CN113488256A - Salt corrosion resistant and torsion resistant control cable - Google Patents
Salt corrosion resistant and torsion resistant control cable Download PDFInfo
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- CN113488256A CN113488256A CN202110751969.2A CN202110751969A CN113488256A CN 113488256 A CN113488256 A CN 113488256A CN 202110751969 A CN202110751969 A CN 202110751969A CN 113488256 A CN113488256 A CN 113488256A
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/184—Sheaths comprising grooves, ribs or other projections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1805—Protections not provided for in groups H01B7/182 - H01B7/26
- H01B7/1815—Protections not provided for in groups H01B7/182 - H01B7/26 composed of longitudinal inserts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1875—Multi-layer sheaths
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/2825—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable using a water impermeable sheath
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/285—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/285—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable
- H01B7/288—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable using hygroscopic material or material swelling in the presence of liquid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/42—Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction
- H01B7/421—Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction for heat dissipation
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
Abstract
The invention discloses a salt corrosion resistance and torsion resistance control cable which comprises a plurality of wire cores, wherein compression-resistant fixing pieces are arranged on the plurality of waterproof belting layer wire cores at equal intervals, expansion water stop strips are wound outside the plurality of waterproof belting layer wire cores, waterproof belting layers are coated outside the waterproof belting layer expansion water stop strips, compression-resistant wear-resistant layers are coated outside the waterproof belting layer waterproof belting layers, compression-resistant water absorbing particles are filled between the adjacent waterproof belting layer compression-resistant fixing pieces, and a reinforcing core pipe penetrates through the middle parts of the plurality of waterproof belting layer compression-resistant fixing pieces; through setting up the resistance to compression mounting, at first can play fixed and the effect of arranging to the sinle silk in the cable, reduced the deflection of wire rod in the cable, improved the resistant commentaries on classics nature of cable, play the effect that reduces photovoltaic cable transmission loss, prevent that the sinle silk from taking place the activity in the protective layer is inside to improve the antitorque commentaries on classics performance of cable, avoid the sinle silk to take place the condition that fracture or protective layer tear when twisting.
Description
Technical Field
The invention relates to the technical field of wires and cables, in particular to a salt corrosion resistant and torsion resistant control cable.
Background
A signal cable is a signal transmission means. The signal cable has a very small transmitted signal, so as to avoid the signal interference, the signal cable is provided with a shielding layer outside, the shielding layer of the wrapped conductor is generally conductive cloth, a woven copper mesh or copper foil (aluminum), the shielding layer needs to be grounded, an external interference signal can be guided into the ground by the shielding layer, the interference of the interference signal entering the inner conductor is avoided, and the loss of the transmitted signal is reduced.
The sensor signal cable is subject to tin-plated or silver-plated conductors. The sensor signal cable has four layers of protection, namely an insulating layer, a shielding layer, a winding layer and a sheath layer, and only ensures accurate transmission of weak electric quantity signals. Insulating layer: the physical and chemical properties equivalent to those of the sheath layer can eliminate the sheath, the shielding net and the winding layer in a narrow environment, and the sheath, the shielding net and the winding layer can be independently used as a lead. Winding layer: the wrapping layer is a selected polymer material that is primarily intended to prevent damage to the insulating layer by the shielding mesh. The mechanical properties of the cable as a whole are also enhanced. A shielding layer: in order to successfully derive the interference signal from the metal material (copper or tin-plated copper), the extremely thin metal wire must have sufficient bending resistance to prevent metal debris from affecting other electrical devices. Sheathing layer: excellent mechanical performance and can resist metal impact and cutting with higher strength. Has very high tensile strength and can resist repeated bending for a long time.
The salt corrosion resistant and torsion resistant control cable is generally used for electric power, lighting, control and communication transmission wires and cables of various ships in river and sea and offshore or offshore buildings.
At present, the salt corrosion resistant and torsion resistant control cable has the condition of water inlet of the cable caused by collision and extrusion in the use process, and the water inlet of the cable cannot be quickly stopped and timely repaired and blocked after the water inlet of the cable due to the absence of a water stopping and separating structure in the existing cable, so that short-circuit accidents are easily caused. And the existing cable is easy to cause accelerated abrasion of a cable protection layer after being subjected to marine multi-salt, acid and alkali corrosion, oil stain corrosion and seawater humidity resistant impregnation. The condition that the protective layer is torn is easily caused by unstable fixation of the wire core in the protective layer when the sea wind power generation is twisted, and the service life is shortened.
