CN113493338A - Geopolymer modified phosphogypsum building material and preparation method thereof - Google Patents

Geopolymer modified phosphogypsum building material and preparation method thereof Download PDF

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Publication number
CN113493338A
CN113493338A CN202110794629.8A CN202110794629A CN113493338A CN 113493338 A CN113493338 A CN 113493338A CN 202110794629 A CN202110794629 A CN 202110794629A CN 113493338 A CN113493338 A CN 113493338A
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phosphogypsum
parts
geopolymer
building material
geopolymer modified
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金小刚
窦顺珍
苏磊
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Beijing Ronglu Material Technology Co ltd
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Beijing Ronglu Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B12/00Cements not provided for in groups C04B7/00 - C04B11/00
    • C04B12/005Geopolymer cements, e.g. reaction products of aluminosilicates with alkali metal hydroxides or silicates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/006Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mineral polymers, e.g. geopolymers of the Davidovits type
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • C04B7/147Metallurgical slag
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/243Mixtures thereof with activators or composition-correcting additives, e.g. mixtures of fly ash and alkali activators
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Abstract

The invention provides a geopolymer modified phosphogypsum building material which comprises the following components in parts by weight: 20-45 parts of a silicon-aluminum raw material, 1-20 parts of a filler, 45-75 parts of phosphogypsum, 2-5 parts of an activator, 2-4 parts of a high-molecular additive and 2-3 parts of a pigment. The invention provides a method for preparing a building material by modifying phosphogypsum by utilizing the characteristics of geopolymer materials, which can recycle the phosphogypsum and prepare the building material with high stability, corrosion resistance and leakage resistance.

Description

Geopolymer modified phosphogypsum building material and preparation method thereof
Technical Field
The invention belongs to the field of comprehensive utilization of solid wastes and materials, and particularly relates to a geopolymer modified phosphogypsum building material and a preparation method thereof.
Background
The phosphogypsum is a solid waste material generated in the production process of phosphorus chemical industry, and the untreated phosphogypsum is acidic, has soluble fluorine and soluble phosphorus and has great environmental hazard; due to the particularity of the phosphate rock, the phosphogypsum also contains a certain amount of radioactive elements (uranium, radium and thorium), according to the research success of the predecessors, 90% of uranium in the phosphate rock is enriched into phosphoric acid, 90% of technetium is enriched into the phosphogypsum, although a part of radioactive elements are separated in the ore dressing stage, a part of radioactive elements enter and are enriched into the phosphogypsum, and the space for recycling the phosphogypsum is greatly limited due to the existence of the radioactive elements. Through detection, both the internal illumination index and the external illumination index of the phosphogypsum product in China are less than 1, and the phosphogypsum product belongs to a standard product, but by carefully researching detection results, the internal illumination index of most of the phosphogypsum products is close to 0.8, the external illumination index is close to 0.7, the requirement in the national mandatory standard GB6566 and 2010 building material radionuclide limitation is very close, and the serious problem of excessive radioactivity is easily caused once the phosphogypsum product is improperly controlled in the production and application processes. On the other hand, phosphogypsum contains soluble phosphorus and soluble fluorine and a small amount of harmful soluble substances (a small amount of arsenic, cadmium, lead and the like), although the harm degree of the substances is not enough to classify the phosphogypsum into the degree of harming waste, if the phosphogypsum is applied to building decoration materials in a large amount, certain pollution is caused, obviously, the result is not accepted by consumers, and therefore, the phosphogypsum cannot be effectively applied to the building materials in a large amount at present.
Geopolymer material is a novel inorganic polymer material invented in the last 70 th century, and is mainly an inorganic macromolecular material with a space grid structure formed by bonding reaction of silicon-aluminum material under alkaline condition.
The method for preparing the building material by modifying the phosphogypsum by utilizing the characteristics of geopolymer materials needs to be researched, so that the phosphogypsum can be recycled, and the building material with high stability, corrosion resistance and leakage resistance can be prepared.
Disclosure of Invention
The invention aims to provide a method for preparing a building material by modifying phosphogypsum by utilizing the characteristics of geopolymer materials, which can recycle the phosphogypsum and prepare the building material with high stability, corrosion resistance and leakage resistance.
