CN113510794B - Batch tenon production system for flanging lines - Google Patents

Batch tenon production system for flanging lines Download PDF

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Publication number
CN113510794B
CN113510794B CN202110560166.9A CN202110560166A CN113510794B CN 113510794 B CN113510794 B CN 113510794B CN 202110560166 A CN202110560166 A CN 202110560166A CN 113510794 B CN113510794 B CN 113510794B
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China
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vertical
base
horizontal
low
batch
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CN113510794A (en
Inventor
王一帆
张辉
郑新羽
李满艺
刘仕栋
汪志明
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Jiangshan Oupai Door Industry Co ltd
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Jiangshan Oupai Door Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/16Saw benches
    • B27B5/18Saw benches with feedable circular saw blade, e.g. arranged on a carriage
    • B27B5/187Saw benches with feedable circular saw blade, e.g. arranged on a carriage the saw blade being fitted on a movable carriage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/02Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
    • B27B5/04Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for edge trimming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27BSAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B5/00Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
    • B27B5/29Details; Component parts; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Sawing (AREA)

Abstract

The invention is suitable for the technical field of flanging lines, and provides a flanging line batch tenon production system, which comprises an electronic saw discharging platform, wherein a batch cache turnover area is arranged at the rear end of the electronic saw discharging platform; a low-resistance universal platform area is arranged between the electronic saw discharging platform and the batch cache turnover area; a left vertical tenon discharging machine and a right vertical tenon discharging machine are respectively arranged on two sides of the low-resistance universal platform area; a batch stacking tray is arranged inside the batch cache turnover area; the left-right matching of the edge folding lines can be realized through the left-type vertical tenon discharging machine and the right-type vertical tenon discharging machine, the efficiency is high, the stability is good, the precision is good, and the production is safer; through low resistance universal platform district and batch buffer memory turnover district, can realize the batch slidingtype transport and batch buffer memory, turnover of work piece for hem lines is produced and is linked up more, saves buffer memory space, reduces artifical transport.

Description

Batch tenon production system for flanging lines
Technical Field
The invention belongs to the technical field of edge folding lines, and particularly relates to a batch tenon production system for edge folding lines.
Background
The door pocket line is an indispensable part of a door frame, and plays a decorative role in covering the gap between the door pocket and the door opening. The door pocket lines are classified according to the process into two types, namely a fitting line and a folding line. The folding lines have great market demands due to low cost and simple and elegant shape. In order to realize the combination with the door pocket and the splicing of the transverse lines in the installation of the edge folding lines, a 90-degree right-angle tenon (hereinafter referred to as tenon) is arranged at one end of the edge folding lines, and two vertical lines of one set of door are respectively provided with a left tenon opening and a right tenon opening which correspond to the left side and the right side of the door frame.
The existing flanging line tenoning process is old and finished by a five-disc tenon saw which is the most original, and other processes of the flanging line process are compared, so that the problems that the process is disjointed with a flanging production line, the batch processing efficiency is low, the labor cost is high, the processing precision is not high, and the quality is poor exist, and the process becomes a bottleneck process which influences the flanging line productivity.
Disclosure of Invention
The invention provides a batch tenon-making production system for a hem line, and aims to solve the problems that the existing hem line tenon-making process is disjointed with other procedures, cannot be processed in batch, and is low in efficiency, high in labor cost, low in processing precision and poor in quality.
The invention is realized in such a way that the flanging line batch tenon production system comprises an electronic saw discharging platform, wherein a batch cache turnover area is arranged above the electronic saw discharging platform; a low-resistance universal platform area is arranged between the electronic saw discharging platform and the batch cache turnover area; a left vertical tenon discharging machine and a right vertical tenon discharging machine are respectively arranged on two sides of the low-resistance universal platform area; and batch stacking trays are arranged in the batch cache turnover area.
