CN113478715A - Particle board forming device - Google Patents
Particle board forming device Download PDFInfo
- Publication number
- CN113478715A CN113478715A CN202110635923.4A CN202110635923A CN113478715A CN 113478715 A CN113478715 A CN 113478715A CN 202110635923 A CN202110635923 A CN 202110635923A CN 113478715 A CN113478715 A CN 113478715A
- Authority
- CN
- China
- Prior art keywords
- plate
- vibration
- hopper
- particle
- gel particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002245 particle Substances 0.000 title claims abstract description 52
- 239000007863 gel particle Substances 0.000 claims abstract description 104
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 50
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 28
- 238000009826 distribution Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 108
- 239000004744 fabric Substances 0.000 claims description 5
- 230000007723 transport mechanism Effects 0.000 claims description 4
- 238000009499 grossing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 230000009471 action Effects 0.000 abstract description 8
- 238000007790 scraping Methods 0.000 description 17
- 230000000694 effects Effects 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000000465 moulding Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 239000008187 granular material Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 239000011236 particulate material Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000003349 gelling agent Substances 0.000 description 2
- 230000036571 hydration Effects 0.000 description 2
- 238000006703 hydration reaction Methods 0.000 description 2
- 239000011859 microparticle Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/04—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds
- B29C43/06—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles using movable moulds continuously movable in one direction, e.g. mounted on chains, belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3405—Feeding the material to the mould or the compression means using carrying means
- B29C2043/3427—Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3444—Feeding the material to the mould or the compression means using pressurising feeding means located in the mould, e.g. plungers or pistons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3488—Feeding the material to the mould or the compression means uniformly distributed into the mould
- B29C2043/3494—Feeding the material to the mould or the compression means uniformly distributed into the mould using vibrating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/251—Particles, powder or granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Abstract
The invention discloses a particle board forming device, which is used for forming a particle material board through a cavity die, the size and the form and position errors of a product are obviously improved, the amount of gel particles arranged in the cavity die can be adjusted through the matching of a material distribution mechanism and the cavity die, the material consumption for manufacturing the particle product is ensured, the weight of a batch of products is balanced, the consistency is good, and the surface of the gel particles can be leveled while the material distribution mechanism distributes materials; the gel particles are vibrated and pressed by the vibration forming mechanism to be formed, so that the particle materials can be fully and uniformly pressed, the compactness of the product is ensured, and the product quality is high; the gel particles are distributed in the cavity die at one time, so that the arrangement frequency of the gel particles is reduced, the reinforcing net is directly pressed into the gel particle layer, the production action of the particle material is simplified, and the production efficiency is improved; after the forming, the supporting plate and the particle products are taken out of the cavity die, so that the input quantity of the cavity die is reduced, the cavity die is convenient to operate, and the rapid line production is realized.
Description
Technical Field
The invention relates to the field of particle boards, in particular to a particle board forming device.
Background
The existing particle board is manufactured by uniformly stirring sound absorption particles with specific meshes and a gelling mixture to form gel particles, then arranging the gel particles with the thickness of 1/2 cavities in a forming cavity, uniformly arranging the gel particles in a manual strickling mode, then placing a reinforcing net on the gel particles, arranging the gel particles with the thickness of the residual 1/2 cavities, compacting a product by manually beating and striking, scraping the gel particles to be flat, and manually troweling the surface of the gel particles to form the particle board.
The existing particle board has the following problems:
the gel particles cannot be measured when being arranged, weight deviation exists in each particle board, and the consistency of the product is poor;
the frequency, the times and the force of slapping each particle board are all inconsistent, the product density fluctuation is large, the surface is easy to be loose, and the product quality is poor;
the fluctuation range of the surface flatness of each particle board is manually leveled;
the requirement on the skill level of operators is high, and the labor efficiency is low.
Disclosure of Invention
The invention aims to: to the problems existing in the prior art, a particle board forming device is provided.
In order to achieve the purpose, the invention adopts the technical scheme that:
a particulate sheet material forming apparatus comprising:
a cavity die for carrying the pallet and arranging the gel particles to form a microparticulate sheet material;
a pallet transfer mechanism for mounting the pallet into the cavity mold;
the material distribution mechanism is used for paving and leveling the gel particles in the cavity die to form the gel particle layer;
the pressing mechanism is used for pressing the reinforcing net into the middle position in the thickness direction of the gel particle layer;
the vibration forming mechanism is used for vibrating and pressing the gel particle layer in the cavity die to the required thickness, and forming the particle board;
the conveying guide rail is used for sequentially conveying the cavity die to the distributing mechanism, the pressing-in mechanism and the vibration forming mechanism;
the frame sets up conveying guide rail layer board transport mechanism the cloth mechanism impress the mechanism with the vibration forming mechanism.