The technical purpose of the invention is realized by the following technical scheme:
the geopolymer modified phosphogypsum building material comprises the following components in parts by weight: 20-45 parts of a silicon-aluminum raw material, 1-20 parts of a filler, 45-75 parts of phosphogypsum, 2-5 parts of an activator, 2-4 parts of a high-molecular additive and 2-3 parts of a pigment.
As a further setting of the invention, the silicon-aluminum raw material is Si: the alumino-silico raw material with the Al molar ratio of 0.5-6 can be one or a mixture of more of alumino-silico raw materials such as metakaolin, water quenched slag, fly ash, activated tailings, red mud and the like, and preferably is Si: the Al molar ratio is between 1 and 4, and the Si: the Si/Al raw material with Al molar ratio between 1 and 3, such as 750 ℃ activated metakaolin, superfine water quenched slag, activated tailings and other Si/Al raw materials, is optimized to 750 ℃ activated metakaolin (Si: Al molar ratio between 1 and 1.2) or Si/Al raw material or composite material with similar Si/Al molar ratio.
As a further configuration of the invention, the filler is one or more of iron tailing sand, copper tailing sand and lead-zinc tailing sand. On one hand, the tailing sand can form a compact finished product structure, the anti-seepage performance is optimized, on the other hand, a certain amount of insoluble stable metal ion compounds are also contained in the tailing sand, the shielding and the solid sealing of radioactive substances are favorably formed, and the iron tailing sand and the copper tailing sand are optimally selected, so that the two tailing sands are wide in stock, stable in property, free of secondary hazard and high in use safety.
As a further arrangement of the invention, the phosphogypsum is subjected to neutralization, aging and drying.
As a further arrangement of the invention, the phosphogypsum neutralization and aging treatment process is to adopt ground steel slag as Lewis base to carry out neutralization treatment and aging on the phosphogypsum. The phosphogypsum neutralization and aging treatment process can be implemented by adopting Lewis base for neutralization treatment, preferably adopting alkali metal or alkaline earth metal oxide for treatment, most preferably adopting alkaline earth metal, especially CaO or CaOH for treatment, which is favorable for converting soluble phosphorus and soluble fluorine into inert insoluble substances without influencing the product forming process, in order to process solid wastes as much as possible and reduce the cost, simultaneously introduce reactants for the development of subsequent geopolymer, most preferably and recommended neutralizing agent is ground steel slag, and free CaO in the steel slag micro powder is utilized for neutralization treatment and aging of the phosphogypsum so as to fully perform the neutralization reaction.
As a further arrangement of the invention, the activator is potassium silicate, a mixture of sodium silicate with potassium hydroxide and sodium hydroxide.
As a further arrangement of the invention, the molar ratio of the activator is SiO 2: MO is 0.6-1.1(M is alkali metal), the mol ratio is preferably 0.8-1.6, most preferably 1-1.2, the activator can accelerate the forming process by heating during the use process, the temperature is 60-120 ℃, preferably 70-110 ℃, most preferably 80-100 ℃, and the aim of activating can also be achieved by a method of prolonging the forming time (3-7 days) under the room temperature condition.
As a further setting of the invention, the pigment is one of titanium dioxide, lithopone and lithopone. The alkaline of the geopolymer system at the initial stage of the reaction is higher, so the pigment should be selected from alkali-resistant pigments, and usually the alkali resistance of organic pigments is poorer, so that the inorganic pigment is preferably selected from white pigments, such as titanium dioxide, lithopone and the like, and the lithopone is most preferably selected as the pigment, and the lithopone is used as the pigment, so that the processability and the fluidity in the forming process can be improved, the surface condition of the formed material is optimized, and meanwhile, higher radiation shielding rate can be obtained, and the comprehensive effect is excellent.