Preferably, the left-type vertical tenon discharging machine comprises a base, a horizontal base and a nylon feeding processing platform are arranged on the base, and the horizontal base and the nylon feeding processing platform are fixedly connected with the base; a horizontal sliding rail is mounted at the top of the horizontal base, a horizontal motor support is arranged above the horizontal base, and the horizontal motor support is connected with the horizontal sliding rail in a sliding manner; a vertical base is arranged on one side of the horizontal motor support and is connected with the horizontal sliding rail; a horizontal flush motor and a flush cylinder are mounted at the top of the horizontal motor support, and a flush saw blade is mounted on an output shaft of the horizontal flush motor; a side edge alignment cylinder I and a side edge alignment cylinder II are mounted on the side wall of the nylon feeding processing platform; an upper pressure cylinder is arranged above the first aligning cylinder and connected with the nylon feeding processing platform.
Preferably, a vertical sliding rail is mounted on the side wall of the vertical base, a vertical motor support is arranged on one side of the vertical base, and the vertical motor support is connected with the vertical base in a sliding manner through the vertical sliding rail; a rabbet long-edge motor and a rabbet short-edge motor are mounted on the outer wall of the vertical motor support; and the output shafts of the rabbet long-edge motor and the rabbet short-edge motor are respectively provided with a rabbet long-edge saw blade and a rabbet short-edge saw blade.
Preferably, a first screw rod is installed inside the horizontal base, a horizontal servo motor is installed on the side wall of the horizontal base, and the horizontal servo motor is connected with a horizontal motor support through the first screw rod; the top of the vertical base is provided with a vertical servo motor, a second screw rod is arranged inside the vertical base, and the vertical servo motor is connected with the vertical motor bracket through the second screw rod; a first vertical lifting cylinder and a second vertical lifting cylinder are respectively arranged on two sides of the vertical servo motor and are fixedly connected with the vertical base; and the output shafts of the first vertical lifting cylinder and the second vertical lifting cylinder are fixedly connected with the vertical motor support.
Preferably, the outer walls of the first side edge aligning cylinder and the second side edge aligning cylinder are respectively provided with a first protective baffle and a second protective baffle; the base is also provided with a four-side surrounding protective cover and an electric box; the side wall of the four-side surrounding protective cover is sequentially provided with a first observation window, a second observation window and a fourth observation window, and the top of the four-side surrounding protective cover is provided with a third observation window; be provided with operating button on the electronic box, the internally mounted of base has the direction slide.
Preferably, the low-resistance universal platform area comprises a first low-resistance universal platform and a third low-resistance universal platform, and a second low-resistance universal platform is arranged between the first low-resistance universal platform and the third low-resistance universal platform; and a pedestrian passageway is formed between the second low-resistance universal platform and the first low-resistance universal platform.
Preferably, high-slip melamine platforms are mounted on the tops of the first low-resistance universal platform, the second low-resistance universal platform and the third low-resistance universal platform; a plurality of low-resistance ball bearings are uniformly distributed on each high-slip melamine table top; the low-resistance ball bearing comprises a base, wherein a groove is formed in the base, and a small steel ball is arranged in the groove; the small steel balls are provided with main body large steel ball idler wheels, and the main body large steel ball idler wheels are connected with the base through cover plates and lock catches.
Preferably, the batch buffer turnover area comprises a hydraulic elevator, a transverse belt power roller and a transverse belt power roller; the belt hydraulic lifter, the transverse belt power roller and the belt transverse belt power roller are sequentially and correspondingly provided with an input power roller and an output power roller above the belt transverse belt power roller.
Preferably, the power roller with the hydraulic lifter and the transverse belt comprises a pit and a hydraulic lifting mechanism arranged in the pit; and the hydraulic lifting mechanism is provided with a transverse belt conveyor and a power conveying roller.
Preferably, the batch stacking tray comprises long-side square steel and transverse square steel, and the transverse square steel is located inside the long-side square steel and is fixedly connected with the long-side square steel; a supporting beam is arranged on one side of the transverse square steel and is fixedly connected with the long-side square steel; the bottom of the long-side square steel is provided with a nylon base plate I, and the bottom of the supporting beam is provided with a nylon base plate II; four square steel near edges are vertically arranged at the top of the long-side square steel, and each square steel near edge is connected with the long-side square steel; and the inside of each square steel near side can be detachably connected with the extension square steel.
