Production process of straw binding net
Technical Field
The invention relates to the field of production of a straw binding net, in particular to a production process of the straw binding net.
Background
In agriculture, waste crops such as wheat straws and weeds need to be bundled up frequently to facilitate transportation and storage, and a straw bundling net is often used during bundling up. As the straw binding net has the characteristics of high strength, high toughness, light weight, low price and the like, the straw binding net is popular with the majority of stockmen once being produced.
At present, the grass binding net comprises a plurality of groups of vertical parallel arranged plaiting chains and weaving wires which are transversely woven between two adjacent groups of plaiting chains, and the weaving wires and the plaiting chains form triangular meshes. After the straw is rolled into a straw roll by the straw binding machine, the rolled straw binding net is drawn out by a section of straw binding net, the straw binding net is wrapped outside the straw roll, and then the straw binding net is cut off from the rolled straw binding net by a cutter, so that a section and a line head are formed at one end of the straw binding net, a braiding chain of the section is easy to move transversely, a braiding wire is easy to separate from the braiding chain, the straw binding net is easy to disperse from the section, and the straw roll cannot be effectively wrapped and molded by the straw binding net.
Disclosure of Invention
Solves the technical problem
Aiming at the defects in the prior art, the invention provides a production process of a straw binding net, which can effectively solve the problems that the straw binding net at the cut part of the rolled straw binding net in the prior art has a section and a thread end, a knitted chain of the section is easy to move transversely, and a knitted silk is easy to separate from the knitted chain, so that the section of the straw binding net is easy to scatter from the section, and the straw roll cannot be effectively wrapped and formed by the straw binding net.
Technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
a production process of a straw binding net comprises the following steps:
s1, drawing wire, namely melting and drawing out polyethylene particles into a chain and woven wire through a wire drawing machine;
s2, weaving, namely, longitudinally and parallelly passing a plurality of groups of weaving chains in the S1 through a weaving machine, and then weaving yarns in the S1 between two adjacent groups of weaving chains through the weaving machine to form a straw binding net;
s3, sticking the label tapes on the lower side of the grass net of S2 at equal intervals through the label tape machine according to the requirement;
s4, rolling the grass net marked in the S3 through a rolling machine;
and S5, packaging, namely sleeving the grass baling net wound in the S into a packaging bag, and sealing and packaging.
Wherein, the label tape machine comprises a label frame, label tape mechanisms symmetrically arranged on the upper side and the lower side of the label frame and a tape breaking mechanism arranged on the rear side of the label frame, the label tape mechanism comprises a moving frame, a driving component for driving the moving frame to move along the front and rear direction of the label frame, a hanging frame fixedly arranged on the upper side of the right part of the moving frame and used for hanging a label tape roll, support plates symmetrically and fixedly arranged on the lower side of the right part of the moving frame, an upper tape cylinder obliquely arranged on the front sides of the two groups of support plates, an upper belt wheel rotationally connected with the output shaft end of the upper tape cylinder, guide frames respectively fixedly arranged on the opposite sides of the two groups of support plates, support bars respectively rotationally connected with the opposite sides of the two groups of support plates, fixed clamp plates respectively fixedly arranged on the opposite sides of the two groups of support bars, movable clamp plates respectively rotationally connected with the end parts of the fixed clamp plates and a servo motor arranged on the right side of the right support plate and driving the support bars corresponding to the fixed plates to rotate, and the rotating wheel is fixedly arranged between the two fixed clamping plates, the torsional spring is arranged at the joint of the movable clamping plate and the fixed clamping plate, and the movable clamping plate is in an open state when passing through the guide frame.
Furthermore, the mark frame is a rectangular frame body, the upper part and the lower part in the mark frame are symmetrically and rotatably connected with rolling rollers, and the grass bundling net passes through the two groups of rolling rollers.
Furthermore, the movable frame is an F-shaped structural member, and a belt opening for passing the label belt is formed in the right part of the movable frame.
Further, the stores pylon includes mounting bracket and the peg of fixed mounting at the mounting bracket lateral wall, and the peg is kept away from mounting bracket one end slope and is upwards provided with spacing portion, the mark area is rolled up and is pegged graft on the peg, and the peg is close to a mounting bracket tip and is provided with the limiting plate.
Furthermore, guide rollers are symmetrically and rotatably connected between the two groups of support plates in an up-and-down mode, and a pressure roller is rotatably connected between the two groups of support plates on the side far away from the guide rollers.
