CN113509800B - Multi-scale structure plant fiber air filtering material and preparation method and application thereof - Google Patents
Multi-scale structure plant fiber air filtering material and preparation method and application thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/54—Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
- B01D46/543—Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
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Abstract
Description
技术领域technical field
本发明涉及纳米技术领域,具体地涉及一种多尺度结构植物纤维空气过滤材料及其制备方法和用途。The invention relates to the field of nanotechnology, in particular to a multi-scale structure plant fiber air filter material and a preparation method and application thereof.
背景技术Background technique
人们生活的空气中充斥着各种各样的微纳米颗粒,它们不仅易被人们吸入体内造成直接伤害,而且是许多细菌病毒导致疾病的一种主要传播媒介。因此,为了改善空气质量、防止空气污染物危害,各类空气净化过滤材料必不可少。The air in which people live is full of all kinds of micro-nano particles, which are not only easy to be inhaled by people and cause direct harm, but also a major transmission medium for many bacteria and viruses to cause diseases. Therefore, in order to improve air quality and prevent the harm of air pollutants, various types of air purification filter materials are essential.
在目前的商业空气防护中,熔喷布基材料以其可加工性强而被广泛使用。但是其作为一种石油基塑料,来源于不可再生资源,加工流程复杂,使用后处置不当易造成环境塑料污染。此外,目前所用的这种熔喷布基材料多为单一尺度结构,必须保证内部纤维之间的孔隙足够小以实现过滤效果,但时间稍长就会导致这种结构的孔隙被有害物质阻塞,使得过滤效果下降。In current commercial air protection, meltblown cloth base materials are widely used due to their high processability. However, as a petroleum-based plastic, it comes from non-renewable resources, and the processing process is complicated. Improper disposal after use can easily cause environmental plastic pollution. In addition, most of the currently used melt-blown cloth-based materials have a single-scale structure, and it is necessary to ensure that the pores between the internal fibers are small enough to achieve the filtering effect, but a long time will cause the pores of this structure to be blocked by harmful substances. The filtering effect is reduced.
因此如何发展一种新型绿色环保的多尺度结构空气过滤材料,是空气净化领域技术人员亟待解决的问题。Therefore, how to develop a new type of green and environmentally friendly multi-scale air filter material is an urgent problem to be solved by those skilled in the field of air purification.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种多尺度结构植物纤维空气过滤材料,所述多尺度结构植物纤维空气过滤材料由多种不同直径、不同长度的植物纤维搭接形成,其内各种纤维之间存在着密集的弱相互作用,并由此构成了密集的三维网络结构。The purpose of the present invention is to provide a multi-scale structure plant fiber air filter material. It has dense weak interactions and thus constitutes a dense three-dimensional network structure.
为此,本申请提供如下的几个方面。To this end, the present application provides the following aspects.
<1>、一种多种尺度植物纤维空气过滤材料,其具有由多种尺度植物纤维相互缠绕搭接而形成的三维网络结构,其中所述多尺度植物纤维至少包括直径在1-100纳米的纳米级植物纤维、直径在0.1-1微米的亚微米级植物纤维和直径在1-50微米的微米级植物纤维,<1>, a multi-scale plant fiber air filter material, which has a three-dimensional network structure formed by the intertwining and overlapping of multi-scale plant fibers, wherein the multi-scale plant fibers at least include a diameter of 1-100 nanometers. Nano-scale plant fibers, sub-micron plant fibers with a diameter of 0.1-1 micron, and micron-scale plant fibers with a diameter of 1-50 microns,
所述多尺度结构植物纤维空气过滤材料至少从外到内依次包括由所述微米级植物纤维形成的微米级植物纤维层作为外层,由所述亚微米级植物纤维形成的亚微米级植物纤维层作为中间层和由所述纳米级植物纤维形成的纳米级植物纤维层作为内层,并且其中所述多种尺度植物纤维空气过滤材料中的外层、中间层和内层的主体孔隙分别为1-10微米的大尺度孔隙、0.1-1微米尺度的中等尺度孔隙和1-100纳米尺度的小尺度孔隙,使得材料内部孔隙梯度由外侧向内侧逐渐减小,从而实现大孔隙过滤大颗粒物,小孔隙过滤吸附小颗粒物的梯度过滤效果。The multi-scale structure plant fiber air filter material at least sequentially includes a micron-scale plant fiber layer formed by the micron-scale plant fibers as an outer layer, and the sub-micron-scale plant fibers formed by the sub-micron-scale plant fibers. layer as the middle layer and the nano-scale plant fiber layer formed by the nano-scale plant fiber as the inner layer, and wherein the main pores of the outer layer, the middle layer and the inner layer in the multi-scale plant fiber air filter material are respectively Large-scale pores of 1-10 microns, medium-scale pores of 0.1-1 micron, and small-scale pores of 1-100 nanometers make the pore gradient inside the material gradually decrease from the outside to the inside, so that large pores can filter large particles. Gradient filtration effect of small pore filtration adsorption of small particles.
<2>、根据前面所述的多尺度结构植物纤维空气过滤材料,其中,所述直径在1-100纳米的纳米级植物纳米纤维占整体所述多尺度结构植物纤维空气过滤材料的质量百分比为不少于5%且不高于30%。<2>, according to the multi-scale structure plant fiber air filter material described above, wherein, the nanoscale plant nanofibers with a diameter of 1-100 nanometers account for the mass percentage of the overall multi-scale structure plant fiber air filter material: Not less than 5% and not higher than 30%.
<3>、根据前面所述的多尺度结构植物纤维空气过滤材料,其中,所述直径在0.1-1微米的亚微米级植物纳米纤维占整体所述多尺度结构植物纤维空气过滤材料的质量百分比为不少于10%且不高于50%。<3>. The multi-scale structure plant fiber air filter material according to the foregoing, wherein, the submicron plant nanofibers with a diameter of 0.1-1 micron account for the mass percentage of the overall multi-scale structure plant fiber air filter material is not less than 10% and not more than 50%.
