CN113491419A - Machine-washable silk quilt manufacturing process - Google Patents
Machine-washable silk quilt manufacturing process Download PDFInfo
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- CN113491419A CN113491419A CN202110933283.5A CN202110933283A CN113491419A CN 113491419 A CN113491419 A CN 113491419A CN 202110933283 A CN202110933283 A CN 202110933283A CN 113491419 A CN113491419 A CN 113491419A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 241000255789 Bombyx mori Species 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000010411 cooking Methods 0.000 claims abstract description 21
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 13
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 12
- 238000010025 steaming Methods 0.000 claims abstract description 10
- 238000002791 soaking Methods 0.000 claims abstract description 8
- 241000233866 Fungi Species 0.000 claims abstract description 7
- 244000269722 Thea sinensis Species 0.000 claims abstract description 7
- 235000006468 Thea sinensis Nutrition 0.000 claims abstract description 7
- 235000020279 black tea Nutrition 0.000 claims abstract description 7
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims abstract description 6
- 235000017557 sodium bicarbonate Nutrition 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 18
- 239000004745 nonwoven fabric Substances 0.000 claims description 8
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000002759 woven fabric Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 10
- 239000004753 textile Substances 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract 1
- 238000009958 sewing Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 3
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 description 2
- 108010013296 Sericins Proteins 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 210000004243 sweat Anatomy 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
- A47G9/0207—Blankets; Duvets
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01C—CHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
- D01C3/00—Treatment of animal material, e.g. chemical scouring of wool
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/04—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
- D04H1/08—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres and hardened by felting; Felts or felted products
- D04H1/09—Silk
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a manufacturing process of a machine-washable silk quilt, belongs to the field of textile processing, and aims to provide a manufacturing process which has a good degumming effect on silkworm cocoons and enables the manufactured silk quilt to be machine-washable, and the manufacturing process comprises the following steps: s1, selecting cocoons, selecting double-cocoon and drying; s2, steaming the cocoons, namely steaming the dried cocoons in water added with baking soda for 2 hours; s3, cocoon cooking, namely placing the steamed cocoons into a cocoon cooking device, and cooking for 1 hour by using water with the temperature of 70-90 ℃ and hydrogen peroxide solution accounting for 2% of the water by mass; s4, washing, namely washing the cooked cocoons with clean water; s5, soaking, namely soaking the washed cocoons in a liquid containing black tea fungus for 20 hours; s6, cocoon peeling, namely, cocoon peeling of the soaked silkworm cocoons is carried out to prepare a strip net shape; s7, drying, namely drying the strip reticular silks; s8, stretching the strip reticular silk into silk pieces and laying the silk pieces to form a core; and S9, filling the core into a tire sleeve to obtain the silk quilt.
Description
Technical Field
The invention relates to the field of textile processing, in particular to a manufacturing process of a machine-washable silk quilt.
Background
The silk quilt is one kind of bedding, and the silk fiber is rich in various amino acids required by human body, has strong affinity to human skin, and is widely favored by people.
Especially in hot summer days, a comfortable cool quilt is desirable for most people. In summer, the human body easily discharges sweat, and the sweat is adhered to the quilt, so the quilt needs to be cleaned. However, in general, silk quilts made of silk are easily adhered to each other when being washed, so that the silk layers in the quilt cover are agglomerated, and the comfort of the quilt is further affected.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a manufacturing process which has good degumming effect on silkworm cocoons and enables the manufactured silk quilt to be machine-washable.
