CN113504309A - Blade detection method based on single blade end timing sensor - Google Patents

Blade detection method based on single blade end timing sensor Download PDF

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CN113504309A
CN113504309A CN202110702413.4A CN202110702413A CN113504309A CN 113504309 A CN113504309 A CN 113504309A CN 202110702413 A CN202110702413 A CN 202110702413A CN 113504309 A CN113504309 A CN 113504309A
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田绍华
曹佳辉
杨志勃
陈雪峰
杨来浩
李浩琪
王增坤
吴淑明
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Abstract

The invention discloses a blade detection method based on a single blade end timing sensor, in the method, intercepting two sections of displacement data vectors of the two blades at the same rotating speed in the displacement data, adjusting the intercepted positions of the displacement data vectors based on the included angle of the two blades, the two segments of displacement data vectors are intercepted again, the two segments of the intercepted displacement data vectors are point-multiplied to obtain product data vectors after the multiplication of corresponding serial numbers, the product data vectors are filtered by low frequency, then, discrete Fourier transform is carried out to obtain frequency components, the natural frequency difference of the two blades is extracted from the low-frequency components, and judging the reliability of the frequency difference value through the linear combination of the difference values among different blades so as to correct the frequency difference value matrix, extracting the sum of the natural frequency difference values of each blade based on the coefficient matrix constructed by the frequency difference value matrix, and judging the abnormality of the blade when the sum exceeds the preset frequency difference value and the threshold.

Description

基于单个叶端定时传感器的叶片检测方法A blade detection method based on a single blade tip timing sensor

技术领域technical field

本发明属于叶片非接触无损检测领域,特别是一种基于单个叶端定时传感器的叶片检测方法。The invention belongs to the field of non-contact non-destructive detection of blades, in particular to a blade detection method based on a single blade end timing sensor.

背景技术Background technique

叶片被广泛应用于压气机、燃气轮机、航空发动机等旋转式流体机械设备中,在叶片使用中,裂纹、掉块、碰摩、叶冠磨损等都是较为常见的故障形式,并且故障一旦出现,会随着工作时间逐渐加深,从而造成更大的故障,发生安全事故。所以对关键设备的旋转叶片进行在线故障诊断十分必要,而上述叶片异常情况往往会对叶片的固有频率产生影响,所以可以通过对叶片的固有频率进行分析,从而判断叶片是否存在异常。叶端定时技术(Blade Tip Timing,BTT)是一种非接触在线测量旋转叶片振动的方法,但叶端定时采样速率和转速和传感器数量有关,由于实际情况下传感器安装位置有限,所以叶端定时数据具有严重欠采样特性,并且甚至连转速传感器的安装都无法实现。有转速基准方法的叶端位移测量需要借助转速将叶片达到时间差转换成叶端位移,并且在实际使用中,往往选用使用多个叶端定时传感器来减弱欠采样所造成的混叠影响,但转速传感器以及多个叶端定时传感器安装在实际有限的空间中会造成较大的困扰,并且也增加了测量成本,传统方法对叶端定时传感器均布和非均布的数据进行模态参数识别时,如压缩感知、子空间方法、最小二乘迭代。一方面这类算法都涉及大量的运算,无法实现在线实时检测和诊断,另一方面这类算法是直接对单个叶片的固有频率等参数进行识别,存在较大的误差。Blades are widely used in rotary fluid machinery equipment such as compressors, gas turbines, and aero-engines. In the use of blades, cracks, block drop, rubbing, blade crown wear, etc. are relatively common failure forms, and once the failure occurs, As the working time gradually deepens, it will cause more failures and safety accidents. Therefore, it is very necessary to carry out online fault diagnosis for the rotating blades of key equipment, and the above-mentioned abnormal conditions of the blades often affect the natural frequency of the blades. Blade Tip Timing (BTT) is a non-contact online method for measuring the vibration of rotating blades, but the sampling rate of blade tip timing is related to the rotation speed and the number of sensors. The data is severely undersampled, and even the installation of a tachometer is not possible. The blade tip displacement measurement with the speed reference method needs to convert the blade arrival time difference into the blade tip displacement by means of the rotation speed. The installation of the sensor and multiple blade-end timing sensors in the actual limited space will cause great trouble and increase the measurement cost. The traditional method is used to identify the modal parameters of the uniform and non-uniform data of the blade-end timing sensors. , such as compressed sensing, subspace methods, least squares iteration. On the one hand, these algorithms involve a large number of operations, and cannot realize online real-time detection and diagnosis. On the other hand, these algorithms directly identify parameters such as the natural frequency of a single blade, and there are large errors.

在背景技术部分中公开的上述信息仅仅用于增强对本发明背景的理解,因此可能包含不构成在本国中本领域普通技术人员公知的现有技术的信息。The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known in this country to a person of ordinary skill in the art.

发明内容SUMMARY OF THE INVENTION

针对现有技术中存在的问题,本发明提出一种基于单个叶端定时传感器的叶片检测方法,对叶片的健康状态给出更快速和更准确的评价。In view of the problems existing in the prior art, the present invention proposes a blade detection method based on a single blade tip timing sensor, which provides a faster and more accurate evaluation of the health status of the blade.