<4>、根据前面所述的多尺度结构植物纤维空气过滤材料,其中,所述直径在1-50微米的微米级植物纳米纤维占整体所述多尺度结构植物纤维空气过滤材料的质量百分比为不高于85%。<4>, according to the multi-scale structure plant fiber air filter material described above, wherein, the micron-scale plant nanofibers with a diameter of 1-50 microns account for the overall mass percentage of the multi-scale structure plant fiber air filter material: not higher than 85%.
<5>、根据前面所述的多尺度结构植物纤维空气过滤材料,其中,所述微米级植物纤维层通过刷涂自然干燥形成以使在其内部的微米级植物纤维之间以密集的氢键相互搭接形成了大量的1-10微米的大尺度孔隙。<5>. According to the multi-scale structure plant fiber air filter material described above, wherein, the micron-scale plant fiber layer is formed by brushing and drying naturally so that dense hydrogen bonds are formed between the micron-scale plant fibers inside it. A large number of large-scale pores of 1-10 microns are formed by overlapping with each other.
<6>、根据前面所述的多尺度结构植物纤维空气过滤材料,其中,所述亚微米级植物纤维层通过刷涂冷冻干燥形成,并且在其内部的亚微米级植物纤维之间以密集的氢键相互搭接形成了大量的0.1-1微米尺度的中等尺度孔隙。<6>. According to the multi-scale structure plant fiber air filter material described above, wherein, the sub-micron-scale plant fiber layer is formed by brushing and freeze-drying, and the sub-micron-scale plant fibers inside are formed with dense The hydrogen bonds overlap each other to form a large number of mesoscale pores with a scale of 0.1-1 μm.
<7>、根据前面所述的多尺度结构植物纤维空气过滤材料,其中,所述纳米级植物纤维层通过喷涂干燥形成,并且在其内部的纳米级植物纤维之间以密集的氢键相互搭接形成了大量的1-100纳米尺度的小尺度孔隙。<7>. According to the multi-scale structure plant fiber air filter material described above, wherein, the nanoscale plant fiber layer is formed by spray drying, and the nanoscale plant fibers inside the nanoscale plant fiber overlap each other with dense hydrogen bonds. A large number of small-scale pores with a scale of 1-100 nanometers are then formed.
<8>、根据前面所述的多尺度结构植物纤维空气过滤材料,其中所述多尺度结构植物纤维空气过滤材料为膜材料。<8>. The multi-scale structure plant fiber air filter material according to the foregoing, wherein the multi-scale structure plant fiber air filter material is a membrane material.
<9>、一种制备前面任一项所述的多尺度结构植物纤维空气过滤材料的方法,所述方法包括:<9>, a method for preparing the multi-scale structure plant fiber air filter material described in any one of the foregoing, the method comprises:
A)将纳米级植物纤维、亚微米级植物纤维、微米级植物纤维制备成质量分数0.1%-20%的水分散溶液;A) preparing nano-scale plant fibers, sub-micron plant fibers, and micron-scale plant fibers into an aqueous dispersion solution with a mass fraction of 0.1%-20%;
B)将微米级植物纤维水分散液刷涂在基底上,反复刷涂1-10次,然后令其自然干燥24小时;B) brushing the micron-scale plant fiber aqueous dispersion on the substrate, repeatedly brushing 1-10 times, and then letting it dry naturally for 24 hours;
C)将亚微米级植物纤维水分散液刷涂在自然干的微米级植物纤维层上面,反复刷涂1-10次后,将其冷冻后置于冻干机中冷冻干燥;C) the submicron-scale plant fiber aqueous dispersion is brushed on the top of the naturally dried micron-scale plant fiber layer, after repeated brushing 1-10 times, it is frozen and then placed in a freeze dryer for freeze-drying;
D)将纳米级纤维水分散液均匀喷涂在亚微米级植物纤维层上面;D) uniformly spraying the nanoscale fiber aqueous dispersion on the submicron plant fiber layer;
E)将其通过烘焙、自然干、冻干等方式干燥后,将其从基底上取下,得多尺度结构植物纤维空气过滤材料。E) After it is dried by baking, natural drying, freeze-drying, etc., it is removed from the substrate to obtain a multi-scale structure plant fiber air filter material.
<10 >、根据<1>-<8>中任一项所述的多尺度结构植物纤维空气过滤材料在制备防护口罩、空气净化器、新风系统过滤器、智能纱窗、医用防护服等方面的用途。<10>, the multi-scale structure plant fiber air filter material according to any one of <1>-<8> in the preparation of protective masks, air purifiers, fresh air system filters, smart screens, medical protective clothing, etc. use.
<11>、根据<1>-<8>中任一项所述的多尺度结构植物纤维空气过滤材料具有以下各项性能中的至少一项:<11>. The multi-scale structure plant fiber air filter material according to any one of <1>-<8> has at least one of the following properties:
i)所述多尺度结构植物纤维空气过滤材料具有较好的透气性,在流量为5L/min时,背压不高于25Pa/cm2;以及i) The multi-scale structure plant fiber air filter material has good air permeability, and when the flow rate is 5L/min, the back pressure is not higher than 25Pa/cm 2 ; and
ii)所述多尺度结构植物纤维空气过滤材料具有较好的空气防护效果,对气体中PM2.5具有很好的阻隔能力,在流量为10L/min,过滤阻隔效率高于90%。ii) The multi-scale structure plant fiber air filter material has a good air protection effect, and has a good barrier ability to PM 2.5 in the gas, and the filtration barrier efficiency is higher than 90% at a flow rate of 10L/min.
附图说明Description of drawings
图1为本发明实施例1制备的多尺度结构桦木纤维空气过滤材料膜的数码照片。FIG. 1 is a digital photo of the multi-scale structure birch fiber air filter material membrane prepared in Example 1 of the present invention.