Disclosure of Invention
The invention aims to provide a salt corrosion resistant and torsion resistant control cable, which solves the technical problem.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a salt corrosion resistant control cable that twists reverse, includes many sinle silk, many the equidistance is equipped with the resistance to compression mounting on the sinle silk, and is a plurality of the outside of sinle silk has the inflation sealing rod around the package, the outer cladding of inflation sealing rod has waterproof band layer, the outer cladding of waterproof band layer has the resistance to compression wearing layer, and is adjacent it has the resistance to compression granule that absorbs water, a plurality of to fill between the resistance to compression mounting the middle part of resistance to compression mounting is run through and is had a reinforced core pipe.
Preferably, the wire core comprises a plurality of conductors, an insulating layer is coated outside the conductors, a braided shielding layer and an insulating shielding layer are coated outside the insulating layer, and the conductors are formed by twisting a plurality of strands of nickel-plated copper wires; the insulating layer is a crosslinked polyethylene insulating layer; the braided shielding layer is formed by braiding a plurality of silver-plated copper wires.
Preferably, the resistance to compression mounting is polyurethane elastomer material, the periphery wall of resistance to compression mounting contacts with the inner wall surface on waterproof band layer, a plurality of fixed notches have been seted up to the periphery wall surface isogonism of resistance to compression mounting, fixed notch and sinle silk cooperate.
Preferably, the expansion water stop strip is made of a water-swelling material, and the water-swelling material is prepared by adding rubber and other auxiliaries into an inorganic or organic water-absorbing component which is a water-absorbing and swelling main material.
Preferably, the water-absorbing component is one of sodium bentonite, acrylate, polyvinyl alcohol and water-absorbing polyurethane.
Preferably, the waterproof wrapping layer is made of a polyacrylic waterproof material.
Preferably, the water absorption particles against pressure are super absorbent resin particles.
Preferably, the reinforced core pipe is a polytetrafluoroethylene hose, and a plurality of vent holes are distributed on the surface of the outer peripheral wall of the reinforced core pipe.
Preferably, the compression-resistant and wear-resistant layer comprises a waterproof inner sheath, a woven armor layer and a wear-resistant outer sheath, the woven armor layer is an aluminum-magnesium alloy wire woven layer, the wear-resistant outer sheath is a woven layer formed by interweaving multiple layers of glass fibers and carbon fibers, and the waterproof inner sheath is made of polyether polyurethane.
Preferably, the salt corrosion resistant and torsion resistant control cable specifically comprises the following manufacturing steps:
step one, twisting a plurality of nickel-plated copper wires to prepare a conductor;
step two, extruding and wrapping a layer of cross-linked polyethylene on the periphery of the conductor to form an insulating layer;
twisting a plurality of conductors wrapped with the insulating layer to form a packaging body and wrapping the packaging body with a braided shielding layer braided by silver-plated copper wires to form a wire core;
step four, arranging a plurality of vent holes on the polytetrafluoroethylene hose to form a reinforced core pipe, and arranging a plurality of wire cores outside the reinforced core pipe;
step five, sleeving a plurality of compression-resistant fixing pieces on the reinforced core pipe, and clamping the wire cores through the fixing notches to fix the wire cores on the peripheries of the compression-resistant fixing pieces; meanwhile, an expansion water stop strip is wound on the outer side of the plurality of wire cores, and a waterproof belting layer is wound on the outer portion of the expansion water stop strip;
And step six, covering polyether polyurethane outside the waterproof belting layer to form a waterproof inner sheath, covering an aluminum magnesium alloy wire braided layer outside the waterproof inner sheath to form a woven armor layer, and covering multiple layers of glass fibers and a carbon fiber braided layer outside the woven armor layer to form a wear-resistant outer sheath.
Compared with the prior art, the invention has the beneficial effects that:
1) according to the salt corrosion resistant and torsion resistant control cable, the compression resistant fixing pieces are arranged, so that the cable cores in the cable can be fixed and arranged, the deformation of wires in the cable is reduced, the torsion resistance of the cable is improved, the effect of reducing the transmission loss of a photovoltaic cable is achieved, the cable cores are prevented from moving in the protective layer, the torsion resistance of the cable is improved, and the situation that the cable cores are broken or the protective layer is torn when twisted is avoided; the cable core and the reinforced core pipe are externally provided with the plurality of compression-resistant fixing pieces, so that the photovoltaic cable can be well protected and supported in a compression-resistant manner, when the cable is extruded, the compression-resistant fixing pieces made of the polyurethane elastomer material can buffer and support the cable, and the problem that the cable cores in the cable are mutually extruded and deformed or the insulating layer is damaged to cause short circuit can be effectively avoided; simultaneously the resistance to compression mounting can keep apart the cable inside, blocks the sea water that gets into in the cable, can cooperate the inflation sealing rod to keep apart the region between two adjacent resistance to compression mounting simultaneously, avoids the sea water to spread in the cable is inside to can realize the rush-repair to the cable.
