CN113514472A - Winding testing machine for CP wire and using method thereof - Google Patents
Winding testing machine for CP wire and using method thereof Download PDFInfo
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- CN113514472A CN113514472A CN202110327258.2A CN202110327258A CN113514472A CN 113514472 A CN113514472 A CN 113514472A CN 202110327258 A CN202110327258 A CN 202110327258A CN 113514472 A CN113514472 A CN 113514472A
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- winding
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- core rod
- bearing seat
- rotating shaft
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06M—COUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
- G06M1/00—Design features of general application
- G06M1/27—Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum
- G06M1/272—Design features of general application for representing the result of count in the form of electric signals, e.g. by sensing markings on the counter drum using photoelectric means
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- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Textile Engineering (AREA)
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- Theoretical Computer Science (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
Abstract
The invention discloses a winding testing machine for CP wires and a use method thereof, and the winding testing machine comprises a base and a control box, wherein the base is respectively provided with a motor, a first bearing seat, a second bearing seat and a bracket; a rotating shaft is arranged in the first bearing seat, one end of the rotating shaft is in transmission connection with an output shaft of a motor, the other end of the rotating shaft is provided with a groove, a threaded pin is arranged in the groove, a test clamp is rotatably arranged on the threaded pin, a winding core rod is arranged at the center of the end face of the test clamp, a plurality of CP wire fixing holes are arranged around the winding core rod in an annular array mode, a counting disc is arranged on the rotating shaft, a gap is formed in the counting disc, and an infrared sensor is further arranged on the first bearing seat; the second bearing seat is internally provided with a fixed shaft, one end of the fixed shaft is provided with a fixed groove and a fastening bolt, the fixed groove is internally used for placing a winding core rod, and the fastening bolt is used for locking the winding core rod. The invention adopts an automatic winding mode, reduces the labor intensity, improves the winding efficiency, and simultaneously adopts a visual detection system to assist the detection and improve the detection quality.
Description
Technical Field
The invention relates to the technical field of capacitor guide pins, in particular to a winding testing machine for CP wires and a using method thereof.
Background
The CP wire is an important material for producing the capacitor guide pin, so the quality of the CP wire directly influences the quality of the capacitor guide pin, the CP wire needs to be subjected to winding detection, the manual winding mode adopted at present is then carried out to observe whether cracks or other damages exist on the surface of the CP wire, and the efficiency of the mode is poor.
Disclosure of Invention
The invention aims to provide a winding tester for CP wires and a using method thereof aiming at the technology.
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a wire winding testing machine for CP line, includes base and control box, and its innovation point lies in: the base is respectively provided with a motor, a first bearing seat, a second bearing seat and a bracket; a rotating shaft is arranged in the first bearing seat, one end of the rotating shaft is in transmission connection with an output shaft of a motor, the other end of the rotating shaft is provided with a groove, a threaded pin column is arranged in the groove, a test clamp is rotatably arranged on the threaded pin column, a winding core rod is arranged in the center of the end face of the test clamp, a plurality of CP wire fixing holes are arranged around the winding core rod in an annular array mode, a counting disc is arranged on the rotating shaft, a notch is formed in the counting disc, an infrared sensor is further arranged on the first bearing seat, and the infrared sensor is matched with the notch for counting; a fixing shaft is arranged in the second bearing seat, a fixing groove and a fastening bolt are arranged at one end, close to the winding core rod, of the fixing shaft, the fixing groove is used for placing the winding core rod, and the fastening bolt is used for locking the winding core rod; a visual camera is arranged on the bracket and is positioned above the winding core rod; the control box is respectively and electrically connected with the motor, the infrared sensor and the vision camera.
Furthermore, the output shaft of the motor is in transmission connection with the rotating shaft through a coupler.
Further, the outside power button, start button, stop button, counter and the display screen of setting up of control box, inside control circuit board and the visual detection system of setting up of control box, control circuit board and motor, infrared sensor electric connection, visual detection system and visual camera electric connection.