图2为本发明实施例1制备的多尺度结构桦木纤维空气过滤材料膜的扫描电子显微镜照片,可以看到,其中纤维被紧密的缠绕在一起,形成了致密的三维网络结构。此外,这张扫描图也显示了多尺度结构桦木空气过滤材料膜不同层具有不同的孔隙结构,从内到外分别为1-100纳米尺度的小尺度孔隙,0.1-1微米尺度的中等尺度孔隙和 1-10微米的大尺度孔隙。2 is a scanning electron microscope photograph of the multi-scale structure birch fiber air filter material membrane prepared in Example 1 of the present invention. It can be seen that the fibers are tightly wound together to form a dense three-dimensional network structure. In addition, this scan also shows that different layers of birch air filter material membrane with multi-scale structure have different pore structures, from the inside to the outside, they are small-scale pores with a scale of 1-100 nanometers, and medium-scale pores with a scale of 0.1-1 μm. and large-scale pores of 1-10 microns.
图3为多尺度结构桦木纤维空气过滤膜的流量-背压曲线图,从中可以看出这种多尺度结构桦木纤维空气过滤膜具有较好的透气性,在流量为5L/min时,背压不高于24Pa/cm2。Figure 3 shows the flow-back pressure curve of the multi-scale structure birch fiber air filter membrane. It can be seen that this multi-scale structure birch fiber air filter membrane has good air permeability. When the flow rate is 5L/min, the back pressure Not higher than 24Pa/cm 2 .
图4为多尺度结构桦木纤维空气过滤膜的流量-过滤效率曲线图,从中可以看出这种多尺度结构桦木纤维空气过滤膜具有较好的空气防护效果,对气体中PM2.5具有很好的阻隔能力,在流量为10L/min,过滤阻隔效率高于91%。Figure 4 is the flow rate-filtration efficiency curve of the multi-scale structure birch fiber air filtration membrane, from which it can be seen that this multi-scale structure birch fiber air filtration membrane has a good air protection effect and has a good effect on PM 2.5 in the gas. Barrier capacity, when the flow rate is 10L/min, the filtration barrier efficiency is higher than 91%.
图5为本发明应用实施1制备的多尺度结构桦木纤维空气过滤口罩的数码照片。5 is a digital photo of the multi-scale structure birch fiber air filter mask prepared by application implementation 1 of the present invention.
图6为本发明应用实施1制备的多尺度结构桦木纤维防护手术服的数码照片。FIG. 6 is a digital photo of the multi-scale structure birch fiber protective surgical gown prepared by application implementation 1 of the present invention.
具体实施方式Detailed ways
1)多尺度植物纤维空气过滤材料1) Multi-scale plant fiber air filter material
本申请的第一方面是提供一种多尺度植物纤维空气过滤材料,所述多尺度结构植物纤维空气过滤材料是通过纤维表面存在的丰富的羟基基团彼此作用形成氢键使得多种不同直径、不同长度的植物纤维相互紧密缠绕搭接形成的。所述紧密缠绕搭接的一个实例是如附图2所示。这种结合方式促使了致密的植物纤维网络的形成。所述的多种尺度的植物纤维包括但不限于直径在1-100纳米的植物纳米纤维,直径在0.1-1 微米的植物亚微米纤维,直径在1-50微米的植物微米纤维。优选的,相对于所述多尺度结构植物纤维空气过滤材料,直径100纳米以下的纳米纤维素的质量百分比不少于5%,不高于30%(即,5-30质量%,更优选10-20质量%),所述直径0.1-1微米的微米纤维的质量百分比不少于10%,不高于50%(即,10-50质量%,更优选20-30质量%),而所述直径在1-50微米的微米级植物纳米纤维的质量百分比为不高于85%(更优选50-60%)。The first aspect of the present application is to provide a multi-scale plant fiber air filter material, the multi-scale structure plant fiber air filter material is formed by the interaction of abundant hydroxyl groups on the surface of the fiber to form hydrogen bonds so that a variety of different diameters, Plant fibers of different lengths are tightly wound and overlapped with each other. An example of such a tightly wound lap is shown in FIG. 2 . This binding promotes the formation of a dense network of plant fibers. The plant fibers of various scales include, but are not limited to, plant nanofibers with a diameter of 1-100 nanometers, plant submicron fibers with a diameter of 0.1-1 micrometer, and plant microfibers with a diameter of 1-50 micrometers. Preferably, relative to the multi-scale structure plant fiber air filter material, the mass percentage of nanocellulose with a diameter of less than 100 nanometers is not less than 5%, not higher than 30% (ie, 5-30 mass%, more preferably 10% by mass). -20 mass%), the mass percentage of the micron fibers with a diameter of 0.1-1 micron is not less than 10%, not more than 50% (ie, 10-50 mass%, more preferably 20-30 mass%), and the The mass percentage of the micron-scale plant nanofibers with a diameter of 1-50 microns is not higher than 85% (more preferably 50-60%).
优选地,所述植物纳米纤维的直径在20-1000纳米范围内,更优选在 500-1000范围内。Preferably, the diameter of the plant nanofibers is in the range of 20-1000 nanometers, more preferably in the range of 500-1000 nanometers.
优选地,所述植物亚微米纤维的直径在1-50微米范围内,更优选在5-20范围内。Preferably, the diameter of the plant submicron fibers is in the range of 1-50 microns, more preferably in the range of 5-20.
优选地,所述植物微米纤维的直径在10-500微米范围内,更优选在100-300范围内。Preferably, the diameter of the plant microfibers is in the range of 10-500 microns, more preferably in the range of 100-300.
