CN113484151B - Wire rod testing machine with wire rod processing function - Google Patents
Wire rod testing machine with wire rod processing function Download PDFInfo
- Publication number
- CN113484151B CN113484151B CN202110706238.6A CN202110706238A CN113484151B CN 113484151 B CN113484151 B CN 113484151B CN 202110706238 A CN202110706238 A CN 202110706238A CN 113484151 B CN113484151 B CN 113484151B
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- wire
- fixedly connected
- wire rod
- rod
- bevel gear
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- 238000012360 testing method Methods 0.000 title claims abstract description 38
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 230000006835 compression Effects 0.000 claims abstract description 12
- 238000007906 compression Methods 0.000 claims abstract description 12
- 238000009864 tensile test Methods 0.000 claims abstract description 12
- 230000008878 coupling Effects 0.000 claims description 16
- 238000010168 coupling process Methods 0.000 claims description 16
- 238000005859 coupling reaction Methods 0.000 claims description 16
- 238000005452 bending Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000004804 winding Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
Abstract
The invention relates to the technical field of wire rod testing machines, and particularly discloses a wire rod testing machine with a wire rod processing function, which comprises a base, a wire rod cutting mechanism, a tensile testing mechanism and a compression testing mechanism, wherein the base is provided with a wire rod cutting mechanism; the wire cutting mechanism is arranged at the top of the base and used for processing wires, and comprises supporting frames and a top plate, wherein the supporting frames are symmetrically and fixedly connected at the top of the base, and the top plate is fixedly connected at the tops of the two supporting frames; the tensile testing mechanism is arranged between the supporting frame and the top plate; according to the invention, the wire is wound on the winding roller, the two first hydraulic telescopic rods drive the fixed plates to move downwards to fixedly clamp the two ends of the wire, the motor drives the cutting knife to rotate, the wire is cut, the function detection of the wire in the later stage is facilitated, the moving plates move rightwards to drive the wire to stretch, the tensile function test of the wire is realized, the processing function of the wire is increased, and the practicability of the device is increased.
Description
Technical Field
The invention relates to the technical field of wire rod testing machines, in particular to a wire rod testing machine with a wire rod processing function.
Background
The wire is one of the hot rolled steel sections having the smallest cross-sectional dimension. Hot rolled round steel, which is supplied in coils of eight specifications in general, with diameters of 5-9 mm in our country, is called wire. The wire is also called a coil because it is delivered in a coil. The concept of the wire rod is slightly different from that of the wire rod in China abroad, and the wire rod has other shapes besides a round section, and the diameter of the wire rod is inconsistent due to different requirements and different production technology levels. The high-speed wire (high-speed wire) and the common wire (common wire) can be classified according to rolling mills.
The wire is generally made of common carbon steel and high-quality carbon steel. According to different steel distribution catalogues and uses, the wires comprise a common low-carbon steel hot-rolled round wire rod, a high-quality carbon steel wire rod, a carbon welding rod wire rod, a quenched and tempered thread wire rod, a wire rod for manufacturing a steel wire rope, a wire rod for a steel wire, a stainless steel wire rod and the like.
The comprehensive wire tester generally has the functions of testing single side, insulation, high voltage and the like of the wire, and can also test the wire with electronic components and accurately measure specific parameter parameters of the components (a four-wire tester). The wire comprehensive tester can test wires such as earphone wires, usb wires, medical wires, vehicle-mounted wires, non-marking wires and the like, and has a test speed higher than that of a common high-voltage wire tester in the market, and the AB end judgment is more accurate.
The performance of the wire rod comprises compression resistance, tensile resistance and bending resistance, the existing wire rod tester can only realize single performance detection of the wire rod, and is inconvenient to realize testing of all performances of the wire rod, so that the detection result of the wire rod is not accurate enough, and meanwhile, the existing wire rod tester cannot realize processing treatment of the wire rod.
Based on the above, the invention designs a wire tester with a wire processing function, so as to solve the above problems.
Disclosure of Invention
The invention provides a wire rod testing machine with a wire rod processing function, which solves the problems that a wire rod detection device in the prior art can only realize the test of single performance of a wire rod, cannot ensure the accuracy of a wire rod test result and cannot realize the processing of the wire rod.