本发明的目的是通过以下技术方案予以实现,一种基于单个叶端定时传感器的叶片检测方法包括以下步骤:The purpose of the present invention is to achieve through the following technical solutions, a blade detection method based on a single blade tip timing sensor includes the following steps:

第一步骤中,利用单个叶端定时传感器获取旋转叶片的实际达到时间,并根据旋转叶片的转速和叶片长度,理论到达时间和实际达到时间之差转换为叶端的位移数据;In the first step, a single blade tip timing sensor is used to obtain the actual reaching time of the rotating blade, and according to the rotating speed of the rotating blade and the blade length, the difference between the theoretical arrival time and the actual reaching time is converted into the displacement data of the blade tip;

第二步骤中,在所述位移数据中截取两个叶片的同转速下的两段位移数据向量,In the second step, two segments of displacement data vectors under the same rotational speed of the two blades are intercepted from the displacement data,

第三步骤中,基于两个叶片的夹角对所述位移数据向量截取的位置进行调整,以重新截取两段位移数据向量,重新截取的两段位移数据向量点乘得到对应序号相乘后的乘积数据向量;In the third step, the position where the displacement data vector is intercepted is adjusted based on the angle between the two blades, so as to re-intercept the two segments of the displacement data vector, and the re-intercepted two segments of the displacement data vector are multiplied to obtain the product data vector;

第四步骤中,所述乘积数据向量通过低频滤波,然后进行离散傅里叶变换得到频率成分,从低频成分中提取两个叶片的固有频率差值,In the fourth step, the product data vector is filtered by low frequency, and then discrete Fourier transform is performed to obtain frequency components, and the natural frequency difference of the two leaves is extracted from the low frequency components,

第五步骤中,对叶盘上的叶片进行两两组合,重复第二步骤至第四步骤,得到全部的固有频率差值以频率差值矩阵,In the fifth step, the blades on the blisk are combined in pairs, and the second to fourth steps are repeated to obtain all the natural frequency differences as a frequency difference matrix,

第六步骤中,通过不同叶片间差值的线性组合判断频率差值的可信度以对频率差值矩阵进行修正,In the sixth step, the reliability of the frequency difference value is judged by the linear combination of the difference values between different blades to correct the frequency difference value matrix,

第七步骤中,基于所述频率差值矩阵构建的系数矩阵,提取每个叶片的固有频率差值和,当其超出预定的频率差值和阈值判断叶片异常。In the seventh step, based on the coefficient matrix constructed by the frequency difference matrix, the sum of the natural frequency difference of each leaf is extracted, and when the sum of the natural frequency difference exceeds the predetermined frequency difference and threshold, the abnormality of the leaf is judged.

所述的方法中,第一步骤中,单个叶端定时传感器获取均匀升速或均匀减速的旋转叶片的实际达到时间t,并根据叶片的转速fr和叶片长度R将理论到达和实际达到时间差转换为叶端位移,表达式如下:

Figure BDA0003130601910000021
Figure BDA0003130601910000022
其中
Figure BDA0003130601910000023
表示第j圈时的转速;θ1,k表示1号叶片和k号叶片静止情况下的角度;ti,j表示第i个叶片在第j圈的实际到达时间;nb表示叶片数量,其中
Figure BDA0003130601910000024
表示第j圈时的转速;θ1,k表示1号叶片和k号叶片静止情况下的角度;ti,j表示第i个叶片在第j圈的实际到达时间;nb表示叶片数量。其中,
Figure BDA0003130601910000031
其中θi表示以转速传感器安装位置为基准,第i个叶片的角度。αk表示以转速传感器安装位置为基准,第k个传感器的角度,nj为第j圈时的转速。In the described method, in the first step, a single blade end timing sensor acquires the actual reaching time t of the rotating blade with uniform speed increase or uniform deceleration, and calculates the difference between the theoretical arrival time and the actual arrival time according to the rotational speed fr of the blade and the blade length R. Converted to tip displacement, the expression is as follows:
Figure BDA0003130601910000021
Figure BDA0003130601910000022
in
Figure BDA0003130601910000023
Represents the rotational speed of the jth circle; θ 1, k represents the angle of the 1st blade and the kth blade when the blade is stationary; t i, j represents the actual arrival time of the ith blade in the jth circle; n b represents the number of blades, in
Figure BDA0003130601910000024
Represents the rotational speed at the jth turn; θ 1, k represents the angle of the No. 1 blade and No. k blade when the blade is stationary; t i, j represents the actual arrival time of the i-th blade in the j-th turn; n b represents the number of blades. in,
Figure BDA0003130601910000031
where θ i represents the angle of the i-th blade based on the installation position of the rotational speed sensor. α k represents the angle of the k-th sensor based on the installation position of the rotational speed sensor, and n j is the rotational speed at the j-th turn.

所述的方法中,叶片的旋转过程为预定加速度的升速或减速过程,在旋转过程中使用周向均布的气嘴喷气模拟气体激励。In the method described, the rotation process of the blade is the acceleration or deceleration process of the predetermined acceleration, and the gas nozzles uniformly distributed in the circumferential direction are used to simulate the gas excitation during the rotation process.

所述的方法中,两个位移数据截取的区间相同,均为[N,M],采样频率fs为:

Figure BDA0003130601910000032
其中
Figure BDA0003130601910000033
为的第k圈对应的转速,M-N+1为所截取的数据长度。In the method described, the interval for the interception of the two displacement data is the same, both are [N, M], and the sampling frequency f s is:
Figure BDA0003130601910000032
in
Figure BDA0003130601910000033
is the rotation speed corresponding to the k-th turn, and M-N+1 is the length of the intercepted data.

所述的方法中,两个叶片的同转速下的两段位移数据向量Xi,Xj,截取的数据区间均为[c-N,c+N],向量长度为2N+1。其中c为两个叶片位移数据中某个位置所对应的索引序号。(索引序号如何获得)In the method described, the two segments of displacement data vectors X i , X j under the same rotational speed of the two blades, the intercepted data intervals are all [cN, c+N], and the vector length is 2N+1. Where c is the index number corresponding to a certain position in the two blade displacement data. (How to get the index number)

所述的方法中,第一个达到叶端定时传感器的叶片为1号叶片,若第i和第j号叶片夹角大于180°,则将较小的叶片编号的数据选取区间向前平移1个单位,数据区间变为[c-N+1,c+N+1]。In the method described, the first blade that reaches the blade end timing sensor is the No. 1 blade. If the angle between the i-th and j-th blades is greater than 180°, the data selection interval of the smaller blade number is shifted forward by 1. units, the data interval becomes [c-N+1, c+N+1].