Compared with the prior art, the invention has the beneficial effects that: through the perpendicular tenon machine that goes out of left side formula and the perpendicular tenon machine of right side formula, can realize that the control of hem lines is paird, and efficient, stability is good, the precision is good, production is safer.
Through low resistance universal platform district and batch buffer memory turnover district, can realize the batch slidingtype transport and batch buffer memory, turnover of work piece for hem lines is produced and is linked up more, saves buffer memory space, reduces artifical transport.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a schematic view of a partial structure of the left-hand vertical tenoner of the present invention;
FIG. 3 is a schematic view of the internal structure of the left-hand vertical tenoner of the present invention;
FIG. 4 is a schematic structural view of the left-hand vertical tenoner of the present invention;
FIG. 5 is a perspective view of a low resistance gimbal table of the present invention;
FIG. 6 is a schematic view of the low resistance ball bearing of the present invention;
FIG. 7 is a side view of the powered roller with hydraulic elevator and cross-belt of the present invention;
FIG. 8 is a perspective view of a batch stacking tray of the present invention;
in the figure: 101. stacking a material preparing plate; 3. an electronic saw discharge platform; 4. a left-hand vertical tenon discharging machine; 401. a base; 402. a horizontal base; 403. a horizontal slide rail; 404. a vertical base; 405. A vertical slide rail; 406. a horizontal motor support; 407. a horizontal flush motor; 408. a blunt saw blade; 409. a vertical motor support; 410. a rabbet long-edge motor; 411. a rabbet long-edge saw blade; 412. a rabbet short-edge motor; 413. a saw blade with a tenon short edge; 414. a nylon feeding and processing platform; 415. a flush cylinder; 416. the side edge of the cylinder I is aligned with the cylinder I; 417. the side edge of the cylinder II is aligned with the cylinder II; 418. an upper pressure cylinder; 419. a horizontal servo motor; 420. a vertical servo motor; 421. Vertically pulling the first cylinder; 422. a second cylinder is vertically pulled; 423. a second protective baffle; 424. A first protective baffle; 425. the protective cover is surrounded on four sides; 426. a first observation window; 427. a second observation window; 428. a third observation window; 429. an observation window IV; 430. an electric box; 431. an operation button; 432. a guide slide way;
5. a right vertical tenon machine;
6. a low resistance gimbal region; 601. a pedestrian passageway; 602. a low-resistance universal platform I; 603. a low-resistance universal platform II; 604. a low-resistance universal platform III; 605. a high-slip melamine table top; 606. a low resistance ball bearing; 607. a base; 608. a cover sheet; 609. locking; 610. small steel balls; 611. A main body large steel ball roller;
7. caching the turnover area in batches; 701. a power roller with a hydraulic lifter and a transverse belt; 702. A belt power roller for transversely moving the belt; 703. transversely moving the belt conveyor; 704. a power output roller; 705. Inputting a power roller; 706. a hydraulic lifting mechanism; 707. a pit; 708. a power delivery roller;
8. stacking trays in batches; 801. long-side square steel; 802. a first nylon base plate; 803. transverse square steel; 804. a support beam; 805. a second nylon base plate; 806. a square steel near edge; 807. and (5) prolonging the square steel.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, the hemming line batch tenon production system includes an electronic saw discharging platform 3, and a batch buffer transfer area 7 is arranged above the electronic saw discharging platform 3; a low-resistance universal platform area 6 is arranged between the electronic saw discharging platform 3 and the batch cache turnover area 7; a left vertical tenon discharging machine 4 and a right vertical tenon discharging machine 5 are respectively arranged on two sides of the low-resistance universal platform area 6; and a batch stacking tray 8 is arranged in the batch buffer transferring area 7.
In the embodiment, the device is further provided with a bottom plate, and the electronic saw discharging platform 3, the left vertical tenon discharging machine 4, the right vertical tenon discharging machine 5, the low-resistance universal platform area 6 and the batch cache turnover area 7 are connected with the bottom plate.