As a further configuration of the invention, the polymer auxiliary agent is one or more of polyethylene glycol, polyethylene oxide and polyether polyol. The forming construction aid is an aid for improving the processing performance of geopolymer-phosphogypsum materials, is a polymer aid, and is beneficial to the improvement and development of physical and mechanical properties after forming, and the polymer aid contains a certain amount of hydroxyl, carboxyl or other groups which are easy to form binding force with hydroxyl on the surface of an inorganic material: in order to facilitate molding, the polymer auxiliary agent should also have a longer flexible chain segment, so as to facilitate the geopolymer-phosphogypsum material to have certain fluidity and thixotropy in the processing process, and both the polyhydroxy polymer with the molecular weight of more than 4000 and (or) the reactive macromonomer can be used as the polymer auxiliary agent, preferably polymer materials such as polyethylene glycol, polyvinyl alcohol, polyethylene oxide, long-chain polyurethane, polyester, polyether and the like, and most preferably polymer materials such as polyethylene glycol (9000), polyethylene oxide (8000000), polyether polyol (ethylene oxide end block) and the like or macromonomer materials are used as the auxiliary agent.
The invention also provides a preparation method of the geopolymer modified phosphogypsum building material, which comprises the following steps:
step S1: firstly, adding a neutralizing agent to neutralize and age phosphogypsum, wherein the neutralizing method comprises the steps of uniformly mixing the phosphogypsum and the neutralizing agent, then adding water and fully stirring, introducing a uniformly stirred product into a ball mill for ball milling, and then discharging and aging for 24 hours; filtering the aged phosphogypsum to remove most of the water, and drying at 50-60 ℃ to constant weight to obtain neutralized, aged and dried phosphogypsum;
step S2: and (2) uniformly mixing the aged phosphogypsum, the silicon-aluminum raw material, the high molecular auxiliary agent, the pigment and the exciting agent in the step S1, adding water, mixing and stirring, processing the uniform mixture into a blank plate in a mould by a tape casting method, and forming and curing the preliminarily formed blank plate for 8-18 hours under a hot press with the temperature of 60-120 ℃ and the pressure of 6-11MPa to obtain the formed plate.
The invention has the beneficial effects that:
1. the technical scheme of the invention is that radioactive elements contained in phosphogypsum are restrained and fixed through a space grid structure formed by geopolymer materials, so that the radioactive elements do not migrate and an effective embedding and fixing seal with a barrier is formed, and the leakage of a small amount of harmful substances is prevented while the radioactive elements are fixed by utilizing a silicon-aluminum three-dimensional grid structure with long-term stability and corrosion resistance formed in the geopolymer materials.
2. The geopolymer material is formed not only by alkali excitation but also by the fact that the alkali excitation and the sulfate excitation accord with the excitation effect.
3. The geopolymer material which is subjected to alkali excitation and sulfate composite excitation has excellent comprehensive mechanical properties, the highest compressive strength of the geopolymer material reaches 86.5MPa through detection, and the flexural strength of the geopolymer material reaches more than 18 MPa.
4. The invention effectively restricts the migration of most metal cations through the space grid structure of the geopolymer material, forms the solid seal of the shield of the belt, and the detection shows that the percolation quantity of the metal ions is reduced by 88.7 percent at least.
5. The invention reduces the radiation amount from 0.81 to 0.09 by the comprehensive action of geopolymer material, tailing sand and lithopone, greatly reduces the nuclide radiation amount which is even lower than river sand, and makes safe use of phosphogypsum possible.
6. The geopolymer-phosphogypsum composite material has the density close to that of gypsum, but the water resistance is greatly improved, the softening coefficient is 0.96, the softening coefficient of a cement-based material is reached, and the softening coefficient is greatly higher than that of a stone material of 0.2-0.4, so that the material prepared by using the phosphogypsum can also be used for outdoor buildings and decorations.
7. The invention adds the polymer auxiliary agent in the processing course, in order to be beneficial to the improvement and development of physical mechanical property after shaping, the polymer auxiliary agent contains a certain amount of hydroxyl, carboxyl or other groups which are easy to form binding force with the hydroxyl on the surface of the inorganic material, in order to be beneficial to shaping, the polymer auxiliary agent also has a longer flexible chain segment, so as to be beneficial to the geopolymer-phosphogypsum material to have certain fluidity and thixotropy in the processing course, under the action of the polymer auxiliary agent, the extrusion molding process of the geopolymer material, the phosphogypsum material and the composite material is realized for the first time, the inorganic material achieves the arrangement form of high orientation degree of internal molecules through extrusion molding, the high strength of the material is realized through a physical mechanical method, and the invention has the characteristics and advantages of good effect, low cost, high efficiency and the like.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, wherein M is an alkali metal ion, are within the scope of the present invention.