这自上而下(即,从基底侧算起,最靠近基底的层为最下层,也称作内层,最远离基底的层为最上层,也称作外层)纤维尺度逐渐减小的三层植物纤维层,它们分别具有大量的1-10微米的大尺度孔隙、具有大量0.1-1微米尺度的中等尺度孔隙以及具有大量1-100纳米尺度的小尺度孔隙,从而形成了多尺度植物纤维空气过滤材料内部孔隙的梯度分布。以孔隙较大的那面朝外实施空气过滤,即可实现大孔隙过滤大颗粒物,小孔隙过滤吸附小颗粒物的梯度过滤效果,同时也使该材料的内部孔隙不易被阻塞,长期保持良好的过滤效果。除以上最基本的三层之外,本发明的多尺度植物纤维空气过滤材料还可以出于获得其他性能的需要,通过其他手段比如刷涂、喷涂等获得相应的其他层。This decreases in fiber size from top to bottom (ie, from the basal side, the layer closest to the substrate is the lowermost layer, also called the inner layer, and the layer farthest from the substrate is the uppermost layer, also called the outer layer) Three layers of plant fiber, which respectively have a large number of large-scale pores of 1-10 microns, a large number of meso-scale pores of 0.1-1 micron scale, and a large number of small-scale pores of 1-100 nanometers, thus forming multi-scale plants Gradient distribution of pores within a fibrous air filter material. Air filtration is carried out with the side with the larger pores facing outward, which can achieve the gradient filtration effect of filtering large particles with large pores and filtering and adsorbing small particles with small pores. Effect. In addition to the above three most basic layers, the multi-scale plant fiber air filter material of the present invention can also obtain other corresponding layers by other means such as brushing, spraying, etc., for obtaining other properties.
优选地,所述大尺度孔隙的直径在10-100微米范围内,更优选在20-50微米范围内。Preferably, the diameter of the large-scale pores is in the range of 10-100 microns, more preferably in the range of 20-50 microns.
优选地,所述中等尺度孔隙的直径在0.1-10微米范围内,更优选在0.5-5微米范围内。Preferably, the diameter of the mesoscale pores is in the range of 0.1-10 microns, more preferably in the range of 0.5-5 microns.
优选地,所述小尺度孔隙的直径在1-100纳米范围内,更优选在5-50纳米范围内。Preferably, the diameter of the small-scale pores is in the range of 1-100 nanometers, more preferably in the range of 5-50 nanometers.
这种多尺度结构植物纤维空气过滤材料的宏观形态为一种膜材料。The macroscopic form of this multi-scale structure plant fiber air filter material is a membrane material.
由此,所述多尺度结构植物纤维空气过滤材料具有以下各项性能中的至少一项:Thus, the multi-scale structure plant fiber air filter material has at least one of the following properties:
i)所述多尺度结构植物纤维空气过滤材料具有较好的透气性,在流量为5L/min时,背压不高于25Pa/cm2;i) The multi-scale structure plant fiber air filter material has good air permeability, and when the flow rate is 5L/min, the back pressure is not higher than 25Pa/cm 2 ;
ii)所述多尺度结构植物纤维空气过滤材料具有较好的空气防护效果,对气体中ii) The multi-scale structure plant fiber air filter material has better air protection effect,
PM2.5具有很好的阻隔能力,在流量为10L/min,过滤阻隔效率高于90%。PM 2.5 has good blocking ability, and the filtration blocking efficiency is higher than 90% at the flow rate of 10L/min.
术语“植物纤维”是指来源于天然植物的纳米级和微米级纤维,其包括但不限于天然植物的木材、树叶、秸秆、干草、麻、竹子、甘蔗渣、稻壳的至少一种。The term "plant fiber" refers to nanoscale and microscale fibers derived from natural plants, including but not limited to at least one of wood, leaves, straw, hay, hemp, bamboo, bagasse, rice husks of natural plants.
术语“弱相互作用”在此是指氢键相互作用,产生于电负性大的原子与氢原子之间的静电相互作用。The term "weak interaction" as used herein refers to hydrogen bonding interactions resulting from electrostatic interactions between highly electronegative atoms and hydrogen atoms.
术语“背压”是指系统排出的流体在出口处收到的与流动方向相反的压力。The term "back pressure" refers to the pressure that the fluid discharged from the system receives at the outlet in the opposite direction of flow.
术语“主体孔隙”是指占比达到至少60%以上、优选70以上%,更优选90%以上的孔隙。The term "bulk pores" refers to pores that account for at least 60% or more, preferably 70% or more, and more preferably 90% or more.
2)本发明的多尺度结构植物纤维空气过滤材料的制备方法2) The preparation method of the multi-scale structure plant fiber air filter material of the present invention
本公开的第二方面提供了一种多尺度结构植物纤维空气过滤材料的制备方法,包括以下步骤:A second aspect of the present disclosure provides a method for preparing a multi-scale structure plant fiber air filter material, comprising the following steps:
A)将纳米级植物纤维、亚微米级植物纤维、微米级植物纤维制备成质量分数0.1%-20%的水分散溶液:A) Prepare nano-scale plant fibers, sub-micron plant fibers, and micron-scale plant fibers into an aqueous dispersion solution with a mass fraction of 0.1%-20%:
B)将微米级植物纤维水分散液刷涂在基底上,反复刷涂1-10次,然后令其自然干燥24小时,其中所述基底只要能承载微米级植物纤维且与植物纤维之间不形成较强的相互作用力(这样有利于最终形成的过滤材料的剥离)即可,例如,其具体实例可以为金属基底,或孔径在100纳米以下的高分子滤布;B) Brush the micron-scale plant fiber aqueous dispersion on the substrate, repeat the brushing 1-10 times, and then let it dry naturally for 24 hours, wherein the substrate can support the micron-scale plant fibers as long as there is no contact with the plant fibers. It is sufficient to form a strong interaction force (which is conducive to the peeling of the finally formed filter material), for example, a specific example thereof can be a metal substrate, or a polymer filter cloth with a pore size below 100 nanometers;
C)将亚微米级植物纤维水分散液刷涂在自然干的微米级植物纤维层上面,反复刷涂1-10次后,将其冷冻后置于冻干机中冷冻干燥;C) the submicron-scale plant fiber aqueous dispersion is brushed on the top of the naturally dried micron-scale plant fiber layer, after repeated brushing 1-10 times, it is frozen and then placed in a freeze dryer for freeze-drying;
D)将纳米级纤维水分散液均匀喷涂在亚微米级植物纤维层上面;D) uniformly spraying the nanoscale fiber aqueous dispersion on the submicron plant fiber layer;
E)将其例如通过烘焙、自然干、冻干等方式干燥后,将其从基底上取下,得多尺度结构植物纤维空气过滤材料。E) After drying it, for example, by baking, natural drying, freeze-drying, etc., it is removed from the substrate, and the multi-scale structure plant fiber air filter material.