By adopting the particle board forming device, the particle material board is formed by the cavity die, the size and the form and position errors of a product are obviously improved, the gel particle amount arranged in the cavity die can be adjusted by matching the material distribution mechanism and the cavity die, the material consumption for manufacturing the particle product is ensured, the weight of the batch of the product is balanced, the consistency is good, and the gel particle surface can be leveled while the material distribution mechanism distributes the material; the gel particles are vibrated and pressed by the vibration forming mechanism to be formed, so that the particulate materials can be fully and uniformly pressed, the compactness of the product is ensured, and the product quality is high; the gel particles are distributed in the cavity die once, so that the arrangement times of the gel particles are reduced, the reinforcing net is directly pressed into the gel particle layer, the production action of the particle material is simplified, and the production efficiency is improved; the supporting plate and the particle product are taken out of the cavity die after molding, so that the input quantity of the cavity die is reduced, the cavity die is convenient to operate, and the rapid line production is realized, so that the industrialization is facilitated; the device is simple to use, convenient to operate, and is respond well.
Preferably, layer board transport mechanism includes the slider slide rail and rather than sliding fit's slider, the slider slide rail is located in the frame, be equipped with first lifting cylinder on the slider, first lifting cylinder is connected and is transported anchor clamps, it will to transport the layer board in the transfer rail in the die cavity mould.
Further preferably, the first lifting cylinder drives the transportation clamp to lift, be equipped with vacuum chuck or electromagnetism on the transportation clamp and inhale the iron, vacuum chuck or electromagnetism inhale the iron and can inhale the handling the layer board, the location is good, and is fast.
Preferably, the distributing mechanism includes hopper slide rail, hopper and first jacking part, the hopper slide rail with hopper sliding fit, the hopper slide rail with first jacking part all connect in the frame, the conveying guide rail passes hopper slide rail below, first jacking part is located conveying guide rail department, first jacking part be used for with the die cavity mould goes up and down, the hopper is deposited the gel granule, the hopper is followed when the hopper slide rail removes, will the gel granule arrange in the die cavity mould.
The hopper is followed the hopper slide rail removes the in-process, in the hopper gel granule falls into under the effect of dead weight the die cavity mould, in the unit interval the hopper discharge capacity is invariable basically, through first jacking-up part is adjusted the die cavity mould inner chamber for the height of hopper bottom is big or small, with this cooperation the hopper moving speed size can be controlled and is fallen into form in the die cavity mould the thickness of gel granule layer.
Further preferably, the material distribution width of the hopper is equal to the width of the cavity mold, and the material distribution is completed at one time; or the material distribution width of the hopper is smaller than the width of the cavity die, and the material distribution is completed in a reciprocating mode for several times.
Further preferably, a pressing angle is arranged at the bottom of the hopper, and the gel particle layer after being distributed is smoothed by the pressing angle.
By adopting the structure, the downward pressure is formed by the pressing angle below the hopper in the moving process of the hopper, and the gel particles are obliquely laid by the pressing angle, so that the gel particle layer is laid smoothly and smoothly, and the problem that the surface of the cloth in the prior art is wavy is solved.
Further preferably, in order to ensure that the forming surface is smooth and flat after discharging, the tail part of the hopper is arc-shaped.
Further preferably, the two sides of the hopper along the movement direction of the hopper slide rail are respectively provided with the pressing angles.
Further preferably, the hopper is provided with striker plates on two sides of the movement direction of the hopper slide rail respectively, the striker plates are used for the cavity die to pass through, and the striker plates are adapted to the discharge hole at the bottom of the hopper and seal the gel particles in the hopper.
Preferably, the mechanism of impressing includes mount pad, second lift jar, first guide pillar and comb shape clamp plate, set up in the frame first guide pillar, first guide pillar is connected the mount pad, set up on the mount pad the second lift jar, the second lift jar is connected the comb shape clamp plate, comb shape clamp plate sliding connection in first guide pillar, the conveying guide rail passes comb shape clamp plate below, the comb shape clamp plate includes mother board and a plurality of slat, the vertical setting of slat, and its top connect in the mother board bottom, the bottom of slat flushes, the comb shape clamp plate will the reinforcement net is impressed in the gel grained layer.
By adopting the structure, the second lifting cylinder drives the comb-shaped pressing plate to lift, the comb-shaped pressing plate is guided by the first guide pillar, the accuracy of a moving path of the comb-shaped pressing plate is ensured, the bottom ends of the plurality of slats abut against the reinforcing net to press the reinforcing net into the gel particle layer, the bottom ends of the slats have small action area, large pressure and good pressing effect, and the damage to the gel particle layer can be reduced to the greatest extent so as to compact the gel particle layer in the subsequent process.
