fix steel pipes with different sizes.
Preferably, the upper end of the screw rod is provided with a rotary rod, and the rotary rod is used for facilitating the rotation of the screw rod by a worker.
Preferably, the steel pipe moving assembly is further provided with a fixed mounting plate, the fixed mounting plate is fixedly mounted on the workbench, the fixed mounting plate is provided with two sides which are respectively arranged in the working direction of the second linear driving device, one side of the second linear driving device, which is connected with the rotary cylinder, of the fixed mounting plate is further provided with a first cylinder mounting seat, and the first cylinder mounting seat is used for fixedly mounting the rotary cylinder.
Preferably, the second linear driving device is further provided with a rotating seat, the rotating seat is sleeved on a driving motor of the second linear driving device, the rotating seat is inserted in the fixed mounting plate, and the rotating seat is used for ensuring that the second linear driving device smoothly rotates along with the driving end of the rotary cylinder.
Preferably, the first plugging device comprises,
The second cylinder installation seat is fixedly arranged on the lower side of the workbench, the second cylinder installation seat is arranged at the first opening of the workbench, a second opening is formed in the center of the second cylinder installation seat, the second opening is circular, and the size of the second opening is smaller than that of the wooden plug;
the arc-shaped limiting plate is arranged on the upper side of the second cylinder mounting seat, the arc-shaped limiting plate is arranged on one side of the second opening, the opening side of the arc-shaped limiting plate faces to the moving direction of the steel pipe, and the arc-shaped limiting plate is used for blocking wood plugs and the steel pipe;
The third linear driving device is fixedly arranged in the second cylinder mounting seat, the driving end of the arc-shaped limiting plate moves in the vertical direction, and the working end of the arc-shaped limiting plate faces to the upper side;
the pushing plate is circular in shape, the size of the pushing plate is matched with the second opening, the pushing plate is fixedly arranged at the driving end of the third linear driving device, and the pushing plate is used for pushing the wood plug into the steel pipe.
Preferably, the water injection device further comprises a water tank mounting frame, the water tank mounting frame is used for supporting the water storage tank, the water tank mounting frame is fixedly mounted on one side, close to the first plug adding device, of the workbench, a discharging pipe is further arranged on the water storage tank and used for sucking clean water in the water storage tank, a control valve is arranged on one section of the discharging pipe and used for controlling conveying and stopping of the clean water, and a water outlet is formed in the other end of the control valve.
Preferably, the second plugging device further comprises,
The mounting frame is fixedly arranged on the workbench and is arranged on one side of the first plug adding device, which is originally far away from the water injection device;
The working end of the fourth linear driving device moves in the horizontal direction, and the moving end of the fourth linear driving device faces downwards;
the working end of the fifth linear driving device moves in a vertical direction perpendicular to the working end of the fourth linear driving device, and the working end of the fifth linear driving device is arranged downwards;
The three-jaw chuck is fixedly arranged at the working end of the fifth linear driving device, the working end of the three-jaw chuck faces downwards, clamping jaws are arranged at the working end of the three-jaw chuck, and the openings of the clamping jaws are arc-shaped openings.
Compared with the prior art, the invention has the following beneficial effects:
1. the flattening workbench on the workbench ensures the fixing of the position of the steel pipe during flattening.
2. The encryption mechanism on the workbench ensures the air tightness of two sides of the steel pipe during flattening, and avoids loosening a wood plug due to pressure generated during processing.
3. The steel pipe fixing clamp can be used for effectively fixing and clamping steel pipes with different sizes.
4. The first plugging device and the second plugging device can realize automatic feeding and plugging of the wooden plugs, save a great deal of manpower resources and improve the efficiency of equipment compared with the traditional manual plugging mode, and also ensure the firmness of the wooden plugs at the steel pipe.