Furthermore, the side wall of the support plate is provided with first sliding openings, the first sliding openings are internally and slidably connected with first sliding blocks, first springs are connected between the side wall of each first sliding block and the inner wall of each first sliding opening, and the pressure roller is rotatably connected between the two groups of first sliding blocks.
Furthermore, the belt winding device further comprises a belt winding frame, the belt winding frame is of a concave structure, a sleeve is arranged on one side, away from the notch, of the belt winding frame, second sliding ports are symmetrically formed in the side wall of the sleeve, the output shaft end of the belt winding cylinder is sleeved in the sleeve, second sliding blocks in sliding fit with the second sliding ports are symmetrically arranged on the side wall of the shaft end of the belt winding cylinder, a second spring is connected between the output shaft end of the belt winding cylinder and the inner wall of the sleeve, and the belt winding frame is rotatably connected with the belt winding frame.
Furthermore, the guide frame comprises a semi-ring part and a spiral part fixedly connected with the semi-ring part, a lower sliding surface is arranged at one end, away from the spiral part, of the semi-ring part, and an upper sliding surface is arranged at one end, away from the semi-ring part, of the spiral part.
Still further, the movable clamp plate includes a clamping portion and clamp arm portions arranged perpendicularly to the clamping portion, the clamp arm portions being in frictional contact with the semi-ring portion and the spiral portion, respectively.
Furthermore, the belt breaking mechanism comprises a belt breaking cylinder fixedly mounted on the rear side of the mark frame through a fixing frame, a belt breaking plate arranged at the output shaft end of the belt breaking cylinder and belt breaking blades symmetrically arranged on one side, far away from the belt breaking cylinder, of the belt breaking plate.
Advantageous effects
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
the label tapes are pasted on the lower sides of the grass binding nets at equal intervals, so that the grass binding nets can be disconnected from the middle of the label tapes each time the grass binding nets are used, and the sections of the grass binding nets are fixed through the label tapes, so that the section knitted chains and the knitted filaments of the grass binding nets are not easy to scatter, and the grass binding nets are effectively ensured to wrap and form the grass rolls; meanwhile, the label tape machine can automatically paste label tapes on the upper side and the lower side of the grass binding net at equal intervals, so that the production efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a schematic diagram of the process flow structure of the present invention;
FIG. 2 is a schematic view of the right front side of the tape marking machine of the present invention;
FIG. 3 is a schematic view of the right rear side view of the tape marking machine of the present invention;
FIG. 4 is a schematic structural view of the tape marking mechanism of the present invention with the drive assembly removed;
FIG. 5 is an enlarged schematic view of the structure at A of the present invention;
FIG. 6 is a schematic cross-sectional view of the tape marking mechanism of the present invention with the drive assembly removed;
FIG. 7 is a schematic structural view of the tape feeding mechanism of the present invention after removing the driving assembly, the tape feeding cylinder, the tape feeding pulley, the tape roll and the tape;
FIG. 8 is a schematic view of a hanger according to the present invention;
FIG. 9 is a schematic view of the upper belt cylinder and upper pulley of the present invention;
FIG. 10 is an enlarged view of the structure at B of the present invention;
FIG. 11 is a schematic view of the engagement between the fixed splint and the movable splint according to the present invention;
FIG. 12 is a first perspective view of the guide frame of the present invention;
FIG. 13 is a second perspective view of the guide frame of the present invention;
the reference numerals in the drawings denote: 1-marking a frame; 2-a moving rack; 3-a drive assembly; 4-tag tape roll; 5-hanging a rack; 501-mounting frame; 502-hanging a shaft; 503-a limiting part; 504-limiting plate; 6-a support plate; 7-installing an air cylinder; 8-upper belt wheel; 9-a guide frame; 901-semi-ring portion; 902-a helix; 903-lower sliding surface; 904-upper sliding surface; 10-branch; 11-a fixed splint; 12-a movable splint; 121-a clamping part; 122-gripper arm portion; 13-a servo motor; 14-torsion spring; 15-rolling roller; 16-with a mouth; 17-a guide roller; 18-a pressure roll; 19-a first slide port; 20-a first slider; 21-a first spring; 22-a belt rack; 23-a sleeve; 24-a second sliding port; 25-a second slide; 26-a second spring; 27-belt breaking cylinder; 28-strip breaking plate; 29-tape breaking blade; 40-label band; 401-tape head; 50-bundle grass net.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The present invention will be further described with reference to the following examples.
