Color steel plate splicing and mounting method
Technical Field
The invention relates to the technical field of color steel plates, in particular to a color steel plate splicing and mounting method.
Background
The color steel plate is formed by cold pressing and has a wave edge surface, and after the steel plate is formed by pressing, a layer of organic coating is usually coated on the surface of the steel plate according to the actual working environment of the steel plate, so the color steel plate can be obtained, has the advantages of good corrosion resistance, bright color, beautiful appearance, convenient processing and forming, original strength of the steel plate and the like, and is widely used in the industries of building appliances, transportation and the like, for the roof wall and door of the industrial and commercial buildings such as steel structure factory buildings, airports, storehouses, freezing and the like, in the actual production and use process, the single color steel plate is small in specification and size and poor in applicability, and the color steel plate required in the actual use process is large in size, so that the single color steel plate is fixedly connected through the bolt fixing and other modes before actual use to obtain the color steel plate with the large specification.
At present, the following problems exist in the splicing and mounting process of color steel plates: a traditional various steel sheet concatenation installation is gone on through the manual work, because the concatenation installation process engineering volume of various steel sheet is big, it is long to splice the installation through the manual work and consume time, work efficiency is low, and the workman cost is higher, b traditional various steel sheet concatenation installation aligns through the manual work with the fixed orifices between two various steel sheets, the manual work is carrying out the counterpoint in-process to the fixed orifices because hand strength and sight scheduling problem probably can have the error between the fixed orifices, lead to the fixed orifices counterpoint between the various steel sheet inaccurate, cause the bolt-up to consume time long, influence concatenation installation effectiveness between the various steel sheet.
Disclosure of Invention
Technical problem to be solved
The invention provides a splicing and mounting method of color steel plates, which can solve the following problems in the splicing and mounting process of the color steel plates: a traditional various steel sheet concatenation installation is gone on through the manual work, because the concatenation installation process engineering volume of various steel sheet is big, it is long to splice the installation through the manual work and consume time, work efficiency is low, and the workman cost is higher, b traditional various steel sheet concatenation installation aligns through the manual work with the fixed orifices between two various steel sheets, the manual work is carrying out the counterpoint in-process to the fixed orifices because hand strength and sight scheduling problem probably can have the error between the fixed orifices, lead to the fixed orifices counterpoint between the various steel sheet inaccurate, cause the bolt-up to consume time long, influence concatenation installation effectiveness between the various steel sheet.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: the color steel plate splicing and mounting method adopts a color steel plate splicing device, the color steel plate splicing device comprises a bottom rack, a movable alignment mechanism and a fixed splicing mechanism, the movable alignment mechanism is arranged on the left side of the upper end face of the bottom rack in a sliding mode, and the fixed splicing mechanism is arranged on the right side of the upper end face of the bottom rack.
The mobile alignment mechanism comprises an electric slider, an alignment frame, a fine adjustment branched chain, an alignment plate, an alignment spring rod and a clamping plate, wherein the upper end face of the bottom frame is provided with a sliding groove from left to right, the electric slider is arranged inside the sliding groove in a sliding mode, the alignment frame is arranged above the electric slider, the fine adjustment branched chain is arranged on the upper end face of the alignment frame, the alignment plate is arranged at the upper end of the fine adjustment branched chain, the front end and the back end of the upper end face of the alignment plate are symmetrically arranged with the clamping plate in a sliding mode, the left end and the right end of the clamping plate are symmetrically arranged with the front end and the back end of the upper end face of the alignment plate in an alignment mode, one end of the alignment spring rod is arranged on the clamping plate, and the other end of the alignment spring rod is arranged on the upper end face of the alignment plate.
Fixed concatenation mechanism include support frame, concatenation frame, two-way lead screw, holding frame and counterpoint branch chain, wherein bottom frame up end right side around the symmetry be provided with two sets of support frames, the symmetry is installed at bottom frame up end around every group support frame, the concatenation frame is installed to the support frame up end, the spout has been seted up forward and backward from the front to the concatenation frame up end, the symmetry slides around in the spout and is provided with the holding frame, run through between holding frame and the concatenation frame and set up threaded through-hole, two-way lead screw rotates to be installed inside threaded through-hole, bottom frame up end is located concatenation frame below left side and installs the counterpoint branch chain.
The color steel plate splicing and mounting process by adopting the color steel plate splicing and mounting method comprises the following steps:
the first step, placing treatment: the color steel plates are respectively placed on the moving alignment mechanism and the fixed splicing mechanism through manual work or existing equipment;
second step, alignment treatment: the moving alignment mechanism is started to drive the color steel plate to move rightwards, and the color steel plate on the fixed splicing mechanism is aligned;
thirdly, connection and fixation: fixedly splicing the aligned and spliced color steel plates through a connecting piece;
fourthly, collecting and placing: and (4) carrying out centralized collection and stacking on the spliced color steel plates.