5. The water injection device can automatically inject water into the steel pipe according to the predetermined internal capacity of the steel pipe, ensures accurate injection of water resources and avoids waste of the water resources.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a top view of the present invention;
FIG. 5 is a perspective view of the table and steel pipe moving assembly of the present invention;
fig. 6 is a perspective view of the steel pipe fixing jig of the present invention;
FIG. 7 is a perspective view of a first tucking attachment of the present invention;
FIG. 8 is a perspective view of the water injection device of the present invention;
FIG. 9 is a perspective view of a second tucking attachment of the present invention;
FIG. 10 is an enlarged view of a portion of FIG. 9 at A;
The reference numerals in the figures are:
1-a workbench; 1 a-a first opening; 1 b-flattening a workbench; 1b 1-a limit groove; 1 c-an encryption mechanism; 1c 1-a first linear drive; 1c 2-splints;
2-a steel pipe fixing clamp; 2 a-an upper fixing seat; 2 b-a lower fixing seat; 2b 1-a scissor-like opening; 2 c-a guide bar; 2 d-a slider; 2d 1-tooth openings; 2 e-screw; 2e 1-rotating the rod; 2 f-connecting plates;
3-a steel pipe moving assembly; 3 a-a second linear drive; 3a 1-a rotating seat; 3 b-a rotary cylinder; 3 c-fixing the mounting plate; 3c 1-a first cylinder mount;
4-a first plugging device; 4 a-a first conveyor belt; 4 b-a second cylinder mount; 4b 1-a second opening; 4 c-arc limiting plates; 4 d-a third linear drive; 4 e-pushing plate;
5-a water injection device; 5 a-a water storage tank; 5 b-tank mount; 5 c-a discharge pipe; 5 d-controlling the valve; 5 e-a water outlet;
6-a second plugging device; 6 a-a second conveyor belt; 6 b-a mounting frame; 6 c-a fourth linear drive; 6 d-a fifth linear drive; 6 e-three jaw chuck; 6e 1-clamping jaw.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
In order to realize the purpose of fixing the steel pipes with different sizes, the wooden plugs are automatically plugged into the two ends of the steel pipes, and a proper amount of clean water is automatically injected into the steel pipes, the technical problem of excessive manual participation is solved, as shown in figures 1 and 2,
A clamping table for flattening a tubular beam is characterized by comprising,
The steel pipe flattening device comprises a workbench 1, wherein a first opening 1a is formed in one side of the workbench 1, a flattening workbench 1b is arranged on the other side of the workbench 1, the flattening workbench 1b is a working area of a pipe beam flattening device, encryption mechanisms 1c are arranged on two sides of the flattening workbench 1b, each encryption mechanism 1c comprises a first linear driving device 1c1, working ends of the two first linear driving devices 1c1 are arranged to move relatively in the horizontal direction, clamping plates 1c2 are arranged on the working ends of the first linear driving devices 1c1, and each encryption mechanism 1c is used for encrypting two sides of a steel pipe when flattening;
The steel tube fixing clamp 2 is provided with two steel tube fixing clamps 2, the steel tube fixing clamps 2 are provided with an upper fixing seat 2a and a lower fixing seat 2b, the upper fixing seat 2a and the lower fixing seat 2b are connected through a guide rod 2c, the guide rod 2c is provided with two sliding blocks 2d, the sliding blocks 2d are inserted on the guide rod 2c and are connected with the upper fixing seat 2a through a screw rod 2e in a inserted manner, the screw rod 2e is used for driving the sliding blocks 2d to move and clamp the steel tube, the two steel tube fixing clamps 2 are fixedly connected through a connecting plate 2f, and the connecting plate 2f is a rectangular flat plate;
The steel pipe moving assembly 3 is provided with a second linear driving device 3a, the working end of the second linear driving device 3a is arranged to move in the horizontal direction, a connecting plate 2f of the steel pipe fixing clamp 2 is fixedly arranged on the working end of the second linear driving device 3a, the second linear driving device 3a is used for driving the steel pipe to move and process, the steel pipe moving assembly 3 is also provided with a rotary cylinder 3b, the working end of the rotary cylinder 3b is fixedly connected with one end of the second linear driving device 3a, and the rotary cylinder 3b is used for driving the steel pipe to rotate ninety degrees;
The first plugging device 4 is arranged at the first opening 1a of the workbench 1, the first plugging device 4 is used for automatically plugging the bottom end of the steel pipe into a wood plug, the first plugging device 4 also comprises a first conveyor belt 4a, and the first conveyor belt 4a is used for automatically feeding the wood plug;
The water injection device 5 is fixedly arranged on the workbench 1, the water injection device 5 is arranged on one side of the first plugging device 4, the water injection device 5 is provided with a water storage tank 5a, the water storage tank 5a is used for storing clean water to maintain the water injection device 5 to work, and the working end of the water injection device 5 is aligned with the upper opening of the steel pipe at the machining position of the first plugging device 4;
The second plugging device 6 is fixedly arranged on the workbench 1, the second plugging device 6 is arranged on one side of the first plugging device 4 far away from the water injection device 5, the second plugging device 6 is used for automatically plugging the top end of the steel pipe into a wood plug, the second plugging device 6 also comprises a second conveyor belt 6a, and the second conveyor belt 6a is used for automatically feeding the wood plug;
a certain space is reserved between the second plugging device 6 and the flattening workbench 1b, and the second plugging device is used for realizing the feeding and discharging of the steel pipe on the steel pipe fixing clamp 2 and simultaneously used for rotating the rotary cylinder 3b.