Further preferably, the slats are spaced apart.
Further preferably, the mechanism of impressing still includes scraping plate and degree of depth adjustment part, the scraping plate pass through degree of depth adjustment part connect in the frame, the scraping plate sliding connection in first guide pillar, the scraping plate be located the comb shape clamp plate with between the conveying guide rail, be equipped with on the scraping plate a plurality of with the slat one-to-one's through-hole, the slat can pass butt behind the through-hole reinforcing net, degree of depth adjustment part adjusts the height of scraping plate, in order to adjust the comb shape clamp plate will reinforcing net impresses the position in the gel grained layer.
By adopting the structure, the gel particles are easily adhered to the batten after the batten is inserted into the gel particle layer, when the second lifting cylinder lifts the comb-shaped pressing plate, the sand scraping plate cleans the gel particles adhered to the batten, the depth adjusting part can limit the comb-shaped pressing plate to be pressed down to a proper position according to the plate thickness required to be manufactured, and the first guide pillar ensures that the batten accurately enters the through hole.
Further preferably, be equipped with second vibrating motor on the comb shape clamp plate the reinforcing net makes in-process of pushing down the comb shape clamp plate vibrates from top to bottom, can guarantee the reinforcing net obtains good effect of impressing, and is better to gelling agent adhesion effect the gel particle can also reduce through the vibration the gel particle adhere in on the slat.
Further preferably, the second vibrating motors comprise an even number and are arranged in pairs, the balance of each pair of the second vibrating motors rotating in opposite directions.
Further preferably, the first guide pillars comprise at least three guide pillars arranged on the periphery of the comb-shaped pressure plate.
Preferably, the vibration molding mechanism comprises a mounting plate, a third lifting cylinder, a first vibration motor, a second guide pillar and a vibration pressing plate, the second guide pillar is arranged on the frame and connected with the mounting plate, the third lifting cylinder is arranged on the mounting plate and connected with the vibration pressing plate, the vibration pressing plate is connected with the second guide pillar in a sliding mode, the first vibration motor is arranged on the vibration pressing plate, the conveying guide rail penetrates through the lower portion of the vibration pressing plate, the bottom face of the vibration pressing plate is matched with the size of the inner cavity of the cavity die, and the vibration pressing plate presses the gel particle layer to the required thickness while vibrating.
By adopting the structure, the first vibration motor drives the vibration pressing plate to vibrate, the third lifting cylinder drives the vibration pressing plate to lift, and the second guide pillar ensures that the vibration pressing plate accurately enters the cavity die inner cavity, so that the vibration pressing plate is prevented from deviating and being incapable of die assembly.
Further preferably, the first vibrating motors comprise an even number and are arranged in pairs, the balance of each pair of the first vibrating motors rotating in opposite directions.
Further preferably, the vertical section of the vibrating platen is T-shaped.
Further preferably, the second guide pillars comprise at least three guide pillars arranged on the periphery of the vibrating platen.
Further preferably, the vibration forming mechanism further comprises a depth limiting component and a second jacking component, the depth limiting component and the second jacking component are connected to the rack, the depth limiting component is used for limiting the pressing height of the vibration pressing plate so as to adjust the thickness of the gel particle layer, the second jacking component is located at the conveying guide rail, and the second jacking component is used for jacking and demolding the supporting plate and the particle plate loaded by the supporting plate from the cavity die.
Preferably, the particulate sheet material forming apparatus further comprises:
the first sliding guide rail is arranged at the front end of the conveying guide rail, and the supporting plate transferring mechanism is used for installing the supporting plate conveyed by the first sliding guide rail into the cavity mold;
and the second sliding guide rail is arranged at the rear end of the conveying guide rail and is used for conveying the demoulded supporting plate and the particulate plate loaded by the supporting plate.