Preferably, the fine tuning branch chain comprises a fine tuning rack, a connecting shaft, a rocker, a gear and a rack, wherein the fine tuning rack is arranged on the upper end face of the aligning rack in a sliding manner, the lower end face of the fine tuning rack is provided with a rectangular through groove, the upper end of the aligning rack is positioned in the rectangular through groove and is rotatably arranged with the connecting shaft, the gear is arranged on the connecting shaft through a flat key, the rack is arranged right above the gear on the upper end face of the rectangular through groove, the gear and the rack are mutually meshed, and the rocker is fixedly arranged on the rear end face of the connecting shaft.
Preferably, the alignment branch chain comprises a bidirectional cylinder, an adjusting spring rod, a connecting block, an adjusting block, an alignment rack, an alignment block and an alignment rod, wherein the adjusting spring rod is symmetrically arranged on the upper end face of the bottom rack in front and back, the alignment rack is arranged on the upper end face of the adjusting spring rod, the connecting block is symmetrically arranged on the lower end face of the alignment rack in front and back, the upper end face of the bottom rack is arranged below the connecting block in a sliding manner, the bidirectional cylinder is arranged between the adjusting blocks on the upper end face of the bottom rack through a cylinder seat, a driving shaft of the bidirectional cylinder is connected with the adjusting block, the inclined plane is arranged on the opposite face of the adjusting block, the connecting block is abutted against the inclined plane, the alignment block is symmetrically arranged on the upper end face of the alignment rack in front and back, and the alignment rod is arranged on the upper end of the alignment block.
Preferably, concatenation frame up end be located the front and back symmetry and be provided with two sets of locking spring poles, every group locking spring pole bilateral symmetry installs at concatenation frame up end, the limiting plate is installed to locking spring pole up end, and the terminal surface evenly is provided with from the left hand right side under the limiting plate with the spacing arch of various steel sheet complex, concrete during operation, pass through locking spring pole rebound with the limiting plate through existing equipment, place various steel sheet in the concatenation frame this moment, put down the limiting plate again, spacing arch on the limiting plate is mutually supported with various steel sheet and is carried out spacing processing to various steel sheet, avoid various steel sheet to take place the relative movement of left right direction at the concatenation in-process, influence the concatenation effect of various steel sheet.
Preferably, the opposite surface of the clamping plate is provided with an inclined structure, and the inclined structure can guide the color steel plate in the placing process, so that the color steel plate is smoother in the placing process.
Preferably, counterpoint frame up end be provided with multiunit mushroom type recess from the front to the back, counterpoint piece joint is inside mushroom type recess, counterpoint pole upper end sets up to the protruding structure of circular cone, because the pitch-row between the fixed orifices is different on the various steel sheet, so the counterpoint pole is installed inside mushroom type recess through the mode of counterpoint piece joint, the quick installation of counterpoint piece of being convenient for and adjust and then can adjust the interval between the counterpoint pole, the suitability is stronger, wherein conical arch on the counterpoint pole plays the guide effect to the fixed orifices at the counterpoint in-process.
Preferably, the inclined plane on seted up spacing spout, connecting block sliding card connects inside spacing spout, the use of spacing spout plays limiting displacement to the connecting block, takes place relative slip when avoiding the connecting block to move on the inclined plane, influences the removal effect of connecting block.
Preferably, concatenation frame up end and alignment board up end be located same horizontal plane, guarantee that the various steel sheet of left and right sides is located same horizontal plane all the time, need not carry out the position control of vertical direction to various steel sheet.
(III) advantageous effects
1. The invention provides a splicing and mounting method of color steel plates, which can solve the following problems in the splicing and mounting process of the color steel plates: a traditional various steel sheet concatenation installation is gone on through the manual work, because the concatenation installation process engineering volume of various steel sheet is big, it is long to splice the installation through the manual work and consume time, work efficiency is low, and the workman cost is higher, b traditional various steel sheet concatenation installation aligns through the manual work with the fixed orifices between two various steel sheets, the manual work is carrying out the counterpoint in-process to the fixed orifices because hand strength and sight scheduling problem probably can have the error between the fixed orifices, lead to the fixed orifices counterpoint between the various steel sheet inaccurate, cause the bolt-up to consume time long, influence concatenation installation effectiveness between the various steel sheet.
