CN113484151A - Wire rod test machine with wire rod processing function - Google Patents
Wire rod test machine with wire rod processing function Download PDFInfo
- Publication number
- CN113484151A CN113484151A CN202110706238.6A CN202110706238A CN113484151A CN 113484151 A CN113484151 A CN 113484151A CN 202110706238 A CN202110706238 A CN 202110706238A CN 113484151 A CN113484151 A CN 113484151A
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- 238000012360 testing method Methods 0.000 title claims abstract description 46
- 238000012545 processing Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 238000009864 tensile test Methods 0.000 claims abstract description 12
- 230000006835 compression Effects 0.000 claims abstract description 11
- 238000007906 compression Methods 0.000 claims abstract description 11
- 238000005452 bending Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000004804 winding Methods 0.000 abstract description 4
- 230000008878 coupling Effects 0.000 description 15
- 238000010168 coupling process Methods 0.000 description 15
- 238000005859 coupling reaction Methods 0.000 description 15
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011990 functional testing Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
Abstract
The invention relates to the technical field of wire rod testing machines, and particularly discloses a wire rod testing machine with a wire rod processing function, which comprises a base, a wire rod cutting mechanism, a tensile testing mechanism and a compression testing mechanism, wherein the wire rod cutting mechanism is arranged on the base; the wire cutting mechanism is arranged at the top of the base and used for processing wires, the wire cutting mechanism comprises supporting frames and a top plate, the supporting frames are symmetrically and fixedly connected to the top of the base, and the top plate is fixedly connected to the tops of the two supporting frames; the tensile testing mechanism is arranged between the supporting frame and the top plate; according to the invention, a wire is wound on the winding roller, the two first hydraulic telescopic rods are used for driving the fixed plates to move downwards to fix and clamp the two ends of the wire, the motor is used for driving the cutting knife to rotate, so that the cutting of the wire is realized, the function detection of the wire in the later period is facilitated, the movable plate is used for moving right to drive the wire to stretch, the tensile function test of the wire is realized, meanwhile, the processing function of the wire is increased, and the practicability of the device is increased.
Description
Technical Field
The invention relates to the technical field of wire rod testing machines, in particular to a wire rod testing machine with a wire rod processing function.
Background
The wire rod is one of the hot rolled steel sections having the smallest section size. Eight specifications of hot rolled round steel which is commonly coiled and supplied in China and has the diameter of 5-9 mm are called wire rods. Wire is also called wire rod because it is delivered as a coil. The concept of wire rods is slightly different from that of wire rods in China, the wire rods have other shapes besides circular sections, and the diameters of the wire rods are different due to different requirements and different production technology levels. The method can be divided into high-speed wire rods (high wires) and common wire rods (common wires) according to different rolling mills.
The wire rod is generally made of common carbon steel and high-quality carbon steel. According to different steel distribution catalogues and purposes, the wire rods comprise ordinary low-carbon steel hot-rolled disc strips, high-quality carbon steel wire rods, carbon welding rod wire rods, hardened and tempered threaded wire rods, wire rods for manufacturing steel wire ropes, wire rods for piano steel wires, stainless steel wire rods and the like.
The wire comprehensive tester generally has the functions of testing single side, insulation, high voltage and the like of wires, and some wires with electronic components can be tested, and the specific parameter parameters of the components can be accurately measured (four-wire tester). The wire comprehensive tester can test wires such as earphone wires, usb wires, medical wires, vehicle-mounted wires and non-marking wires, and has the advantages of higher test speed than a common high-voltage wire tester in the market and more accurate judgment of the AB end.
The performance of the wire rod comprises compression resistance, tensile resistance and bending resistance, the existing wire rod testing machine can only realize single performance detection of the wire rod, and the testing of all the performances of the wire rod is not convenient to realize, so that the detection result of the wire rod is not accurate enough, and meanwhile, the existing wire rod testing machine cannot realize the processing treatment of the wire rod.
Based on the above, the invention designs a wire tester with a wire processing function, so as to solve the problems.
Disclosure of Invention
The invention provides a wire rod testing machine with a wire rod processing function, which solves the problems that a wire rod detecting device in the prior art can only realize the test of single performance of a wire rod, the accuracy of a wire rod test result cannot be ensured, and the processing of the wire rod cannot be realized.
The technical scheme of the invention is realized as follows: a wire rod testing machine with a wire rod processing function comprises a base, a wire rod cutting mechanism, a tensile testing mechanism and a compression testing mechanism;
the wire cutting mechanism is arranged at the top of the base and used for processing wires, the wire cutting mechanism comprises supporting frames and a top plate, the supporting frames are symmetrically and fixedly connected to the top of the base, and the top plate is fixedly connected to the tops of the two supporting frames;
the tensile testing mechanism is arranged between the supporting frame and the top plate and is used for testing the tensile resistance of the wire;
the compression resistance testing mechanism is arranged on the base and the supporting frame and used for testing the compression resistance and the bending resistance of the wire.