Specifically, the first linear driving device 1c1 may be a linear cylinder or an electric push rod, the second linear driving device 3a may be a screw rod sliding table or a synchronous belt sliding table, etc., a worker starts equipment, the steel pipe moving assembly 3 drives the steel pipe fixing clamp 2 to move to the middle position of the flat beating working table 1b and the second plugging device 6, the worker places the steel pipe between the lower fixing seat 2b and the sliding block 2d of the steel pipe fixing clamp 2, the proper position is adjusted to rotate the screw rod 2e, the sliding block 2d moves downwards to clamp the steel pipe, the rotary cylinder 3b drives the steel pipe to rotate to be perpendicular to the working table 1 after the steel pipe is fixed, the second linear driving device 3a drives the steel pipe to move to the working end of the first plugging device 4, the bottom of the steel pipe is plugged into a wood plug, meanwhile, the water injection device 5 starts to inject proper amount of water into the steel pipe, the second linear driving device 3a of the steel pipe moving assembly 3 starts to drive the steel pipe to move to the working end of the second plugging device 6 after the steel pipe is injected, the second linear driving device 6 automatically plugs the top of the steel pipe into the wood plug, the steel pipe is enabled to drive the steel pipe to move to the flat beating working table 1b after the steel pipe is filled, the steel pipe moves to the steel pipe to the flat beating end 3b is driven to drive the steel pipe to move to the working end to be parallel to the working table 1b, and the clean water is enabled to move to be parallel to the working end 1b when the steel pipe is driven to move to the flat pressing device 1b to move to the working end to be parallel to the working end 1.
Further, in order to achieve the purpose of stabilizing the position of the steel pipe when flattening on the flattening workbench 1b, so as to solve the technical problem of deviation caused by flattening due to movement of the steel pipe, as shown in fig. 4, the flattening workbench 1b is provided with a limiting groove 1b1, the size of the limiting groove 1b1 is identical to that of the connecting plate 2f, and the limiting groove 1b1 is used for limiting and fixing the steel pipe fixing clamp 2 when the connecting plate 2f of the steel pipe fixing clamp 2 moves onto the flattening workbench 1 b.
Specifically, when the connecting plate 2f translates to the upper surface of the flattening workbench 1b, the shape of the limiting groove 1b1 is identical with that of the connecting plate 2f, so that the edge of the connecting plate 2f is attached to the limiting groove 1b1, and the connecting plate 2f is guaranteed to be unable to rotate and move left and right and front and back, so that the stability of the steel pipe is guaranteed.
Further, in order to achieve the purpose that the lower fixing seat 2b of the steel pipe fixing clamp 2 can be better fixed with the surface of the steel pipe, so as to solve the technical problem that the circular arc surface is not well fixed, as shown in fig. 6, a scissor-shaped opening 2b1 is arranged on the lower fixing seat 2b, the scissor-shaped opening 2b1 is arranged on the upper portion of the lower fixing seat 2b, the opening of the scissor-shaped opening 2b1 faces upwards, and the scissor-shaped opening 2b1 is used for being matched with a sliding block 2d to fix the steel pipe.
Specifically, the scissor-shaped opening 2b1 can be well contacted and fixed with the circular arc-shaped surface of the steel pipe, and meanwhile, the fixing effect of the steel pipes with various sizes can be realized, so that the application range of the equipment is enlarged.