2. In the moving alignment mechanism and the fixed splicing mechanism designed by the invention, the color steel plates are respectively placed on the upper end surfaces of the alignment plate and the splicing rack through the existing equipment, and in the process that the electric slide block is started to move rightwards, the color steel plate on the left side synchronously moves rightwards to be close to the color steel plate on the right side, so that the workload of workers for carrying the color steel plates is reduced, the carrying time is reduced, and the efficiency is improved; because there may be the excessive problem of removal among the mechanical alignment process, lead to the too big alignment effect that influences various steel sheet fixed orifices of various steel sheet migration range, in the fine setting branch chain, rotate the rocker and drive the axle and rotate, the axle rotates the in-process and drives the fine setting frame through gear and rack and remove each other, fine setting frame removes the in-process and drives various steel sheet fine setting and then carry out meticulous roll adjustment between the various steel sheet fixed orifices through mutually supporting with the alignment board, make the fixed orifices between the various steel sheet precision of mutually supporting higher.
3. In counterpoint branch chain, the counterpoint pole is through counterpoint frame rebound, and when the fixed orifices between the various steel sheet was mutually supported through the visual observation, the central axis between the fixed orifices probably was not coaxial, and the counterpoint pole remove the in-process can make between the fixed orifices coaxial, avoids the fixed orifices counterpoint between the various steel sheet to be inaccurate, influences follow-up bolt-up effect.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the color steel plate splicing and mounting process of the invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic view of the left side perspective of the present invention;
FIG. 4 is a right side perspective view of the present invention;
FIG. 5 is a right side view of the present invention;
FIG. 6 is a partial cross-sectional view taken at A of FIG. 2 in accordance with the present invention;
FIG. 7 is a schematic view of a three-dimensional structure for mounting the connecting block and the adjusting block according to the present invention;
fig. 8 is a schematic perspective view of a color steel plate according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, a color steel plate splicing and mounting method adopts a color steel plate splicing device, the color steel plate splicing device comprises a bottom rack 1, a movable alignment mechanism 2 and a fixed splicing mechanism 3, the movable alignment mechanism 2 is arranged on the left side of the upper end face of the bottom rack 1 in a sliding manner, and the fixed splicing mechanism 3 is arranged on the right side of the upper end face of the bottom rack 1.
Remove alignment mechanism 2 include electronic slider 21, align frame 22, fine setting branch chain 23, align board 24, align spring bar 25 and grip block 26, wherein bottom frame 1 up end seted up the sliding tray from the left hand right side, electronic slider 21 slides and sets up inside the sliding tray, electronic slider 21 top is installed and is aligned frame 22, align frame 22 up end and install fine setting branch chain 23, fine setting branch chain 23 upper end is installed and is aligned board 24, it is provided with grip block 26 to align board 24 up end front and back symmetry slip, grip block 26 looks back is provided with and aligns spring bar 25 with the preceding bilateral symmetry of alignment board 24 up end, align spring bar 25 one end and install on grip block 26, it installs at alignment board 24 up end to align the spring bar 25 other end.
Fixed concatenation mechanism 3 include support frame 31, concatenation frame 32, two-way lead screw 33, holding frame 34 and counterpoint branch chain 35, wherein 1 up end right side of bottom frame around the symmetry be provided with two sets of support frames 31, the symmetry is installed at 1 up end of bottom frame around every group support frame 31, concatenation frame 32 is installed to support frame 31 up end, the spout has been seted up forward and backward from the front to the back to concatenation frame 32 up end, the symmetry slides around in the spout and is provided with holding frame 34, run through between holding frame 34 and the concatenation frame 32 and seted up threaded through-hole, two-way lead screw 33 rotates and installs inside threaded through-hole, 1 up end of bottom frame is located concatenation frame 32 below left side and installs counterpoint branch chain 35.
The fine-tuning branched chain 23 comprises a fine-tuning rack 231, a connecting shaft 232, a rocker 233, a gear 234 and a rack 235, wherein the fine-tuning rack 231 is arranged on the upper end face of the aligning rack 22 in a sliding manner, a rectangular through groove is formed in the lower end face of the fine-tuning rack 231, the upper end of the aligning rack 22 is located inside the rectangular through groove and is rotatably provided with the connecting shaft 232, the gear 234 is arranged on the connecting shaft 232 through a flat key, the rack 235 is arranged right above the gear 234 on the upper end face of the rectangular through groove, the gear 234 is meshed with the rack 235, and the rocker 233 is fixedly arranged on the rear end face of the connecting shaft 232.