2) This salt-tolerant rotten resistant control cable that twists reverse through set up the expansion sealing rod in waterproof band layer, can make the expansion sealing rod contact sea water take place the inflation after the cable protective layer breaks to carry out the shutoff to the crack of cable protective layer, avoid the outside sea water of cable to continue the infiltration, can effectively reduce the loss that the cable breaks and causes.
3) According to the salt corrosion resistant and torsion resistant control cable, the pressure resistant and water absorbing particles are filled in the cable, so that the effect of supporting and filling the cable can be achieved, and the pressure resistance of the cable is improved; the deformation of the wire core in the protective layer is reduced, so that the twisting resistance of the cable is enhanced; meanwhile, the super absorbent resin material can quickly adsorb seawater entering the cable, so that the phenomenon that the cable is short-circuited due to the fact that the seawater overflows inside the cable is effectively avoided.
4) According to the salt corrosion resistant and torsion resistant control cable, the polytetrafluoroethylene reinforced core pipe is arranged among the wire cores, so that the cable is fine in appearance organization, high in mechanical impurity strength, excellent in chemical stability, electrical insulation and ageing resistance, and capable of being used at the temperature of minus 60-250 ℃ for a long time; the reinforcing core pipe is positioned in the central gap of the plurality of wire cores, so that the structural stability, the tensile property and the high-temperature resistance of the cable are improved; through a plurality of air vents on the surface of the reinforced core pipe, the heat dissipation effect can be achieved when the cable generates heat at high temperature, the internal heat resistance of the cable is improved, the service life of the cable is prolonged, and the cable can normally work under various high-temperature environments.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a first schematic structural diagram of the present invention;
FIG. 2 is a second schematic structural view of the present invention;
FIG. 3 is a third schematic structural view of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1 sinle silk, 2 resistance to compression mounting, 3 inflation sealing rod, 4 waterproof band layer, 5 resistance to compression granules that absorb water, 6 reinforced core pipe, 7 conductors, 8 insulating layers, 9 woven shield, 10 air vents, 11 waterproof inner sheaths, 12 woven armor, 13 wear-resisting oversheath, 14 fixed notch, 15 insulating shield.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1 to 3, the present invention provides the following technical solutions:
example one
The utility model provides a salt-corrosion-resistant control cable that twists reverse, includes many sinle silks 1, and many sinle silks 1 equidistance is equipped with resistance to compression mounting 2, and the outside of a plurality of sinle silks 1 is wrapped there is inflation sealing rod 3, and 3 outer cladding of inflation sealing rod have waterproof band layer 4, and the outer cladding of waterproof band layer 4 has the resistance to compression wearing layer, and it has the resistance to compression granule 5 of absorbing water to fill between the adjacent resistance to compression mounting 2, and the middle part of a plurality of resistance to compression mountings 2 runs through has a reinforced core pipe 6.
The cable core 1 comprises a plurality of conductors 7, an insulating layer 8 is coated outside the conductors 7, a braided shielding layer 9 and an insulating shielding layer 15 are coated outside the insulating layer 8, and the conductors 7 are formed by twisting a plurality of strands of nickel-plated copper wires; the insulating layer 8 is a crosslinked polyethylene insulating layer; the braided shielding layer 9 is formed by braiding a plurality of silver-plated copper wires.
The compression-resistant fixing piece 2 is made of a polyurethane elastomer material, the outer peripheral wall of the compression-resistant fixing piece 2 is in contact with the inner wall surface of the waterproof belting layer 4, a plurality of fixing notches 14 are formed in the surface of the outer peripheral wall of the compression-resistant fixing piece 2 at equal angles, and the fixing notches 14 are matched with the wire cores 1; by arranging the compression-resistant fixing piece 2, the cable core 1 in the cable can be fixed and arranged, the deformation of wires in the cable is reduced, the torsion resistance of the cable is improved, the effect of reducing the transmission loss of the photovoltaic cable is achieved, the wire core 1 is prevented from moving in the protective layer, the torsion resistance of the cable is improved, and the situation that the wire core 1 is broken or the protective layer is torn when being twisted is avoided; the plurality of compression-resistant fixing pieces 2 are arranged outside the wire core 1 and the reinforced core tube 6, so that the photovoltaic cable can be well protected against compression and supported, when the cable is extruded, the compression-resistant fixing pieces 2 made of the polyurethane elastomer material can buffer and support the cable, and the problem that the wire cores 1 inside the cable are mutually extruded and deformed or an insulating layer is damaged to cause short circuit can be effectively avoided; simultaneously, the compression-resistant fixing pieces 2 can isolate the inside of the cable, block seawater entering the cable, and simultaneously can be matched with the expansion water stop bars to isolate the area between two adjacent compression-resistant fixing pieces, so that the seawater is prevented from diffusing in the cable, and the cable can be quickly repaired.