所述的方法中,第三步骤中,两段位移数据向量xi,xj相乘后的乘积数据向量为:

Figure BDA0003130601910000034
从频率成分中提取两个叶片的固有频率差值Dfij
Figure BDA0003130601910000035
In the described method, in the third step, the product data vector after multiplying the two displacement data vectors x i and x j is:
Figure BDA0003130601910000034
Extract the natural frequency difference Df ij of the two leaves from the frequency components,
Figure BDA0003130601910000035

其中x(n)为采样得到的信号,i是虚数符号,

Figure BDA0003130601910000036
n是一个迭代数,从0遍历到N-1,即取遍x中的所有元素,k是一个0到N-1整数,X(k)表示离散傅里叶变换后的第k个数据。where x(n) is the sampled signal, i is the imaginary number symbol,
Figure BDA0003130601910000036
n is an iteration number, traversing from 0 to N-1, that is, traversing all elements in x, k is an integer from 0 to N-1, and X(k) represents the kth data after discrete Fourier transform.

所述的方法中,第五步骤中,选取不同的叶片组合共

Figure BDA0003130601910000041
种组合,二步骤至第四步骤得到
Figure BDA0003130601910000042
个固有频率差值,组成固有频率差值矩阵ΔF,In the described method, in the fifth step, different blade combinations are selected for a total of
Figure BDA0003130601910000041
kind of combination, the second step to the fourth step obtains
Figure BDA0003130601910000042
natural frequency difference, forming a natural frequency difference matrix ΔF,

Figure BDA0003130601910000043
Figure BDA0003130601910000043

其冲,Δfij=fi-fj=sgn(fi-fj)·Dfij,sgn(fi-fj)表示fi>fj的符号,当fi≥fj提取为正号,反之为负号。Its impact, Δf ij =f i -f j =sgn(fi -f j )·Df ij , sgn(fi -f j ) represents the symbol of f i >f j , when f i ≥f j is extracted as positive sign, otherwise it is a negative sign.

所述的方法中,第六步骤中,固有频率差为:In the described method, in the sixth step, the natural frequency difference is:

Δfki-Δfkj=Δfji=-Δfij k,i,j=1,2,…,nb,频率误差容限ξ0满足下式时,表示该区域的差频可信,Δf ki -Δf kj =Δf ji =-Δf ij k,i,j=1,2,...,n b , when the frequency error tolerance ξ 0 satisfies the following formula, it means that the difference frequency in this area is credible,

Δkij=|Δfki-Δfkj+Δfij|≤ξ k=1,2,…,nb-2;i=k+1,…,nb-1;j=i+1,…,nb,频率差值矩阵ΔF的可信度L表达式为:

Figure BDA0003130601910000044
固有频率差值矩阵ΔF的可信度L小于0.5时,无法用于故障诊断,频率差值矩阵ΔF的可信度上大于0.5时,通过修正后重新计算频率差值矩阵ΔF的可信度L大于0.8,则矩阵可用于下一步故障诊断。Δk ij =|Δf ki -Δf kj +Δf ij |≤ξ k=1, 2,...,n b -2; i=k+1,...,n b -1; j=i+1,...,n b , the reliability L expression of the frequency difference matrix ΔF is:
Figure BDA0003130601910000044
When the reliability L of the natural frequency difference matrix ΔF is less than 0.5, it cannot be used for fault diagnosis. When the reliability of the frequency difference matrix ΔF is greater than 0.5, the reliability L of the frequency difference matrix ΔF is recalculated after correction. greater than 0.8, the matrix can be used for further troubleshooting.

所述的方法中,第七步骤中,构建的系数矩阵为:In the described method, in the seventh step, the constructed coefficient matrix is:

Figure BDA0003130601910000051
Figure BDA0003130601910000051

sumDk=ΔF·Ak,如果sumDk<ε,则判定叶片存在故障。sumD k =ΔF·A k , if sumD k <ε, it is determined that the blade is faulty.

本发明方法只需要单叶端定时传感器,无需转速基准即可实现从严重欠采样的数据中提取不同叶片之间的固有频率差,并且根据不同叶片的固有频率差判断叶片的是否存在故障,不需要进行额外的信号重构和更多的叶端定时传感器,运算快速稳定,简单可行,可实现旋转叶片的故障在线检测。The method of the invention only needs a single blade end timing sensor and does not need a rotational speed reference to extract the natural frequency difference between different blades from severely undersampled data, and judge whether there is a fault in the blade according to the natural frequency difference of the different blades. Additional signal reconstruction and more blade-end timing sensors are required, and the operation is fast and stable, simple and feasible, and can realize online fault detection of rotating blades.

上述说明仅是本发明技术方案的概述,为了能够使得本发明的技术手段更加清楚明白,达到本领域技术人员可依照说明书的内容予以实施的程度,并且为了能够让本发明的上述和其它目的、特征和优点能够更明显易懂,下面以本发明的具体实施方式进行举例说明。The above description is only an overview of the technical solution of the present invention, in order to make the technical means of the present invention clearer, to the extent that those skilled in the art can implement it according to the content of the description, and in order to make the above and other purposes of the present invention, The features and advantages can be more clearly understood, and are exemplified by specific embodiments of the present invention below.

附图说明Description of drawings

通过阅读下文优选的具体实施方式中的详细描述,本发明各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。说明书附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。显而易见地,下面描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。而且在整个附图中,用相同的附图标记表示相同的部件。Various other advantages and benefits of the present invention will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings in the description are for the purpose of illustrating the preferred embodiments only, and are not to be considered as limiting the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort. Also, the same components are denoted by the same reference numerals throughout the drawings.