In order to achieve the purpose, the invention provides the following technical scheme:
a manufacturing process of a machine washable silk quilt is characterized by comprising the following steps:
s1, selecting cocoons, selecting double-cocoon, and drying the selected double-cocoon into dry cocoons;
s2, steaming the cocoons, namely putting the dried cocoons into water with the temperature of 90-100 ℃, adding baking soda which accounts for 1% of the weight of the water into the water, and steaming the dried cocoons for 2 hours by using steam;
s3, cocoon cooking, namely placing the steamed cocoons into a cocoon cooking device, and cooking for 1 hour by using water with the temperature of 70-90 ℃ and hydrogen peroxide solution accounting for 2% of the water by mass;
s4, washing, namely washing the cooked cocoons with clean water to remove foreign matters in the cocoons;
s5, soaking, namely placing the washed cocoons in warm water at the temperature of 20-25 ℃, wherein the warm water contains 1% of black tea fungus by mass, and soaking for 20 hours;
s6, cocoon peeling, namely, cocoon peeling of the soaked silkworm cocoons is carried out to prepare a strip net shape;
s7, drying, namely drying the strip reticular silks;
s8, stretching, namely stretching the strip reticular silk into silk pieces, and laying a plurality of silk pieces to form a tire core;
and S9, filling the core into a tire sleeve to obtain the silk quilt.
Further, in step S9, the inner surface of the tire sleeve is turned out, the tire core is placed on the inner surface of the tire sleeve, the tire core is sewn to the side of the tire sleeve, the edge of the tire sleeve is sewn through a sewing line, and the edge of the tire core is formed into a wavy shape under the action of the sewing line; finally, the tire sleeve is turned over and reset, so that the tire sleeve covers the tire core, at least 3 annular coils which are uniformly distributed are sewn on the silk quilt, and the tire core and the tire sleeve are fixedly connected through the annular coils.
Further, in step S8, 7 to 9 layers of silk pieces are layered.
Further, the cocoon cooking device comprises a tank body, a disturbing mechanism arranged in the tank body and a rubbing mechanism matched with the disturbing mechanism, wherein the disturbing mechanism comprises a rotating shaft and a rotating blade connected with the rotating shaft, the rubbing mechanism comprises a rubbing plate rotatably connected with the tank body, the rotating shaft drives the rotating blade to rotate and disturb the cocoons in the tank body, the rotating blade drives the cocoons to move towards the rubbing plate and the rotating blade pushes the rubbing plate to rotate, and the rubbing plate and the rotating blade extrude and rub the cocoons.
Furthermore, the rotating shaft drives the rotating blade to rotate in the vertical direction, and the rubbing plate rotates upwards.
Furthermore, the rotating shaft drives the rotating blade to rotate in the horizontal direction, and the rubbing plate rotates in the horizontal direction.
Furthermore, a plurality of elastic bulges which are abutted against the rubbing plate are adhered on the rotating blade, a clamping groove for driving the silkworm cocoons to move is formed between the elastic bulges, and wavy friction lines are arranged on the elastic bulges.
Furthermore, the rubbing mechanism also comprises a spring for connecting the rubbing plate and the tank body, and one end of the rubbing plate is hinged with the tank body.
Furthermore, a friction layer is arranged on the rubbing plate, the friction layer is composed of an elastic layer bonded with the rubbing plate, a non-woven fabric layer bonded with the elastic layer and a friction net sewn with the non-woven fabric layer, and the friction net is composed of nylon woven fabric.
By adopting the technical scheme, the invention has the beneficial effects that:
1. the silkworm cocoons are subjected to degumming treatment, so that the silk scissors are not easy to adhere to the cold quilt made of silk due to sericin when the cold quilt is washed by a machine, the cold quilt washed by the machine is prevented from caking, and the service life of the cold quilt is greatly prolonged;
2. the quilt core and the quilt cover are fixed, so that silk is not easy to run on the quilt core, and the quilt cover is not easy to agglomerate, the comfort of the quilt when in use is greatly improved, and the quilt core is not easy to agglomerate when the silk quilt is machine-washed, so that the service life of the silk quilt is prolonged;
3. through boiling the cocoon device, improved the efficiency of coming unstuck and the effect of coming unstuck of silkworm cocoon greatly, and then made the silk quilt that forms more comfortable, also more resistant machine washing.
