CN113510822A - Upset slip casting press - Google Patents
Upset slip casting press Download PDFInfo
- Publication number
- CN113510822A CN113510822A CN202110357146.1A CN202110357146A CN113510822A CN 113510822 A CN113510822 A CN 113510822A CN 202110357146 A CN202110357146 A CN 202110357146A CN 113510822 A CN113510822 A CN 113510822A
- Authority
- CN
- China
- Prior art keywords
- hydraulic cylinder
- motor
- turnover plate
- mould
- assembly line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007569 slipcasting Methods 0.000 title description 2
- 230000007306 turnover Effects 0.000 claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 239000004744 fabric Substances 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 14
- 238000005266 casting Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a turnover grouting press machine which comprises a base, a turnover plate, a concrete conveying pipe, an assembly line mold table, an upper mold, a first hydraulic cylinder, a first motor and a first screw rod, wherein one end of the turnover plate is rotatably connected to the base, the assembly line mold table is arranged on the upper surface of the turnover plate, the concrete conveying pipe is further installed on the turnover plate, the cylinder body end of the first hydraulic cylinder is hinged to the base, the telescopic end of the first hydraulic cylinder is hinged to the lower surface of the turnover plate, the turnover plate is driven to rotate around a hinge shaft between the turnover plate and the base through the telescopic movement of the first hydraulic cylinder, the upper mold is arranged above the assembly line mold table at intervals, the first motor is fixed on the edge of the first side of the upper mold, the output shaft of the first motor is connected with two first screw rods through a commutator, and the lower end of each first screw rod is connected to the assembly line mold table. The effect is as follows: the work efficiency is obviously improved, the original pouring forming process for manufacturing the component in 120 minutes is shortened to 30 minutes, and the existing 4-person finished work is changed into 1-person finished pouring work.
Description
Technical Field
The invention relates to the technical field of presses, in particular to a turnover grouting press which is equipment applied to a production line pouring vibration station of a PC component factory.
Background
The concrete cloth is poured in the form of cloth by a cloth machine in the prior art, the manufacturing surface of a component needs secondary plastering, secondary maintenance is needed, time and labor are wasted, the precision of the concrete cloth is not fine enough, and sometimes, the quantity of the concrete cloth is increased, the quantity of the concrete cloth is reduced, manual cleaning is increased, and labor are wasted.
Disclosure of Invention
Therefore, the invention provides a turnover grouting press machine to solve the problems in the prior art.
In order to achieve the above purpose, the invention provides the following technical scheme:
according to a first aspect of the invention, a turnover grouting press comprises a base, a turnover plate, a concrete conveying pipe, a production line mold table, an upper mold, a first hydraulic cylinder, a first motor and first screw rods, wherein one end of the turnover plate is rotatably connected to the base, the production line mold table is arranged on the upper surface of the turnover plate, the concrete conveying pipe is further installed on the turnover plate, the cylinder body end of the first hydraulic cylinder is hinged to the base, the telescopic end of the first hydraulic cylinder is hinged to the lower surface of the turnover plate, the turnover plate is driven to rotate around a hinge shaft between the turnover plate and the base through the telescopic movement of the first hydraulic cylinder, the upper mold is arranged above the production line mold table at intervals, the first motor is fixed on the edge of the first side edge of the upper mold, and the output shaft of the first motor is connected with the two first screw rods through a commutator, the lower end of the first screw is connected to the assembly line die table.
Further, still include upper side pipe and lower side pipe, the lower extreme of lower side pipe is fixed on the returning face plate, wear to establish the upper end of lower side pipe in the upper side pipe and sliding connection with it, the upper end of upper side pipe is connected on the top support of last moulding-die.
Further, still include the second pneumatic cylinder, the cylinder body end of second pneumatic cylinder articulates on the returning face plate, the flexible end of second pneumatic cylinder articulates on the bottom support of assembly line mould platform.
Further, the second hydraulic cylinder is arranged between the first hydraulic cylinder and the rotating shaft of the turnover plate.