The technical scheme of the invention is realized as follows: a wire tester with a wire processing function comprises a base, a wire cutting mechanism, a tensile testing mechanism and a compression testing mechanism;
the wire cutting mechanism is arranged at the top of the base and used for processing wires, and comprises supporting frames and a top plate, wherein the supporting frames are symmetrically and fixedly connected at the top of the base, and the top plate is fixedly connected at the tops of the two supporting frames;
the tensile testing mechanism is arranged between the supporting frame and the top plate and is used for testing the tensile resistance of the wire rod;
the compression testing mechanism is arranged on the base and the supporting frame and is used for testing compression resistance and bending resistance of the wire rod.
Further, the right side rigid coupling of support frame has the motor, and the right side rotationally is connected with the pivot on the support frame, the right-hand member of pivot and the output shaft rigid coupling of motor, the left end rigid coupling of pivot has the cutting knife.
Further, the tensile testing mechanism comprises a limit groove, a vertical groove and a long rod, wherein the limit groove is formed in the bottom of the top plate, the vertical groove is formed in the left side supporting frame, and the long rod is rotationally connected between the two supporting frames.
Further, be equipped with the screw thread groove on the stock, threaded connection has the movable plate on the stock, be equipped with the hollow groove on the movable plate, the inside of perpendicular groove and hollow groove all rigid coupling has first hydraulic telescoping rod, the bottom rigid coupling of first hydraulic telescoping rod has the fixed plate, the bottom of fixed plate is equipped with the arch, right side be equipped with the tensile tester on the fixed plate.
Further, the right side the left side rigid coupling of support frame has the connecting plate, it is connected with the second hydraulic telescoping rod to rotate on the connecting plate, the bottom rigid coupling of second hydraulic telescoping rod has first driven bevel gear, the rigid coupling has first drive bevel gear in the pivot, first drive bevel gear and first driven bevel gear looks adaptation.
Further, a second driving bevel gear is fixedly connected to the top of the second hydraulic telescopic rod, a second driven bevel gear is fixedly connected to the long rod, and the second driven bevel gear is matched with the second driving bevel gear.
Further, including horizontal plate and square board, horizontal plate rigid coupling is on the right side of left side support frame, square board symmetry rigid coupling is on the left side of right side support frame, the base all rigid coupling has the third hydraulic telescoping rod with the adjacent both sides of horizontal plate, two the adjacent both ends of third hydraulic telescoping rod all rigid coupling has the pressure plate, two it is connected with the wind-up roll to rotate between the square board, the below be equipped with pressure tester on the pressure plate.
Compared with the prior art, the invention has the beneficial effects that:
1. the wire rod is wound on the wind-up roll, the two first hydraulic telescopic rods are utilized to drive the fixing plates to move downwards to fixedly clamp the two ends of the wire rod, the motor is utilized to drive the cutting knife to rotate, the wire rod is cut, the later stage of the wire rod is convenient to detect functions, the moving plates are utilized to move right to drive the wire rod to stretch, the tensile function test of the wire rod is realized, the processing function of the wire rod is increased, and the practicability of the device is increased.
2. The fixing plate is driven to move downwards through the first hydraulic telescopic rod, so that the two ends of the wire rod are fixed, the pressure plate is driven to move relatively by the two third hydraulic telescopic rods, the stress resistance test of the wire rod is realized, the pressure plate is driven to move upwards by the third hydraulic telescopic rods below, the wire rod is bent, and the bending test of the wire rod is realized.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of a moving plate according to the present invention;
fig. 4 is a bottom view of the fixing plate of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
1-base, 201-support frame, 202-top plate, 203-motor, 204-rotating shaft, 205-cutting knife, 301-limit groove, 302-vertical groove, 303-long rod, 304-moving plate, 305-hollow groove, 306-first hydraulic telescopic rod, 307-fixed plate, 308-connecting plate, 309-second hydraulic telescopic rod, 310-first driven bevel gear, 311-first driving bevel gear, 312-second driving bevel gear, 313-second driven bevel gear, 401-horizontal plate, 402-square plate, 403-third hydraulic telescopic rod, 404-pressure plate, 405-wind-up roll.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention has the following two embodiments.
Example 1
A wire tester with a wire processing function comprises a base 1, a wire cutting mechanism, a tensile testing mechanism and a compression testing mechanism; the wire cutting mechanism is arranged at the top of the base 1 and is used for processing wires, and comprises a supporting frame 201 and a top plate 202, wherein the supporting frame 201 is symmetrically fixedly connected at the top of the base 1, and the top plate 202 is fixedly connected at the tops of the two supporting frames 201; the tensile testing mechanism is arranged between the supporting frame 201 and the top plate 202 and is used for testing the tensile resistance of the wire rod; the compression testing mechanism is arranged on the base 1 and the supporting frame 201 and is used for testing the compression resistance and the bending resistance of the wire rod.