Specifically, two pile up and prepare flitch 101 and change over into low resistance universal platform district 6 by electron saw discharge platform 3 manual work, and two sets of work pieces divide left and right to push into left formula and go out tenon machine 4 and right formula and go out tenon machine 5 perpendicularly, accomplish a left side simultaneously and go out the tenon right, and two sets of work pieces push back low resistance universal platform district 6 and rotate 90 after going out tenon processing, push on the batch sign indicating number material tray 8 of placing on the batch buffer memory turnover district 7.
Referring to fig. 2, 3 and 4, the left vertical tenon machine 4 includes a base 401, a horizontal machine base 402 and a nylon feeding processing platform 414 are disposed on the base 401, and both the horizontal machine base 402 and the nylon feeding processing platform 414 are fixedly connected to the base 401; a horizontal sliding rail 403 is installed at the top of the horizontal base 402, a horizontal motor bracket 406 is arranged above the horizontal base 402, and the horizontal motor bracket 406 is connected with the horizontal sliding rail 403 in a sliding manner; a vertical base 404 is arranged on one side of the horizontal motor support 406, and the vertical base 404 is connected with the horizontal slide rail 403; a horizontal flush motor 407 and a flush cylinder 415 are arranged at the top of the horizontal motor bracket 406, and a flush saw blade 408 is arranged on an output shaft of the horizontal flush motor 407; a first side edge aligning cylinder 416 and a second side edge aligning cylinder 417 are arranged on the side wall of the nylon feeding processing platform 414; an upper pressure cylinder 418 is arranged above the first side edge aligning cylinder 416, and the upper pressure cylinder 418 is connected with the nylon feeding processing platform 414.
A vertical sliding rail 405 is mounted on the side wall of the vertical base 404, a vertical motor support 409 is arranged on one side of the vertical base 404, and the vertical motor support 409 is connected with the vertical base 404 in a sliding manner through the vertical sliding rail 405; a rabbet long-edge motor 410 and a rabbet short-edge motor 412 are arranged on the outer wall of the vertical motor bracket 409; the output shafts of the rabbet long-edge motor 410 and the rabbet short-edge motor 412 are respectively provided with a rabbet long-edge saw blade 411 and a rabbet short-edge saw blade 413.
A first screw rod is arranged inside the horizontal base 402, a horizontal servo motor 419 is arranged on the side wall of the horizontal base 402, and the horizontal servo motor 419 is connected with the horizontal motor bracket 406 through the first screw rod; the top of the vertical base 404 is provided with a vertical servo motor 420, a second screw rod is arranged inside the vertical base 404, and the vertical servo motor 420 is connected with the vertical motor bracket 409 through the second screw rod; a first vertical pulling cylinder 421 and a second vertical pulling cylinder 422 are respectively arranged at two sides of the vertical servo motor 420, and both the first vertical pulling cylinder 421 and the second vertical pulling cylinder 422 are fixedly connected with the vertical base 404; the output shafts of the first vertical pulling cylinder 421 and the second vertical pulling cylinder 422 are fixedly connected with the vertical motor bracket 409.
The outer walls of the first side aligning cylinder 416 and the second side aligning cylinder 417 are respectively provided with a first protective baffle 424 and a second protective baffle 423; the base 401 is also provided with a four-side surrounding protective cover 425 and an electric box 430; the side wall of the four-side surrounding shield 425 is sequentially provided with a first observation window 426, a second observation window 427 and a fourth observation window 429, and the top of the four-side surrounding shield 425 is provided with a third observation window 428; an operation button 431 is arranged on the electric box 430, and a guide slideway 432 is arranged in the base 401.