Further, the included angle range between the turnover plate and the base is 0-90 degrees.
Further, the first motors are arranged on the first side edge of the upper pressing die at equal intervals.
Further, two first screws connected with the first motor are symmetrically arranged relative to the upper pipe.
Further, the device also comprises a second motor and a second screw rod, wherein the second motor is fixed on the second side edge of the upper pressing die, the second side edge is perpendicular to the first side edge, and an output shaft of the second motor is connected with the second screw rod through a commutator.
Furthermore, a threaded hole is formed in a bottom support of the assembly line die table, and the lower end of the second screw rod is opposite to the threaded hole.
Furthermore, the threaded hole is a sunk slot hole with an open upper end.
Further, the upper surface of a component mould of the assembly line mould table is covered with the mould plate cloth, after grouting is completed, the turnover machine is reset, after the upper pressing mould is lifted, the mould table and the component leave together with the mould plate cloth, and the next mould table and the component mould plate cloth flow to the turnover grouting press machine for pouring.
The invention has the following advantages: according to the turnover grouting press machine, the technical means that the grouting pipes rotate in the same stroke is adopted, so that the problems that the time for manufacturing a PC factory component is obviously shortened and the efficiency is improved are solved, the problem that the surface appearance of the component is attractive is solved, the quality problem that the thicknesses of the factory manufactured components are different is solved, the problem that concrete overflows and pollutes in the existing material distribution process is solved, and the problem that the vibration noise pollution of a production line mold platform is solved; the work efficiency is obviously improved, the original pouring forming process for manufacturing the component in 120 minutes is shortened to 30 minutes, and the existing 4-person finished work is changed into 1-person finished pouring work.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
Fig. 1 is an initial state diagram of a reverse grouting press according to some embodiments of the present invention.
Fig. 2 is a development view of a reverse grouting press according to some embodiments of the present invention.
Fig. 3 is an initial state diagram of a reverse grouting press according to some embodiments of the present invention.
Fig. 4 is a development view of a reverse grouting press according to some embodiments of the present invention.
Fig. 5 is a right side view of a reverse grouting press according to some embodiments of the present invention.
Fig. 6 is a top view of a reverse grouting press according to some embodiments of the present invention.
In the figure: 1. the base, 2, returning face plate, 3, concrete conveying pipe, 4, assembly line mould platform, 5, go up the moulding-die, 6, first pneumatic cylinder, 7, first motor, 8, upper side pipe, 9, lower side pipe, 10, screw hole, 11, first screw rod, 12, second pneumatic cylinder, 13, second motor, 14, second screw rod.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 6, an inverted grouting press in an embodiment of a first aspect of the present invention comprises a base 1, an overturning plate 2, a concrete conveying pipe 3, a production line mold table 4, an upper pressing mold 5, a first hydraulic cylinder 6, a first motor 7 and first screws 11, wherein one end of the overturning plate 2 is rotatably connected to the base 1, the production line mold table 4 is arranged on the upper surface of the overturning plate 2, the concrete conveying pipe 3 is further installed on the overturning plate 2, the cylinder end of the first hydraulic cylinder 6 is hinged to the base 1, the telescopic end of the first hydraulic cylinder 6 is hinged to the lower surface of the overturning plate 2, the overturning plate 2 is driven to rotate around a hinge shaft between the overturning plate and the base 1 by the telescopic movement of the first hydraulic cylinder 6, the upper pressing mold 5 is arranged above the production line mold table 4 at an interval, the first motor 7 is fixed on the edge of a first side edge of the upper pressing mold 5, the output shaft of the first motor 7 is connected with the two first screws 11 through a commutator, the lower end of the first screw 11 is connected to the line die table 4.