在附图中:In the attached image:

图1为基于单个叶端定时传感器的叶片检测方法的系统图;Fig. 1 is a system diagram of a blade detection method based on a single blade tip timing sensor;

图2为所截取的1号和2号叶片位移数据去均值、归一化后的位移图;Fig. 2 is the displacement graph after the displacement data of No. 1 and No. 2 blades are de-averaged and normalized;

图3为所截取的1号和2号叶片数据相乘得到的乘积向量X12时域图;Fig. 3 is the time domain diagram of the product vector X 12 obtained by multiplying the intercepted No. 1 and No. 2 blade data;

图4为乘积向量X12低通滤波后的频谱图;Fig. 4 is the spectrogram after product vector X 12 low-pass filtering;

图5为频率差频矩阵三角组合修正示意图。FIG. 5 is a schematic diagram of the triangular combination correction of the frequency difference frequency matrix.

以下结合附图和实施例对本发明作进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings and embodiments.

具体实施方式Detailed ways

下面将参照附图1至图5更详细地描述本发明的具体实施例。虽然附图中显示了本发明的具体实施例,然而应当理解,可以以各种形式实现本发明而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本发明,并且能够将本发明的范围完整的传达给本领域的技术人员。Specific embodiments of the present invention will be described in more detail below with reference to FIGS. 1 to 5 . While specific embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present invention will be more thoroughly understood, and will fully convey the scope of the present invention to those skilled in the art.

需要说明的是,在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可以理解,技术人员可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名词的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”或“包括”为一开放式用语,故应解释成“包含但不限定于”。说明书后续描述为实施本发明的较佳实施方式,然所述描述乃以说明书的一般原则为目的,并非用以限定本发明的范围。本发明的保护范围当视所附权利要求所界定者为准。It should be noted that certain terms are used in the description and claims to refer to specific components. It should be understood by those skilled in the art that the same component may be referred to by different nouns. The description and the claims do not use the difference in terms as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. As referred to throughout the specification and claims, "comprising" or "including" is an open-ended term and should be interpreted as "including but not limited to". Subsequent descriptions in the specification are preferred embodiments for implementing the present invention, however, the descriptions are for the purpose of general principles of the specification and are not intended to limit the scope of the present invention. The scope of protection of the present invention should be determined by the appended claims.

为便于对本发明实施例的理解,下面将结合附图以具体实施例为例做进一步的解释说明,且各个附图并不构成对本发明实施例的限定。To facilitate the understanding of the embodiments of the present invention, the following will take specific embodiments as examples for further explanation and description in conjunction with the accompanying drawings, and each accompanying drawing does not constitute a limitation to the embodiments of the present invention.

基于单个叶端定时传感器的叶片检测方法包括,Blade detection methods based on a single blade tip timing sensor include,

(1)利用1个叶端定时传感器获取旋转叶片的达到时间和转速,并根据转速和叶片长度,将理论到达和实际达到时间差转换为叶端位移。(1) Use a blade tip timing sensor to obtain the arrival time and speed of the rotating blade, and convert the difference between the theoretical arrival time and the actual arrival time into the blade tip displacement according to the rotation speed and blade length.

在本示例性实例中,具体为将单光纤型叶端定时传感器固定在机匣上,将初始转速设定为60Hz,转速加速度为0.5Hz/s,转速变化范围内60Hz-100Hz-60Hz,其中100Hz匀速段时间为20s。叶盘采用6叶片的整体式铝合金叶盘,叶盘半径为R=68mm,叶片厚度d=1mm,叶片宽度w=20mm。在机匣上均布4个喷嘴,喷射0.5Mpa的高压气体,利用单叶端定时传感器获取旋转叶片的达到时间和转速,并根据转速和叶片长度,将理论到达和实际达到时间差转换为叶端位移。In this exemplary example, the single-fiber blade tip timing sensor is fixed on the casing, the initial rotational speed is set to 60 Hz, the rotational speed acceleration is 0.5 Hz/s, and the rotational speed is within the range of 60 Hz-100 Hz-60 Hz, wherein The time of 100Hz constant speed section is 20s. The blisk adopts an integral aluminum alloy blisk with 6 blades, the radius of the blisk is R=68mm, the thickness of the blade is d=1mm, and the width of the blade is w=20mm. Four nozzles are evenly distributed on the casing to spray 0.5Mpa high-pressure gas. The single blade end timing sensor is used to obtain the arrival time and rotation speed of the rotating blade, and according to the rotation speed and blade length, the theoretical arrival time and the actual arrival time difference is converted into blade tip displacement.

(2)选择所要分析的两个叶片的近似同转速下的两段位移数据。若选取的是缓慢升速或降速数据,截取的数据长度不宜过长,以达到近似恒定采样率频的要求。(2) Select the two displacement data of the two blades to be analyzed at approximately the same rotational speed. If the slow speed-up or speed-down data is selected, the length of the intercepted data should not be too long to meet the requirement of approximately constant sampling frequency.

在本示例性实例中,具体为选取叶片1和叶片2的位移数据,所截取的数据序号范围为[4786,5025]。如图2所示,通过叶端定时传感器估计得到的对应的转速变化范围为:84.60Hz~85.53Hz,近似采样频率fs=85.06Hz。In this exemplary example, to select the displacement data of blade 1 and blade 2, the intercepted data serial number range is [4786, 5025]. As shown in Figure 2, the corresponding rotational speed variation range estimated by the blade tip timing sensor is: 84.60 Hz to 85.53 Hz, and the approximate sampling frequency f s =85.06 Hz.