Furthermore, a motor is fixedly connected to the right side of the right side support frame, a rotating shaft is rotatably connected to the right side support frame, the right end of the rotating shaft is fixedly connected with an output shaft of the motor, and a cutting knife is fixedly connected to the left end of the rotating shaft.
Further, tensile test mechanism includes the spacing groove, erects groove and stock, the bottom of roof is located to the spacing groove, erect the groove and locate on the left side support frame, the stock rotates to be connected between two support frames.
Further, be equipped with the thread groove on the stock, threaded connection has the movable plate on the stock, be equipped with the cavity groove on the movable plate, the equal rigid coupling in inside of erecting groove and cavity groove has first hydraulic telescoping rod, first hydraulic telescoping rod's bottom rigid coupling has the fixed plate, the bottom of fixed plate is equipped with the arch, the right side be equipped with the tensile tester on the fixed plate.
Further, the right side the left side rigid coupling of support frame has the connecting plate, it is connected with the second hydraulic stretching pole to rotate on the connecting plate, the bottom rigid coupling of second hydraulic stretching pole has first driven bevel gear, the rigid coupling has first initiative bevel gear in the pivot, first initiative bevel gear and first driven bevel gear looks adaptation.
Furthermore, a second driving bevel gear is fixedly connected to the top of the second hydraulic telescopic rod, a second driven bevel gear is fixedly connected to the long rod, and the second driven bevel gear is matched with the second driving bevel gear.
Further, including horizontal plate and square board, the horizontal plate rigid coupling is on the right side of left side support frame, the symmetrical rigid coupling of square board is in the left side of right side support frame, the equal rigid coupling in the adjacent both sides of base and horizontal plate has third hydraulic telescoping rod, two the equal rigid coupling in the adjacent both ends of third hydraulic telescoping rod has the pressure plate, two it is connected with the wind-up roll, the below to rotate between the square board be equipped with the pressure tester on the pressure plate.
Compared with the prior art, the invention has the beneficial effects that:
1. the wire rod is wound on the winding roller, the two first hydraulic telescopic rods are utilized to drive the fixed plate to move downwards to fixedly clamp the two ends of the wire rod, the motor is utilized to drive the cutting knife to rotate, the cutting of the wire rod is realized, the function detection is carried out on the wire rod in the later stage of convenience, the movable plate is utilized to move right to drive the wire rod to stretch, the tensile function test of the wire rod is realized, the processing function of the wire rod is increased simultaneously, and the practicability of the device is increased.
2. Drive the fixed plate through first hydraulic telescoping rod and move down to it is fixed with the both ends of wire rod, utilize two third hydraulic telescoping rods to drive pressure plate relative movement, realize the compressive resistance test of wire rod, utilize the third hydraulic telescoping rod of below to drive the pressure plate and shift up, make the wire rod crooked, realize the bending test of wire rod.
Of course, it is not necessary for any one product that embodies the invention to achieve all of the above advantages simultaneously.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of the structure of the moving plate according to the present invention;
fig. 4 is a bottom view of the fixation plate of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-base, 201-support frame, 202-top plate, 203-motor, 204-rotating shaft, 205-cutting knife, 301-limiting groove, 302-vertical groove, 303-long rod, 304-moving plate, 305-hollow groove, 306-first hydraulic telescopic rod, 307-fixing plate, 308-connecting plate, 309-second hydraulic telescopic rod, 310-first driven bevel gear, 311-first driving bevel gear, 312-second driving bevel gear, 313-second driven bevel gear, 401-horizontal plate, 402-square plate, 403-third hydraulic telescopic rod, 404-pressure plate and 405-winding roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention has the following two embodiments.
Example 1
A wire rod testing machine with a wire rod processing function comprises a base 1, a wire rod cutting mechanism, a tensile testing mechanism and a compression testing mechanism; the wire cutting mechanism is arranged at the top of the base 1 and used for processing wires, the wire cutting mechanism comprises supporting frames 201 and a top plate 202, the supporting frames 201 are symmetrically and fixedly connected to the top of the base 1, and the top plate 202 is fixedly connected to the tops of the two supporting frames 201; the tensile testing mechanism is arranged between the supporting frame 201 and the top plate 202 and is used for testing the tensile resistance of the wire; the compression resistance testing mechanism is arranged on the base 1 and the supporting frame 201 and used for testing the compression resistance and the bending resistance of the wire.