Further, in order to achieve the purpose that the sliding block 2d can be better fixed with the surface of the steel pipe, so as to solve the technical problem that the circular arc-shaped surface is not well fixed, as shown in fig. 6, the sliding block 2d comprises a toothed opening 2d1, the toothed opening 2d1 is arranged at the lower side of the sliding block 2d, the opening of the toothed opening 2d1 is reduced from bottom to top, and the toothed opening 2d1 is used for fixing the steel pipes with different sizes by matching with the scissor-shaped opening 2b 1.
Specifically, the edge of the toothed opening 2d1 can be well attached to the circular arc-shaped surfaces of steel pipes with different sizes, so that the fixing effect of the steel pipes with various sizes is realized, and the application range of the equipment is enlarged.
Further, in order to achieve the purpose of convenient rotation of the screw rod 2e, so as to solve the technical problem that the top of the screw rod 2e is inconvenient for operators to operate, as shown in fig. 6, a rotating rod 2e1 is arranged at the upper end of the screw rod 2e, and the rotating rod 2e1 is used for facilitating the operators to rotate the screw rod 2e.
Specifically, the working space at the top end of the screw rod 2e is enlarged due to the rotary rod 2e1, so that a worker can directly rotate the rotary rod 2e1 to drive the screw rod 2e to rotate, and the operation difficulty of the worker is reduced.
Further, in order to achieve the purpose that the second linear driving device 3a of the steel pipe moving assembly 3 and the revolving cylinder 3b can be fixedly installed, as shown in fig. 3 and 5, the steel pipe moving assembly 3 is further provided with a fixed mounting plate 3c, the fixed mounting plate 3c is fixedly installed on the workbench 1, the fixed mounting plate 3c is provided with two sides respectively arranged at two sides of the working direction of the second linear driving device 3a, a first cylinder mounting seat 3c1 is further provided on one side of the fixed mounting plate 3c, where the second linear driving device 3a is connected with the revolving cylinder 3b, and the first cylinder mounting seat 3c1 is used for fixedly installing the revolving cylinder 3b.
Specifically, the fixed mounting plate 3c is used for stabilizing the second linear driving device 3a to move and rotate, and the first cylinder mounting seat 3c1 is used for guaranteeing the stability of the revolving cylinder 3b during working.
Further, in order to realize the purpose that the second linear driving device 3a can realize stable rotation, so as to solve the technical problem that the driving piece is arranged at one end of the second linear driving device 3a, so that the second linear driving device cannot be directly inserted on the fixed mounting plate 3c for rotation, as shown in fig. 5, the second linear driving device 3a is further provided with a rotating seat 3a1, the rotating seat 3a1 is sleeved on a driving motor of the second linear driving device 3a, the rotating seat 3a1 is inserted in the fixed mounting plate 3c, and the rotating seat 3a1 is used for ensuring that the second linear driving device 3a smoothly rotates along with the driving end of the revolving cylinder 3b.
Specifically, the inner surface of the rotating seat 3a1 can wrap the driving piece of the second linear driving device 3a, and the outer surface of the rotating seat 3a1 is cylindrical and can be inserted on the fixed mounting plate 3c to stably rotate along with the working end of the revolving cylinder 3 b.
Further, in order to realize the purpose of automatically plugging the wooden plug into the bottom of the steel pipe and solve the technical problems of time and labor waste of manual plugging, as shown in fig. 7, the first plugging device 4 comprises,
The second cylinder mounting seat 4b is fixedly mounted on the lower side of the workbench 1, the second cylinder mounting seat 4b is arranged at the first opening 1a of the workbench 1, the second opening 4b1 is arranged at the center of the second cylinder mounting seat 4b, the second opening 4b1 is circular, and the size of the second opening 4b1 is smaller than that of a wood plug;
the arc limiting plate 4c is arranged on the upper side of the second cylinder mounting seat 4b, the arc limiting plate 4c is arranged on one side of the second opening 4b1, the opening side of the arc limiting plate 4c faces to the moving direction of the steel pipe, and the arc limiting plate 4c is used for blocking the wood plug and the steel pipe;
the third linear driving device 4d, the third linear driving device 4d is fixedly arranged in the second cylinder mounting seat 4b, the driving end of the arc-shaped limiting plate 4c is arranged to move in the vertical direction, and the working end of the arc-shaped limiting plate 4c faces to the upper side;
The push plate 4e, the shape of the push plate 4e is circular, the size of the push plate 4e is matched with that of the second opening 4b1, the push plate 4e is fixedly arranged on the driving end of the third linear driving device 4d, and the push plate 4e is used for pushing a wood plug into a steel pipe.