Drawings
FIG. 1 is a schematic view of the structure of a tire core and a tire sleeve when they are seamed;
FIG. 2 is a schematic structural view of silk quilt stitched with loop coils;
FIG. 3 is a schematic diagram of case one;
FIG. 4 is a schematic structural diagram of case two;
FIG. 5 is a schematic cross-sectional view of case two;
FIG. 6 is a schematic view of the structure of part A;
FIG. 7 is a schematic view of the structure of the part B;
reference numerals: the tire comprises a tire core 101, a tire sleeve 102, a ring coil 103, a can body 1, a disturbing mechanism 2, a rubbing mechanism 3, a rotating shaft 21, a rotating blade 22, an elastic protrusion 22a, a clamping groove 22b, a motor 23, a rubbing plate 31, a spring 32, a friction layer 33, an elastic layer 33a, a non-woven fabric layer 33b and a friction net 33 c.
Detailed Description
Embodiments of the present invention are further described with reference to fig. 1 to 7.
A manufacturing process which has good degumming effect on silkworm cocoons and enables the manufactured silk quilt to be machine-washable.
Specific embodiments of the invention:
the manufacturing process comprises the following steps:
s1, selecting cocoons, selecting double-cocoon, and drying the selected double-cocoon into dry cocoons;
s2, steaming the cocoons, namely putting the dried cocoons into water with the temperature of 90-100 ℃, adding baking soda which accounts for 1% of the weight of the water into the water, and steaming the dried cocoons for 2 hours by using steam;
s3, cocoon cooking, namely placing the steamed cocoons into a cocoon cooking device, and cooking for 1 hour by using water with the temperature of 70-90 ℃ and hydrogen peroxide solution accounting for 2% of the water by mass; the hydrogen peroxide solution consists of hydrogen peroxide, sodium silicate and sodium ethylene diamine tetraacetate, and the weight ratio of the hydrogen peroxide to the sodium silicate to the sodium ethylene diamine tetraacetate is 10:4: 1;
s4, washing, namely washing the cooked cocoons with clean water to remove foreign matters in the cocoons;
s5, soaking, namely placing the washed cocoons in warm water at the temperature of 20-25 ℃, wherein the warm water contains 1% of black tea fungus by mass, and soaking for 20 hours;
s6, cocoon peeling, namely, cocoon peeling of the soaked silkworm cocoons is carried out to prepare a strip net shape;
s7, drying, namely drying the strip reticular silks;
s8, stretching, namely stretching the strip reticular silk into silk pieces, and laying 7-9 layers of silk pieces to form a tire core;
s9, putting the tire core 101 into the tire sleeve 102, turning the inner surface of the tire sleeve 102 out, putting the tire core 101 on the inner surface of the tire sleeve 102, then sewing the tire core 101 and the side of the tire sleeve 102, sewing the edge of the tire sleeve 102 through a sewing line, and forming the edge of the tire core 101 into a wavy shape under the action of the sewing line; finally, the tire sleeve 102 is turned over and reset, so that the tire core 101 is covered by the tire sleeve 102, at least 3 annular coils 103 which are uniformly distributed are sewn on the silk quilt, the tire core 101 and the tire sleeve 102 are fixedly connected through the annular coils 103, and finally the silk quilt is manufactured.