In the above embodiment, it should be noted that the turnover grouting press machine injects concrete into a mold through the concrete delivery pipe 3 by pumping once, and in the injecting process, the turnover plate 2 drives the assembly line mold table 4 and the upper mold 5 to slowly turn over to avoid concrete pouring segregation, and the injection is automatically identified and stopped after the mold is filled; after slowly laying flat, the mixture can directly enter a curing box for curing; the secondary plastering time is saved, and concrete is saved; the reduction of the growth of vibration noise is also achieved.
The technical effects achieved by the above embodiment are as follows: by adopting the technical means of the same-stroke rotation of the grouting pipe, the overturning grouting press machine solves the problems of obviously shortening the manufacturing time and improving the efficiency of PC factory components, the surface appearance of the components is attractive, the quality problem of different thicknesses of the factory manufactured components is solved, the problem of concrete overflow pollution in the existing material distribution process is solved, and the problem of assembly line die table vibration noise pollution is solved; the work efficiency is obviously improved, the original pouring forming process for manufacturing the component in 120 minutes is shortened to 30 minutes, and the existing 4-person finished work is changed into 1-person finished pouring work.
Optionally, as shown in fig. 1 to 6, in some embodiments, the apparatus further includes an upper pipe 8 and a lower pipe 9, a lower end of the lower pipe 9 is fixed on the turnover plate 2, an upper end of the lower pipe 9 penetrates through the upper pipe 8 and is slidably connected thereto, and an upper end of the upper pipe 8 is connected to the top bracket of the upper pressing die 5.
In the above alternative embodiment, it should be noted that the upper pipe 8 and the lower pipe 9 are both rectangular steel pipes or are in any tubular structural form such as circular pipes.
The beneficial effects of the above alternative embodiment are: through setting up the extending structure that upper pipe 8 and lower pipe 9 constitute, realized better direction limiting displacement.
Optionally, as shown in fig. 1 to 6, in some embodiments, a second hydraulic cylinder 12 is further included, a cylinder end of the second hydraulic cylinder 12 is hinged on the flipping board 2, and a telescopic end of the second hydraulic cylinder 12 is hinged on the bottom bracket of the assembly line mold table 4.
In the above alternative embodiment, it should be noted that the second hydraulic cylinder 12 and the first hydraulic cylinder 6 are both hydraulic cylinders, and in addition, an electric push rod or an air cylinder may be used instead.
The beneficial effects of the above alternative embodiment are: through setting up second hydraulic cylinder 12, realized the fine setting between bottom support and the returning face plate 2 of assembly line mould platform 4.
Alternatively, as shown in fig. 1 to 6, in some embodiments, the second hydraulic cylinder 12 is provided at a position between the first hydraulic cylinder 6 and the rotation shaft of the flipping panel 2.
In the above alternative embodiment, it should be noted that an included angle is formed between the extending and retracting direction of the second hydraulic cylinder 12 and the extending and retracting direction of the first hydraulic cylinder 6.
The beneficial effects of the above alternative embodiment are: through the arrangement, the stable overturning effect is ensured.
Alternatively, as shown in fig. 1 to 6, in some embodiments, the angle between the flipping panel 2 and the base 1 ranges from 0 ° to 90 °.
In the above alternative embodiment, it should be noted that, in addition, the above angle range is only an example, and the angle range can be changed into a wider range by the structural arrangement between the components.
The beneficial effects of the above alternative embodiment are: the stability of the device is ensured by setting the angle range between the turnover plate 2 and the base 1.
Alternatively, as shown in fig. 1 to 6, in some embodiments, the first motor 7 is provided at the first side edge of the upper die 5 in plural numbers, and the plural first motors 7 are provided at equal intervals at the first side edge of the upper die 5.
In the above optional embodiment, it should be noted that each first motor 7 is matched with two first screw rods 11, each first screw rod 11 is perpendicular to the surface of the assembly line die table 6 or the upper pressing die 5, in a specific implementation process, an output shaft of the first motor 7 is connected with a bevel gear commutator, each bevel gear commutator has two output ends, the two output ends are both parallel to the surface of the assembly line die table 6 or the upper pressing die 5, and each output end is in threaded connection with the first screw rod 11 through another bevel gear commutator, so that the first motor 7 reciprocates along the length direction of the first screw rod 11.