By adopting the structure, the cavity die is concentrated on the gel particle forming, the gel particles circulate on the conveying guide rail, the supporting plate is used for transporting the particle board, and the first sliding guide rail and the second sliding guide rail are used for the flowing water transportation of the supporting plate, so that the whole production and flow hydration operation of the particle board is realized, and the production efficiency is improved.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the particle board forming device, the particle material board is formed through the cavity die, the size and the form and position errors of a product are obviously improved, the amount of gel particles arranged in the cavity die can be adjusted through the matching of the material distribution mechanism and the cavity die, the material consumption for manufacturing the particle product is ensured, the weight of a batch of products is balanced, the consistency is good, and the surface of the gel particles can be leveled while the material distribution mechanism distributes materials; the gel particles are vibrated and pressed by the vibration forming mechanism to be formed, so that the particulate materials can be fully and uniformly pressed, the compactness of the product is ensured, and the product quality is high; the gel particles are distributed in the cavity die once, so that the arrangement times of the gel particles are reduced, the reinforcing net is directly pressed into the gel particle layer, the production action of the particle material is simplified, and the production efficiency is improved; the supporting plate and the particle product are taken out of the cavity die after molding, so that the input quantity of the cavity die is reduced, the cavity die is convenient to operate, and the rapid line production is realized, so that the industrialization is facilitated; the device is simple to use, convenient to operate and good in effect;
2. according to the particle board forming device, the downward pressure is formed by the downward pressing angle below the hopper in the moving process of the hopper, and the gel particles are obliquely laid by the downward pressing angle, so that the gel particle layer is laid smoothly and smoothly, and the problem that the surface of cloth in the prior art is wavy is solved;
3. according to the particle board forming device, the second lifting cylinder drives the comb-shaped pressing plate to lift, the comb-shaped pressing plate is guided by the first guide pillar, the accuracy of a moving path of the comb-shaped pressing plate is ensured, the bottom ends of the plurality of the slats abut against the reinforcing net and are pressed into the gel particle layer, the action area of the bottom ends of the slats is small, the pressure intensity is large, the pressing effect is good, and the damage to the gel particle layer can be reduced to the greatest extent so as to compact the gel particle layer subsequently;
4. according to the particle board forming device, the gel particles are easily adhered to the batten after the batten is inserted into the gel particle layer, when the comb-shaped pressing plate is lifted by the second lifting cylinder, the sand scraping plate cleans the gel particles adhered to the batten, the depth adjusting part can limit the comb-shaped pressing plate to be pressed down to a proper position according to the plate thickness required to be manufactured, and the first guide pillar ensures that the batten accurately enters the through hole;
5. according to the particle board forming device, the first vibration motor drives the vibration pressing plate to vibrate, the third lifting cylinder drives the vibration pressing plate to lift, and the second guide pillar ensures that the vibration pressing plate accurately enters the cavity die inner cavity, so that the vibration pressing plate is prevented from being deviated and cannot be matched;
6. according to the particle board forming device, the cavity die is dedicated to forming of gel particles and circulates on the conveying guide rail, the supporting plate is used for transferring the particle board, and the first sliding guide rail and the second sliding guide rail are used for flowing water transportation of the supporting plate, so that the whole particle board is produced and hydrated, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of a particulate sheet forming apparatus according to the present invention;
FIG. 2 is a schematic structural view of a pallet transfer mechanism;
FIG. 3 is a schematic structural view of a transfer jig;
FIG. 4 is a schematic view of the structure of the distributing mechanism;
FIG. 5 is a schematic view of hopper operation;
FIG. 6 is a schematic view of the pressing mechanism;
FIG. 7 is a schematic view of the reinforcing mesh prior to pressing;
FIG. 8 is a schematic view of the reinforcing mesh as it is being pressed in;
FIG. 9 is a schematic view of the reinforcing mesh after it has been pressed in;
FIG. 10 is a schematic structural view of the vibration molding mechanism;
FIG. 11 is a schematic view of the arrangement of the release film.
The labels in the figure are: 1-cavity die, 11-pallet, 12-gel particle, 13-reinforcing net, 14-anti-sticking film, 2-conveying guide rail, 3-pallet transfer mechanism, 31-slide rail, 32-slide, 33-first lifting cylinder, 34-transfer clamp, 35-vacuum chuck, 4-distributing mechanism, 41-hopper slide rail, 42-hopper, 43-striker plate, 44-pressing angle, 5-pressing mechanism, 51-second lifting cylinder, 52-second vibrating motor, 53-first guide pillar, 54-comb-shaped pressing plate, 541-lath, 55-scraping plate, 56-depth adjusting part, 6-vibration forming mechanism, 61-third lifting cylinder, 62-first vibrating motor, 63-second guide pillar, 64-vibration pressing plate, 65-depth limiting component, 7-first sliding guide rail and 8-second sliding guide rail.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Examples
As shown in fig. 1 to 11, the apparatus for forming a particle plate according to the present invention includes a cavity mold 1, a conveying guide rail 2, a pallet transferring mechanism 3, a material distributing mechanism 4, a pressing mechanism 5, a vibration forming mechanism 6, a first slide guide rail 7, a second slide guide rail 8, and a frame, wherein the frame is provided with the first slide guide rail 7, the conveying guide rail 2, the pallet transferring mechanism 3, the material distributing mechanism 4, the pressing mechanism 5, the vibration forming mechanism 6, and the second slide guide rail 8.
