CN113521974A - Workshop acid mist removing system and method - Google Patents
Workshop acid mist removing system and method Download PDFInfo
- Publication number
- CN113521974A CN113521974A CN202110741810.2A CN202110741810A CN113521974A CN 113521974 A CN113521974 A CN 113521974A CN 202110741810 A CN202110741810 A CN 202110741810A CN 113521974 A CN113521974 A CN 113521974A
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- roller
- acid mist
- workshop
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
Abstract
The invention relates to a workshop acid mist removing system and a workshop acid mist removing method, wherein the system comprises more than one converging unit, the converging unit is in an inverted quadrangular pyramid shape or an inverted quadrangular frustum pyramid shape, four surfaces of an inverted quadrangular pyramid or an inverted quadrangular frustum pyramid are respectively provided with an inclined net surface, two parallel lanes are arranged above the converging unit, a roller rod is arranged between the lanes, two guy ropes are connected between the roller rods, the guy ropes are positioned at the positions, close to the end parts, of the roller rods, a plurality of lifting ropes are suspended below the guy ropes, and each corner of the converging unit is respectively connected with one lifting rope; at least one roller of the roller rod is provided with a motor, the motor drives the roller to roll in the road to walk, and the roller rod is driven to move horizontally to be close to other roller rods. According to the method, the motor drives the gathering units to be close or unfolded, the lifting hook in the workshop is avoided from taking or placing the structural part from the pickling tank, meanwhile, the contact probability with acid mist is increased through movement, and the removal effect is improved.
Description
Technical Field
The invention relates to a workshop acid mist removing system and method, and belongs to the technical field of intelligent production management.
Background
Galvanized products are commonly used in daily life, galvanizing can isolate the internal structure of a structural part from the external environment and avoid direct contact with the external air, so that the structural part is more held in use, the surface is bright and smooth and is popular in the market, however, the structural part needs to be degreased, pickled, washed and activated to aid plating before hot galvanizing, the pickling process adopts 15% -18% hydrochloric acid (firstly, a metering pump is used for adding 31% of quantitative hydrochloric acid into a pickling tank, and then tap water is added for configuration) for pickling, the pickling temperature is 10-20 ℃, and meanwhile, a small amount of rust remover (acid mist inhibitor) is added into a pickling solution, so that the pickling speed is accelerated, and the generation of acid mist (HCl) is reduced. During pickling, acid exhaust gas is volatilized. If the acidic waste gas cannot be purified properly, the acidic waste gas is directly discharged into the air, which causes serious air pollution and damages the respiratory systems of organisms, plants and human beings.
Disclosure of Invention
In order to solve the technical problems, the invention provides a workshop acid mist removing system and a workshop acid mist removing method, and the specific technical scheme is as follows:
a workshop acid mist removing system comprises more than one gathering unit, wherein the gathering unit is in an inverted quadrangular pyramid shape or an inverted quadrangular frustum pyramid shape, four surfaces of the inverted quadrangular pyramid shape or the inverted quadrangular frustum pyramid are respectively provided with an inclined net surface, two parallel lanes are arranged above the gathering unit and are arranged at positions close to the top in a workshop, at least two rollers are arranged in each lane, the rollers on the two lanes sequentially and oppositely form a group, a roller rod is arranged between each group of rollers, two guy ropes are connected between the roller rods and are positioned at positions close to the end parts of the roller rods, a plurality of lifting ropes are hung below the guy ropes, and each corner of the gathering unit is respectively connected with one lifting rope;
at least one roller of the roller rod is provided with a motor, the motor drives the roller to roll in the road to walk, and the roller rod is driven to move horizontally to be close to other roller rods.
Furthermore, a suspension net is hung between the adjacent roller rods, two ends of the suspension net are respectively connected to the middle positions of the roller rods at the corresponding ends, and the bottom of the suspension net contacts the top of the convergence unit.
Furthermore, when the convergence unit is in the shape of an inverted quadrangular pyramid, the bottom of the convergence unit is connected with a drainage rope which vertically extends downwards;
when the convergence unit is in the shape of an inverted quadrangular frustum, four corners at the lower end of the convergence unit are respectively connected with the confluence ropes, and the confluence ropes on a group of opposite sides are connected to the same drainage rope in a gathering manner.
Further, the vertical below of assembling the unit still is provided with the adapter, the below through connection of adapter has the house steward, house steward is connected to workshop sour liquid pond, the adapter top is open rectangular form, and all drainage ropes that assemble the unit below all extend perpendicularly to the adapter.
Further, when the number of the convergence units is more than two, all the convergence units are sequentially connected side by side, and the adjacent sides of the adjacent convergence units share the lifting rope; and only the outer sides of the two gathering units at the outermost sides are provided with roller rods.
The workshop acid mist removing method comprises the following steps:
step 1: the top of a workshop is provided with two parallel lanes, each lane is internally provided with 2 rollers, two roller rods are arranged between the two lanes, two ends of each roller rod are sleeved with bearings, the centers of the rollers are provided with bearing sleeves, the bearings at the end parts of the roller rods are arranged in the bearing sleeves of the rollers at the corresponding ends, and the rollers at two ends of one roller rod are both in driving connection with motors;
step 2: the workshop acid mist removing system is arranged below the sidewalk;
and step 3: the motor is started to drive the roller to roll and move back and forth on the lane, so that all the gathering units move close to or away from each other.