Preferably, the right side of the right side supporting frame 201 is fixedly connected with a motor 203, the right side supporting frame 201 is rotatably connected with a rotating shaft 204, the right end of the rotating shaft 204 is fixedly connected with an output shaft of the motor 203, and the left end of the rotating shaft 204 is fixedly connected with a cutting knife 205.
The motor 203 drives the rotating shaft 204 and the cutting knife 205 to rotate, so that the wire cutting treatment can be realized, and the cut wire is convenient for wire function test.
Example 2
The difference from embodiment 1 is that the following is included:
the tensile testing mechanism comprises a limit groove 301, a vertical groove 302 and a long rod 303, wherein the limit groove 301 is arranged at the bottom of the top plate 202, the vertical groove 302 is arranged on the left support frame 201, and the long rod 303 is rotatably connected between the two support frames 201.
Preferably, a thread groove is formed in the long rod 303, a movable plate 304 is connected to the long rod 303 in a threaded mode, a hollow groove 305 is formed in the movable plate 304, first hydraulic telescopic rods 306 are fixedly connected to the inner portions of the vertical grooves 302 and the hollow groove 305, a fixing plate 307 is fixedly connected to the bottom of the first hydraulic telescopic rods 306, protrusions are arranged at the bottom of the fixing plate 307, and a tensile tester is arranged on the right fixing plate 307.
The fixing plate 307 is driven to move downwards through the first hydraulic telescopic rod 306, so that the two ends of the wire rod are fixed, and the stability of the wire rod during the wire rod function test is ensured.
Preferably, a connecting plate 308 is fixedly connected to the left side of the right supporting frame 201, a second hydraulic telescopic rod 309 is rotatably connected to the connecting plate 308, a first driven bevel gear 310 is fixedly connected to the bottom of the second hydraulic telescopic rod 309, a first driving bevel gear 311 is fixedly connected to the rotating shaft 204, and the first driving bevel gear 311 is matched with the first driven bevel gear 310.
Preferably, a second driving bevel gear 312 is fixedly connected to the top of the second hydraulic telescopic rod 309, a second driven bevel gear 313 is fixedly connected to the long rod 303, and the second driven bevel gear 313 is matched with the second driving bevel gear 312.
The motor 203 drives the rotating shaft 204 to rotate, so that the second hydraulic telescopic rod 309 and the long rod 303 are driven to rotate, the moving plate 304 is driven to move rightwards, the wire rod is stretched, and the tensile test of the wire rod is realized.
Preferably, the device comprises a horizontal plate 401 and square plates 402, wherein the horizontal plate 401 is fixedly connected to the right side of a left side supporting frame 201, the square plates 402 are symmetrically fixedly connected to the left side of the right side supporting frame 201, third hydraulic telescopic rods 403 are fixedly connected to two adjacent sides of a base 1 and the horizontal plate 401, pressure plates 404 are fixedly connected to two adjacent ends of the two third hydraulic telescopic rods 403, a wind-up roller 405 is rotatably connected between the two square plates 402, and a pressure tester is arranged on the pressure plate 404 below.
The two pressure plates 404 are driven to move relatively through the two third hydraulic telescopic rods 403, so that the pressure test of the wire rod is realized, and the pressure plates 404 are driven to move upwards through the third hydraulic telescopic rods 403 below, so that the bending test of the wire rod is realized.
Working principle: winding the wire on a winding roller 405, enabling one end of the wire to pass through a hollow groove 305 on a moving plate 304 and between two pressure plates 404, and finally placing the wire in the vertical groove 302, driving two fixing plates 307 to move downwards by using two first hydraulic telescopic rods 306, thereby fixing the wire, opening a motor 203, and enabling the motor 203 to drive a rotating shaft 204 and a cutting knife 205 to rotate so as to realize cutting treatment of the wire;
the second hydraulic telescopic rod 309 is utilized to drive the first driven bevel gear 310 to contact with the first drive bevel gear 311, and the motor 203 is utilized to drive the rotating shaft 204, the second hydraulic telescopic rod 309 and the long rod 303 to rotate, so that the moving plate 304 is driven to move rightwards, and the tensile resistance detection of the wire rod is realized;
the two pressure plates 404 are driven to move relatively by the two third hydraulic telescopic rods 403, so that the anti-pressure treatment of the wire is realized, and the pressure plates 404 are driven to move upwards by the third hydraulic telescopic rods 403 below, so that the wire is bent, and the bending test of the wire is realized.