In this embodiment, as shown in fig. 2 and 3, after the vertical tenon saw discharging device is started, the horizontal motor support 406 returns to the original position, so that the flush cylinder 415 is aligned with the nylon feeding processing platform 414, at this time, a group of workpieces enters the flush cylinder 415 due to the fact that the nylon feeding processing platform 414 is pushed, the flush cylinder 415 operates to ensure that the ends of the workpieces are flush, the first side alignment cylinder 416 and the second side alignment cylinder 417 operate to cooperate with the opposite side nylon backer to ensure that the sides of the workpieces are flush, then, the tenon short-side saw blade 413 presses down the workpieces to ensure that the workpieces are stable and do not jump during the sawing process, and the workpieces are clamped by the cooperation of the multiple cylinders and the backer to ensure the sawing precision. The horizontal servomotor 419 pushes the horizontal motor bracket 406 to move horizontally and steadily through the lead screw, and drives the flush saw blade 408 on the horizontal flush motor 407 to complete the action of flushing the workpiece, and at the moment, the flush saw blade 408 is located at the position shown in fig. 3, and a space is reserved for the falling position of the vertical saw. A vertical servo motor 420 is matched with a first vertical lifting cylinder 421 and a second vertical lifting cylinder 422 to synchronously push a vertical motor support 409 to fall down, a rabbet long-edge saw blade 411 and a rabbet short-edge saw blade 413 on a rabbet long-edge motor 410 and a rabbet short-edge motor 412 are driven to complete a rabbet sawing action, then the vertical servo motor 420 is matched with the first vertical lifting cylinder 421 and the second vertical lifting cylinder 422 to lift the vertical motor support 409 to return to the highest position, a horizontal servo motor 419 pushes a horizontal motor support 406 to return, each alignment cylinder 415, a first side alignment cylinder 416, a second side alignment cylinder 417 and an upper pressing cylinder 418 are released, workpieces are discharged, and the whole sawing work is completed.
When the horizontal servo motor 419 works, an output shaft of the horizontal servo motor 419 drives the screw rod I to rotate, and further drives a horizontal motor support 406 on the screw nut to slide on the slide rod, so that the position of the flush saw blade 408 in the horizontal direction is adjusted; the second lead screw is connected with the vertical servo motor 420 in the same manner.
As shown in fig. 4, the vertical tenon saw has the following protection measures that the first side aligning cylinder 416 and the second side aligning cylinder 417 have the second protection baffle 423 and the first protection baffle 424 to prevent injury to operators in the action process, the saw body is protected around the saw by the protective cover 425 surrounded by four sides and the electric box 430 to prevent waste sputtering and dust overflow, the saw cutting process can be observed by arranging a plurality of first observation windows 426, second observation windows 427, third observation windows 428 and fourth observation windows 429, and meanwhile, the openable and closable design of the second observation windows 427, the third observation windows 428 and the fourth observation windows 429 is convenient for debugging, maintenance, equipment cleaning and saw blade replacement. The front side of the electronic box 430 is provided with an equipment operation screen and an operation button 431, so that manual operation is facilitated. Below the saw is an inclined scrap guide chute 432 for collecting scrap.
Referring to fig. 5 and 6, the low-resistance gimbal area 6 includes a first low-resistance gimbal 602 and a third low-resistance gimbal 604, and a second low-resistance gimbal 603 is disposed between the first low-resistance gimbal 602 and the third low-resistance gimbal 604; and a pedestrian passageway 601 is arranged between the second low-resistance universal stage 603 and the first low-resistance universal stage 602.
The tops of the first low-resistance universal platform 602, the second low-resistance universal platform 603 and the third low-resistance universal platform 604 are all provided with a high-slip melamine platform surface 605; a plurality of low-resistance ball bearings 606 are uniformly distributed on each high-slip melamine platform 605; the low-resistance ball bearing 606 comprises a base 607, a groove is arranged in the base 607, and a small steel ball 610 is arranged in the groove; the small steel ball 610 is provided with a main body big steel ball roller 611, and the main body big steel ball roller 611 is connected with the base 607 through a cover plate 608 and a lock catch 609.
In this embodiment, the low resistance ball bearings 606 are arranged in a high density array on a high slip melamine deck 605 to achieve low resistance slip when the workpiece is transported. A layer of small steel balls 610 are arranged in the base 607 by adopting a spherical pit design, a main body large steel ball roller 611 is arranged on the small steel balls 610, and the whole body is fixed by a cover piece 608 in a lock catch 609.
Referring to fig. 1 and 7, the batch buffer turnover area 7 includes a belt hydraulic elevator and belt traverse power roller 701 and a belt traverse power roller 702; an input power roller 705 and an output power roller 704 are correspondingly arranged above the belt hydraulic lifter and belt transverse moving power roller 701 and the belt transverse moving power roller 702 in sequence.