The invention has the beneficial effects that:
the invention is arranged above the workshop pickling tank, and the fog in the workshop can be automatically gathered on the hanging net or the inclined plane net and then is guided to the main pipe and converged to the acid liquor tank, thereby reducing the dense fog degree in the workshop.
The integral system can be folded to one position, when the hook structural part is needed, the motor is started to move the hook structural part to one end, the structural part can be conveniently taken and placed in a workshop, the operation of the workshop is not influenced, meanwhile, when all the gathering units move close to each other, the inclined plane net moves, the probability of contact with acid mist is increased in the moving process, the gathering range is enlarged, and the gathering effect is enhanced.
Drawings
Figure 1 is a schematic view of the structure of the present invention,
in the figure: 1-main pipe, 2-adapting pipe, 3-drainage rope, 4-confluence rope, 5-diagonal rope, 6-oblique net surface, 7-width rope, 8-hanging net, 9-hanging rope, 10-roller rod, 11-stretching rope and 12-length rope.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, in order to more clearly show the position state of each connecting rope, the inclined net surface is not filled with the net surface, and actually, the inclined net surface is a densely-distributed net surface structure. The figure shows the appearance of the present invention in the unfolded state by taking four convergence units as an example.
The converging unit of the present invention has an inverted quadrangular pyramid shape or an inverted quadrangular frustum shape, and the inverted quadrangular frustum shape is exemplified in the figure. When the convergence unit is in the shape of an inverted quadrangular pyramid, the bottom of the convergence unit is connected with a drainage rope 3 which extends vertically and downwards; when the convergence unit is in the shape of an inverted quadrangular frustum, four corners at the lower end of the convergence unit are respectively connected with the confluence ropes 4, and the confluence ropes 4 on a group of opposite sides are connected to the same drainage rope 3 in a gathering way. The liquid level of the shape of the inverted quadrangular pyramid or the shape of the inverted quadrangular frustum pyramid can conform to the gravity after liquid is gathered, and the liquid flows to the lower part and is drained downwards through the drainage rope 3.
Four turning edges of the inverted rectangular pyramid or the inverted rectangular terrace are the stay cables 5, the top of the stay cable is the width rope 7 once, the stay cable is the length rope 12, four surfaces of the inverted rectangular pyramid or the inverted rectangular terrace are all provided with the inclined net surface 6, the inclined net surface 6 is contacted with the acid mist, an attachment point is provided for the acid mist, the acid mist is gathered into water drops, and the water drops are gathered into water flow and flow downwards.
As shown in the figure, when a plurality of convergence units are connected side by side, the width ropes 7 are parallel to the roller rods 10, and the length ropes 12 are butted and parallel to the guy ropes 11.
The top of assembling the unit is provided with the lane of two parallels, and the lane setting is close to the position at top in the workshop, sets up two gyro wheels in every lane at least, and the gyro wheel on two lanes becomes a set of relatively in proper order, is provided with roller 10 between every group gyro wheel, is connected with two guy ropes 11 between the roller 10, and guy rope 11 is located roller 10 and is close to the position of tip, and the below of guy rope 11 has hung in midair many lifting ropes 9, assembles each turning of unit and connects a lifting rope 9 respectively. The convergence unit is suspended in the workshop near the top by means of guy wires 11 and lifting wires 9.
At least one roller of the roller rods 10 is provided with a motor, the motor drives the roller to roll in the road to walk, and the roller rods 10 are driven to move horizontally to be close to other roller rods 10. The motor outside is provided with sealed protection casing, and the protection casing can be the plastic casing, prevents that the motor from being corroded by acid mist, and the gyro wheel chooses the plastic wheel for use, and lane surface spraying paint, perhaps carburization improves corrosion resistance.
In order to further increase the attachment point (area) of the acid mist, a suspension net 8 is suspended between the adjacent roller rods 10, both ends of the suspension net 8 are respectively connected to the middle positions of the roller rods 10 at the corresponding ends, and the bottom of the suspension net 8 contacts the top of the convergence unit.
In order to reasonably reflux the acid mist water collected, a receiving pipe 2 is further arranged below the collecting unit, a main pipe 1 is connected to the lower portion of the receiving pipe 2 in a penetrating mode, the main pipe 1 is connected to an acid liquid pool of a workshop, the top of the receiving pipe 2 is in an open long strip shape, and all drainage ropes 3 below the collecting unit vertically extend into the receiving pipe 2. All the convergence units are sequentially connected side by side, and the adjacent sides of the adjacent convergence units share the lifting rope 9; only the outer sides of the two outermost convergence units are provided with the roller bars 10.