(3)根据叶片间的角度,对数据向量截取的位置进行调整后,对两个数据向量进行点乘操作,得到对应序号相乘后的乘积数据向量;(3) According to the angle between the blades, after adjusting the position where the data vector is intercepted, perform a dot multiplication operation on the two data vectors to obtain the product data vector after the corresponding serial numbers are multiplied;

在本示例性实例中,叶片1和叶片2的夹角为

Figure BDA0003130601910000071
无需进行数据向量截取位置的调整。In this illustrative example, the angle between blade 1 and blade 2 is
Figure BDA0003130601910000071
There is no need to adjust the cut-off position of the data vector.

通过将所截取的两个向量x1,x2相乘,得到叶片1和2的乘积向量X12By multiplying the intercepted two vectors x 1 , x 2 , a product vector X 12 of leaves 1 and 2 is obtained.

Figure BDA0003130601910000072
Figure BDA0003130601910000072

(4)对乘积数据向量进行低通滤波,通过离散傅里叶变换得到频率成分,从低频成分中提取两个叶片的固有频率差值。(4) Perform low-pass filtering on the product data vector, obtain frequency components through discrete Fourier transform, and extract the natural frequency difference between the two leaves from the low-frequency components.

在本示例性实例中,低通滤波的截止频率为40Hz,离散傅里叶变换的计算公式为:In this exemplary example, the cutoff frequency of the low-pass filtering is 40 Hz, and the calculation formula of the discrete Fourier transform is:

Figure BDA0003130601910000073
Figure BDA0003130601910000073

其中x(n)为采样得到的信号,i是虚数符号,

Figure BDA0003130601910000074
N为采集到的信号的长度,x中元素的个数,n是一个迭代数,从0遍历到N-1,即取遍x中的所有元素,k是一个0到N-1整数,X(k)表示离散傅里叶变换后的第k个数据。where x(n) is the sampled signal, i is the imaginary number symbol,
Figure BDA0003130601910000074
N is the length of the collected signal, the number of elements in x, n is an iteration number, traversing from 0 to N-1, that is, traversing all elements in x, k is an integer from 0 to N-1, X (k) represents the kth data after discrete Fourier transform.

(5)重复(2)~(4)步骤,对叶盘上的叶片进行两两组合,得到全部的频率差值,组成频率差值矩阵。(5) Steps (2) to (4) are repeated, and the blades on the blisk are combined in pairs to obtain all the frequency difference values to form a frequency difference value matrix.

在本示例性实例中,采用的是6叶片的叶盘,所以nb=6,所以需要计算

Figure BDA0003130601910000075
个频率差,得到的频率差值矩阵ΔF为:In this exemplary example, a 6-blade blisk is used, so n b =6, so it is necessary to calculate
Figure BDA0003130601910000075
frequency difference, the obtained frequency difference matrix ΔF is:

Figure BDA0003130601910000076
Figure BDA0003130601910000076

本实例中使用的频率误差容限ξ=5Hz,频率差值矩阵的所有三角差频组合均满足频率容限条件,可信度为1,所以无需修正。The frequency error tolerance used in this example is ξ=5Hz, all triangular difference frequency combinations of the frequency difference matrix meet the frequency tolerance condition, and the reliability is 1, so no correction is required.

通过如下表达式构建6个系数矩阵A1、A2、A3、A4、A5、A6Six coefficient matrices A 1 , A 2 , A 3 , A 4 , A 5 , A 6 are constructed by the following expressions:

Figure BDA0003130601910000081
Figure BDA0003130601910000081

将频率差值矩阵ΔF分别乘以这6个系数矩阵得到6个差频和值sumDk Multiply the frequency difference matrix ΔF by these 6 coefficient matrices to obtain 6 difference frequency sum values sumD k

sumDk=ΔF·Ak (19)sumD k =ΔF·A k (19)

sumD=[-102.2 33.6 122.8 42.2 -106 24]T sumD=[-102.2 33.6 122.8 42.2 -106 24] T

选取阈值ε=-100,可知其中1号叶片和5号叶片的频率偏低,未满足以下条件。Selecting the threshold ε=-100, it can be seen that the frequencies of the No. 1 blade and No. 5 blade are relatively low, and the following conditions are not met.

sumDk<ε (20)sumD k <ε (20)

所以判定1号叶片和5号叶片固有频率明显偏低,存在异常。Therefore, it is determined that the natural frequencies of the No. 1 blade and No. 5 blade are obviously low, and there is an abnormality.

使用引电滑环,通过应变片测量可对6个叶片的固有频率进行提取,得到叶片的固有频率为,这与本专利提出的方法的计算结果较为接近,说明方法的可行性。Using the lead-in slip ring, the natural frequencies of the six blades can be extracted through the strain gauge measurement, and the natural frequencies of the blades are obtained, which is close to the calculation result of the method proposed in this patent, indicating the feasibility of the method.

表1应变片测量方法得到的叶片频率Table 1 The blade frequency obtained by the strain gauge measurement method

Figure BDA0003130601910000082
Figure BDA0003130601910000082

实际该叶盘中1号叶片和5号叶片存在裂纹,固有频率偏低。In fact, there are cracks in the No. 1 blade and No. 5 blade in the blisk, and the natural frequency is low.

【应用实例】【Applications】

如图1所示的叶端定时试验台,将单光纤型叶端定时传感器固定在机匣上,将初始转速设定为60Hz,转速加速度为0.5Hz/s,转速变化范围内60Hz-100Hz-60Hz,其中100Hz匀速段时间为20s。叶盘采用6叶片的整体式铝合金叶盘,叶盘半径为R=68mm,叶片厚度d=1mm,叶片宽度w=20mm。在机匣上均布4个喷嘴,喷射0.5Mpa的高压气体,利用单叶端定时传感器获取旋转叶片的达到时间,并根据转速和叶片长度,将理论到达和实际达到时间差转换为叶端位移。As shown in Figure 1, the blade end timing test bench is used to fix the single fiber type blade end timing sensor on the casing. 60Hz, of which the 100Hz constant speed period is 20s. The blisk adopts an integral aluminum alloy blisk with 6 blades, the radius of the blisk is R=68mm, the thickness of the blade is d=1mm, and the width of the blade is w=20mm. Four nozzles are evenly distributed on the casing to spray 0.5Mpa high-pressure gas. The single blade end timing sensor is used to obtain the arrival time of the rotating blade, and the difference between the theoretical arrival time and the actual arrival time is converted into the blade tip displacement according to the rotation speed and blade length.