Specifically, the third linear driving device 4d may be a linear cylinder or an electric push rod, and the 4a1 automatically loads the wooden plug to the arc limiting plate 4c, when the steel pipe moves to the first plugging device 4 for processing, the bottom of the steel pipe stays above the arc limiting plate 4c, the third linear driving device 4d starts to drive the push plate 4e to move upwards, the push plate 4e upwards moves the wooden plug staying at the arc limiting plate 4c through the second opening 4b1 to plug into the bottom of the wooden plug, and the clean water injection is ensured so that the clean water cannot flow out from the bottom.
Further, in order to realize that the water injection device 5 can be accurate to the inside of steel pipe automatic start water injection and stop the purpose of water injection, with solve manual operation and waste time and energy and inaccurate technical problem, as shown in fig. 8, water injection device 5 still includes water tank mounting bracket 5b, water tank mounting bracket 5b is used for supporting storage water tank 5a, water tank mounting bracket 5b fixed mounting is close to one side of first plug device 4 at workstation 1, still be provided with discharging pipe 5c on the storage water tank 5a, discharging pipe 5c is arranged in absorbing the clear water in the storage water tank 5a, one section of discharging pipe 5c is provided with control valve 5d, control valve 5d is used for controlling the transportation and the stop of clear water, the other end of control valve 5d is provided with delivery port 5e.
Specifically, after the internal capacity of the steel pipe is determined, the operator ensures the opening and closing time of the control valve 5d, when the top end of the steel pipe moves to the position of the first plugging device 4, the water outlet 5e is opposite to the upper opening of the steel pipe, the control valve 5d controls the clean water in the water storage tank 5a to be sprayed out from the water outlet 5e, when the proper amount is reached, the control valve 5d is closed to stop water injection, and the operator only needs to ensure that the water storage tank 5a contains a proper amount of clean water.
Further, in order to realize the purpose of automatically plugging the top of the steel pipe into the wood plug after water injection, so as to solve the technical problems that the manual operation is time-consuming and labor-consuming and the wood plug is possibly not firmly installed, as shown in fig. 9 and 10, the second plugging device 6 further comprises,
The mounting frame 6b is fixedly arranged on the workbench 1, and the mounting frame 6b is arranged on one side of the first plug adding device 4, which is originally far away from the water injection device 5;
A fourth linear driving device 6c, the fourth linear driving device 6c is fixedly installed on the installation frame 6b, the working end of the fourth linear driving device 6c is arranged to move in the horizontal direction, and the moving end of the fourth linear driving device 6c faces downwards;
A fifth linear driving device 6d, the fifth linear driving device 6d being fixedly mounted on the driving end of the fourth linear driving device 6c, the working end of the fifth linear driving device 6d being disposed to move in a vertical direction perpendicular to the working end of the fourth linear driving device 6c, the working end of the fifth linear driving device 6d being disposed to face downward;
The three-jaw chuck 6e, the three-jaw chuck 6e is fixedly installed on the working end of the fifth linear driving device 6d, the working end of the three-jaw chuck 6e faces downwards, the working end of the three-jaw chuck 6e is provided with a clamping jaw 6e1, and the opening of the clamping jaw 6e1 is an arc-shaped opening.
Specifically, the fourth linear driving device 6c may be a screw rod sliding table or a synchronous belt sliding table, the fifth linear driving device 6d may be a linear cylinder or an electric push rod, etc., the second conveyor belt 6a performs inverted automatic feeding on the wood plug, the fourth linear driving device 6c drives the three-jaw chuck 6e to move, when the three-jaw chuck 6e moves to the upper part of the wood plug, the fifth linear driving device 6d starts to drive the three-jaw chuck 6e to descend and contact with the wood plug, the three-jaw chuck 6e drives the clamping jaw 6e1 to clamp and grasp the wood plug, the fourth linear driving device 6c drives the wood plug to move to the upper part of the steel pipe, the fifth linear driving device 6d starts to drive the wood plug to descend and plug into the opening at the upper end of the steel pipe, the three-jaw chuck 6e1 is driven to release the wood plug after installation is completed, and the fifth linear driving device 6d drives the three-jaw chuck 6e to ascend to avoid influencing the movement of the clamping jaw 6 e.