The expansion water stop strip 3 is made of a water-swelling material, and the water-swelling material is prepared by taking an inorganic or organic water-absorbing component as a water-absorbing swelling main material and adding rubber and other auxiliaries; through set up inflation sealing rod 3 in waterproof band layer 4, can make 3 contact sea water of inflation sealing rod take place the inflation after the cable protective layer breaks to carry out the shutoff to the crack of cable protective layer, avoid the outside sea water of cable to continue the infiltration, can effectively reduce the loss that the cable breaks and causes.
Wherein the water-absorbing component is one of sodium bentonite, acrylate, polyvinyl alcohol and water-absorbing polyurethane.
Wherein, the waterproof wrapping tape layer 4 and the waterproof wrapping tape layer 4 are made of polyacrylic waterproof materials.
Wherein, the pressure-resistant water-absorbing particles 5 are high water-absorbing resin particles; the compression-resistant water absorption particles are filled in the cable, so that the effect of supporting and filling the cable can be achieved, and the compression resistance of the cable is improved; the deformation of the wire core 1 in the protective layer is reduced, so that the twisting resistance of the cable is enhanced; meanwhile, the super absorbent resin material can quickly adsorb seawater entering the cable, so that the phenomenon that the cable is short-circuited due to the fact that the seawater overflows inside the cable is effectively avoided.
The reinforced core pipe 6 is a polytetrafluoroethylene hose, and a plurality of vent holes 10 are distributed on the surface of the outer peripheral wall of the reinforced core pipe 6; the reinforced core pipe 6 made of the polytetrafluoroethylene material is arranged among the plurality of wire cores 1, so that the core pipe is fine in appearance structure, high in mechanical impurity strength, excellent in chemical stability, electrical insulation and ageing resistance, and capable of being used for a long time at minus 60-250 ℃; the reinforced core pipe 6 is positioned in the central gap of the plurality of wire cores 1, so that the structural stability, the tensile property and the high-temperature resistance of the cable are improved; through a plurality of air vents 10 on the surface of the reinforced core pipe 6, the heat dissipation effect can be achieved when the cable generates heat at high temperature, the internal heat resistance of the cable is improved, the service life of the cable is prolonged, and the cable can normally work under various high-temperature environments.
Wherein, resistance to compression wearing layer includes waterproof inner sheath 11, weaves armor 12 and wear-resisting oversheath 13, weaves armor 12 and is the aluminium magnesium alloy silk weaving layer, and wear-resisting oversheath 13 is the weaving layer that multilayer glass fiber and carbon fiber interweaved, and waterproof inner sheath 11 is polyether type polyurethane material.
Example two
A salt corrosion resistant and torsion resistant control cable specifically comprises the following manufacturing steps:
firstly, stranding a plurality of nickel-plated copper wires to prepare a conductor 7;
Step two, extruding a layer of cross-linked polyethylene on the periphery of the conductor 7 to form an insulating layer 8;
thirdly, twisting a plurality of conductors 7 wrapping the insulating layer to form a packaging body and wrapping a silver-plated copper wire braided shielding layer 9 to form a wire core 1;
fourthly, arranging a plurality of vent holes 10 on the polytetrafluoroethylene hose to form a reinforced core pipe 6, and arranging a plurality of wire cores 1 outside the reinforced core pipe 6;
step five, sleeving a plurality of compression-resistant fixing pieces 2 on the reinforced core pipe 6, and clamping the wire cores 1 through the fixing notches 14 to fix the wire cores at the peripheries of the compression-resistant fixing pieces 2; meanwhile, an expansion water stop strip 3 is wound on the outer side of the plurality of wire cores 1, and a waterproof belting layer 4 is further wound on the outer part of the expansion water stop strip 3;
step six, covering polyether polyurethane outside the waterproof belting layer 4 to form a waterproof inner sheath 18, covering an aluminum magnesium alloy wire braided layer outside the waterproof inner sheath 18 to form a woven armor layer 19, and covering a plurality of layers of glass fibers and a carbon fiber woven braided layer outside the woven armor layer 19 to form a wear-resistant outer sheath 20.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides a salt-corrosion-resistant control cable that twists reverse, includes many sinle silk (1), its characterized in that, many equidistant resistance to compression mounting (2) that is equipped with on sinle silk (1), it is a plurality of the outside of sinle silk (1) is wrapped there is inflation sealing rod (3), the outer cladding of inflation sealing rod (3) has waterproof band layer (4), waterproof band layer (4) outer cladding has the resistance to compression wearing layer, and is adjacent it has resistance to compression granule (5) that absorbs water to fill between resistance to compression mounting (2), and is a plurality of the middle part of resistance to compression mounting (2) is run through and is had a reinforced core pipe (6).