The belt hydraulic lifter and transverse belt power roller 701 comprises a pit 707 and a hydraulic lifting mechanism 706 arranged in the pit 707; the hydraulic lifting mechanism 706 is provided with a cross belt conveyor 703 and a power conveying roller 708.
In this embodiment, in the batch buffer turnover area 7, the workpieces are pushed in by a low-resistance universal platform three 604, the height of a stacking surface can be controlled by a hydraulic lifting mechanism 706 in a pit 707 below by a hydraulic lifter and a transversely-moving belt power roller 701, so that the stacking surface is convenient for a person to operate, the whole stack is lifted to ensure that the power conveying roller 708 is horizontal to an input power roller 705 after stacking is completed, the transversely-moving belt 703 is lifted to drive full pallet materials to be horizontally moved to the transversely-moving belt power roller 702 and then longitudinally conveyed to the output power roller 704, so that the materials can be discharged to a next process station, and empty pallets enter from the input power roller 705 and are conveyed to the hydraulically-moving lifter and the transversely-moving belt power roller 701 to wait for loading.
Referring to fig. 8, the batch stacking tray 8 includes a long-side square steel 801 and a transverse square steel 803, and the transverse square steel 803 is located inside the long-side square steel 801 and is fixedly connected with the long-side square steel 801; one side of the transverse square steel 803 is provided with a supporting beam 804, and the supporting beam 804 is fixedly connected with the long-side square steel 801; the bottom of the long-side square steel 801 is provided with a nylon backing plate I802, and the bottom of the supporting beam 804 is provided with a nylon backing plate II 805; the top of the long-side square steel 801 is vertically provided with four square steel near edges 806, and each square steel near edge 806 is connected with the long-side square steel 801; the interior of each square steel curb 806 may be removably attached with an extension square steel 807.
In this embodiment, sign indicating number material tray 8 in batches, the work piece pushes back according to the stack work piece in turn of a left side right side, and side square steel is leaned on limit 806 and is prevented that the work piece from collapsing, and detachable extension square steel 807 can make things convenient for the manual work to put things in good order, and the long limit nylon backing plate of tray bottom 802 and sideslip nylon backing plate two 805 can guarantee not fish tail roller when carrying on the power roller and lead to the roller durability to descend to make transportation process more steady.
To sum up, go out tenon saw equipment after the start-up perpendicularly, horizontal motor support 406 return for flush cylinder 415 aligns with nylon feeding processing platform 414, a set of work piece this moment is because nylon feeding processing platform 414 gets into and pushes up flush cylinder 415, flush cylinder 415 moves and ensures that the work piece end flushes, the side is aligned cylinder one 416 and the side is aligned two 417 action cooperations of cylinder and is made work piece side parallel and level to the contralateral nylon backer, tenon mouth minor face saw bit 413 pushes down compresses tightly the work piece afterwards and guarantees that the work piece keeps stable not beating in the sawing process, the cooperation of many cylinders and backer is accomplished the tight work of clamp to the work piece, guarantee the precision of sawing. The horizontal servomotor 419 pushes the horizontal motor bracket 406 to move horizontally and steadily through the lead screw, and drives the flush saw blade 408 on the horizontal flush motor 407 to complete the action of flushing the workpiece, and at the moment, the flush saw blade 408 is located at the position shown in fig. 3, and a space is reserved for the falling position of the vertical saw. A vertical servo motor 420 is matched with a first vertical lifting cylinder 421 and a second vertical lifting cylinder 422 to synchronously push a vertical motor support 409 to fall down, a rabbet long-edge saw blade 411 and a rabbet short-edge saw blade 413 on a rabbet long-edge motor 410 and a rabbet short-edge motor 412 are driven to complete a rabbet sawing action, then the vertical servo motor 420 is matched with the first vertical lifting cylinder 421 and the second vertical lifting cylinder 422 to lift the vertical motor support 409 to return to the highest position, a horizontal servo motor 419 pushes a horizontal motor support 406 to return, each alignment cylinder 415, a first side alignment cylinder 416, a second side alignment cylinder 417 and an upper pressing cylinder 418 are released, workpieces are discharged, and the whole sawing work is completed.