The working principle of the invention is as follows:
step one, a worker starts equipment, the steel pipe moving assembly 3 drives the steel pipe fixing clamp 2 to move to the middle position of the flattening workbench 1b and the second plugging device 6, the worker places the steel pipe between the lower fixing seat 2b of the steel pipe fixing clamp 2 and the sliding block 2d, and the proper position is adjusted to rotate the screw rod 2e, so that the sliding block 2d moves downwards to clamp the steel pipe.
Step two, after the steel pipe is fixed, the revolving cylinder 3b drives the steel pipe to rotate to be vertical to the workbench 1, the second linear driving device 3a drives the steel pipe to move to the working end of the first plug adding device 4, the 4a1 automatically loads the wood plug to the arc limiting plate 4c, when the steel pipe moves to the first plug adding device 4 for processing, the bottom of the steel pipe stays above the arc limiting plate 4c, the third linear driving device 4d starts to drive the push plate 4e to move upwards, and the push plate 4e upwards moves the wood plug staying at the arc limiting plate 4c to plug the bottom of the wood plug through the second opening 4b 1.
Step three, after the inner capacity of the steel pipe is determined by a worker, the opening and closing time of a control valve 5d is ensured, when the top end of the steel pipe moves to the position of the first plugging device 4, a water outlet 5e is opposite to the upper opening of the steel pipe, the control valve 5d controls clear water in a water storage tank 5a to be sprayed out of the water outlet 5e, when a proper amount is reached, the control valve 5d is closed to stop water injection, and after the water injection is finished, a second linear driving device 3a of the steel pipe moving assembly 3 moves to drive the steel pipe to move to the working end of the second plugging device 6.
Fourth, the second conveyor belt 6a carries out inverted automatic feeding on the wood stopper, the fourth linear driving device 6c drives the three-jaw chuck 6e to move, when the three-jaw chuck 6e moves to the upper portion of the wood stopper, the fifth linear driving device 6d starts to drive the three-jaw chuck 6e to descend to contact with the wood stopper, the three-jaw chuck 6e drives the clamping jaw 6e1 to clamp and grasp the wood stopper, the fourth linear driving device 6c drives the wood stopper to move to the upper portion of the steel pipe, the fifth linear driving device 6d starts to drive the wood stopper to descend to be plugged into an opening at the upper end of the steel pipe again, the three-jaw chuck 6e drives the clamping jaw 6e1 to release the wood stopper after installation is completed, and the fifth linear driving device 6d drives the three-jaw chuck 6e to ascend to avoid affecting the movement of the steel pipe.
And after the step five and the plugging are finished, the steel pipe moving assembly 3 drives the steel pipe to move to the initial position, the rotary cylinder 3b drives the steel pipe to rotate to be parallel to the working end of the workbench 1, the second linear driving device 3a drives the steel pipe to move to the position of the flattening workbench 1b, and the encrypting mechanism 1c starts to clamp and encrypt the two ends of the steel pipe, so that the quality of the steel pipe during flattening is ensured.