术语“刷涂”是指人工用毛刷蘸取涂饰浆料进行涂刷的操作。The term "brushing" refers to the operation of manually dipping a brush into the finishing slurry for brushing.
术语“冷冻干燥”是指本申请的多尺度结构植物纤维空气过滤材料制备方法中,成型工艺为冷冻干燥成型。其一个具体实施方案是:将刷涂好亚微米植物纤维水分散液的材料置于-5℃以下的低温中,使水分散液凝结成冰,然后将其放入真空度在500Pa 以下且温度为10-80℃的真空环境中进行的冷冻干燥成型。另一个更具体的实施方案是:将刷涂好亚微米植物纤维水分散液的材料置于在常压下的液氮中,使水分散液凝结成冰,然后将其放入真空度在500Pa以下且温度为10-80℃的真空环境中进行的冷冻干燥成型。The term "freeze-drying" means that in the multi-scale structure plant fiber air filter material preparation method of the present application, the molding process is freeze-drying molding. A specific embodiment thereof is: placing the material coated with the submicron plant fiber aqueous dispersion in a low temperature below -5°C, making the aqueous dispersion freeze into ice, and then placing it in a vacuum below 500Pa and a temperature below 500Pa. For freeze-drying molding in a vacuum environment of 10-80 °C. Another more specific embodiment is: the material coated with the submicron plant fiber aqueous dispersion is placed in liquid nitrogen under normal pressure, the aqueous dispersion is frozen into ice, and then placed in a vacuum of 500Pa. The following freeze-drying molding is performed in a vacuum environment at a temperature of 10-80°C.
术语“烘焙”是指通过烘烤、焙烤的方式使物料在燃点之下以干热的方式令水分挥发脱水的过程。对于多尺度结构植物纤维空气过滤材料制备过程中的烘烤而言,干燥温度不宜超过80℃,以免水分挥发过快产生材料变形,升温速率不宜超过10℃/min,防止烘焙过程中因前后温差过大导致水分挥发速率变化较大而产生的材料变形。The term "baking" refers to the process of volatilizing and dehydrating the water in the form of dry heat under the ignition point of the material by baking and baking. For the baking in the preparation process of the multi-scale structure plant fiber air filter material, the drying temperature should not exceed 80 °C, so as to avoid the material deformation caused by the rapid evaporation of water, and the heating rate should not exceed 10 °C/min, to prevent the temperature difference between the front and rear during the baking process. If it is too large, the deformation of the material caused by the change of the water volatilization rate is large.
术语“喷涂”是指通过喷枪或碟式雾化器,借助于压力或离心力,分散成均匀而微细的雾滴,施涂于被涂物表面的涂装方法。The term "spraying" refers to a coating method that is dispersed into uniform and fine droplets by means of a spray gun or a disc atomizer by means of pressure or centrifugal force, and is applied to the surface of the object to be coated.
本公开的一种多尺度结构植物纤维空气过滤材料的制备方法中,植物纤维的尺度相应地影响着孔隙的大小。同时,不同的工艺也对于孔隙的大小产生相应的作用。大尺度和中等尺度植物纤维的刷涂过程由于其间有大量的水分子充斥在植物纤维之间,从而有利于其在干燥过程中较大尺度孔隙的形成。而小尺度植物纤维的喷涂过程由于其是以喷雾小水滴的形式存在,导致比表面更大,从而在空气中能快速干燥挥发水分,使得其落到基底上时水分含量少,有利于在干燥过程中形成小尺度孔隙。至于具体的各植物纤维层的干燥方式,则是为了更好的保护植物纤维层内部的孔隙,防止其受到破坏。大尺度的微米孔隙结构稳定,不易受到破坏,可以采用省时省力的自然干燥方式。中等尺度的亚微米孔隙若采用自然干燥会由于干燥过程中水分挥发产生的表面张力使得结构坍塌破坏,故而通过冷冻干燥可以完整的保留。至于小尺度的纳米孔隙,由于纳米级植物纤维本身具有远超微米级植物纤维和亚微米级植物纤维的比表面和表面氢键,使得其相互之间具有极为密集的弱相互作用,自身即可维持纳米尺度孔隙结构,故而可以采用多种干燥方式。In the preparation method of the multi-scale structure plant fiber air filter material of the present disclosure, the size of the plant fiber affects the size of the pores accordingly. At the same time, different processes also have corresponding effects on the size of the pores. The brushing process of large-scale and medium-scale plant fibers is conducive to the formation of large-scale pores during the drying process because a large number of water molecules are filled between the plant fibers. The spraying process of small-scale plant fibers exists in the form of sprayed water droplets, resulting in a larger specific surface, which can quickly dry and volatilize water in the air, so that the water content is less when it falls on the substrate, which is conducive to drying. Small-scale pores are formed during the process. As for the specific drying method of each plant fiber layer, it is to better protect the pores inside the plant fiber layer and prevent them from being damaged. The large-scale micro-pore structure is stable and not easily damaged, and a time-saving and labor-saving natural drying method can be used. If the mesoscale submicron pores are naturally dried, the structure will collapse due to the surface tension generated by the volatilization of water during the drying process, so they can be completely preserved by freeze-drying. As for small-scale nanopores, because nano-scale plant fibers themselves have a specific surface and surface hydrogen bonds far exceeding those of micro-scale plant fibers and sub-micron-scale plant fibers, they have extremely dense weak interactions with each other, and they can The nanoscale pore structure is maintained, so a variety of drying methods can be used.