2. The salt corrosion and torsion resistant control cable according to claim 1, wherein the wire core (1) comprises a plurality of conductors (7), an insulating layer (8) is coated outside the conductors (7), a braided shielding layer (9) and an insulating shielding layer (15) are coated outside the insulating layer (8), and the conductors (7) are formed by twisting a plurality of strands of nickel-plated copper wires; the insulating layer (8) is a crosslinked polyethylene insulating layer; the braided shielding layer (9) is formed by braiding a plurality of silver-plated copper wires.
3. The salt corrosion and torsion resistant control cable according to claim 1, wherein the compression-resistant fixing member (2) is made of polyurethane elastomer material, the outer peripheral wall of the compression-resistant fixing member (2) is in contact with the inner wall surface of the waterproof belting layer (4), a plurality of fixing notches (14) are formed in the surface of the outer peripheral wall of the compression-resistant fixing member (2) at equal angles, and the fixing notches (14) are matched with the cable core (1).
4. The salt corrosion and torsion resistant control cable according to claim 1, wherein the expansion water stop (3) is made of a water-swellable material, and the water-swellable material is prepared by adding rubber and other additives into a water-swellable main material which is an inorganic or organic water-absorbing component.
5. The salt corrosion and torsion resistant control cable according to claims 1-4, wherein the water absorbing component is one of sodium bentonite, acrylate, polyvinyl alcohol, and water absorbing polyurethane.
6. The salt corrosion and torsion resistant control cable according to claim 1, wherein the waterproof tape layer (4) is made of a polyacrylic waterproof material, and the waterproof tape layer (4) is made of a polyacrylic waterproof material.
7. The salt corrosion and torsion resistant control cable according to claim 1, wherein the water absorbing particles (5) are super absorbent resin particles.
8. The salt corrosion and torsion resistant control cable according to claim 1, wherein the reinforced core tube (6) is a polytetrafluoroethylene hose, and a plurality of vent holes (10) are distributed on the surface of the outer circumferential wall of the reinforced core tube (6).
9. The salt corrosion and torsion resistant control cable according to claim 1, wherein the pressure and wear resistant layer comprises a waterproof inner sheath (11), a braided armor layer (12) and a wear resistant outer sheath (13), the braided armor layer (12) is an aluminum magnesium alloy wire braided layer, the wear resistant outer sheath (13) is a braided layer formed by interweaving a plurality of layers of glass fibers and carbon fibers, and the waterproof inner sheath (11) is made of polyether polyurethane.
10. The salt corrosion and torsion resistant control cable according to claims 1-9, comprising the following steps:
step one, twisting a plurality of nickel-plated copper wires into a conductor (7);
secondly, extruding and coating a layer of cross-linked polyethylene on the periphery of the conductor (7) to form an insulating layer (8);
thirdly, twisting a plurality of conductors (7) wrapping the insulating layer to form a packaging body and coating a silver-plated copper wire braided shielding layer (9) to form a wire core (1);
fourthly, arranging a plurality of vent holes (10) on the polytetrafluoroethylene hose to form a reinforced core pipe (6), and arranging a plurality of wire cores (1) outside the reinforced core pipe (6);
fifthly, sleeving a plurality of compression-resistant fixing pieces (2) on the reinforced core pipe (6), and clamping the wire cores (1) through fixing notches (14) to fix the wire cores at the periphery of the compression-resistant fixing pieces (2); meanwhile, an expansion water stop strip (3) is wound on the outer side of the plurality of wire cores (1), and a waterproof belting layer (4) is wound on the outer portion of the expansion water stop strip (3);
step six, covering polyether polyurethane outside the waterproof belting layer (4) to form a waterproof inner sheath (18), covering an aluminum magnesium alloy wire braided layer outside the waterproof inner sheath (18) to form a braided armor layer (19), and covering a plurality of layers of glass fibers and carbon fiber braided layer outside the braided armor layer (19) to form a wear-resistant outer sheath (20).
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CN202110751969.2A CN113488256A (en) | 2021-07-02 | 2021-07-02 | Salt corrosion resistant and torsion resistant control cable |
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