Through the manufacturing process, the selected high-quality double-cocoon is processed into dry cocoons, and then the silkworm cocoons are slightly degummed through a cocoon steaming process, so that the silks of the silkworm cocoons are loosened; then, through the cocoon cooking process, adding a small amount of hydrogen peroxide to further degum the silkworm cocoons so as to achieve a relatively ideal degum effect; cleaning the silkworm cocoons after cocoon cooking, and cleaning foreign matters adhered to the silkworm cocoons; then, the cocoons are soaked by the black tea fungus, and degumming treatment is carried out on the sericin remained on the cocoons, so that the degumming of the cocoons is more thorough, and the effect is better;
in the degumming process of the silkworm cocoons, the silkworm cocoons are loosened through the cocoon steaming process and are degummed slightly, so that the hydrogen peroxide and the silkworm cocoons can be in full contact reaction in the subsequent cocoon cooking process conveniently, the degumming of the silkworm cocoons is more sufficient, and the effect is better; finally, cleaning foreign matters adhered to the silkworm cocoons, and then completely degumming the silkworm cocoons by using black tea fungus; through three degumming processes, the degumming effect of the silkworm cocoons is ideal, so that the problem of silk glue adhesion and agglomeration is not easy to generate in the machine washing process of the silk quilt made of the silk, and the fluffy and comfortable use state of the silk quilt is still kept even if the silk quilt is subjected to multiple machine washing;
when the silkworm cocoons are degummed, the silkworm cocoons are steamed by using water vapor containing sodium bicarbonate and then are boiled by using water containing hydrogen peroxide solution, so that the sufficient degummed silkworm cocoons can be ensured, and the color fading of the silk caused by cocoon boiling is avoided, thereby better keeping the natural color of the silk; the content of the baking soda and the hydrogen peroxide is low, the dosage of chemical solution is greatly reduced, the pollution to the environment is reduced, and meanwhile, the black tea fungus is matched for degumming, so that a good degumming effect is achieved more efficiently and thoroughly;
peeling the degummed silkworm cocoons into long strips, drying, stretching the silkworm cocoons into silk sheets, superposing the silk sheets to form a tire core 101, and finally fixing a tire sleeve 102 and the tire core 101 to prepare a silk quilt;
the outer edge of the tyre core 101 and the tyre sleeve 102 is sewn, so that the first-step fixation of the silk quilt is realized; then the tire core 101 and the tire sleeve 102 are sewn and fixed evenly through a plurality of annular coils 103, and the tire core 101 and the tire sleeve 102 are further fixed; the edges of the tire sleeve 102 are sewn through the stitches and the edges of the tire core 101 are formed into a wave shape under the action of the stitches, so that the edges of the tire core 101 and the tire sleeve 102 are further fixed; through above fixed mode for child core 101 and child cover 102 form a whole, and silk quilt is difficult for breaking away from silk quilt in the in-process child core 101 of washing, and the difficult caking of silk ensures the travelling comfort after silk quilt machine washes then.
The working principle of the cocoon cooking process is as follows:
the cocoon cooking device comprises a tank body 1, a disturbing mechanism 2 arranged in the tank body 1 and a twisting mechanism 3 matched with the disturbing mechanism 2, wherein the disturbing mechanism 2 comprises a rotating shaft 21 and a rotating blade 22 connected with the rotating shaft 21, the twisting mechanism 3 comprises a twisting plate 31 rotationally connected with the tank body 1, the rotating shaft 21 drives the rotating blade 22 to rotate and disturb the cocoons in the tank body 1, the rotating blade 22 drives the cocoons to move towards the twisting plate 31 and the rotating blade 22 pushes the twisting plate 31 to rotate, the twisting plate 31 and the rotating blade 22 extrude and rub the cocoons, a plurality of elastic bulges 22a which are abutted against the twisting plate 31 are adhered on the rotating blade 22, clamping grooves 22b for driving the cocoons to move are formed between the elastic bulges 22a, wavy friction lines are arranged on the elastic bulges 22a, the twisting mechanism 3 further comprises a spring 32 for connecting the twisting plate 31 and the tank body 1, one end of the twisting plate 31 is hinged with the tank body 1, the rubbing plate 31 is provided with a rubbing layer 33, the rubbing layer 33 is composed of an elastic layer 33a bonded to the rubbing plate 31, a nonwoven fabric layer 33b bonded to the elastic layer 33a, and a rubbing net 33c sewn to the nonwoven fabric layer 33b, and the rubbing net 33c is composed of a nylon knit.