The cavity mould 1 is used to carry a carrier 11 and arrange gel particles 12 to form a particulate sheet material.
As shown in fig. 2, the pallet transfer mechanism 3 is used to mount the pallet 11 into the cavity mold 1; specifically, layer board transport mechanism 3 includes slider slide rail 31 and rather than sliding fit's slider 32, slider slide rail 31 is located in the frame, be equipped with first lift cylinder 33 on the slider 32, first lift cylinder 33 is connected and is transported anchor clamps 34, it will to transport anchor clamps 34 the layer board 11 is transported on the transfer rail 2 in the die cavity mould 1, first lift cylinder 33 drives it goes up and down to transport anchor clamps 34.
As shown in fig. 3, the transfer fixture 34 is provided with a vacuum chuck 35 or an electromagnetic iron, and the vacuum chuck 35 or the electromagnetic iron can suck, release and lift the pallet 11, so that the positioning is good and the speed is high.
As shown in fig. 4, the gel particles 12 are stored in the material distribution mechanism 4, and the material distribution mechanism 4 is used for laying and leveling the gel particles 12 in the cavity mold 1 to form the gel particle 12 layer; specifically, the distributing mechanism 4 includes a hopper slide rail 41, a hopper 42 and a first jacking component, the hopper slide rail 41 is in sliding fit with the hopper 42, the hopper slide rail 41 and the first jacking component are both connected to the rack, the conveying guide rail 2 passes through the lower part of the hopper slide rail 41, the first jacking component is located at the conveying guide rail 2, the first jacking component is used for lifting the cavity mold 1, the hopper 42 stores the gel particles 12, when the hopper 42 moves along the hopper slide rail 41, the gel particles 12 are arranged in the cavity mold 1, when the hopper 42 moves along the hopper slide rail 41, the gel particles 12 in the hopper 42 fall into the cavity mold 1 under the action of self-weight, the discharging amount of the hopper 42 is basically constant in unit time, and the height of the inner cavity of the cavity mold 1 relative to the bottom of the hopper 42 is adjusted by the first jacking component, the thickness of the gel particles 12 layer formed in the cavity die 1 can be controlled by matching the moving speed of the hopper 42, the material distribution width of the hopper 42 is equal to the width of the inner cavity of the cavity die 1, and the material distribution is completed at one time; or the material distribution width of the hopper 42 is smaller than the width of the inner cavity of the cavity die 1, and the material distribution is completed by reciprocating for several times.
As shown in fig. 5, a pressing angle 44 is provided at the bottom of the hopper 42, the pressing angle 44 trowels the layer of gel particles 12 after being distributed, the pressing angle 44 is provided at two sides of the hopper 42 along the moving direction of the hopper slide rail 41, because the pressing angle 44 below the hopper 42 forms a downward pressure in the moving process of the hopper 42, the gel particles 12 are obliquely laid by the pressing angle 44, so that the layer of gel particles 12 is flat and smooth, the problem of wavy cloth surface in the prior art is solved, in order to ensure smooth and flat forming surface after being discharged, the tail of the hopper 42 is arc-shaped, the baffle plates 43 are provided at two sides of the hopper 42 along the moving direction of the hopper slide rail 41, and between the two baffle plates 43, the baffle plates are used for the cavity mold 1 to pass through, the baffle plates 43 are adapted to the discharge hole at the bottom of the hopper 42, the gel particles 12 are enclosed in the hopper 42.