The beneficial effects of the above alternative embodiment are: the stability of the movement of the upper die 5 is improved by a plurality of first motors 7 provided at the first side edge of the upper die 5.
Alternatively, as shown in fig. 1 to 6, in some embodiments, the two first screws 11 connected to the first motor 7 are symmetrically disposed about the upper pipe 8.
The beneficial effects of the above alternative embodiment are: by the above arrangement, the stability of the movement of the upper die 5 is further ensured.
Optionally, as shown in fig. 1 to 6, in some embodiments, the apparatus further includes a second motor 13 and a second screw 14, the second motor 13 is fixed on a second side edge of the upper die 5, the second side edge is perpendicular to the first side edge, and an output shaft of the second motor 13 is connected to the second screw 14 through a commutator.
Optionally, as shown in fig. 1 to 6, in some embodiments, a threaded hole 10 is formed in the bottom bracket of the line die table 4, and the lower end of the second screw 14 is opposite to the threaded hole 10.
Alternatively, as shown in fig. 1 to 6, in some embodiments, the threaded hole 10 is a countersunk hole with an open upper end.
In the above alternative embodiment, it should be noted that the lower end of the second screw 14 is connected with the threaded hole 10 by screw thread.
Optionally, the upper surface of the component mould of the assembly line mould table is covered with the template cloth, after grouting is completed, the turnover machine is reset, after the upper pressing mould 5 is lifted, the mould table and the component leave together with the template cloth, and the next mould table and the component template cloth flow to the turnover grouting press machine for pouring.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
In the present specification, the terms "upper", "lower", "left", "right", "middle", and the like are used for clarity of description, and are not intended to limit the scope of the present invention, and changes or modifications in the relative relationship may be made without substantial changes in the technical content.
Claims (10)
1. A turnover grouting press machine is characterized by comprising a base (1), a turnover plate (2), a concrete conveying pipe (3), a production line mould table (4), an upper pressing mould (5), a first hydraulic cylinder (6), a first motor (7) and a first screw (11), wherein one end of the turnover plate (2) is rotatably connected to the base (1), the production line mould table (4) is arranged on the upper surface of the turnover plate (2), the concrete conveying pipe (3) is further arranged on the turnover plate (2), the cylinder body end of the first hydraulic cylinder (6) is hinged to the base (1), the telescopic end of the first hydraulic cylinder (6) is hinged to the lower surface of the turnover plate (2), and the turnover plate (2) is driven to rotate around a hinge shaft between the turnover plate and the base (1) through the telescopic movement of the first hydraulic cylinder (6), the upper pressing die (5) is arranged above the assembly line die table (4) at intervals, the first motor (7) is fixed to the edge of the first side of the upper pressing die (5), the output shaft of the first motor (7) is connected with two first screw rods (11) through a commutator, and the lower ends of the first screw rods (11) are connected to the assembly line die table (4).
2. An overturning grouting press according to claim 1, characterized in that it further comprises an upper pipe (8) and a lower pipe (9), the lower end of the lower pipe (9) is fixed on the overturning plate (2), the upper end of the lower pipe (9) is inserted into the upper pipe (8) and is slidably connected with the upper pipe, and the upper end of the upper pipe (8) is connected to the top support of the upper pressing die (5).
3. A turn-over grouting press as claimed in claim 1, characterised in that it further comprises a second hydraulic cylinder (12), the cylinder end of the second hydraulic cylinder (12) is hinged on the turn-over plate (2), and the telescopic end of the second hydraulic cylinder (12) is hinged on the bottom bracket of the assembly line mould table (4).
4. A turn-over grouting press as claimed in claim 3, characterised in that said second hydraulic cylinder (12) is arranged in a position between said first hydraulic cylinder (6) and the axis of rotation of said turn-over plate (2).