The above description is only exemplary of the present invention and should not be taken as limiting the invention, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. Hem lines are in batches to change tenon production system, its characterized in that: the device comprises an electronic saw discharging platform (3), wherein a batch cache turnover area (7) is arranged above the electronic saw discharging platform (3);
a low-resistance universal platform area (6) is arranged between the electronic saw discharging platform (3) and the batch cache turnover area (7);
a left vertical tenon discharging machine (4) and a right vertical tenon discharging machine (5) are respectively arranged on two sides of the low-resistance universal platform area (6);
a batch stacking tray (8) is arranged in the batch cache turnover area (7);
the left-type vertical tenon discharging machine (4) comprises a base (401), a horizontal base (402) and a nylon feeding processing platform (414) are arranged on the base (401), and the horizontal base (402) and the nylon feeding processing platform (414) are fixedly connected with the base (401);
a horizontal sliding rail (403) is installed at the top of the horizontal base (402), a horizontal motor support (406) is arranged above the horizontal base (402), and the horizontal motor support (406) is connected with the horizontal sliding rail (403) in a sliding manner;
a vertical base (404) is arranged on one side of the horizontal motor support (406), and the vertical base (404) is connected with the horizontal sliding rail (403);
a horizontal head-aligning motor (407) and a head-aligning cylinder (415) are arranged at the top of the horizontal motor support (406), and a head-aligning saw blade (408) is arranged on an output shaft of the horizontal head-aligning motor (407);
a first side edge aligning cylinder (416) and a second side edge aligning cylinder (417) are mounted on the side wall of the nylon feeding processing platform (414);
an upper air cylinder (418) is arranged above the first side edge aligning air cylinder (416), and the upper air cylinder (418) is connected with the nylon feeding processing platform (414).
2. The hemming line mass mortise work production system of claim 1 wherein: a vertical sliding rail (405) is mounted on the side wall of the vertical base (404), a vertical motor support (409) is arranged on one side of the vertical base (404), and the vertical motor support (409) is in sliding connection with the vertical base (404) through the vertical sliding rail (405);
a rabbet long-edge motor (410) and a rabbet short-edge motor (412) are mounted on the outer wall of the vertical motor support (409);
and the output shafts of the rabbet long-edge motor (410) and the rabbet short-edge motor (412) are respectively provided with a rabbet long-edge saw blade (411) and a rabbet short-edge saw blade (413).
3. The hemming line mass mortise work production system of claim 2 wherein: a first screw rod is installed inside the horizontal base (402), a horizontal servo motor (419) is installed on the side wall of the horizontal base (402), and the horizontal servo motor (419) is connected with a horizontal motor support (406) through the first screw rod;
a vertical servo motor (420) is installed at the top of the vertical base (404), a second screw rod is arranged inside the vertical base (404), and the vertical servo motor (420) is connected with the vertical motor bracket (409) through the second screw rod;
a first vertical pulling cylinder (421) and a second vertical pulling cylinder (422) are respectively arranged on two sides of the vertical servo motor (420), and the first vertical pulling cylinder (421) and the second vertical pulling cylinder (422) are fixedly connected with the vertical base (404);
the output shafts of the first vertical pulling cylinder (421) and the second vertical pulling cylinder (422) are fixedly connected with the vertical motor support (409).
4. The hemming line mass mortise work production system of claim 3 wherein: the outer walls of the first side edge aligning cylinder (416) and the second side edge aligning cylinder (417) are respectively provided with a first protective baffle (424) and a second protective baffle (423);
the base (401) is also provided with a four-side surrounding protective cover (425) and an electric box (430);
the side wall of the four-side surrounding protective cover (425) is sequentially provided with a first observation window (426), a second observation window (427) and a fourth observation window (429), and the top of the four-side surrounding protective cover (425) is provided with a third observation window (428);
an operation button (431) is arranged on the electric box (430), and a guide slide way (432) is arranged in the base (401).