As shown in fig. 6, a reinforcing net 13 is arranged on the surface of the gel particles 12, and the pressing mechanism 5 is used for pressing the reinforcing net 13 into the middle position in the thickness direction of the gel particles 12; specifically, the press-in mechanism 5 includes a mounting seat, a second lift cylinder 51, a first guide post 53, a comb-shaped pressing plate 54, a sand scraping plate 55 and a depth adjusting member 56, the first guide post 53 is disposed on the frame, the first guide post 53 is connected to the mounting seat, the second lift cylinder 51 is disposed on the mounting seat, the second lift cylinder 51 is connected to the comb-shaped pressing plate 54, the comb-shaped pressing plate 54 is slidably connected to the first guide post 53, the conveying rail 2 passes through the lower portion of the comb-shaped pressing plate 54, the comb-shaped pressing plate 54 includes a motherboard and a plurality of slats 541, the slats 541 are vertically disposed, the top ends of the slats 541 are connected to the bottom of the motherboard, the bottom ends of the slats 541 are flush, and the comb-shaped pressing plate 54 is disposed at intervals between adjacent slats 541, as shown in fig. 8, the comb-shaped pressing plate 54 presses the reinforcing mesh 13 into the layer of the gel particles 12, and the second lift cylinder 51 drives the pressing plate 54 to move up and down, the comb-shaped press plate 54 is guided by the first guide pillars 53, so that the accuracy of the moving path of the comb-shaped press plate 54 is ensured, the bottom ends of a plurality of slats 541 are abutted against the reinforcing net 13 and pressed into the gel particle layer 12, the action area of the bottom ends of the slats 541 is small, the pressure is high, the pressing effect is good, the damage to the gel particle layer 12 can be reduced to the greatest extent, so that the gel particle layer 12 can be compacted subsequently, and the first guide pillars 53 are at least three and are arranged on the periphery of the comb-shaped press plate 54; the scraping plate 55 is connected to the frame through the depth adjusting component 56, the scraping plate 55 is slidably connected to the first guide post 53, the scraping plate 55 is located between the comb-shaped pressing plate 54 and the conveying guide rail 2, as shown in fig. 7, a plurality of through holes corresponding to the strips 541 one by one are arranged on the scraping plate 55, the strips 541 can pass through the through holes and then abut against the reinforcing mesh 13, the depth adjusting component 56 adjusts the height of the scraping plate 55 to adjust the position where the comb-shaped pressing plate 54 presses the reinforcing mesh 13 into the gel particles 12 layer, with such a structure, the strips 541 are easily adhered with the gel particles 12 after being inserted into the gel particles 12 layer, as shown in fig. 9, when the comb-shaped pressing plate 54 is lifted by the second lifting cylinder 51, the scraping plate 55 cleans the gel particles 12 adhered to the strips 541, the depth adjusting component 56 can limit the comb-shaped pressing plate 54 from being pressed down to a proper position according to the plate thickness required to be manufactured, and the first guide post 53 ensures that the strip 541 accurately enters the through hole; the comb-shaped pressing plate 54 is provided with a second vibration motor 52, the comb-shaped pressing plate 54 is vibrated up and down in the pressing process of the reinforcing mesh 13, the reinforcing mesh 13 can be guaranteed to obtain a good pressing effect, the gel particles 12 with a good gelling agent adhesion effect can be reduced to be adhered to the batten 541 through vibration, the second vibration motor 52 comprises an even number of vibration motors and is arranged in pairs, and the rotating directions of the balance wheels of each pair of second vibration motors 52 are opposite.
As shown in fig. 10, the vibration molding mechanism 6 is used to vibrate the gel particles 12 layer in the cavity mold 1 to a desired thickness, and form a particulate plate material; specifically, the vibration forming mechanism 6 includes a mounting plate, a third lifting cylinder 61, a first vibration motor 62, a second guide post 63, a vibration pressing plate 64, a depth limiting component 65 and a second lifting component, the second guide post 63 is disposed on the frame, the second guide post 63 is connected to the mounting plate, the third lifting cylinder 61 is disposed on the mounting plate, the third lifting cylinder 61 is connected to the vibration pressing plate 64, the vibration pressing plate 64 is slidably connected to the second guide post 63, the second guide post 63 includes at least three guide posts disposed on the periphery of the vibration pressing plate 64, the first vibration motor 62 is disposed on the vibration pressing plate 64, the conveying guide rail 2 passes through the lower portion of the vibration pressing plate 64, the longitudinal section of the vibration pressing plate 64 is T-shaped, the size of the bottom surface of the vibration pressing plate 64 is adapted to the size of the inner cavity of the cavity mold 1, the vibration pressing plate 64 presses down the gel particles 12 layer to a required thickness while vibrating, by adopting the structure, the first vibration motor 62 drives the vibration pressing plate 64 to vibrate, the third lifting cylinder 61 drives the vibration pressing plate 64 to lift, and the second guide post 63 ensures that the vibration pressing plate 64 accurately enters the inner cavity of the cavity die 1, so that the vibration pressing plate 64 is prevented from deviating and can not be clamped; the first vibrating motors 62 comprise an even number and are arranged in pairs, the balance wheels of each pair of the first vibrating motors 62 rotate in opposite directions; the depth limiting part 65 and the second jacking part are connected to the rack, the depth limiting part 65 is used for limiting the pressing height of the vibration pressing plate 64 so as to adjust the thickness of the gel particle 12 layer, the second jacking part is located at the conveying guide rail 2, and the second jacking part is used for jacking and demolding the supporting plate 11 and the particulate plate loaded by the supporting plate from the cavity die 1.