Examples
The production process of the straw binding net of the embodiment refers to fig. 1-13: the method comprises the following steps:
s1, drawing wire, namely melting and drawing out polyethylene particles into a chain and woven wire through a wire drawing machine;
s2, weaving, namely, longitudinally and parallelly passing a plurality of groups of weaving chains in the S1 through a weaving machine, and then weaving yarns in the S1 between two adjacent groups of weaving chains through the weaving machine to form the straw bundling net 50;
s3, sticking the label tapes 40 on the upper side and the lower side of the grass net 50 of the S2 at equal intervals through the label tape machine according to the requirement;
s4, rolling the grass net 50 marked with the tape in the S3 by a rolling machine;
and S5, packaging, namely sleeving the grass baling net 50 rolled in the S4 into a packaging bag, and sealing and packaging.
Wherein, the tape marking machine comprises a mark frame 1, tape marking mechanisms symmetrically arranged on the upper side and the lower side of the mark frame 1 and a tape breaking mechanism arranged on the rear side of the mark frame 1, the tape marking mechanisms comprise a moving frame 2, a driving component 3 used for driving the moving frame 2 to move along the front-back direction of the mark frame 1, a hanging frame 5 fixedly arranged on the upper side of the right part of the moving frame 2 and used for hanging a tape roll 4, support plates 6 symmetrically and fixedly arranged on the lower side of the right part of the moving frame 2, an upper tape cylinder 7 obliquely arranged on the front sides of the two groups of support plates 6, an upper belt wheel 8 rotatably connected with the output shaft end of the upper tape cylinder 7, guide frames 9 respectively fixedly arranged on the opposite sides of the two groups of support plates 6, support bars 10 respectively rotatably connected with the opposite sides of the two groups of support plates 6, fixed clamp plates 11 respectively fixedly arranged on the opposite sides of the two groups of support bars 10, movable clamp plates 12 respectively rotatably connected with the ends of the fixed clamp plates 11, and a servo motor 13 arranged on the right side of the right support plate 6 and driving the support bars 10 corresponding to rotate, a rotating wheel 30 is fixedly arranged between the fixed clamping plates 11, a torsional spring 14 is arranged at the joint of the movable clamping plate 12 and the fixed clamping plate 11, and the movable clamping plate 12 is in an open state when passing through the guide frame 9.
Specifically, the marking tape 40 in the technical scheme adopts a wide double-sided adhesive tape, so that the subsequent adhesive sealing of the broken ends of the grass bundling net 50 is facilitated; the driving assembly 3 adopts a ball screw sliding table, and a controller, such as a meter controller, for collecting the winding length of the grass binding net 50 is arranged on the winding machine, so that after each roll of the grass binding net 50 with a certain length (which is set according to the length of the grass to be wound) is wound, the controller controls the marking machine to mark the upper side and the lower side of the grass binding net 50;
before the marking, the moving frames 2 are all positioned at one end part of the marking frame 1, namely, the moving frames 2 are all positioned at one side of the grass binding net 50, and at the time, the fixed clamping plate 11 and the movable clamping plate 12 are positioned at the S1 station, because the guide frame 9 does not limit the movable clamping plate 12, the movable clamping plate 12 is in a relatively closed state under the action of the torsion spring 14, namely, the tape head of the marking tape 40 is clamped between the movable clamping plate 12 and the roller 30; when the label tape is carried out, the controller firstly controls the upper tape cylinder 7 to drive the upper tape wheel 8 to obliquely and downwards enter between the two groups of support plates 6, so that the upper tape wheel 8 respectively sticks the upper label tape 40 and the lower label tape 40 to form a label tape head 401 (shown in figure 2), and the label tape head not only plays a role of marking, but also is convenient for the following movable clamping plate 12 and the roller 30 to be separated from the tape head of the label tape 40; then, the servo motor 13 is controlled to drive the branch bars 10 to rotate 180 degrees, and the two groups of fixed clamping plates 11 are driven to respectively turn to S2 stations, because the upper and lower standard tapes 40 are mutually pasted, the mutual pasting area of the upper and lower standard tapes 40 is larger than that of the standard tapes 40 and the roller 30, so that the mutual acting force of the upper and lower standard tapes 40 is larger than that of the standard tapes 40 and the roller 30, and further when the roller 30 rotates along with the fixed clamping plates 11, the tape heads of the standard tapes 40 are separated