When the cocoon cooking process is carried out, firstly, the steamed silkworm cocoons are placed in a tank body 1 filled with hydrogen peroxide solution, and then a cocoon cooking device is started; the disturbing mechanism 2 is started, the rotating shaft 21 drives the rotating blades 22 to rotate under the action of the motor 23, and the rotating blades 22 disturb the silkworm cocoons and drive the silkworm cocoons to rotate in the tank body 1; the rotating blades 22 drive the cocoons to move towards the rubbing mechanism 3, when the rotating blades 22 pass through the rubbing mechanism 3, the rotating blades 22 push the rubbing plate 31 to rotate, and in the process, the rotating blades 22 and the rubbing plate 31 extrude the cocoons, so that the rubbing of the cocoons is completed, the cocoons are in more sufficient contact with an aqueous solution, and the degumming efficiency of the cocoons is greatly improved; after the rotating blade 22 passes through the rubbing plate 31, the rubbing plate 31 is reset, and the next rotating blade 22 passes through the rubbing mechanism 3 to repeat the work of the rotating blade 22;
when the rotating blade 22 disturbs the cocoons, the rotating blade 22 rotates and the slots 22b on the rotating blade 22 fix the cocoons, so that the rotating blade 22 can drive the cocoons to move; a plurality of elastic bulges 22a on the rotating blades 22 are matched to form a plurality of clamping grooves 22b for fixing the silkworm cocoons;
when the rotating blades 22 and the rubbing plates 31 are matched to extrude the cocoons, the rotating blades 22 and the rubbing plates 31 are matched to extrude and rub the cocoons between the rotating blades 22 and the rubbing plates 31 along with the rotation of the rotating blades 22, and the friction lines on the elastic protrusions 22a are matched with the friction net 33c to rub the cocoons, so that the cocoons are further disturbed, and the degumming efficiency and effect on the cocoons are enhanced;
the rotating speed of the rotating blade 22 is relatively slow, and the extrusion force between the rotating blade 22 and the rubbing plate 31 is also controlled to be relatively small, so that the silkworm cocoons are not easily damaged; the elastic layer 33a and the non-woven fabric layer 33b are arranged, so that the buffer for extruding the silkworm cocoons is increased, and the silkworm cocoons are not easily extruded and damaged; the spring 32 is provided to allow the rubbing plate 31 to be serviced after rotating, and to ensure the engagement between the rotating blade 22 and the rubbing plate 31.
Case one:
the rotating shaft 21 drives the rotating blade 22 to rotate in the vertical direction, and the rubbing plate 31 rotates upward.
Through the scheme, the rotating blades 22 drive the cocoons to move from bottom to top, and the cocoons are extruded and rubbed by matching with the rubbing plates 31, so that the cocoons are efficiently disturbed.
Case two:
the rotating shaft 21 drives the rotating blade 22 to rotate in the horizontal direction, and the rubbing plate 31 rotates in the horizontal direction.
Through the scheme, the rotating blades 22 drive the silkworm cocoons to move in the horizontal direction, and the silkworm cocoons are extruded and rubbed by matching with the rubbing plates 31, so that the silkworm cocoons are efficiently disturbed.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and those skilled in the art should be able to make general changes and substitutions within the technical scope of the present invention.
Claims (9)
1. A manufacturing process of a machine washable silk quilt is characterized by comprising the following steps:
s1, selecting cocoons, selecting double-cocoon, and drying the selected double-cocoon into dry cocoons;
s2, steaming the cocoons, namely putting the dried cocoons into water with the temperature of 90-100 ℃, adding baking soda which accounts for 1% of the weight of the water into the water, and steaming the dried cocoons for 2 hours by using steam;
s3, cocoon cooking, namely placing the steamed cocoons into a cocoon cooking device, and cooking for 1 hour by using water with the temperature of 70-90 ℃ and hydrogen peroxide solution accounting for 2% of the water by mass;
s4, washing, namely washing the cooked cocoons with clean water to remove foreign matters in the cocoons;
s5, soaking, namely placing the washed cocoons in warm water at the temperature of 20-25 ℃, wherein the warm water contains 1% of black tea fungus by mass, and soaking for 20 hours;
s6, cocoon peeling, namely, cocoon peeling of the soaked silkworm cocoons is carried out to prepare a strip net shape;
s7, drying, namely drying the strip reticular silks;
s8, stretching, namely stretching the strip reticular silk into silk pieces, and laying a plurality of silk pieces to form a tire core;
and S9, filling the core into a tire sleeve to obtain the silk quilt.