The use method of the winding tester for the CP wire is characterized by comprising the following steps:
s1, preparation: confirming that a power switch is in a closed state; confirming that the equipment is connected correctly without abnormality; confirming that the rotating shaft is not loosened, the CP wire fixing hole is not blocked, and the test clamp is flexible and can be screwed tightly;
s2, starting: inserting a power plug, pressing a power button, switching on a power supply, setting the number of winding turns through a counter according to test requirements, fixing a winding core rod in a fixing groove, and fixing a test clamp 9 through a threaded pin 8;
s3, testing: inserting the CP wire to be tested into the corresponding CP wire fixing hole, bending the CP wire to 120-140 degrees in the operation direction, holding the CP wire to be tested by hand with a distance of 60-80mm from the fixing hole, pressing a start button to start testing, counting the number of turns, automatically stopping the equipment, loosening the winding mandrel, pulling out the wound CP wire along the winding mandrel, cutting the CP wire by using an inclined jaw clamp, reserving a sample, and observing the sample by manpower; meanwhile, in the winding process, a visual camera shoots, compares the shot picture with a picture in a visual detection system, and gives an alarm when an abnormality is found;
and S4, ending: and after the work is finished, sequentially turning off the equipment power switch and the power plug.
After adopting above-mentioned structure, the beneficial effect of the invention is:
the invention has simple and reasonable structure and convenient use; adopt automatic wire winding mode, reduce intensity of labour, improve wire winding efficiency, adopt visual detection system simultaneously, supplementary detection improves detection quality.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the end face structure of the winding mandrel of the present invention;
FIG. 3 is a schematic view of the counting plate according to the present invention;
fig. 4 is an enlarged schematic view of a in fig. 1.
Description of reference numerals:
the device comprises a base 1, a control box 2, a motor 3, a first bearing seat 4, a second bearing seat 5, a support 6, a rotating shaft 7, a threaded pin 8, a test clamp 9, a winding core rod 10, a CP wire fixing hole 11, a counting disc 12, an infrared sensor 13, a fixing shaft 14, a fixing groove 15, a fastening bolt 16, a vision camera 17 and a coupler 18.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1-4, a winding tester for CP lines comprises a base 1 and a control box 2, wherein the base 1 is provided with a motor 3, a first bearing seat 4, a second bearing seat 5 and a bracket 6 respectively; a rotating shaft 7 is arranged in the first bearing seat 4, one end of the rotating shaft 7 is in transmission connection with an output shaft of a motor, the other end of the rotating shaft 7 is provided with a groove, a threaded pin 8 is arranged in the groove, a test clamp 9 is arranged on the threaded pin 8 in a rotating mode, a winding core rod 10 is arranged in the center of the end face of the test clamp 9, a plurality of CP wire fixing holes 11 are arranged around the winding core rod 10 in an annular array mode, a counting disc 12 is arranged on the rotating shaft 7, a notch is formed in the counting disc 12, an infrared sensor 13 is further arranged on the first bearing seat 4, and the infrared sensor 13 is matched with the notch for counting; a fixed shaft 14 is arranged in the second bearing seat 5, a fixed groove 15 and a fastening bolt 16 are arranged at one end, close to the winding core rod, of the fixed shaft 14, the fixing groove 15 is used for placing the winding core rod 10, and the fastening bolt 16 is used for locking the winding core rod 10; a visual camera 17 is arranged on the bracket 6, and the visual camera 17 is positioned above the winding core rod 10; the control box 2 is respectively electrically connected with the motor 3, the infrared sensor 13 and the vision camera 17. Specifically, after the counting disc 12 rotates for one circle, the notch communicates the transmitting end of the infrared sensor 13 with the receiving end, so that one circle is counted, and if the motor adopts a servo motor, the number of rotations of the motor can be set without adopting the counting disc 12 and the infrared sensor 13; the vision camera 17 adopts a high-definition camera with an LED lamp source, and is convenient to use under the dark condition.