The foregoing has outlined the basic principles, features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. A clamping table for flattening a tubular beam is characterized by comprising,
The device comprises a workbench (1), wherein a first opening (1 a) is formed in one side of the workbench (1), a flattening workbench (1 b) is arranged on the other side of the workbench (1), the flattening workbench (1 b) is a working area of a tubular beam flattening device, encryption mechanisms (1 c) are arranged on two sides of the flattening workbench (1 b), each encryption mechanism (1 c) comprises a first linear driving device (1 c 1), working ends of the two first linear driving devices (1 c 1) are arranged in a horizontal direction to move relatively, clamping plates (1 c 2) are arranged on the working ends of the first linear driving devices (1 c 1), and each encryption mechanism (1 c) is used for encrypting two sides of a steel tube when flattening;
The steel tube fixing clamp (2), steel tube fixing clamp (2) have two, steel tube fixing clamp (2) are provided with upper fixing seat (2 a) and lower fixing seat (2 b), go up and connect through guide bar (2 c) between fixing seat (2 a) and the lower fixing seat (2 b), guide bar (2 c) have two, insert slider (2 d) on guide bar (2 c), slider (2 d) and upper fixing seat (2 a) are connected through screw rod (2 e) cartridge, screw rod (2 e) are used for driving the removal clamp steel tube of slider (2 d), pass through connecting plate (2 f) fixed connection between two steel tube fixing clamps (2), connecting plate (2 f) are rectangular flat board;
The steel pipe moving assembly (3), the steel pipe moving assembly (3) is provided with a second linear driving device (3 a), the working end of the second linear driving device (3 a) is arranged to move in the horizontal direction, a connecting plate (2 f) of the steel pipe fixing clamp (2) is fixedly arranged on the working end of the second linear driving device (3 a), the second linear driving device (3 a) is used for driving the moving machining of the steel pipe, the steel pipe moving assembly (3) is also provided with a rotary air cylinder (3 b), the working end of the rotary air cylinder (3 b) is fixedly connected with one end of the second linear driving device (3 a), and the rotary air cylinder (3 b) is used for driving the steel pipe to rotate by ninety degrees;
The first plugging device (4) is arranged at the first opening (1 a) of the workbench (1), the first plugging device (4) is used for automatically plugging wood plugs into the bottom ends of the steel pipes, the first plugging device (4) further comprises a first conveyor belt (4 a), and the first conveyor belt (4 a) is used for automatically feeding the wood plugs;
The water injection device (5), the water injection device (5) is fixedly arranged on the workbench (1), the water injection device (5) is arranged on one side of the first plugging device (4), the water injection device (5) is provided with a water storage tank (5 a), the water storage tank (5 a) is used for storing clean water to maintain the water injection device (5) to work, and the working end of the water injection device (5) is aligned with the upper opening of the steel pipe at the plugging position of the first plugging device (4);
The second plugging device (6), the second plugging device (6) is fixedly arranged on the workbench (1), the second plugging device (6) is arranged on one side of the first plugging device (4) far away from the water injection device (5), the second plugging device (6) is used for automatically plugging the top end of the steel pipe into the wood plug, the second plugging device (6) also comprises a second conveying belt (6 a), and the second conveying belt (6 a) is used for automatically feeding the wood plug;
A certain space is reserved between the second plug adding device (6) and the flattening workbench (1 b) and is used for realizing the feeding and discharging of the steel pipe on the steel pipe fixing clamp (2), meanwhile, the steel pipe moving assembly (3) is also provided with a fixing mounting plate (3 c), the fixing mounting plate (3 c) is fixedly mounted on the workbench (1), the fixing mounting plate (3 c) is provided with two sides which are respectively arranged at the two sides of the working direction of the second linear driving device (3 a), the second linear driving device (3 a) is connected with one side of the fixing mounting plate (3 c) of the rotary cylinder (3 b) and is also provided with a first cylinder mounting seat (3 c 1), the first cylinder mounting seat (3 c 1) is used for fixedly mounting the rotary cylinder (3 b),
The second linear driving device (3 a) is also provided with a rotating seat (3 a 1), the rotating seat (3 a 1) is sleeved on a driving motor of the second linear driving device (3 a), the rotating seat (3 a 1) is inserted in the fixed mounting plate (3 c), the rotating seat (3 a 1) is used for ensuring that the second linear driving device (3 a) smoothly rotates along with the driving end of the rotary cylinder (3 b),
The first plugging device (4) comprises,
The second cylinder mounting seat (4 b), the second cylinder mounting seat (4 b) is fixedly mounted on the lower side of the workbench (1), the second cylinder mounting seat (4 b) is arranged at the first opening (1 a) of the workbench (1), the second opening (4 b 1) is arranged at the center of the second cylinder mounting seat (4 b), the second opening (4 b 1) is circular, and the size of the second opening (4 b 1) is smaller than that of the wood plug;