具体为选取叶片1和叶片2的位移数据,所截取的数据位置为叶片1共振峰值附近的240个数据,序号范围为[4786,5025]。如图2所示,对应的转速变化范围为:84.60Hz~85.53Hz,近似采样频率fs=85.06Hz。Specifically, the displacement data of blade 1 and blade 2 are selected, and the intercepted data positions are 240 data near the resonance peak of blade 1, and the serial number ranges from [4786, 5025]. As shown in Figure 2, the corresponding rotational speed variation range is: 84.60 Hz to 85.53 Hz, and the approximate sampling frequency f s =85.06 Hz.

叶片1和2的夹角为

Figure BDA0003130601910000091
无需进行数据向量截取位置的调整。通过将所截取的两个向量x1,X2相乘,得到叶片1和2的乘积向量X12。The angle between blades 1 and 2 is
Figure BDA0003130601910000091
There is no need to adjust the cut-off position of the data vector. By multiplying the two intercepted vectors x 1 , X 2 , a product vector X 12 of leaves 1 and 2 is obtained.

对乘积数据向量进行低通滤波,通过离散傅里叶变换得到频率成分,从低频成分中提取两个叶片的固有频率差值。在本示例性实例中,低通滤波的截止频率为40Hz。绘制出乘积向量X12低频滤波后的信号的幅频图,如图4所示,其中可以看到明显频率分量11.7Hz,11.7Hz是本专利方法算得的频率差频,可以认为叶片1和叶片2的固有频率差为Δf12=-11.7Hz。Low-pass filtering is performed on the product data vector, frequency components are obtained by discrete Fourier transform, and the natural frequency difference between the two leaves is extracted from the low-frequency components. In this illustrative example, the cutoff frequency of the low pass filtering is 40 Hz. The amplitude-frequency diagram of the signal after the low-frequency filtering of the product vector X 12 is drawn, as shown in Figure 4, in which it can be seen that the obvious frequency component is 11.7Hz, and 11.7Hz is the frequency difference frequency calculated by the patent method. It can be considered that blade 1 and blade The natural frequency difference of 2 is Δf 12 =−11.7 Hz.

使用引电滑环和应变片对旋转叶片分析,可知该铝合金叶盘6个叶片的一阶固有频率分别为:341.95Hz、354.32Hz、361.29Hz、354.02Hz、341.97Hz、351.53Hz,1号叶片和2号叶片的固有频率差为12.37Hz,使用本文方法提取的固有频率差,如图4所示,为11.7Hz,相差仅为0.67Hz,继续使用该方法计算叶片两两之间的频率差值,得到频率差值矩阵ΔF,如下式所示:Using the lead slip ring and strain gauge to analyze the rotating blade, it can be seen that the first-order natural frequencies of the six blades of the aluminum alloy blisk are: 341.95Hz, 354.32Hz, 361.29Hz, 354.02Hz, 341.97Hz, 351.53Hz, No. 1 The natural frequency difference between the blade and No. 2 blade is 12.37Hz. The natural frequency difference extracted by the method in this paper, as shown in Figure 4, is 11.7Hz, and the difference is only 0.67Hz. Continue to use this method to calculate the frequency between the blades difference, and the frequency difference matrix ΔF is obtained, as shown in the following formula:

Figure BDA0003130601910000092
Figure BDA0003130601910000092

本实例中使用的频率误差容限ξ=5Hz,频率差值矩阵的所有三角差频组合均满足频率容限条件,可信度为1,所以无需修正。The frequency error tolerance used in this example is ξ=5Hz, all triangular difference frequency combinations of the frequency difference matrix meet the frequency tolerance condition, and the reliability is 1, so no correction is required.

通过如下表达式构建6个系数矩阵A1、A2、A3、A4、A5、A6,将频率差值矩阵ΔF分别乘以这6个系数矩阵得到6个差频和值sumDk,经过6次运算得到Construct 6 coefficient matrices A 1 , A 2 , A 3 , A 4 , A 5 , A 6 by the following expressions, and multiply the frequency difference matrix ΔF by these 6 coefficient matrices to obtain 6 difference frequency sums sumD k , after 6 operations, we get

sumD=[-102.2 33.6 122.8 42.2 -106 24]TsumD=[-102.2 33.6 122.8 42.2 -106 24] T .

选取阈值ε=-100,可知其中1号叶片和5号叶片的频率偏低,未满足以下条件。Selecting the threshold ε=-100, it can be seen that the frequencies of the No. 1 blade and No. 5 blade are relatively low, and the following conditions are not met.

SumDk<ε (20)SumD k <ε (20)

所以判定1号叶片和5号叶片固有频率明显偏低,存在异常。Therefore, it is determined that the natural frequencies of the No. 1 blade and No. 5 blade are obviously low, and there is an abnormality.

实际该叶盘中1号叶片和5号叶片存在裂纹,固有频率偏低。本实例说明本发明所提出的无转速基准单叶端定时传感器叶片检测方法的有效性。In fact, there are cracks in the No. 1 blade and No. 5 blade in the blisk, and the natural frequency is low. This example illustrates the effectiveness of the blade detection method proposed by the present invention with no speed reference single blade end timing sensor.