The motor 203 may be commercially available, and the motor 203 is provided with a power supply, and the control manner is a mature prior art, so the description is not repeated.
In the description of the present invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "another end," "upper," "one side," "top," "inner," "front," "center," "two ends," etc. indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (1)
1. The wire rod testing machine with the wire rod processing function comprises a base (1), and is characterized by further comprising a wire rod cutting mechanism, a tensile testing mechanism and a compression testing mechanism, wherein the wire rod cutting mechanism is arranged at the top of the base (1), the wire rod cutting mechanism is used for processing wires, the wire rod cutting mechanism comprises a supporting frame (201) and a top plate (202), the supporting frame (201) is symmetrically and fixedly connected at the top of the base (1), the top plate (202) is fixedly connected at the tops of the two supporting frames (201), the tensile testing mechanism is arranged between the supporting frame (201) and the top plate (202), the tensile testing mechanism is used for testing the tensile force of wires, the compression testing mechanism is arranged on the base (1) and the supporting frame (201), the compression testing mechanism is used for testing the compression resistance and the bending resistance of wires, a motor (203) is fixedly connected at the right side of the supporting frame (201), a rotating shaft (204) is rotationally connected on the supporting frame (201), the right end of the rotating shaft (204) is fixedly connected with an output shaft of the motor (203), the left end (204) of the rotating shaft (204) is fixedly connected with the left end (205), the cutting mechanism (301) is fixedly connected with the cutting knife (301) and the top plate (301) is arranged on the bottom of the supporting frame (301) and the top plate (303), the long rod (303) is rotationally connected between the two supporting frames (201), a thread groove is formed in the long rod (303), a movable plate (304) is connected to the long rod (303) in a threaded mode, a hollow groove (305) is formed in the movable plate (304), first hydraulic telescopic rods (306) are fixedly connected to the inner parts of the vertical groove (302) and the hollow groove (305), a fixed plate (307) is fixedly connected to the bottom of the first hydraulic telescopic rods (306), protrusions are arranged at the bottom of the fixed plate (307), a tensile tester is arranged on the fixed plate (307) on the right side, a connecting plate (308) is fixedly connected to the left side of the supporting frames (201), a second hydraulic telescopic rod (309) is rotationally connected to the connecting plate (308), a first driven bevel gear (310) is fixedly connected to the bottom of the second hydraulic telescopic rod (309), a first driving bevel gear (311) is fixedly connected to the rotating shaft (204), the first driving bevel gear (311) is matched with the first driven bevel gear (310), a second driving bevel gear (312) is fixedly connected to the second driven bevel gear (313), a second driving bevel gear (313) is fixedly connected to the second driving bevel gear (313), a square bevel gear (313) is fixedly connected to the top of the second driving rod (313), horizontal plate (401) rigid coupling is on the right side of left side support frame (201), square board (402) symmetry rigid coupling is on the left side of right side support frame (201), base (1) and horizontal plate (401) adjacent both sides all rigid coupling have third hydraulic telescoping rod (403), two adjacent both ends of third hydraulic telescoping rod (403) all rigid coupling have pressure plate (404), two rotate between square board (402) and be connected with wind-up roll (405), the below be equipped with pressure tester on pressure plate (404).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110706238.6A CN113484151B (en) | 2021-06-24 | 2021-06-24 | Wire rod testing machine with wire rod processing function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110706238.6A CN113484151B (en) | 2021-06-24 | 2021-06-24 | Wire rod testing machine with wire rod processing function |
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| Publication Number | Publication Date |
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| CN113484151A CN113484151A (en) | 2021-10-08 |
| CN113484151B true CN113484151B (en) | 2023-11-10 |
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| CN202110706238.6A Active CN113484151B (en) | 2021-06-24 | 2021-06-24 | Wire rod testing machine with wire rod processing function |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114034542A (en) * | 2021-11-02 | 2022-02-11 | 铜陵精达新技术开发有限公司 | Pressure resistance detection equipment and method for enameled wire production |
| CN116256248B (en) * | 2023-05-15 | 2023-07-18 | 扬州晶明科技有限公司 | Mechanical property testing device for carbon fiber composite material |
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