3)本发明的多尺度结构植物纤维空气过滤材料的优点及应用3) Advantages and applications of the multi-scale structure plant fiber air filter material of the present invention
本发明的多尺度结构植物纤维空气过滤材料,与目前市场上广泛使用的熔喷布基材料相比有许多显著差别。例如A)目前市场上广泛使用的熔喷布基材料,其直接或间接来源于不可再生的石油,而本发明的多尺度结构植物纤维空气过滤材料为全生物质原料,绿色可降解;B)本发明的多尺度结构植物纤维空气过滤材料使用更加持久,效果更好,目前市场上广泛使用的熔喷布基材料多为单一尺度结构,导致其在使用过程中,易被微纳级粉尘等有害颗粒物阻塞孔隙,使得过滤效果迅速下降,而本发明的多尺度结构植物纤维空气过滤材料采用多尺度分级过滤机制,不易被微纳级粉尘等有害颗粒物阻塞孔隙,经过长时间使用依然可以保持过滤效果;C)本发明的多尺度结构植物纤维空气过滤材料相对市场上广泛使用的熔喷布基材料过程更为简单,耗能更少;D)本发明的多尺度结构植物纤维空气过滤材料为可降解材料,目前市场上广泛使用的熔喷布基材料,其主要成分为石油基聚合物,处置不当有严重的环境风险,本发明的多尺度结构植物纤维空气过滤材料为全生物质结构,可堆肥、可自然降解。The multi-scale structure plant fiber air filter material of the present invention has many significant differences compared with the melt-blown cloth base material widely used in the market at present. For example, A) currently widely used melt-blown cloth-based materials on the market are directly or indirectly derived from non-renewable petroleum, while the multi-scale structure plant fiber air filter material of the present invention is a full biomass raw material, which is green and degradable; B) The multi-scale structure plant fiber air filter material of the present invention is more durable and has better effect. Most of the melt-blown cloth base materials widely used in the market currently have a single-scale structure, which causes them to be easily affected by micro-nano dust and the like during use. Harmful particles block pores, so that the filtering effect decreases rapidly, and the multi-scale structure plant fiber air filter material of the present invention adopts a multi-scale classification filtering mechanism, which is not easy to be blocked by harmful particles such as micro-nano dust, and can still be used for a long time. Effect; C) the multi-scale structure plant fiber air filter material of the present invention is relatively simpler and consumes less energy than the meltblown cloth-based material widely used in the market; D) The multi-scale structure plant fiber air filter material of the present invention is Degradable material, the melt-blown cloth-based material widely used in the market at present, its main component is petroleum-based polymer, and improper disposal has serious environmental risks. The multi-scale structure plant fiber air filter material of the present invention is a whole biomass structure, Compostable and naturally degradable.
本发明的多尺度结构植物纤维空气过滤材料能够有效防止细菌、病毒微纳级粉尘等有害物质的入侵,透气性好,具有广泛的应用前景,可在制备防护口罩、空气净化器、新风系统过滤器、智能纱窗、医用防护服中等各种空气净化领域有所应用。The multi-scale structure plant fiber air filter material of the invention can effectively prevent the invasion of harmful substances such as bacteria and virus micro-nano dust, has good air permeability, and has wide application prospects, and can be used in the preparation of protective masks, air purifiers, and fresh air system filtration. It has been applied in various air purification fields such as air conditioners, smart screens, and medical protective clothing.
为了进一步理解本发明,下面结合实施例对本发明提供的多尺度结构植物纤维空气过滤材料进行详细说明。应当理解,此处所描述的具体实施例仅以解释本发明,并不用于限定本发明。In order to further understand the present invention, the multi-scale structure plant fiber air filter material provided by the present invention will be described in detail below with reference to the examples. It should be understood that the specific embodiments described herein are only for explaining the present invention, but not for limiting the present invention.
实施例Example
实施例1Example 1
A)将直径在1-100纳米的桦木植物纳米纤维,直径在0.1-1微米的桦木植物纳米纤维,直径在1-50微米的桦木植物微米纤维分别配成质量分数为0.5%,5%,15%的 2L水浆料;A) The birch plant nanofibers with a diameter of 1-100 nanometers, the birch plant nanofibers with a diameter of 0.1-1 micrometers, and the birch plant microfibers with a diameter of 1-50 micrometers were formulated into mass fractions of 0.5% and 5%, respectively, 15% of 2L water slurry;
B)将配好的浆料机械搅拌处理,具体为德国IKARW20搅拌器,转速每分钟500 转,搅拌时间为2小时;B) mechanically stirring the prepared slurry, specifically a German IKARW20 agitator, with a rotating speed of 500 revolutions per minute, and a stirring time of 2 hours;
C)将微米级植物纤维水分散液刷涂在铝箔纸基底上,反复刷涂4次,然后令其自然干燥24小时;C) brush the micron-scale plant fiber aqueous dispersion on the aluminum foil paper substrate, repeat the brushing 4 times, and then let it dry naturally for 24 hours;
D)将亚微米级植物纤维水分散液刷涂在自然干的微米级植物纤维层上面,反复刷涂6次后,将其冷冻后置于冻干机中于真空度为20Pa,温度为20℃环境中冷冻干燥:D) The submicron-level plant fiber aqueous dispersion is brushed on the naturally dried micron-level plant fiber layer, and after repeated brushing 6 times, it is frozen and placed in a freeze dryer, and the vacuum degree is 20Pa, and the temperature is 20 Freeze drying in ℃ environment:
E)将纳米级纤维水分散液均匀喷涂3层在亚微米级植物纤维层上面;E) uniformly spraying 3 layers of nano-scale fiber aqueous dispersion on the sub-micron-scale plant fiber layer;
F)将这种湿膜小心地从滤布上揭下,然后迅速均匀地敷贴在焙垅上面,以5摄氏度每分钟的升温速率缓慢升温至60摄氏度后保温1小时,即可得到多尺度结构植物纤维空气过滤膜。F) Carefully peel off this wet film from the filter cloth, then quickly and evenly apply it on the baking ridge, slowly heat up to 60 degrees Celsius at a heating rate of 5 degrees Celsius per minute and keep warm for 1 hour to obtain a multi-scale Structural plant fiber air filtration membrane.
