CN113502035A - Halogen-free flame-retardant polyester composite material and preparation method thereof - Google Patents

Halogen-free flame-retardant polyester composite material and preparation method thereof Download PDF

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Publication number
CN113502035A
CN113502035A CN202110843746.9A CN202110843746A CN113502035A CN 113502035 A CN113502035 A CN 113502035A CN 202110843746 A CN202110843746 A CN 202110843746A CN 113502035 A CN113502035 A CN 113502035A
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composite material
halogen
retardant
flame retardant
polyphosphonate
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刘学清
方玮
邹立勇
成贞辉
刘继延
沈道胜
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Honghu Yitai Technology Co ltd
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Honghu Yitai Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G79/00Macromolecular compounds obtained by reactions forming a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon with or without the latter elements in the main chain of the macromolecule
    • C08G79/02Macromolecular compounds obtained by reactions forming a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon with or without the latter elements in the main chain of the macromolecule a linkage containing phosphorus
    • C08G79/04Phosphorus linked to oxygen or to oxygen and carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a halogen-free flame-retardant polyester composite material and a preparation method thereof, belonging to the technical field of polymer composite materials. The material is prepared from the following raw materials in percentage by mass: 59-94.5% of polyester PBT; 5-40% of a polyphosphonate flame retardant; 0.5-1% of nucleating agent; wherein, the polyphosphonate flame retardant has the following structural formula:
Figure DDA0003180025370000011
and n in the structural formula is a positive integer of 21-50. The main chain structure of the polyphosphonate flame retardant used in the invention contains benzene rings, the polyphosphonate flame retardant is similar to the polyester structure and has good compatibility with polyester, and the composite material designed by the invention is easy to process and has little influence on the mechanical properties of the composite material.