First, an embodiment
Example 1
Firstly, carrying out neutralization and aging on phosphogypsum, wherein the pH value of the used phosphogypsum is 1.3, the neutralizing agent adopts CaO, and the using amount of the CaO is 3.8 percent of the amount of the phosphogypsum, the neutralization method comprises the steps of uniformly mixing the phosphogypsum and the CaO, adding water which is 1.2 times of the amount of the mixture, fully stirring, introducing the uniformly stirred product into a ball mill for ball milling for 1 hour, and then discharging and aging for 24 hours;
most of the self water of the aged phosphogypsum is removed by filtration, and then the aged phosphogypsum is dried to constant weight under the condition of 50-60 ℃ to obtain the phosphogypsum which is subjected to neutralization, aging and drying.
60 parts of phosphogypsum, 22 parts of metakaolin calcined at 750 ℃, 3 parts of high molecular additive polyethylene glycol, 10 parts of iron tailing sand, 2 parts of lithopone pigment and 3 parts of potassium silicate and potassium hydroxide mixture (SiO)2:K2O1) is uniformly mixed, 230 parts of water is added for mixing and stirring, the uniformly stirred mixture is extruded and processed into a plate by a ceramic blank extruder, the formed plate is steam-cured for 6 hours at the temperature of 85-90 ℃, and a test result is shown in the following table 1:
table 1 testing of example 1 the results of various properties
Figure BDA0003162193390000041
Figure BDA0003162193390000051
Reference standard: percolation test GB 5085.3-2007 Standard identification of hazardous waste leach toxicity identification; nuclide inspection GB 6566-; the values in () in the table above are standard values.
The detection data in the table show that after the phosphogypsum is compounded with the geopolymer material, the permeability of harmful substances and the detection quantity of radioactive nuclides are greatly reduced, so that the geopolymer material plays a role in shielding and sealing, and in addition, the detection result of the softening coefficient also shows that the water resistance of the compounded material is greatly improved.
Example 2
Neutralizing and aging phosphogypsum, wherein the pH value of the used phosphogypsum is 1.6, the neutralizing agent is ground steel slag, the content of free calcium oxide (f-CaO) is 8.2 percent, the using amount of the free calcium oxide (f-CaO) is 16.7 percent of the amount of phosphogypsum, the neutralizing method is that the phosphogypsum is uniformly mixed with water which is 0.5 time of the self weight and then ground, and the total specific surface area of the ground phosphogypsum reaches 300m2After the powder is kg, the total specific surface area reaches 300m2Uniformly mixing steel slag micro powder per kg, adding water which is 0.3 time of the amount of the mixture, fully stirring, uniformly stirring, discharging and aging for 24 hours;
most of the self water of the aged phosphogypsum is removed by filtration, and then the aged phosphogypsum is dried to constant weight under the condition of 50-60 ℃ to obtain the phosphogypsum which is subjected to neutralization, aging and drying.
52 parts of phosphogypsum, 28 parts of metakaolin calcined at 750 ℃, 4 parts of high molecular additive polyoxyethylene, 8 parts of copper tailing sand, 3 parts of lithopone pigment and 5 parts of mixture of sodium silicate and sodium hydroxide (SiO)2:Na2O1.2), adding 260 parts of water, mixing and stirring, processing the uniformly stirred mixture into a blank plate in a mould by a tape casting method, forming and curing the preliminarily formed blank plate for 8 hours under a hot press with the temperature of 80 ℃ and the pressure of 6.5MPa to obtain a formed plate, and testing the formed plateThe results are shown in table 2 below:
table 2 test of example 2 the results of various properties
Figure BDA0003162193390000052
Figure BDA0003162193390000061
Reference standard: percolation test GB 5085.3-2007 Standard identification of hazardous waste leach toxicity identification; nuclide inspection GB6566-2010 construction material radionuclide limits; the values in () in the table above are standard values.