图1为本发明实施例1制备的多尺度结构桦木纤维空气过滤材料膜的数码照片;Fig. 1 is the digital photograph of the multi-scale structure birch fiber air filter material film prepared in Example 1 of the present invention;
图2为本发明实施例1制备的多尺度结构桦木纤维空气过滤材料膜的扫描电子显微镜照片,可以看到,其中三种尺度的纤维被紧密的缠绕在一起,形成了三维网络结构。此外,这张扫描图也显示了多尺度结构桦木空气过滤材料膜具有多种孔隙结构,分别为1-100纳米尺度的小尺度孔隙,0.1-1微米尺度的中等尺度孔隙和1-10微米的大尺度孔隙;2 is a scanning electron microscope photograph of the multi-scale structure birch fiber air filter material membrane prepared in Example 1 of the present invention. It can be seen that the fibers of three scales are tightly entangled together to form a three-dimensional network structure. In addition, this scan also shows that the multi-scale structure birch air filter material membrane has a variety of pore structures, which are small-scale pores on the scale of 1-100 nanometers, meso-scale pores on the scale of 0.1-1 μm and pores on the scale of 1-10 μm. large-scale pores;
图3为多尺度结构桦木纤维空气过滤膜的流量-背压曲线图,从中可以看出这种多尺度结构桦木纤维空气过滤膜具有较好的透气性,在流量为5L/min时,背压不高于24Pa/cm2;Figure 3 shows the flow-back pressure curve of the multi-scale structure birch fiber air filter membrane. It can be seen that this multi-scale structure birch fiber air filter membrane has good air permeability. When the flow rate is 5L/min, the back pressure Not higher than 24Pa/cm 2 ;
图4为多尺度结构桦木纤维空气过滤膜的流量-过滤效率曲线图,从中可以看出这种多尺度结构桦木纤维空气过滤膜具有较好的空气防护效果,对气体中PM2.5具有很好的阻隔能力,在流量为10L/min,过滤阻隔效率高于91%。Figure 4 is the flow rate-filtration efficiency curve of the multi-scale structure birch fiber air filtration membrane, from which it can be seen that this multi-scale structure birch fiber air filtration membrane has a good air protection effect and has a good effect on PM 2.5 in the gas. Barrier capacity, when the flow rate is 10L/min, the filtration barrier efficiency is higher than 91%.
对比例1Comparative Example 1
A)将直径在1-100纳米的桦木植物纳米纤维分别配成质量分数为0.5%,5%,15%的2L水浆料;A) The birch plant nanofibers with a diameter of 1-100 nanometers are respectively formulated into 2L water slurries with mass fractions of 0.5%, 5% and 15%;
B)将配好的浆料机械搅拌处理,具体为德国IKARW20搅拌器,转速每分钟500 转,搅拌时间为2小时;B) mechanically stirring the prepared slurry, specifically a German IKARW20 agitator, with a rotating speed of 500 revolutions per minute, and a stirring time of 2 hours;
C)将15%的纳米级植物纤维水分散液刷涂在铝箔纸基底上,反复刷涂4次,然后令其自然干燥24小时;C) brush 15% of the nanoscale plant fiber aqueous dispersion on the aluminum foil paper substrate, repeat the brushing 4 times, and then let it dry naturally for 24 hours;
D)将5%的纳米级植物纤维水分散液刷涂在自然干的微米级植物纤维层上面,反复刷涂6次后,将其冷冻后置于冻干机中于真空度为20Pa,温度为20℃环境中冷冻干燥;D)
E)将0.5%的纳米级纤维水分散液均匀喷涂3层在亚微米级植物纤维层上面;E) uniformly spray 3 layers of 0.5% nanoscale fiber aqueous dispersion on the submicron plant fiber layer;
F)将这种湿膜小心地从滤布上揭下,然后迅速均匀地敷贴在焙垅上面,以5摄氏度每分钟的升温速率缓慢升温至60摄氏度后保温1小时,即可得到纳米结构植物纤维空气过滤膜。F) This wet film is carefully peeled off from the filter cloth, and then quickly and evenly applied on the baking ridge, slowly warming up to 60 degrees Celsius at a heating rate of 5 degrees Celsius per minute and then keeping warm for 1 hour to obtain nanostructures Plant fiber air filtration membrane.
该对比例内部主要为1-100纳米尺度的小尺度孔隙,透气性较差,在流量为5 L/min时,背压高于50Pa/cm2,对气体中PM2.5具有很好的阻隔能力,在流量为10 L/min,过滤阻隔效率为95%。The inside of this comparative example is mainly small-scale pores with a scale of 1-100 nanometers, and the air permeability is poor. When the flow rate is 5 L/min, the back pressure is higher than 50Pa/cm 2 , which has a good barrier ability to PM 2.5 in the gas. , at a flow rate of 10 L/min, the filtration barrier efficiency is 95%.
对比例2Comparative Example 2
A)将直径在在0.1-1微米的桦木植物纳米纤维分别配成质量分数为0.5%,5%,15%的2L水性浆料;A) The birch plant nanofibers with a diameter of 0.1-1 micron were prepared into 2L aqueous slurries with mass fractions of 0.5%, 5% and 15%;
B)将配好的浆料机械搅拌处理,具体为德国IKARW20搅拌器,转速每分钟500 转,搅拌时间为2小时;B) mechanically stirring the prepared slurry, specifically a German IKARW20 agitator, with a rotating speed of 500 revolutions per minute, and a stirring time of 2 hours;
C)将15%的亚微米级植物纤维水分散液刷涂在铝箔纸基底上,反复刷涂4次,然后令其自然干燥24小时;C) 15% sub-micron plant fiber aqueous dispersion is brushed on the aluminum foil paper substrate, brushed repeatedly 4 times, and then allowed to dry naturally for 24 hours;
D)将5%的亚微米级植物纤维水分散液刷涂在自然干的微米级植物纤维层上面,反复刷涂6次后,将其冷冻后置于冻干机中于真空度为20Pa,温度为20℃环境中冷冻干燥;D) 5% submicron-level plant fiber aqueous dispersion is brushed on the naturally dried micron-level plant fiber layer, after repeated brushing 6 times, it is frozen and placed in a freeze dryer at a vacuum degree of 20Pa, Freeze drying at 20°C;
E)将0.5%的亚微米级纤维水分散液均匀喷涂3层在亚微米级植物纤维层上面;E) uniformly spray 3 layers of 0.5% submicron fiber aqueous dispersion on the submicron plant fiber layer;
F)将这种湿膜小心地从滤布上揭下,然后迅速均匀地敷贴在焙垅上面,以5摄氏度每分钟的升温速率缓慢升温至60摄氏度后保温1小时,即可得到纳米结构植物纤维空气过滤膜。F) This wet film is carefully peeled off from the filter cloth, and then quickly and evenly applied on the baking ridge, slowly warming up to 60 degrees Celsius at a heating rate of 5 degrees Celsius per minute and then keeping warm for 1 hour to obtain nanostructures Plant fiber air filtration membrane.