As shown in fig. 11, an anti-adhesion film 14 is placed on the surface of the gel particle 12 to prevent the microparticle board from adhering to the vibration pressing plate 64 after molding, the vibration pressing plate 64 is slowly pressed down, vibration is started after the vibration pressing plate 64 contacts with the surface of the gel particle 12, pressing is stopped when the vibration pressing plate is pressed down to a required thickness, the vibration pressing plate 64 is lifted, the anti-adhesion film 14 is removed, and the microparticle board is molded.
As shown in fig. 1, the conveying guide rail 2 sequentially conveys the cavity mold 1 to the material distribution mechanism 4, the press-in mechanism 5 and the vibration molding mechanism 6; the first sliding guide rail 7 is arranged at the front end of the conveying guide rail 2, the pallet transferring mechanism 3 is used for installing the pallets 11 conveyed by the first sliding guide rail 7 into the cavity mold 1, one part of the slide block slide rail 31 is positioned above the conveying guide rail 2, and the other part of the slide block slide rail 31 is positioned above the first sliding guide rail 7; the second sliding guide rail 8 is arranged at the rear end of the conveying guide rail 2, and the second sliding guide rail 8 is used for conveying the demoulded supporting plate 11 and the particulate plate loaded by the supporting plate; with the structure, the cavity die 1 is dedicated to the formation of the gel particles 12, the gel particles circulate on the conveying guide rail 2, the supporting plates 11 are used for the transportation of the particle board, and the first sliding guide rail 7 and the second sliding guide rail 8 are used for the flowing water transportation of the supporting plates 11, so that the whole production and hydration operation of the particle board is realized, and the production efficiency is improved.
According to the forming device for the particle board, the particle board is formed through the cavity die 1, the size and the form and position errors of a product are obviously improved, the amount of the gel particles 12 arranged in the cavity die 1 can be adjusted through the matching of the material distribution mechanism 4 and the cavity die 1, the material consumption for manufacturing the particle product is ensured, the weight of the batch product is balanced, the consistency is good, and the surface of the gel particles 12 can be leveled while the material distribution mechanism 4 distributes the material; the gel particles 12 are vibrated and pressed by the vibration forming mechanism 6 to be formed, so that the particulate materials can be fully and uniformly pressed, the compactness of the product is ensured, and the product quality is high; the gel particles 12 are distributed in the cavity die 1 at one time, so that the arrangement times of the gel particles 12 are reduced, and the reinforcing net 13 is directly pressed into the gel particle 12 layer, so that the production action of particle materials is simplified, and the production efficiency is improved; after molding, the supporting plate 11 and the particle product are taken out of the cavity die 1, so that the input quantity of the cavity die 1 is reduced, the cavity die 1 is convenient to operate, and the rapid line production is realized, so that the industrialization is facilitated; the device is simple to use, convenient to operate, and is respond well.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A particulate sheet material forming apparatus, comprising:
a cavity mould (1) for carrying a carrier plate (11) and arranging gel particles (12) to form a microparticulate sheet material;
a pallet transfer mechanism (3) for mounting the pallet (11) into the cavity mold (1);
the material distribution mechanism (4), the gel particles (12) are stored in the material distribution mechanism (4), and the material distribution mechanism (4) is used for paving and leveling the gel particles (12) in the cavity die (1) to form the gel particle (12) layer;
the pressing mechanism (5), a reinforcing net (13) is arranged on the surface of the gel particles (12), and the pressing mechanism (5) is used for pressing the reinforcing net (13) into the middle position of the thickness direction of the gel particles (12);
the vibration forming mechanism (6) is used for vibrating and pressing the gel particles (12) in the cavity die (1) to the required thickness, and forming the particle plate;
the conveying guide rail (2) is used for sequentially conveying the cavity die (1) to the material distribution mechanism (4), the pressing-in mechanism (5) and the vibration forming mechanism (6);
the frame sets up conveying guide rail (2), layer board transport mechanism (3), cloth mechanism (4), mechanism (5) impresses with vibration forming mechanism (6).
2. The particle board forming device according to claim 1, wherein the supporting plate transferring mechanism (3) comprises a slide block slide rail (31) and a slide block (32) slidably engaged therewith, the slide block slide rail (31) is disposed on the machine frame, a first lifting cylinder (33) is disposed on the slide block (32), the first lifting cylinder (33) is connected with a transferring clamp (34), and the transferring clamp (34) transfers the supporting plate (11) to the cavity mold (1) on the conveying rail (2).