5. A turn-over grouting press as claimed in claim 1, characterised in that the angle between the turn-over plate (2) and the base (1) ranges from 0 ° to 90 °.
6. A turning and grouting press according to claim 1, characterised in that said first electric motor (7) is provided in plurality at a first side edge of said upper die (5), said first electric motors (7) being provided at equal intervals on said first side edge of said upper die (5).
7. A machine according to claim 2, characterized in that said first screws (11) to which said first motor (7) is connected are arranged symmetrically with respect to said upper tube (8).
8. A turning and grouting press according to claim 1, characterised in that it further comprises a second motor (13) and a second screw (14), said second motor (13) being fixed to a second side edge of said upper die (5), said second side edge being perpendicular to said first side edge, the output shaft of said second motor (13) being connected to said second screw (14) by means of a commutator.
9. A turning grouting press according to claim 8, characterised in that a threaded hole (10) is provided in the bottom bracket of the assembly line die table (4), the lower end of the second screw (14) is arranged opposite to the threaded hole (10), and the threaded hole (10) is a slotted hole with an open upper end.
10. A reverse grouting press as claimed in claim 9, characterised in that the mould of the assembly line mould table member is covered with a mould cloth, after grouting is completed, the reversing machine is reset, after the upper mould (5) is lifted, the mould table and the member leave together with the mould cloth, and the next mould table and the member mould cloth flow to the reverse grouting press for casting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110357146.1A CN113510822A (en) | 2021-04-01 | 2021-04-01 | Upset slip casting press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110357146.1A CN113510822A (en) | 2021-04-01 | 2021-04-01 | Upset slip casting press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113510822A true CN113510822A (en) | 2021-10-19 |
Family
ID=78062148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110357146.1A Pending CN113510822A (en) | 2021-04-01 | 2021-04-01 | Upset slip casting press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113510822A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011027050A1 (en) * | 2009-09-04 | 2011-03-10 | Vinci Construction Grands Projets | Equipment and method for manufacturing self-compacting concrete arch stones for a tunnel |
| CN205799822U (en) * | 2016-06-08 | 2016-12-14 | 河北晶通建筑科技股份有限公司 | A kind of combined wall board die station |
| CN206242218U (en) * | 2016-11-10 | 2017-06-13 | 内蒙古蒙西建设集团有限公司 | Upset vibrating grouting machine |
| CN207669470U (en) * | 2017-12-26 | 2018-07-31 | 湖南东方红建设集团有限公司 | A kind of die arrangement of PC components production line |
| CN212312336U (en) * | 2020-05-07 | 2021-01-08 | 西北民族大学 | Vibration maintenance turnover mould platform for producing concrete precast slab |
-
2021
- 2021-04-01 CN CN202110357146.1A patent/CN113510822A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011027050A1 (en) * | 2009-09-04 | 2011-03-10 | Vinci Construction Grands Projets | Equipment and method for manufacturing self-compacting concrete arch stones for a tunnel |
| CN205799822U (en) * | 2016-06-08 | 2016-12-14 | 河北晶通建筑科技股份有限公司 | A kind of combined wall board die station |
| CN206242218U (en) * | 2016-11-10 | 2017-06-13 | 内蒙古蒙西建设集团有限公司 | Upset vibrating grouting machine |
| CN207669470U (en) * | 2017-12-26 | 2018-07-31 | 湖南东方红建设集团有限公司 | A kind of die arrangement of PC components production line |
| CN212312336U (en) * | 2020-05-07 | 2021-01-08 | 西北民族大学 | Vibration maintenance turnover mould platform for producing concrete precast slab |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20211111 Address after: 401, Mengxi Jianshe Garden community, Haibowan District, Wuhai City, Inner Mongolia Autonomous Region Applicant after: Liu Shiwei Address before: 266107 919, building 9, Tianyi Renhe wealth center, Chengyang District, Qingdao City, Shandong Province Applicant before: Zhang shanguo |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211019 |