该对比例内部主要为0.1-1微米尺度的中等尺度孔隙,透气性较差,在流量为5 L/min时,背压为26Pa/cm2,对气体中PM2.5有一定的阻隔能力,在流量为10L/min,过滤阻隔效率为65%。In this comparative example, there are mainly mesoscale pores with a scale of 0.1-1 microns, and the air permeability is poor. When the flow rate is 5 L/min, the back pressure is 26Pa/cm 2 , which has a certain barrier ability to PM 2.5 in the gas. The flow rate is 10L/min, and the filtration barrier efficiency is 65%.
对比例3Comparative Example 3
A)将直径在在1-50微米的桦木植物纳米纤维分别配成质量分数为0.5%,5%,15%的2L水性浆料;A) The birch plant nanofibers with a diameter of 1-50 microns are respectively formulated into 2L aqueous slurries with mass fractions of 0.5%, 5% and 15%;
B)将配好的浆料机械搅拌处理,具体为德国IKARW20搅拌器,转速每分钟500 转,搅拌时间为2小时;B) mechanically stirring the prepared slurry, specifically a German IKARW20 agitator, with a rotating speed of 500 revolutions per minute, and a stirring time of 2 hours;
C)将15%的微米级植物纤维水分散液刷涂在铝箔纸基底上,反复刷涂4次,然后令其自然干燥24小时;C) brush 15% micron-scale plant fiber aqueous dispersion on the aluminum foil paper substrate, repeat the brushing 4 times, and then let it dry naturally for 24 hours;
D)将5%的微米级植物纤维水分散液刷涂在自然干的微米级植物纤维层上面,反复刷涂6次后,将其冷冻后置于冻干机中于真空度为20Pa,温度为20℃环境中冷冻干燥;D)
E)将0.5%的微米级纤维水分散液均匀喷涂3层在亚微米级植物纤维层上面;E) uniformly spray 3 layers of 0.5% micron-scale fiber aqueous dispersion on the sub-micron-scale plant fiber layer;
F)将这种湿膜小心地从滤布上揭下,然后迅速均匀地敷贴在焙垅上面,以5摄氏度每分钟的升温速率缓慢升温至60摄氏度后保温1小时,即可得到纳米结构植物纤维空气过滤膜。F) This wet film is carefully peeled off from the filter cloth, and then quickly and evenly applied on the baking ridge, slowly warming up to 60 degrees Celsius at a heating rate of 5 degrees Celsius per minute and then keeping warm for 1 hour to obtain nanostructures Plant fiber air filtration membrane.
该对比例内部主要为1-10微米尺度的大尺度孔隙,透气性较好,在流量为5L/min时,背压低于20Pa/cm2,对气体中PM2.5的阻隔能力较差,在流量为10L/min,过滤阻隔效率为33%。The inside of the comparative example is mainly large-scale pores of 1-10 microns, with good air permeability. When the flow rate is 5L/min, the back pressure is lower than 20Pa/cm 2 , and the barrier ability to PM 2.5 in the gas is poor. is 10L/min, and the filtration blocking efficiency is 33%.
应用实施例1Application Example 1
A)将实施例1得到的多尺度结构桦木纤维空气过滤材料膜作为为中间过滤层,内外各衬一层纺粘层,充分熨平;A) The multi-scale structure birch fiber air filter material film obtained in Example 1 is used as an intermediate filter layer, and a layer of spunbond layer is lined inside and outside, and is fully ironed;
B)通过口罩机的机械加工,得到多尺度结构桦木纤维空气过滤口罩。B) Through the mechanical processing of the mask machine, a multi-scale structure birch fiber air filter mask is obtained.
图5为本发明应用实施1制备的多尺度结构桦木纤维空气过滤口罩的数码照片。5 is a digital photo of the multi-scale structure birch fiber air filter mask prepared by application implementation 1 of the present invention.
本发明应用实施1制备的多尺度结构桦木纤维空气过滤口罩的在流量为10L/min过滤效率为93%,使用3天后其在相同流量下的过滤效果为91%,表明该口罩优异的使用性。The multi-scale structure birch fiber air filter mask prepared by the application of the present invention 1 has a filtration efficiency of 93% at a flow rate of 10L/min, and its filtration effect under the same flow rate after 3 days of use is 91%, indicating that the mask has excellent usability. .
应用实施例2Application Example 2
A)将实施例1得到的多尺度结构桦木纤维空气过滤材料膜作为为中间过滤层,内外各衬一层纺粘层,充分熨平;A) The multi-scale structure birch fiber air filter material film obtained in Example 1 is used as the intermediate filter layer, and a layer of spunbond layer is lined inside and outside, and is fully ironed;
B)通过相应的机械加工,得到多尺度结构桦木纤维防护手术服。B) Through corresponding machining, a multi-scale structure birch fiber protective surgical gown is obtained.
图6为本发明应用实施1制备的多尺度结构桦木纤维防护手术服的数码照片。FIG. 6 is a digital photo of the multi-scale structure birch fiber protective surgical gown prepared by application implementation 1 of the present invention.
以上具体实施方式和实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理和精神的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The above descriptions of the specific embodiments and embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle and spirit of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention Inside.
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