3. A particulate plate forming apparatus according to claim 1, wherein the material distributing mechanism (4) includes a hopper slide rail (41), a hopper (42), and a first lifting member, the hopper slide rail (41) and the hopper (42) are slidably fitted, the hopper slide rail (41) and the first lifting member are both connected to the frame, the conveying guide rail (2) passes under the hopper slide rail (41), the first lifting member is located at the conveying guide rail (2), the first lifting member is used for lifting the cavity mold (1), and the hopper (42) stores the gel particles (12).
4. A particleboard forming apparatus as claimed in claim 3 wherein said hopper (42) has a hold down angle (44) at the bottom, said hold down angle (44) smoothing said layer of distributed gel particles (12).
5. The particle board forming device according to claim 3, wherein the hopper (42) is provided with baffle plates (43) respectively at two sides along the moving direction of the hopper slide rail (41), the baffle plates (43) are used for the cavity die (1) to pass through, and the baffle plates (43) are adapted to the bottom discharge hole of the hopper (42).
6. A particulate plate forming apparatus according to claim 1, wherein the press-in mechanism (5) includes a mount, a second lift cylinder (51), a first guide post (53), and a comb-shaped platen (54), the frame is provided with the first guide post (53), the first guide post (53) is connected with the mounting seat, the mounting seat is provided with the second lifting cylinder (51), the second lifting cylinder (51) is connected with the comb-shaped pressing plate (54), the comb-shaped pressure plate (54) is connected with the first guide post (53) in a sliding way, the conveying guide rail (2) penetrates through the lower part of the comb-shaped pressure plate (54), the comb-shaped pressing plate (54) comprises a mother plate and a plurality of laths (541), the laths (541) are vertically arranged, and the top end of the comb-shaped pressing plate is connected to the bottom of the mother plate, the bottom ends of the strips (541) are flush, and the comb-shaped pressing plate (54) presses the reinforcing net (13) into the gel particle (12) layer.
7. A particulate plate forming apparatus as claimed in claim 6, wherein the press-in mechanism (5) further includes a scraper (55) and a depth adjusting member (56), the scraper (55) is connected to the frame via the depth adjusting member (56), the scraper (55) is slidably connected to the first guide post (53), the scraper (55) is located between the comb-shaped platen (54) and the conveying rail (2), the scraper (55) is provided with a plurality of through holes corresponding to the slats (541) one by one, the slats (541) can pass through the through holes and abut against the reinforcing mesh (13), and the depth adjusting member (56) adjusts the height of the scraper (55).
8. A particulate plate forming apparatus as claimed in claim 1, wherein the vibration forming mechanism (6) includes a mounting plate, a third lift cylinder (61), a first vibration motor (62), a second guide post (63) and a vibration pressing plate (64), the frame is provided with the second guide post (63), the second guide post (63) is connected with the mounting plate, the mounting plate is provided with the third lifting cylinder (61), the third lifting cylinder (61) is connected with the vibration pressing plate (64), the vibration pressing plate (64) is connected with the second guide post (63) in a sliding manner, the first vibration motor (62) is arranged on the vibration pressing plate (64), the conveying guide rail (2) passes through the lower part of the vibration pressing plate (64), the size of the bottom surface of the vibration pressing plate (64) is matched with the size of the inner cavity of the cavity die (1), the vibrating platen (64) presses down the gel particle (12) layer to a desired thickness while vibrating.
9. The particle board forming device according to claim 8, characterized in that the vibration forming mechanism (6) further comprises a depth limiting part (65) and a second jacking part, the depth limiting part (65) and the second jacking part are both connected to the machine frame, the depth limiting part (65) is used for limiting the pressing height of the vibration pressing plate (64), the second jacking part is located at the conveying guide rail (2), and the second jacking part is used for jacking and demoulding the supporting plate (11) and the particle board carried by the supporting plate from the cavity die (1).
10. A particulate board forming apparatus according to any one of claims 1 to 9, further comprising:
the first sliding guide rail (7) is arranged at the front end of the conveying guide rail (2), and the supporting plate transferring mechanism (3) is used for installing the supporting plate (11) conveyed by the first sliding guide rail (7) into the cavity mold (1);
and the second sliding guide rail (8) is arranged at the rear end of the conveying guide rail (2), and the second sliding guide rail (8) is used for conveying the demoulded supporting plate (11) and the particulate plate loaded by the supporting plate.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116810971A (en) * | 2023-07-11 | 2023-09-29 | 山东东来市政园林工程有限公司 | Granite plate manufacturing device and manufacturing method |
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Denomination of invention: A microplate forming device Effective date of registration: 20231013 Granted publication date: 20230516 Pledgee: Bank of China Limited Chengdu Wuhou sub branch Pledgor: ZHENG SHENG ENVIRONMENTAL TECHNOLOGY Co.,Ltd. Registration number: Y2023510000229 |
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