In this embodiment, the output shaft of the motor 3 is in transmission connection with the rotating shaft 7 through the coupler 18, so that the rotating shaft 7 and the motor 3 can be conveniently detached, and subsequent maintenance is facilitated.
In this embodiment, 2 outsides of control box set up power button, start button, stop button, counter and display screen, and inside control circuit board and the vision detection system of setting up of control box, control circuit board and motor, infrared sensor electric connection, sense detection system and vision camera electric connection. The number of turns of the winding to be wound can be set through a counter; the display screen can display the actual detection result and determine whether the actual detection result is qualified; the visual inspection system is internally provided with pictures of various qualified products for comparison.
A use method of a winding tester for CP wires comprises the following steps:
s1, preparation: confirming that a power switch is in a closed state; confirming that the equipment is connected correctly without abnormality; confirming that the rotating shaft is not loosened, the CP wire fixing hole is not blocked, and the test clamp is flexible and can be screwed tightly;
s2, starting: inserting a power plug, pressing a power button, switching on a power supply, setting the number of winding turns through a counter according to test requirements, fixing a winding core rod in a fixing groove, and fixing a test clamp 9 through a threaded pin 8;
s3, testing: inserting the CP wire to be tested into the corresponding CP wire fixing hole, bending the CP wire to 120-140 degrees in the operation direction, holding the CP wire to be tested by hand with a distance of 60-80mm from the fixing hole, pressing a start button to start testing, counting the number of turns, automatically stopping the equipment, loosening the winding mandrel, pulling out the wound CP wire along the winding mandrel, cutting the CP wire by using an inclined jaw clamp, reserving a sample, and observing the sample by manpower; meanwhile, in the winding process, a visual camera shoots, compares the shot picture with a picture in a visual detection system, and gives an alarm when an abnormality is found;
and S4, ending: and after the work is finished, sequentially turning off the equipment power switch and the power plug.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (4)
1. The utility model provides a wire winding testing machine for CP line, includes base and control box, its characterized in that: the base is respectively provided with a motor, a first bearing seat, a second bearing seat and a bracket; a rotating shaft is arranged in the first bearing seat, one end of the rotating shaft is in transmission connection with an output shaft of a motor, the other end of the rotating shaft is provided with a groove, a threaded pin column is arranged in the groove, a test clamp is rotatably arranged on the threaded pin column, a winding core rod is arranged in the center of the end face of the test clamp, a plurality of CP wire fixing holes are arranged around the winding core rod in an annular array mode, a counting disc is arranged on the rotating shaft, a notch is formed in the counting disc, an infrared sensor is further arranged on the first bearing seat, and the infrared sensor is matched with the notch for counting; a fixing shaft is arranged in the second bearing seat, a fixing groove and a fastening bolt are arranged at one end, close to the winding core rod, of the fixing shaft, the fixing groove is used for placing the winding core rod, and the fastening bolt is used for locking the winding core rod; a visual camera is arranged on the bracket and is positioned above the winding core rod; the control box is respectively and electrically connected with the motor, the infrared sensor and the vision camera.
2. A winding tester for CP wires according to claim 1, characterized in that: and an output shaft of the motor is in transmission connection with the rotating shaft through a coupler.
3. A winding tester for CP wires according to claim 1, characterized in that: the utility model discloses a visual inspection device, including control box, motor, infrared sensor, visual detection system, control box, start button, stop button, counter and display screen, the control box outside sets up power button, start button, stop button, counter and display screen, inside control circuit board and the visual inspection system of setting up of control box, control circuit board and motor, infrared sensor electric connection, visual inspection system and visual camera electric connection.