Preferably, a motor 203 is fixedly connected to the right side of the right supporting frame 201, a rotating shaft 204 is rotatably connected to the right supporting frame 201, the right end of the rotating shaft 204 is fixedly connected to an output shaft of the motor 203, and a cutting knife 205 is fixedly connected to the left end of the rotating shaft 204.
The motor 203 drives the rotating shaft 204 and the cutting knife 205 to rotate, so that the cutting processing of the wire rod can be realized, and the wire rod after cutting is convenient for performing a wire rod function test.
Example 2
The difference from embodiment 1 is that the following is also included:
tensile test mechanism includes spacing groove 301, perpendicular groove 302 and stock 303, and the bottom of roof 202 is located to spacing groove 301, erects on groove 302 locates left side support frame 201, and stock 303 rotates to be connected between two support frames 201.
Preferably, be equipped with the thread groove on the stock 303, threaded connection has movable plate 304 on the stock 303, is equipped with cavity groove 305 on the movable plate 304, erects the equal rigid coupling in inside in groove 302 and cavity groove 305 and has first hydraulic telescoping rod 306, and the bottom rigid coupling of first hydraulic telescoping rod 306 has fixed plate 307, and the bottom of fixed plate 307 is equipped with the arch, is equipped with the tensile force tester on the right side fixed plate 307.
Drive fixed plate 307 downstream through first hydraulic telescoping rod 306 to fix the both ends of wire rod, the stability of wire rod when guaranteeing the wire rod functional test.
Preferably, a connecting plate 308 is fixedly connected to the left side of the right supporting frame 201, a second hydraulic telescopic rod 309 is rotatably connected to the connecting plate 308, a first driven bevel gear 310 is fixedly connected to the bottom of the second hydraulic telescopic rod 309, a first driving bevel gear 311 is fixedly connected to the rotating shaft 204, and the first driving bevel gear 311 is matched with the first driven bevel gear 310.
Preferably, a second driving bevel gear 312 is fixedly connected to the top of the second hydraulic telescopic rod 309, a second driven bevel gear 313 is fixedly connected to the long rod 303, and the second driven bevel gear 313 is matched with the second driving bevel gear 312.
The motor 203 drives the rotating shaft 204 to rotate, so as to drive the second hydraulic telescopic rod 309 and the long rod 303 to rotate, so as to drive the moving plate 304 to move rightwards, stretch the wire, and realize the tensile test of the wire.
Preferably, including horizontal plate 401 and square board 402, horizontal plate 401 rigid coupling is on the right side of left side support frame 201, the symmetrical rigid coupling of square board 402 is in the left side of right side support frame 201, the equal rigid coupling in the adjacent both sides of base 1 and horizontal plate 401 has third hydraulic telescoping rod 403, the equal rigid coupling in the adjacent both ends of two third hydraulic telescoping rod 403 has pressure plate 404, it is connected with wind-up roll 405 to rotate between two square boards 402, be equipped with the pressure tester on the pressure plate 404 of below.
The two third hydraulic telescopic rods 403 drive the two pressure plates 404 to move relatively, so that the pressure test of the wire rod is realized, and the third hydraulic telescopic rods 403 below drive the pressure plates 404 to move upwards, so that the bending test of the wire rod is realized.
The working principle is as follows: the wire is wound on a winding roller 405, one end of the wire penetrates through a hollow groove 305 on a moving plate 304 and between two pressure plates 404 and is finally placed inside a vertical groove 302, two fixing plates 307 are driven by two first hydraulic telescopic rods 306 to move downwards, so that the wire is fixed, a motor 203 is started, and the motor 203 drives a rotating shaft 204 and a cutting knife 205 to rotate, so that the cutting processing of the wire is realized;
the second hydraulic telescopic rod 309 is used for driving the first driven bevel gear 310 to be in contact with the first driving bevel gear 311, and the motor 203 is used for driving the rotating shaft 204, the second hydraulic telescopic rod 309 and the long rod 303 to rotate, so that the moving plate 304 is driven to move right, and the tensile resistance detection of the wire rod is realized;
the two third hydraulic telescopic rods 403 are used for driving the two pressure plates 404 to move relatively, so that the pressure resistance treatment of the wire rod is realized, the third hydraulic telescopic rods 403 below are used for driving the pressure plates 404 to move upwards, the wire rod is bent, and the bending test of the wire rod is realized.