2. The process of claim 1, wherein in step S9, the inner surface of the casing is turned over, the core is placed on the inner surface of the casing, the core is sewn to the side of the casing, the edges of the casing are sewn by stitches, and the edges of the core are formed into a wavy shape under the action of the stitches;
finally, the tire sleeve is turned over and reset, so that the tire sleeve covers the tire core, at least 3 annular coils which are uniformly distributed are sewn on the silk quilt, and the tire core and the tire sleeve are fixedly connected through the annular coils.
3. The process of claim 2, wherein in step S8, the silk pieces are layered in 7-9 layers.
4. The process for manufacturing the machine washable silk quilt according to any one of claims 1 to 3, wherein the cocoon cooking device comprises a tank body, a disturbing mechanism arranged in the tank body and a rubbing mechanism matched with the disturbing mechanism, the disturbing mechanism comprises a rotating shaft and a rotating blade connected with the rotating shaft, the rubbing mechanism comprises a rubbing plate rotatably connected with the tank body, the rotating shaft drives the rotating blade to rotate and disturb the silkworm cocoons in the tank body, the rotating blade drives the silkworm cocoons to move towards the rubbing plate and the rotating blade pushes the rubbing plate to rotate, and the rubbing plate and the rotating blade extrude and rub the silkworm cocoons.
5. The process for manufacturing the machine washable silk quilt, according to claim 4, is characterized in that the rotating shaft drives the rotating blades to rotate in the vertical direction, and the rubbing plates rotate upwards.
6. The process for manufacturing the machine-washable silk quilt, according to claim 4, is characterized in that the rotating shaft drives the rotating blades to rotate in the horizontal direction, and the rubbing plates rotate in the horizontal direction.
7. The process for manufacturing the machine-washable silk quilt according to claim 5 or 6, wherein a plurality of elastic protrusions which are abutted against the rubbing plate are adhered to the rotating blades, clamping grooves for driving the silkworm cocoons to move are formed among the elastic protrusions, and wavy friction lines are arranged on the elastic protrusions.
8. The process for manufacturing machine washable silk quilt according to claim 7, wherein the rubbing mechanism further comprises a spring connecting the rubbing plate and the tank body, and one end of the rubbing plate is hinged with the tank body.
9. The process for manufacturing a machine washable silk quilt according to claim 8, wherein the rubbing plate is provided with a friction layer, the friction layer is composed of an elastic layer bonded with the rubbing plate, a non-woven fabric layer bonded with the elastic layer and a friction net sewn with the non-woven fabric layer, and the friction net is composed of nylon woven fabric.
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| CN202110933283.5A CN113491419B (en) | 2021-08-14 | 2021-08-14 | Machine-washable silk quilt manufacturing process |
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| CN202110933283.5A CN113491419B (en) | 2021-08-14 | 2021-08-14 | Machine-washable silk quilt manufacturing process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113913947A (en) * | 2021-10-20 | 2022-01-11 | 湖州市质量技术监督检测研究院(湖州市纤维质量监测中心、国家茧丝质量监督检验中心) | Method for directly making cocoon-free fresh cocoons and silk |
| CN115110155A (en) * | 2022-06-28 | 2022-09-27 | 嘉兴邵氏家纺有限公司 | Square silk drawing process |
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| CN115110155A (en) * | 2022-06-28 | 2022-09-27 | 嘉兴邵氏家纺有限公司 | Square silk drawing process |
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| CN113491419B (en) | 2022-11-04 |
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Denomination of invention: A Machine Washable Silk Quilt Production Process Effective date of registration: 20231220 Granted publication date: 20221104 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jiaxing Tongxiang Branch Pledgor: JIAXING SHAOSHI TEXTILE CO.,LTD. Registration number: Y2023980072485 |
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Granted publication date: 20221104 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jiaxing Tongxiang Branch Pledgor: JIAXING SHAOSHI TEXTILE CO.,LTD. Registration number: Y2023980072485 |