The workshop acid mist removing method comprises the following steps:
step 1: the top of a workshop is provided with two parallel lanes, each lane is internally provided with 2 rollers, two roller rods are arranged between the two lanes, two ends of each roller rod are sleeved with bearings, the centers of the rollers are provided with bearing sleeves, the bearings at the end parts of the roller rods are arranged in the bearing sleeves of the rollers at the corresponding ends, and the rollers at two ends of one roller rod are both in driving connection with motors;
step 2: the workshop acid mist removing system is arranged below the sidewalk;
and step 3: the motor is started to drive the roller to roll and move back and forth on the lane, so that all the gathering units move close to or away from each other.
On one hand, the motor can avoid taking and placing workshop structural members in the pickling tank, and can increase the contact probability of the inclined net and acid mist through movement, thereby improving the convergence effect.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (6)
1. The utility model provides a workshop acid mist removes system which characterized in that: the assembling device comprises more than one assembling unit, wherein the assembling unit is in an inverted quadrangular pyramid shape or an inverted quadrangular frustum pyramid shape, four surfaces of each inverted quadrangular pyramid or the inverted quadrangular frustum pyramid are provided with oblique net surfaces, two parallel lanes are arranged above the assembling unit, the lanes are arranged at positions close to the top in a workshop, at least two rollers are arranged in each lane, the rollers on the two lanes sequentially and oppositely form a group, a roller rod is arranged between each group of rollers, two guy ropes are connected between the roller rods, the guy ropes are positioned at positions close to the end parts of the roller rods, a plurality of lifting ropes are suspended below the guy ropes, and each corner of the assembling unit is respectively connected with one lifting rope;
at least one roller of the roller rod is provided with a motor, the motor drives the roller to roll in the road to walk, and the roller rod is driven to move horizontally to be close to other roller rods.
2. The plant acid mist removal system of claim 1, wherein: and a suspension net is hung between the adjacent roller rods, two ends of the suspension net are respectively connected to the middle positions of the roller rods at the corresponding ends, and the bottom of the suspension net is contacted with the top of the convergence unit.
3. The plant acid mist removal system of claim 1, wherein: when the convergence unit is in an inverted quadrangular pyramid shape, the bottom of the convergence unit is connected with a drainage rope which vertically extends downwards;
when the convergence unit is in the shape of an inverted quadrangular frustum, four corners at the lower end of the convergence unit are respectively connected with the confluence ropes, and the confluence ropes on a group of opposite sides are connected to the same drainage rope in a gathering manner.
4. The plant acid mist removal system of claim 3, wherein: the perpendicular below of assembling the unit still is provided with the adapter, the below through connection of adapter has the house steward, house steward is connected to workshop sour liquid pond, the adapter top is open rectangular form, and all drainage ropes that assemble the unit below all extend perpendicularly to the adapter.
5. The plant acid mist removal system of claim 1, wherein: when more than two convergence units are arranged, all the convergence units are sequentially connected side by side, and adjacent sides of adjacent convergence units share the lifting rope; and only the outer sides of the two gathering units at the outermost sides are provided with roller rods.
6. The workshop acid mist removing method is characterized by comprising the following steps: the method comprises the following steps:
step 1: the top of a workshop is provided with two parallel lanes, each lane is internally provided with 2 rollers, two roller rods are arranged between the two lanes, two ends of each roller rod are sleeved with bearings, the centers of the rollers are provided with bearing sleeves, the bearings at the end parts of the roller rods are arranged in the bearing sleeves of the rollers at the corresponding ends, and the rollers at two ends of one roller rod are both in driving connection with motors;
step 2: installing a plant acid mist removal system according to any one of the preceding claims below the walkway;
and step 3: the motor is started to drive the roller to roll and move back and forth on the lane, so that all the gathering units move close to or away from each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110741810.2A CN113521974B (en) | 2021-06-30 | 2021-06-30 | Workshop acid mist removal system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110741810.2A CN113521974B (en) | 2021-06-30 | 2021-06-30 | Workshop acid mist removal system and method |
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| Publication Number | Publication Date |
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| CN113521974A true CN113521974A (en) | 2021-10-22 |
| CN113521974B CN113521974B (en) | 2023-05-23 |
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| CN202110741810.2A Active CN113521974B (en) | 2021-06-30 | 2021-06-30 | Workshop acid mist removal system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115430220A (en) * | 2022-07-26 | 2022-12-06 | 江苏聚冠新材料科技有限公司 | Demisting system and method in wax product production workshop |
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2021
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| CN1153452A (en) * | 1994-07-18 | 1997-07-02 | 卢德维格·斯文森国际公司 | Plant protection device with foldable waterproof plant protection curtain |
| JP2000279730A (en) * | 1999-03-29 | 2000-10-10 | Kawasaki Steel Corp | Mist removal device |
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| JP2013091966A (en) * | 2011-10-25 | 2013-05-16 | Nihon Univ | Defogging method and device |
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| CN209286846U (en) * | 2018-12-25 | 2019-08-23 | 浙江国涛滤料科技有限公司 | Honeycomb demisting net |
| CN209759600U (en) * | 2018-12-31 | 2019-12-10 | 天津市友发德众钢管有限公司 | Hot galvanizing full-automatic pickling line |
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| Publication number | Publication date |
|---|---|
| CN113521974B (en) | 2023-05-23 |
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