The motor 203 is commercially available, and the motor 203 is provided with a power supply, and the control mode is mature prior art, so the description is not repeated.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. A wire rod testing machine with a wire rod processing function comprises a base (1), and is characterized by further comprising a wire rod cutting mechanism, a tensile testing mechanism and a compression testing mechanism;
the wire cutting mechanism is arranged at the top of the base (1) and used for processing wires, the wire cutting mechanism comprises supporting frames (201) and a top plate (202), the supporting frames (201) are symmetrically and fixedly connected to the top of the base (1), and the top plate (202) is fixedly connected to the tops of the two supporting frames (201);
the tensile testing mechanism is arranged between the supporting frame (201) and the top plate (202), and is used for testing the tensile resistance of the wire;
the compression resistance testing mechanism is arranged on the base (1) and the supporting frame (201), and is used for testing the compression resistance and the bending resistance of the wire.
2. The wire testing machine with the wire processing function as claimed in claim 1, wherein a motor (203) is fixedly connected to the right side of the right supporting frame (201), a rotating shaft (204) is rotatably connected to the right supporting frame (201), the right end of the rotating shaft (204) is fixedly connected to an output shaft of the motor (203), and a cutting knife (205) is fixedly connected to the left end of the rotating shaft (204).
3. The wire testing machine with the wire processing function as claimed in claim 2, wherein the tensile testing mechanism comprises a limiting groove (301), a vertical groove (302) and a long rod (303), the limiting groove (301) is disposed at the bottom of the top plate (202), the vertical groove (302) is disposed on the left support frame (201), and the long rod (303) is rotatably connected between the two support frames (201).
4. The wire testing machine with the wire processing function as claimed in claim 3, wherein a threaded groove is formed on the long rod (303), a moving plate (304) is connected to the long rod (303) in a threaded manner, a hollow groove (305) is formed on the moving plate (304), a first hydraulic telescopic rod (306) is fixedly connected to the inner portions of the vertical groove (302) and the hollow groove (305), a fixed plate (307) is fixedly connected to the bottom of the first hydraulic telescopic rod (306), a protrusion is formed at the bottom of the fixed plate (307), and a tension tester is arranged on the right side of the fixed plate (307).
5. The wire testing machine with the wire processing function as claimed in claim 4, wherein a connecting plate (308) is fixedly connected to the left side of the right supporting frame (201), a second hydraulic telescopic rod (309) is rotatably connected to the connecting plate (308), a first driven bevel gear (310) is fixedly connected to the bottom of the second hydraulic telescopic rod (309), a first driving bevel gear (311) is fixedly connected to the rotating shaft (204), and the first driving bevel gear (311) is matched with the first driven bevel gear (310).
6. The wire testing machine with the wire processing function as claimed in claim 5, wherein a second driving bevel gear (312) is fixedly connected to the top of the second hydraulic telescopic rod (309), a second driven bevel gear (313) is fixedly connected to the long rod (303), and the second driven bevel gear (313) is matched with the second driving bevel gear (312).
7. The wire testing machine with the wire processing function as claimed in claim 1, wherein the wire testing machine comprises a horizontal plate (401) and a square plate (402), the horizontal plate (401) is fixedly connected to the right side of a left supporting frame (201), the square plate (402) is symmetrically and fixedly connected to the left side of a right supporting frame (201), a third hydraulic telescopic rod (403) is fixedly connected to two adjacent sides of the base (1) and the horizontal plate (401), pressure plates (404) are fixedly connected to two adjacent ends of the third hydraulic telescopic rods (403), a wind-up roll (405) is rotatably connected between the two square plates (402), and a pressure tester is arranged on the lower pressure plate (404).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110706238.6A CN113484151B (en) | 2021-06-24 | 2021-06-24 | Wire rod testing machine with wire rod processing function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110706238.6A CN113484151B (en) | 2021-06-24 | 2021-06-24 | Wire rod testing machine with wire rod processing function |
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| CN113484151A true CN113484151A (en) | 2021-10-08 |
| CN113484151B CN113484151B (en) | 2023-11-10 |
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| CN202110706238.6A Active CN113484151B (en) | 2021-06-24 | 2021-06-24 | Wire rod testing machine with wire rod processing function |
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| CN114034542A (en) * | 2021-11-02 | 2022-02-11 | 铜陵精达新技术开发有限公司 | Pressure resistance detection equipment and method for enameled wire production |
| CN116256248A (en) * | 2023-05-15 | 2023-06-13 | 扬州晶明科技有限公司 | Mechanical property testing device for carbon fiber composite material |
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| CN116256248A (en) * | 2023-05-15 | 2023-06-13 | 扬州晶明科技有限公司 | Mechanical property testing device for carbon fiber composite material |
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| Publication number | Publication date |
|---|---|
| CN113484151B (en) | 2023-11-10 |
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