Example 3
Neutralizing and aging phosphogypsum, wherein the pH value of the used phosphogypsum is 2.1, the neutralizing agent is ground steel slag, the content of free calcium oxide (f-CaO) is 11.4 percent, the using amount of the free calcium oxide (f-CaO) is 15.8 percent of the amount of phosphogypsum, the neutralizing method is that the phosphogypsum is uniformly mixed with water which is 0.8 time of the self weight and then ground, and the total specific surface area of the ground phosphogypsum reaches 350m2After the powder is kg, the total specific surface area reaches 300m2Uniformly mixing steel slag micro powder per kg, adding water which is 0.5 time of the amount of the mixture, fully stirring, uniformly stirring, discharging and aging for 24 hours;
and (3) filtering the aged phosphogypsum to remove most of the self water, and drying the phosphogypsum to constant weight at the temperature of 50-60 ℃ under a standard condition to obtain the neutralized aged and dried phosphogypsum.
75 parts of phosphogypsum, 20 parts of metakaolin calcined at 750 ℃, 3 parts of lithopone pigment and 2 parts of mixture of potassium silicate and sodium hydroxide (SiO)2:M2O ═ 0.6M represents alkali metal ions), then adding 200 parts of water, mixing and stirring, processing the uniformly stirred mixture into a blank body in a mould by a tape casting method, molding and curing the preliminarily molded blank body for 12 hours under the conditions of a hot press with the temperature of 85 ℃ and the pressure of 3.5MPa, and obtaining the molded brick, wherein the test results are shown in the following table 3:
table 3 test of example 3 the results of various properties
Figure BDA0003162193390000062
Reference standard: percolation test GB 5085.3-2007 Standard identification of hazardous waste leach toxicity identification; nuclide inspection GB6566-2010 construction material radionuclide limits; the values in () in the table above are standard values.
Example 4
50 parts of phosphogypsum, 25 parts of superfine blast furnace slag, 18 parts of iron tailing sand, 3 parts of lithopone pigment and 4 parts of mixture of sodium silicate and potassium hydroxide (SiO)2:M2O ═ 0.6M represents alkali metal ions), then adding 160 parts of water, mixing and stirring, processing the uniformly stirred mixture into a blank plate by a copying method, forming and curing the preliminarily formed blank plate for 7d at normal pressure and room temperature to obtain a finished plate, keeping the integrity of the blank plate intact in the forming process and maintaining the pressure through a cover plate, and finally obtaining the formed plate, wherein the test results are shown in the following table 4:
table 4 test of example 4 the results of various properties
Figure BDA0003162193390000071
Reference standard: percolation test GB 5085.3-2007 Standard identification of hazardous waste leach toxicity identification; nuclide inspection GB6566-2010 construction material radionuclide limits; the values in () in the table above are standard values.
Example 5
50 parts of phosphogypsum, 35 parts of activated tailings (copper tailings composite activation), 8 parts of iron tailing sand, 3 parts of lithopone pigment and 5 parts of sodium silicate and potassium hydroxide mixture (SiO)2:M2O1.1M represents alkali metal ion), then adding 200 parts of water, mixing and stirring, processing the uniformly stirred mixture into a blank plate in a mould by a pouring method, and curing and molding the preliminarily molded blank plate for 18 hours in the mould with the pressure of 8MPa at 80-90 ℃ and the relative humidity of 95-99% to obtain the finished plateThe test results are shown in table 5 below:
table 5 test of example 5 the results of various properties
Figure BDA0003162193390000072
Figure BDA0003162193390000081
Reference standard: percolation test GB 5085.3-2007 Standard identification of hazardous waste leach toxicity identification; nuclide inspection GB6566-2010 construction material radionuclide limits; the values in () in the table above are standard values.