Description

Halogen-free flame-retardant polyester composite material and preparation method thereof
Technical Field
The invention relates to a flame-retardant polyester composite material, belongs to the technical field of polymer composite materials, and particularly relates to a halogen-free flame-retardant polyester composite material and a preparation method thereof.
Background
The polyester resin is a general name of a high molecular compound formed by polycondensing polyol and polybasic acid, has the characteristics of high mechanical strength, abrasion resistance, oil resistance, good electrical insulation property and the like, particularly polybutylene terephthalate (PBT) is one of five general engineering plastics, has good heat resistance, weather resistance, good dimensional stability and extremely excellent chemical resistance, and is widely applied to the fields of electronics, electric appliances, communication equipment, optical equipment and the like.
Therefore, it is required that the polyester should have flame retardancy because of its wide application, particularly in the field of electronic and electric appliances. Whereas most of the flame retardants currently used in polyesters are known to be halogen-containing, typically bromine. It is clear that halogenated flame retardants are not desirable and that polyester composites containing halogenated flame retardants exhibit poor color stability upon aging with ultraviolet light.
Therefore, in view of the negative effects on the environment and human health caused by the large amount of brominated flame retardants, there is an urgent need to develop halogen-free flame retardants that not only provide good flame retardancy, but also exhibit comparable or even improved mechanical properties for polyester applications.
Disclosure of Invention
In order to solve the technical problems, the invention discloses a halogen-free flame-retardant polyester composite material and a preparation method thereof, wherein the polyphosphonate flame retardant in the composite material has good compatibility and dispersibility with polyester PBT, and the prepared composite material has high mechanical strength, good flame retardance and good product size stability.
In order to realize the technical purpose, the invention discloses a halogen-free flame-retardant polyester composite material which is prepared from the following raw material components in percentage by mass:
59-94.5% of polyester PBT;
5-40% of a polyphosphonate flame retardant;
0.5-1% of nucleating agent;
wherein the polyphosphonate flame retardant has the following structural formula:
Figure BDA0003180025350000021
and n in the structural formula is a positive integer of 21-50.
Preferably, the nucleating agent used in the present invention is one or a combination of at least two of sodium carbonate, sodium bicarbonate, sodium acetate or an ionic polymer.
Further, the tensile strength of the halogen-free flame-retardant polyester composite material is 40-75 MPa, and the limiting oxygen index is 25-40%.
Further, the polyphosphonate flame retardant is prepared by one-step melt polycondensation reaction of methyl diphenyl phosphate and bisphenol S.
Specifically, adding methyl diphenyl phosphate and bisphenol S into a reaction device according to a certain proportion, adding a catalyst sodium metaaluminate under the protection of inert gas, slowly heating to 120-150 ℃ for reaction for 1-3 h, continuously heating to 170-190 ℃ for reaction for 2-5 h, then reacting for 3-5 h under a reduced pressure state, cooling to room temperature, and performing purification treatment to obtain a polyphosphonate flame retardant; and the addition amount of the catalyst sodium metaaluminate is 1-5% of the weight of the bisphenol S.
Furthermore, the molar ratio of the methyl diphenyl phosphate to the bisphenol S is (1-1.1): 1.
In the present invention, the molar ratio of the methylbenzyl phosphate to the bisphenol S is preferably 1.05: 1.
In addition, the invention also discloses a preparation method of the halogen-free flame-retardant polyester composite material, which comprises the following steps:
1) uniformly mixing polyester PBT, polyphosphonate flame retardant and nucleating agent according to a formula to obtain a mixed base material;
2) putting the mixed base material obtained in the step 1) into a co-rotating double-screw extruder to be processed to obtain granules;
3) and (3) carrying out molding processing on the granules obtained in the step 2) by using an injection molding machine to obtain the flame-retardant material.
Further, in the step 2), the processing temperature is 230-255 ℃, and the rotating speed is set to be 160-220 r/min.
Further, in the step 3), the injection molding temperature is 235-260 ℃.
Further, in the step 1), the polyester PBT resin is dried for 3-5 hours in an air drying oven at 100 ℃.
Further, in the step 1), the polyphosphonate flame retardant is fully ball-milled for 20min in a ball mill.
Advantageous effects
1. The invention adopts the polyphosphonate flame retardant, which not only has good high-temperature stability, but also is environment-friendly and pollution-free.
2. The composite material designed by the invention has high mechanical strength, good flame retardance and good product dimensional stability.
Drawings
FIG. 1 is an infrared spectrum of a polyphosphonate flame retardant prepared according to an embodiment of the present invention;
FIG. 2 is a thermal decomposition spectrum of a polyphosphonate flame retardant prepared according to an example of the present invention;
FIG. 3 is a carbon layer electron micrograph of comparative example 1 and example 2 of the present invention after burning.
Detailed Description
In order to better explain the invention, the following further illustrate the main content of the invention in connection with specific examples, but the content of the invention is not limited to the following examples.
Example 1
This example discloses the preparation of a polyphosphonate flame retardant:
26.04g of methyl diphenyl phosphate and 25g of bisphenol S are added into a four-neck flask provided with an electromechanical stirrer and a reduced pressure distillation device, 0.25g of catalyst sodium metaaluminate (the mass of the catalyst is 1 percent of that of the bisphenol S) is added, nitrogen is introduced under the stirring state, the reaction is carried out for 1 hour at 140 ℃, the reaction is carried out for 3 hours at 180 ℃, the generated micromolecular phenol is separated out in the reaction process, and then the reaction is continued for 4 hours under the reduced pressure state.
After the reaction is finished, crushing the solid crude product obtained after the reaction, fully stirring for 3 hours in hot water at 60 ℃, filtering while hot, collecting a filter cake, drying the filter cake in an oven at 50 ℃ for 12 hours in vacuum, and drying to obtain the solid product polyphosphonate.
The synthetic route of the above reaction is as follows:
Figure BDA0003180025350000041
wherein the polyphosphonate has the structural characterization shown in FIG. 1.
Specifically, the infrared analysis spectrogram of the polyphosphonate is shown in figure 1, and can be known by combining figure 1 to be 1258cm-1And 1196cm-1Is a characteristic absorption peak of P ═ O, 918cm-1Is the characteristic absorption peak of P-O-C (C on the benzene ring).
As can be seen from FIG. 2, the thermal decomposition temperature of the polyphosphonate flame retardant is as high as 378 ℃. And in the structure of the polyphosphonate flame retardant, the structure of the polyphosphonate flame retardant contains P and S elements, so that a synergistic effect can be achieved, and a flame retardant effect is achieved.
Example 2
The embodiment discloses a preparation method of a halogen-free flame-retardant polyester composite material, which comprises the following steps:
(1) 10g of the polyphosphonate flame retardant prepared in the example 1, 0.5g of the nucleating agent and 89.5g of the polyester PBT resin are fully mixed to obtain a mixed base material, and then the mixed base material is placed in a co-rotating double-screw extruder to be processed and granulated to obtain granules, wherein the temperature range of the double-screw extruder is 230-255 ℃, and the rotating speed of the double-screw extruder is 160-220 r/min.
(2) And (2) taking the granules obtained in the step (1) to perform molding processing in an injection molding machine to obtain the composite material, wherein the temperature of the injection molding machine is 235-260 ℃.
Example 3
This example is different from example 2 above in that the amount of the polyphosphonate flame retardant added was 15g, the amount of the polyester PBT resin was 84.5g, and the rest was the same.
Example 4
This example differs from example 2 above in that the amount of polyphosphonate flame retardant added was 20g and the amount of polyester PBT resin was 79.5g, all other things remaining the same.
Example 5
This example differs from example 2 above in that the amount of polyphosphonate flame retardant added was 25g and the amount of polyester PBT resin was 74.5g, all other things remaining the same.
Example 6
This example differs from example 2 above in that the polyphosphonate flame retardant was added in an amount of 30g and the polyester PBT resin in an amount of 69.5g, all other things remaining the same.
Example 7
This example differs from example 2 above in that 35g of polyphosphonate flame retardant was added and 64.5g of polyester PBT resin was added, all the other things remaining the same.
Example 8
This example differs from example 2 above in that the amount of polyphosphonate flame retardant added was 40g and the amount of polyester PBT resin was 59.5g, all other things remaining the same.
Comparative example 1
This example differs from example 2 above in that no polyphosphonate flame retardant was added, all else remaining the same.
Comparative example 2
This example differs from example 2 above in that the same proportion of a built-up alkylated hypophosphite system, such as diethyl aluminum hypophosphite, is added.
Comparative example 3
This example differs from example 2 above in that the same proportion of melamine polyphosphate system, such as melamine polyphosphate (MPP), is added.
Application and testing of the materials: the tensile properties of the products obtained in the above examples and comparative examples were measured by using a universal tester (the tensile rate was 5mm/min, according to GB/T2568-1995), and LOI values thereof were measured by using a JF-3 type oxygen index meter manufactured by Nanjing Jiangning Analyzer factory (the test standard was the national standard GB/T2406 of China) to obtain Table 1.
TABLE 1 product Property List
Figure BDA0003180025350000061
From the table 1, it can be seen that the flame retardant effect of the polyester PBT is obviously improved by adding the polyphosphonate flame retardant, and after the polyphosphonate flame retardant is added, the mechanical properties of the polyester PBT composite material are not changed greatly, even are slightly enhanced, because the main chain structure of the polyphosphonate flame retardant contains a plurality of benzene rings, the polyphosphonate flame retardant has good compatibility with the polyester PBT.
SEM spectrogram test analysis and comparison are carried out on the carbon layers after the sample strips of the comparative example 1 and the example 2 are combusted, and the result is shown in figure 3, and the fact that after the flame retardant is added, the surface of the halogen-free flame-retardant polyester composite material after the combustion presents a more compact carbon layer is found, and the carbon layer is beneficial to improving the flame-retardant effect of the halogen-free flame-retardant polyester composite material.
The above examples are merely preferred examples and are not intended to limit the embodiments of the present invention. In addition to the above embodiments, the present invention has other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.