The arc limiting plate (4 c) is arranged on the upper side of the second cylinder mounting seat (4 b), the arc limiting plate (4 c) is arranged on one side of the second opening (4 b 1), the opening side of the arc limiting plate (4 c) faces the moving direction of the steel pipe, and the arc limiting plate (4 c) is used for aligning the wood plug and the steel pipe;
The third linear driving device (4 d), the third linear driving device (4 d) is fixedly arranged in the second cylinder mounting seat (4 b), the driving end of the arc limiting plate (4 c) moves in the vertical direction, and the working end of the arc limiting plate (4 c) faces to the upper side;
the shape of the pushing plate (4 e) is round, the size of the pushing plate (4 e) is matched with that of the second opening (4 b 1), the pushing plate (4 e) is fixedly arranged at the driving end of the third linear driving device (4 d), the pushing plate (4 e) is used for pushing a wood plug into a steel pipe,
The water injection device (5) further comprises a water tank mounting frame (5 b), the water tank mounting frame (5 b) is used for supporting the water storage tank (5 a), the water tank mounting frame (5 b) is fixedly arranged on one side, close to the first plug adding device (4), of the workbench (1), a discharging pipe (5 c) is further arranged on the water storage tank (5 a), the discharging pipe (5 c) is used for sucking clean water in the water storage tank (5 a), one end of the discharging pipe (5 c) is provided with a control valve (5 d), the control valve (5 d) is used for controlling the conveying and stopping of the clean water, the other end of the control valve (5 d) is provided with a water outlet (5 e),
The second plugging device (6) also comprises,
The mounting frame (6 b) is fixedly arranged on the workbench (1), and the mounting frame (6 b) is arranged on one side of the first plugging device (4) originally far away from the water injection device (5);
The fourth linear driving device (6 c), the fourth linear driving device (6 c) is fixedly arranged on the mounting frame (6 b), the working end of the fourth linear driving device (6 c) moves in the horizontal direction, and the moving end of the fourth linear driving device (6 c) faces downwards;
The fifth linear driving device (6 d), the fifth linear driving device (6 d) is fixedly arranged on the driving end of the fourth linear driving device (6 c), the working end of the fifth linear driving device (6 d) is arranged to move in the vertical direction perpendicular to the working end of the fourth linear driving device (6 c), and the working end of the fifth linear driving device (6 d) is arranged downwards;
The three-jaw chuck (6 e), three-jaw chuck (6 e) fixed mounting is on the working end of fifth sharp drive arrangement (6 d), and the working end of three-jaw chuck (6 e) is towards below, is provided with clamping jaw (6 e 1) on the working end of three-jaw chuck (6 e), and the opening of clamping jaw (6 e 1) is the arc opening.
2. The clamping table for flattening tubular beams according to claim 1, wherein the flattening workbench (1 b) is provided with a limiting groove (1 b 1), the size of the limiting groove (1 b 1) is identical with that of the connecting plate (2 f), and the limiting groove (1 b 1) is used for limiting and fixing the steel tube fixing clamp (2) when the connecting plate (2 f) of the steel tube fixing clamp (2) moves onto the flattening workbench (1 b).
3. The clamping table for flattening tubular beams according to claim 1, wherein a scissor-shaped opening (2 b 1) is arranged on the lower fixing seat (2 b), the scissor-shaped opening (2 b 1) is arranged on the upper portion of the lower fixing seat (2 b), the opening of the scissor-shaped opening (2 b 1) faces upwards, and the scissor-shaped opening (2 b 1) is used for fixing a steel pipe in cooperation with a sliding block (2 d).
4. The clamping table for flattening tubular beams according to claim 1, wherein the sliding block (2 d) comprises a toothed opening (2 d 1), the toothed opening (2 d 1) is arranged on the lower side of the sliding block (2 d), the opening of the toothed opening (2 d 1) is reduced from bottom to top, and the toothed opening (2 d 1) is used for fixing steel pipes with different sizes in cooperation with the scissor opening (2 b 1).
5. The clamping table for flattening tubular beams according to claim 1, wherein a rotating rod (2 e 1) is arranged at the upper end of the screw rod (2 e), and the rotating rod (2 e 1) is used for facilitating a worker to rotate the screw rod (2 e).
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| CN202110797680.4A CN113523147B (en) | 2021-07-14 | 2021-07-14 | Clamping table for flattening tubular beams |
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Effective date of registration: 20240520 Address after: 528315 Warehouse 3 (1), Building H, No. 12-1 Xihai Industrial Zone, Lecong Community, Lecong Town, Shunde District, Foshan City, Guangdong Province (Residence Declaration) Applicant after: Guangdong Yuangang Pipe Co.,Ltd. Country or region after: China Address before: Nanhu campus of China University of mining and technology, No.1, Daxue Road, Tongshan District, Xuzhou City, Jiangsu Province, 221116 Applicant before: Mao Qiang Country or region before: China |
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