尽管以上结合附图对本发明的实施方案进行了描述,但本发明并不局限于上述的具体实施方案和应用领域,上述的具体实施方案仅仅是示意性的、指导性的,而不是限制性的。本领域的普通技术人员在本说明书的启示下和在不脱离本发明权利要求所保护的范围的情况下,还可以做出很多种的形式,这些均属于本发明保护之列。Although the embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments and application fields, and the above-mentioned specific embodiments are only illustrative and instructive, rather than restrictive . Those of ordinary skill in the art can also make many forms under the inspiration of this specification and without departing from the scope of protection of the claims of the present invention, which all belong to the protection of the present invention.

Claims (10)

1.一种基于单个叶端定时传感器的叶片检测方法,所述方法包括以下步骤:1. A blade detection method based on a single blade tip timing sensor, the method comprising the steps of: 第一步骤(S1)中,利用单个叶端定时传感器获取旋转叶片的实际达到时间,并根据旋转叶片的转速和叶片长度,理论到达时间和实际达到时间之差转换为叶端的位移数据;In the first step (S1), a single blade tip timing sensor is used to obtain the actual reaching time of the rotating blade, and according to the rotating speed of the rotating blade and the blade length, the difference between the theoretical reaching time and the actual reaching time is converted into the displacement data of the blade tip; 第二步骤(S2)中,在所述位移数据中截取两个叶片的同转速下的两段位移数据向量,In the second step (S2), two segments of displacement data vectors under the same rotational speed of the two blades are intercepted from the displacement data, 第三步骤(S3)中,基于两个叶片的夹角对所述位移数据向量截取的位置进行调整,以重新截取两段位移数据向量,重新截取的两段位移数据向量点乘得到对应序号相乘后的乘积数据向量;In the third step (S3), the position where the displacement data vector is intercepted is adjusted based on the included angle of the two blades, so as to re-intercept the two segments of the displacement data vector. the multiplied product data vector; 第四步骤(S4)中,所述乘积数据向量通过低频滤波,然后进行离散傅里叶变换得到频率成分,从低频成分中提取两个叶片的固有频率差值,In the fourth step (S4), the product data vector is filtered at a low frequency, and then a discrete Fourier transform is performed to obtain a frequency component, and the natural frequency difference of the two leaves is extracted from the low frequency component, 第五步骤(S5)中,对叶盘上的叶片进行两两组合,重复第二步骤至第四步骤,得到全部的固有频率差值以频率差值矩阵,In the fifth step (S5), the blades on the blisk are combined in pairs, and the second step to the fourth step are repeated to obtain all the natural frequency difference values as a frequency difference value matrix, 第六步骤(S6)中,通过不同叶片间差值的线性组合判断频率差值的可信度以对频率差值矩阵进行修正,In the sixth step (S6), the reliability of the frequency difference value is judged by the linear combination of the difference values between different blades to correct the frequency difference value matrix, 第七步骤(S7)中,基于所述频率差值矩阵构建的系数矩阵,提取每个叶片的固有频率差值和,当其超出预定的频率差值和阈值判断叶片异常。In the seventh step (S7), based on the coefficient matrix constructed by the frequency difference matrix, the natural frequency difference sum of each leaf is extracted, and the leaf is abnormal when it exceeds a predetermined frequency difference sum and a threshold. 2.根据权利要求1所述的方法,其中,优选的,第一步骤(S1)中,单个叶端定时传感器获取均匀升速或均匀减速的旋转叶片的实际达到时间t,并根据叶片的转速fr和叶片长度R将理论到达和实际达到时间差转换为叶端位移,表达式如下:
Figure FDA0003130601900000011
其中
Figure FDA0003130601900000012
表示第j圈时的转速;θ1,k表示1号叶片和k号叶片静止情况下的角度;ti,j表示第i个叶片在第j圈的实际到达时间;nb表示叶片数量,其中
Figure FDA0003130601900000013
表示第j圈时的转速;θ1,k表示1号叶片和k号叶片静止情况下的角度;ti,j表示第i个叶片在第j圈的实际到达时间;nb表示叶片数量,其中,
Figure FDA0003130601900000021
2. The method according to claim 1, wherein, preferably, in the first step (S1), a single blade end timing sensor acquires the actual reaching time t of the rotating blade with uniform acceleration or uniform deceleration, and according to the rotation speed of the blade f r and blade length R convert the difference between the theoretical arrival time and the actual arrival time into the blade tip displacement, which is expressed as:
Figure FDA0003130601900000011
in
Figure FDA0003130601900000012
Represents the rotational speed of the jth circle; θ 1, k represents the angle of the 1st blade and the kth blade when the blade is stationary; t i, j represents the actual arrival time of the ith blade in the jth circle; n b represents the number of blades, in
Figure FDA0003130601900000013
Represents the rotational speed of the jth circle; θ 1, k represents the angle of the 1st blade and the kth blade when the blade is stationary; t i, j represents the actual arrival time of the ith blade in the jth circle; n b represents the number of blades, in,
Figure FDA0003130601900000021
其中θi表示以转速传感器安装位置为基准,第i个叶片的角度,αk表示以转速传感器安装位置为基准,第k个传感器的角度,nj为第j圈时的转速。where θ i represents the angle of the i-th blade based on the installation position of the speed sensor, α k represents the angle of the k-th sensor based on the installation position of the speed sensor, and n j is the rotational speed at the j-th turn.