Example 6
45 parts of phosphogypsum, 35 parts of superfine water-quenched slag, 10 parts of metakaolin calcined at 750 ℃, 2 parts of high-molecular auxiliary agent polyether polyol, 3 parts of lithopone pigment and 5 parts of potassium silicate and sodium hydroxide mixture (SiO)2:M2O ═ 1M represents alkali metal ions), then 152 parts of water are added for mixing and stirring, the uniformly stirred mixture is processed into a blank plate by a pouring method and a die extrusion method, the blank plate which is preliminarily molded is cured and molded for 8 hours under the conditions of 80-90 ℃ and 11MPa, and the test results are shown in the following table 6:
table 6 test of example 6 the results of various properties
Figure BDA0003162193390000082
Reference standard: percolation test GB 5085.3-2007 Standard identification of hazardous waste leach toxicity identification; nuclide inspection GB6566-2010 construction material radionuclide limits; the values in () in the table above are standard values.
The test results of the above examples show that the harmful components in the phosphogypsum are greatly reduced by compounding with geopolymer materials, wherein the radioactive nuclide index is reduced to be within a safe range, and the radioactive index is close to that of river sand and machine-made sand and is far lower than the test results of decorative materials such as natural marble, granite and the like, so that the technical scheme of the invention can fully realize that the phosphogypsum can be used as a green and healthy environment-friendly building decorative material safely in a large scale.
The principles and embodiments of the present invention are explained herein using specific examples, which are set forth only to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (10)

1. The geopolymer modified phosphogypsum building material is characterized by comprising the following components in parts by weight: 20-45 parts of a silicon-aluminum raw material, 1-20 parts of a filler, 45-75 parts of phosphogypsum, 2-5 parts of an activator, 2-4 parts of a high-molecular additive and 2-3 parts of a pigment.
2. The geopolymer modified phosphogypsum building material as claimed in claim 1, wherein the alumino-silica raw material is Si: the Al molar ratio is between 0.5 and 6.
3. The geopolymer modified phosphogypsum construction material according to claim 1, characterized in that the filler is one or more of iron tailings sand, copper tailings sand, lead zinc tailings sand.
4. The geopolymer modified phosphogypsum construction material according to claim 1, wherein the phosphogypsum is subjected to neutralization aging treatment and drying.
5. The geopolymer modified phosphogypsum building material as claimed in claim 4, wherein the phosphogypsum neutralization and aging process is to neutralize and age phosphogypsum by using ground steel slag as Lewis base.
6. The geopolymer modified phosphogypsum construction material according to claim 1, characterized in that the excitant is a mixture of potassium silicate, sodium silicate and potassium and sodium hydroxide.
7. The geopolymer modified phosphogypsum construction material according to claim 6, wherein the mole ratio of the excitant is SiO2: MO is 0.6-1.1.
8. The geopolymer modified phosphogypsum building material as claimed in claim 1, wherein the pigment is one of titanium white, lithopone and lithopone.
9. The geopolymer modified phosphogypsum building material as claimed in claim 1, wherein the polymer auxiliary agent is one or more of polyethylene glycol, polyethylene oxide and polyether polyol.
10. The preparation method of geopolymer modified phosphogypsum building material as claimed in claim 1, characterized in that it comprises the following steps:
step S1: firstly, adding a neutralizing agent to neutralize and age phosphogypsum, wherein the neutralizing method comprises the steps of uniformly mixing the phosphogypsum and the neutralizing agent, then adding water and fully stirring, introducing a uniformly stirred product into a ball mill for ball milling, and then discharging and aging for 24 hours; filtering the aged phosphogypsum to remove most of the water, and drying at 50-60 ℃ to constant weight to obtain neutralized, aged and dried phosphogypsum;
step S2: and (2) uniformly mixing the aged phosphogypsum, the silicon-aluminum raw material, the high molecular auxiliary agent, the pigment and the exciting agent in the step S1, adding water, mixing and stirring, processing the uniform mixture into a blank plate in a mould by a tape casting method, and forming and curing the preliminarily formed blank plate for 8-18 hours under a hot press with the temperature of 60-120 ℃ and the pressure of 6-11MPa to obtain the formed plate.
CN202110794629.8A 2021-07-14 2021-07-14 Geopolymer modified phosphogypsum building material and preparation method thereof Pending CN113493338A (en)

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