from the roller 30, and the movable clamping plates 12 are in an open state through the limiting action of the guide frame 9, so that the tape heads of the standard tapes 40 are separated from the space between the movable clamping plates 12 and the roller 30; meanwhile, the driving component 3 is controlled to drive the movable frame 2 to move backwards, namely, the movable frame 2 moves along the width direction of the grass binding net 50, and the label tapes 40 are symmetrically adhered to the upper side and the lower side of the grass binding net 50 under the action of the upper belt wheel 8; when the upper belt wheel 8 and the lower belt wheel 8 completely move to the rear side of the grass binding net 50 and are separated from the grass binding net 50, namely the upper label belt 40 and the lower label belt 40 are mutually pasted on the rear side of the grass binding net 50 at the moment, then the controller controls the servo motor 13 to drive the branch strip 10 to rotate 90 degrees, namely the fixed clamping plate 11 is turned to the S3 station, the movable clamping plate 12 is completely separated from the guide frame 9 at the moment, the label belts 40 are clamped between the movable clamping plate 12 and the rotating wheel 30 again under the action of the torsion spring 14, then the belt breaking mechanism is controlled to respectively cut off the label belts 40 from the upper belt wheel 8 and the rotating wheel 30, the movable assembly 3 is controlled to drive the movable frame 2 to move backwards, the belt heads of the residual label belts 40 pasted on the grass binding net 50 are mutually pasted to form a label belt head 401 under the action of the upper belt wheel 8, and then the upper belt cylinder 7 is controlled to drive the upper belt wheel 8 to retract; and then controlling the winding machine to drive the grass baling net 50 to wind, enabling the grass baling net 50 to move rightwards for a length again, controlling the driving assembly 3 to drive the moving frame 2 to move to the initial position, controlling the servo motor 13 to drive the branch strips 10 to rotate 90 degrees again, enabling the fixed clamping plate 11 to turn to the S1 station again, namely moving the tape head of the label tape 40 to the S1 station, and further preparing for the next label tape 40 pasting.
Referring to fig. 2, the label frame 1 is a rectangular frame body, the rollers 15 are rotationally connected in the label frame 1 in an up-down symmetrical mode, and the grass binding net 50 passes through the two sets of rollers 15, so that the relaxation property of the grass binding net 50 in the label tape process is improved.
Referring to fig. 4, the movable frame 2 is an F-shaped structural member, the left portion of the movable frame is provided with a groove matched with the sliding table pair of the ball screw sliding table, the movable frame 2 can be fixedly mounted on the sliding table pair of the ball screw sliding table, and the right portion of the movable frame 2 is provided with a belt opening 16 for allowing the label belt 40 to pass through.
Referring to fig. 8, the hanger 5 includes an installation frame 501 and a hanging shaft 502 fixedly installed on a side wall of the installation frame 501, one end of the hanging shaft 502 far away from the installation frame 501 is obliquely and upwardly provided with a limiting portion 503, one end of the hanging shaft 502 close to the installation frame 501 is provided with a limiting plate 504, so that the label tape roll 4 can be replaced conveniently, and meanwhile, the label tape roll 4 can be limited on the hanging shaft 502 through the limiting portion 503 and the limiting plate 504.
Referring to fig. 6-7, guide rollers 17 are rotationally connected between the two groups of support plates 6 in an up-down symmetrical manner, and a pressure roller 18 is rotationally connected between the two groups of support plates 6 on the side away from the guide rollers 17, so that the tape 40 drawn out from the tape roll 4 is guided by the two groups of guide rollers 17, and the tension of the tape 40 between the tape roll 4 and the upper belt wheel 8 or the tension of the tape 40 between the tape roll 4 and the rotating wheel 30 is adjusted by the pressure roller 18, thereby ensuring that the tape 40 is in a tensioned state.
Referring to fig. 5, the side walls of the support plate 6 are both provided with first sliding openings 19, first sliding blocks 20 are slidably connected in the first sliding openings 19, first springs 21 are connected between the side walls of the first sliding blocks 20 and the inner walls of the first sliding openings 19, and the pressure rollers 18 are rotatably connected between the two groups of first sliding blocks 20; through the cooperation of first slider 20 and first slide opening 19, make pressure roller 18 can move between two sets of fulcrum plates 6, through first spring 21 for to the tape 40 who bypasses pressure roller 18 carries out the elastic action, and then realizes the regulation to tape 40 rate of tension.