5. The hemming line mass mortise work production system of claim 1 wherein: the low-resistance universal platform area (6) comprises a first low-resistance universal platform (602) and a third low-resistance universal platform (604), and a second low-resistance universal platform (603) is arranged between the first low-resistance universal platform (602) and the third low-resistance universal platform (604);
and a pedestrian passageway (601) is arranged between the second low-resistance universal platform (603) and the first low-resistance universal platform (602).
6. The hemming line mass mortise work production system of claim 5 wherein: the tops of the low-resistance universal platform I (602), the low-resistance universal platform II (603) and the low-resistance universal platform III (604) are all provided with a high-slip melamine table top (605);
a plurality of low-resistance ball bearings (606) are uniformly distributed on each high-slip melamine table top (605);
the low-resistance ball bearing (606) comprises a base (607), a groove is formed in the base (607), and a small steel ball (610) is arranged in the groove;
the small steel ball (610) is provided with a main body large steel ball roller (611), and the main body large steel ball roller (611) is connected with the base (607) through a cover plate (608) and a lock catch (609).
7. The hemming line mass mortise work production system of claim 1 wherein: the batch buffer turnover area (7) comprises a belt hydraulic lifter, a transverse belt power roller (701) and a belt transverse belt power roller (702);
an input power roller (705) and an output power roller (704) are correspondingly arranged above the belt hydraulic lifter and belt transverse moving power roller (701) and the belt transverse moving power roller (702) in sequence.
8. The hemming line mass mortise work production system of claim 7 wherein: the belt hydraulic lifter and transverse belt power roller (701) comprises a pit (707) and a hydraulic lifting mechanism (706) arranged in the pit (707);
the hydraulic lifting mechanism (706) is provided with a transverse belt conveyor (703) and a power conveying roller (708).
9. The hemming line mass mortise work production system of claim 1 wherein: the batch stacking tray (8) comprises long-side square steel (801) and transverse square steel (803), wherein the transverse square steel (803) is positioned inside the long-side square steel (801) and is fixedly connected with the long-side square steel (801);
one side of the transverse square steel (803) is provided with a supporting beam (804), and the supporting beam (804) is fixedly connected with the long-side square steel (801);
the bottom of the long-side square steel (801) is provided with a nylon base plate I (802), and the bottom of the supporting beam (804) is provided with a nylon base plate II (805);
four square steel leaning edges (806) are vertically arranged at the top of the long-side square steel (801), and each square steel leaning edge (806) is connected with the long-side square steel (801);
the inside of each square steel leaning edge (806) can be detachably connected with an extension square steel (807).
CN202110560166.9A 2021-05-21 2021-05-21 Batch tenon production system for flanging lines Active CN113510794B (en)

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Application Number Priority Date Filing Date Title
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CN113510794B true CN113510794B (en) 2022-06-10

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH403276A (en) * 1962-10-04 1965-11-30 Lindner Josef Lumber pushing device on sawing machines
CN104526771A (en) * 2014-12-24 2015-04-22 福建长汀县元创木工机械有限公司 Processing line for round timber
CN107009442A (en) * 2017-06-05 2017-08-04 东莞市野马机械有限公司 A kind of process equipment processed for timber and method
CN110000873A (en) * 2019-05-08 2019-07-12 国家林业和草原局北京林业机械研究所 A kind of wood structures loading and unloading system and method
CN213055177U (en) * 2020-07-25 2021-04-27 湖南波比工艺品制造有限公司 Batten sawing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH403276A (en) * 1962-10-04 1965-11-30 Lindner Josef Lumber pushing device on sawing machines
CN104526771A (en) * 2014-12-24 2015-04-22 福建长汀县元创木工机械有限公司 Processing line for round timber
CN107009442A (en) * 2017-06-05 2017-08-04 东莞市野马机械有限公司 A kind of process equipment processed for timber and method
CN110000873A (en) * 2019-05-08 2019-07-12 国家林业和草原局北京林业机械研究所 A kind of wood structures loading and unloading system and method
CN213055177U (en) * 2020-07-25 2021-04-27 湖南波比工艺品制造有限公司 Batten sawing device

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