3.根据权利要求2所述的方法,其中,叶片的旋转过程为预定加速度的升速或减速过程,在旋转过程中使用周向均布的气嘴喷气模拟气体激励。3 . The method according to claim 2 , wherein the rotation process of the blade is a speed-up or deceleration process of a predetermined acceleration, and gas excitation is simulated by using gas nozzles uniformly distributed in the circumferential direction during the rotation process. 4.根据权利要求1所述的方法,其中,两个位移数据截取的区间相同,均为[N,M],采样频率fs为:
Figure FDA0003130601900000022
其中
Figure FDA0003130601900000023
为的第k圈对应的转速,M-N+1为所截取的数据长度。
4. The method according to claim 1, wherein, the intervals of two displacement data interception are the same, both are [N, M], and the sampling frequency f s is:
Figure FDA0003130601900000022
in
Figure FDA0003130601900000023
is the rotation speed corresponding to the k-th turn, and M-N+1 is the length of the intercepted data.
5.根据权利要求1所述的方法,其中,两个叶片的同转速下的两段位移数据向量Xi,Xj,截取的数据区间均为[c-N,c+N],向量长度为2N+1,其中c为两个叶片位移数据中某个位置所对应的索引序号。5. The method according to claim 1, wherein, the two segments of displacement data vectors X i , X j under the same rotational speed of the two blades, the intercepted data intervals are [cN, c+N], and the vector length is 2N +1, where c is the index number corresponding to a certain position in the two blade displacement data. 6.根据权利要求5所述的方法,其中,第一个达到叶端定时传感器的叶片为1号叶片,若第i和第j号叶片夹角大于180°,则将较小的叶片编号的数据选取区间向前平移1个单位,数据区间变为[c-N+1,c+N+1]。6. The method according to claim 5, wherein the first blade that reaches the blade end timing sensor is the No. 1 blade, and if the angle between the i-th and j-th blades is greater than 180°, the blade with the smaller blade number is set. The data selection interval is shifted forward by 1 unit, and the data interval becomes [c-N+1, c+N+1]. 7.根据权利要求4所述的方法,其中,第三步骤(S3)中,两段位移数据向量Xi,Xj相乘后的乘积数据向量为:
Figure FDA0003130601900000024
从频率成分中提取两个叶片的固有频率差值Dfij
Figure FDA0003130601900000025
其中x(n)为采样得到的信号,i是虚数符号,
Figure FDA0003130601900000026
n是一个迭代数,从0遍历到N-1,即取遍x中的所有元素,k是一个0到N-1整数,X(k)表示离散傅里叶变换后的第k个数据。
7. The method according to claim 4, wherein, in the third step (S3), the product data vector after the multiplication of two displacement data vectors X i and X j is:
Figure FDA0003130601900000024
Extract the natural frequency difference Df ij of the two leaves from the frequency components,
Figure FDA0003130601900000025
where x(n) is the sampled signal, i is the imaginary number symbol,
Figure FDA0003130601900000026
n is an iteration number, traversing from 0 to N-1, that is, traversing all elements in x, k is an integer from 0 to N-1, and X(k) represents the kth data after discrete Fourier transform.
8.根据权利要求1所述的方法,其中,第五步骤(S5)中,选取不同的叶片组合共
Figure FDA0003130601900000031
种组合,二步骤至第四步骤得到
Figure FDA0003130601900000032
个固有频率差值,组成固有频率差值矩阵ΔF,
8. The method according to claim 1, wherein, in the fifth step (S5), different blade combinations are selected to
Figure FDA0003130601900000031
kind of combination, the second step to the fourth step obtains
Figure FDA0003130601900000032
natural frequency difference, forming a natural frequency difference matrix ΔF,
Figure FDA0003130601900000033
Figure FDA0003130601900000033
其中,Δfij=fi-fj=sgn(fi-fj)·Dfij,sgn(fi-fj)表示fi>fj的符号,当fi≥fj提取为正号,反之为负号。Among them, Δf ij =f i -f j =sgn(fi -f j )·Df ij , sgn(fi -f j ) represents the sign of f i >f j , when f i ≥f j is extracted as a positive sign , otherwise it is a negative sign.
9.根据权利要求1所述的方法,其中,第六步骤(S6)中,固有频率差为:Δfki-Δfkj=Δfji=-Δfij k,i,j=1,2,…,nb,频率误差容限ξ0满足下式时,表示该区域的差频可信,Δkij=|Δfki-Δfkj+Δfij|≤ξ k=1,2,…,nb-2;i=k+1,…,nb-1;j=i+1,…,nb,频率差值矩阵ΔF的可信度L表达式为:
Figure FDA0003130601900000034
固有频率差值矩阵ΔF的可信度L小于0.5时,无法用于故障诊断,频率差值矩阵ΔF的可信度L大于0.5时,通过修正后重新计算频率差值矩阵ΔF的可信度L大于0.8,则矩阵可用于下一步故障诊断。
9. The method according to claim 1, wherein, in the sixth step (S6), the natural frequency difference is: Δf ki -Δf kj =Δf ji =-Δf ij k,i,j=1,2,..., n b , when the frequency error tolerance ξ 0 satisfies the following formula, it means that the difference frequency in this region is credible, Δ kij =|Δf ki -Δf kj +Δf ij |≤ξ k=1, 2,...,n b -2 ; i=k+1,...,n b -1; j=i+1,...,n b , the reliability L expression of the frequency difference matrix ΔF is:
Figure FDA0003130601900000034
When the reliability L of the natural frequency difference matrix ΔF is less than 0.5, it cannot be used for fault diagnosis. When the reliability L of the frequency difference matrix ΔF is greater than 0.5, recalculate the reliability L of the frequency difference matrix ΔF after correction. greater than 0.8, the matrix can be used for further troubleshooting.
10.根据权利要求1所述的方法,其中,第七步骤(S7)中,构建的系数矩阵为:10. The method according to claim 1, wherein, in the seventh step (S7), the constructed coefficient matrix is:
Figure FDA0003130601900000041
其中
Figure FDA0003130601900000042
Figure FDA0003130601900000043
Figure FDA0003130601900000041
in
Figure FDA0003130601900000042
Figure FDA0003130601900000043
sumDk=ΔF·Ak,如果sumDk<ε,则判定叶片存在故障。sumD k =ΔF·A k , if sumD k <ε, it is determined that the blade is faulty.
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