4. Use of the winding tester for CP wires according to claim 1, characterized by comprising the following steps:
s1, preparation: confirming that a power switch is in a closed state; confirming that the equipment is connected correctly without abnormality; confirming that the rotating shaft is not loosened, the CP wire fixing hole is not blocked, and the test clamp is flexible and can be screwed tightly;
s2, starting: inserting a power plug, pressing a power button, switching on a power supply, setting the number of winding turns through a counter according to test requirements, fixing a winding core rod in a fixing groove, and fixing a test clamp 9 through a threaded pin 8;
s3, testing: inserting the CP wire to be tested into the corresponding CP wire fixing hole, bending the CP wire to 120-140 degrees in the operation direction, holding the CP wire to be tested by hand with a distance of 60-80mm from the fixing hole, pressing a start button to start testing, counting the number of turns, automatically stopping the equipment, loosening the winding mandrel, pulling out the wound CP wire along the winding mandrel, cutting the CP wire by using an inclined jaw clamp, reserving a sample, and observing the sample by manpower; meanwhile, in the winding process, a visual camera shoots, compares the shot picture with a picture in a visual detection system, and gives an alarm when an abnormality is found;
and S4, ending: and after the work is finished, sequentially turning off the equipment power switch and the power plug.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110327258.2A CN113514472A (en) | 2021-03-26 | 2021-03-26 | Winding testing machine for CP wire and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110327258.2A CN113514472A (en) | 2021-03-26 | 2021-03-26 | Winding testing machine for CP wire and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113514472A true CN113514472A (en) | 2021-10-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110327258.2A Pending CN113514472A (en) | 2021-03-26 | 2021-03-26 | Winding testing machine for CP wire and using method thereof |
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| Country | Link |
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| CN (1) | CN113514472A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1064001A (en) * | 1977-11-21 | 1979-10-09 | Bernard H. Klemer | Multicoil traverse winder |
| CN204823461U (en) * | 2015-06-29 | 2015-12-02 | 福建雄风电气有限公司 | Wire winding apparatus |
| CN207752879U (en) * | 2018-01-26 | 2018-08-21 | 湄洲湾职业技术学院 | A kind of vision auxiliary automatic coil winding machine |
| CN208279093U (en) * | 2018-06-07 | 2018-12-25 | 滁州精峰机电科技有限公司 | A kind of automatic pipe cutting around pipe machine |
| CN111180195A (en) * | 2020-02-25 | 2020-05-19 | 河源市皓吉达通讯器材有限公司 | Automatic production line for magnetic coils |
| CN212083122U (en) * | 2020-03-30 | 2020-12-04 | 嘉兴市凯博实验仪器有限公司 | Testing machine with integrated coiling and twisting functions |
| CN212255122U (en) * | 2020-09-04 | 2020-12-29 | 北京远大宏略科技股份有限公司 | Wound form cable epidermis detection device |
-
2021
- 2021-03-26 CN CN202110327258.2A patent/CN113514472A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1064001A (en) * | 1977-11-21 | 1979-10-09 | Bernard H. Klemer | Multicoil traverse winder |
| CN204823461U (en) * | 2015-06-29 | 2015-12-02 | 福建雄风电气有限公司 | Wire winding apparatus |
| CN207752879U (en) * | 2018-01-26 | 2018-08-21 | 湄洲湾职业技术学院 | A kind of vision auxiliary automatic coil winding machine |
| CN208279093U (en) * | 2018-06-07 | 2018-12-25 | 滁州精峰机电科技有限公司 | A kind of automatic pipe cutting around pipe machine |
| CN111180195A (en) * | 2020-02-25 | 2020-05-19 | 河源市皓吉达通讯器材有限公司 | Automatic production line for magnetic coils |
| CN212083122U (en) * | 2020-03-30 | 2020-12-04 | 嘉兴市凯博实验仪器有限公司 | Testing machine with integrated coiling and twisting functions |
| CN212255122U (en) * | 2020-09-04 | 2020-12-29 | 北京远大宏略科技股份有限公司 | Wound form cable epidermis detection device |
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Application publication date: 20211019 |