Claims (7)

1. The halogen-free flame-retardant polyester composite material is characterized by being prepared from the following raw material components in percentage by mass:
59-94.5% of polyester PBT;
5-40% of a polyphosphonate flame retardant;
0.5-1% of nucleating agent;
wherein the polyphosphonate flame retardant has the following structural formula:
Figure FDA0003180025340000011
and n in the structural formula is a positive integer of 21-50.
2. The halogen-free flame retardant polyester composite material as claimed in claim 1, wherein the halogen-free flame retardant polyester composite material has a tensile strength of 40 to 75MPa and a limiting oxygen index of 25 to 40%.
3. The halogen-free flame-retardant polyester composite material as claimed in claim 1 or 2, wherein the polyphosphonate flame retardant is prepared by one-step melt polycondensation of methyl diphenyl phosphate and bisphenol S.
4. The halogen-free flame-retardant polyester composite material as claimed in claim 3, wherein the molar ratio of the methyl diphenyl phosphate to the bisphenol S is (1-1.1): 1.
5. The preparation method of the halogen-free flame-retardant polyester composite material is characterized by comprising the following steps of:
1) uniformly mixing polyester PBT, polyphosphonate flame retardant and nucleating agent according to a formula to obtain a mixed base material;
2) putting the mixed base material obtained in the step 1) into a co-rotating double-screw extruder to be processed to obtain granules;
3) and (3) carrying out molding processing on the granules obtained in the step 2) by using an injection molding machine to obtain the flame-retardant material.
6. The preparation method of the halogen-free flame-retardant polyester composite material according to claim 5, wherein in the step 2), the processing temperature is 230-255 ℃, and the rotation speed is set to be 160-220 r/min.
7. The preparation method of the halogen-free flame-retardant polyester composite material according to claim 5, wherein in the step 3), the injection molding temperature is 235-260 ℃.
CN202110843746.9A 2021-07-26 2021-07-26 Halogen-free flame-retardant polyester composite material and preparation method thereof Pending CN113502035A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102174247A (en) * 2011-03-02 2011-09-07 中国科学技术大学苏州研究院 Halogen-free flame retardant glass fiber reinforced polyester composite and preparation method thereof
CN104861595A (en) * 2015-06-08 2015-08-26 江苏理工学院 Halogen-free flame retardant PBT material and preparation method thereof
CN105400179A (en) * 2015-12-14 2016-03-16 中广核三角洲(苏州)高聚物有限公司 Halogen-free flame-retardant high-temperature-resistant polyester elastomers and a preparation method therefor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102174247A (en) * 2011-03-02 2011-09-07 中国科学技术大学苏州研究院 Halogen-free flame retardant glass fiber reinforced polyester composite and preparation method thereof
CN104861595A (en) * 2015-06-08 2015-08-26 江苏理工学院 Halogen-free flame retardant PBT material and preparation method thereof
CN105400179A (en) * 2015-12-14 2016-03-16 中广核三角洲(苏州)高聚物有限公司 Halogen-free flame-retardant high-temperature-resistant polyester elastomers and a preparation method therefor

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
王小萌等: ""聚甲基膦酸酯的合成及应用研究进展"", 《绝缘材料》 *

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Application publication date: 20211015