Referring to fig. 9-10, the belt winding device further comprises an upper belt frame 22, the upper belt frame 22 is of a concave structure, a sleeve 23 is arranged on one side, away from the notch, of the upper belt frame 22, second sliding ports 24 are symmetrically formed in the side wall of the sleeve 23, the output shaft end of the upper belt cylinder 7 is sleeved in the sleeve 23, second sliding blocks 25 in sliding fit with the second sliding ports 24 are symmetrically arranged on the side wall of the shaft end of the upper belt cylinder 7, a second spring 26 is connected between the output shaft end of the upper belt cylinder 7 and the inner wall of the sleeve 23, and the upper belt wheel 8 is rotatably connected in the upper belt frame 22; through the cooperation of second sliding port 24 and second slider 25, realize the sliding connection of upper band cylinder 7 output shaft and upper band frame 22, and through second spring 26, make upper band cylinder 7 and upper band frame 22 have elastic buffer nature, and then further adjust the rate of tension of mark area 40, simultaneously after upper and lower band pulley 8 gets into two sets of extension boards 6, and when being not in the upper and lower sides of grass binding net 50, under the elastic action of second spring 26, make upper and lower band pulley 8 be close to each other, can extrude each other and paste each other upper and lower mark area 40, when upper and lower band pulley 8 passes through grass binding net 50, make upper and lower band pulley 8 can carry out certain "shrink".
Referring to fig. 11-13, the guide frame 9 includes a half ring portion 901 and a spiral portion 902 (screw thread) fixedly connected to the half ring portion 901, a lower sliding surface 903 is disposed at an end of the half ring portion 901 away from the spiral portion 902, an upper sliding surface 904 is disposed at an end of the spiral portion 902 away from the half ring portion 901, and the movable clamping plate 12 includes a clamping portion 121 and a clamping arm portion 122 disposed perpendicular to the clamping portion 121; when the movable clamping plate 12 is turned from the station S1 to the station S2, the clamping arm 122 thereof first contacts the upper sliding surface 904, the clamping arm 122 drives the clamping portion 121 to open relative to the fixed clamping plate 11 through the wedge-shaped surface of the upper sliding surface 904, when the clamping arm 122 passes through the screw portion 902, the clamping arm 122 drives the clamping portion 121 to gradually open, and when the clamping arm 122 is in the half-ring portion 901, the clamping arm 122 drives the clamping portion 121 to open to the maximum, that is, the clamping portion 121 is perpendicular to the fixed clamping plate 11; when the movable clamping plate 12 is turned to the station S3 from the station S2, and when the clamping arm 122 passes through the lower sliding surface 903, the clamping arm 122 thereof drives the clamping portion 121 to close gradually, and after the clamping arm 122 is separated from the half ring portion 901, the clamping portion 121 is rapidly rotated under the action of the torsion spring 14, that is, the clamping portion 121 and the reel 30 are closed, and the tape 40 is clamped between the reel 30 and the clamping portion 121.
Referring to fig. 2-3, the belt breaking mechanism comprises a belt breaking cylinder 27 fixedly mounted at the rear side of the frame 1 through a fixing frame, a belt breaking plate 28 arranged at the output shaft end of the belt breaking cylinder 27, and belt breaking blades 29 symmetrically arranged at one side of the belt breaking plate 28 far away from the belt breaking cylinder 27; the controller controls the belt breaking cylinder 27 to drive the belt breaking plate 28 to move towards the upper belt wheel 8, so that the upper and lower belt breaking blades 29 respectively cut off the upper and lower side target belts 40.
The process is characterized in that the upper side and the lower side of the grass binding net 50 are pasted with the label tapes at equal intervals, so that the label tapes can be disconnected from the middle of the label tapes when the grass binding net 50 is used every time, and then the cross section of the grass binding net 50 is fixed through the label tapes, so that the cross section chaining and the woven filaments of the grass binding net 50 are not easy to scatter, and the grass binding net is effectively ensured to wrap and form a straw roll; meanwhile, the label tape machine can automatically paste the label tapes on the upper side and the lower side of the grass binding net 50 at equal intervals, so that the production efficiency is improved.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.