The alignment branched chain 35 comprises a bidirectional cylinder 351, an adjusting spring rod 352, a connecting block 353, an adjusting block 354, an alignment rack 355, an alignment block 356 and an alignment rod 357, wherein the adjusting spring rod 352 is symmetrically installed on the upper end surface of the bottom rack 1 in a front-back manner, the alignment rack 355 is installed on the upper end surface of the adjusting spring rod 352, the connecting block 353 is symmetrically installed on the lower end surface of the alignment rack 355 in a front-back manner, the adjusting block 354 is slidably arranged on the upper end surface of the bottom rack 1 below the connecting block 353, the bidirectional cylinder 351 is installed between the adjusting blocks 354 through a cylinder seat on the upper end surface of the bottom rack 1, a driving shaft of the bidirectional cylinder is connected with the adjusting block 354, an inclined surface is formed on the opposite surface of the adjusting block 354, the connecting block 353 abuts against the inclined surface, the alignment block 356 is symmetrically arranged on the upper end surface of the alignment rack 355 in a front-back manner, and the alignment rod 357 is installed on the upper end of the alignment block 356.
When the color steel plate aligning device works, color steel plates are respectively placed on the upper end surfaces of an aligning plate 24 and a splicing rack 32 through the existing equipment, wherein a color steel plate connecting groove on the aligning plate 24 is positioned on the right side, a color steel plate connecting bulge on the splicing rack 32 is positioned on the left side, a two-way screw 33 is rotated to drive a clamping rack 34 to clamp and limit color steel plates with different widths, an aligning spring rod 25 and a clamping plate 26 are matched with each other to limit the color steel plates with different widths, an electric slide block 21 is started to drive the aligning rack 22 to move, the aligning rack 22 drives the aligning plate 24 to move rightwards through a fine tuning branch chain 23 in the moving process, the aligning plate 24 drives the color steel plates to move rightwards in the rightwards moving process, when the color steel plate on the left side moves to the vicinity of the color steel plate on the right side, a rocker 233 is rotated to drive a connecting shaft 232 to rotate, and the fine tuning rack 231 is driven to move through the mutual matching of a gear 234 and a rack 235 in the rotating process of the connecting shaft 232, the fine adjustment frame 231 is matched with the alignment plate 24 to perform fine adjustment processing on the left color steel plate in the moving process, so that the left color steel plate can slowly move rightwards, the fixing holes in the connecting groove are matched with the fixing holes in the connecting protrusion through visual observation, the phenomenon that the relative positions between the fixing holes cannot be identified by naked eyes due to the fact that the electric slide block 21 moves too fast to cause the misalignment of the fixing holes and have errors is avoided, after the fine adjustment of the color steel plate is finished, the bidirectional air cylinder 351 is started to drive the adjusting block 354 to move oppositely, the adjusting block 354 drives the connecting block 353 to move upwards through the inclined surface in the opposite moving process, the adjusting block 354 drives the alignment frame 355 to move upwards through the adjusting spring rod 352 in the upward moving process, the alignment block 356 is matched with the alignment rod 357 to drive the alignment rod 357 to move upwards in the upward moving process, the alignment rod 357 passes through the fixing holes in the upward moving process to enable the fixing holes in the connecting groove to be coaxial with the fixing holes in the connecting protrusion, the fixing holes in the connecting grooves and the fixing holes in the connecting protrusions are more accurate in position, and the phenomenon that the bolt fastening effect is affected due to the fact that the fixing holes in the connecting grooves and the fixing holes in the connecting protrusions are deviated is avoided.
The inclined structure is arranged on the opposite surface of the clamping plate 26, and the inclined structure can be guided in the placing process of the color steel plate, so that the color steel plate is smoother in the placing process.
The upper end face of the splicing rack 32 and the upper end face of the aligning plate 24 are located on the same horizontal plane, so that the color steel plates on the left side and the right side are always located on the same horizontal plane, and the position of the color steel plates in the vertical direction does not need to be adjusted.
Splicing frame 32 up end be located the front and back symmetry and be provided with two sets of locking spring rod 321, every group locking spring rod 321 bilateral symmetry installs at splicing frame 32 up end, limiting plate 322 is installed to locking spring rod 321 up end, and terminal surface evenly is provided with from the left side to the right side under limiting plate 322 with the spacing arch of various steel sheet complex, concrete during operation, pass through locking spring rod 321 rebound with limiting plate 322 through existing equipment, place various steel sheet on splicing frame 32 this moment, put down limiting plate 322 again, spacing arch on limiting plate 322 is mutually supported with various steel sheet and is carried out spacing processing to various steel sheet, avoid the relative movement of various steel sheet about taking place at the concatenation in-process, influence the concatenation effect of various steel sheet.
The inclined plane on seted up spacing spout, connecting block 353 slip joint inside the spacing spout, the use of spacing spout plays limiting displacement to connecting block 353, takes place relative slip when avoiding connecting block 353 to move on the inclined plane, influences the removal effect of connecting block 353.
Counterpoint frame 355 up end be provided with multiunit mushroom type recess from front to back, counterpoint piece 356 joint is inside mushroom type recess, counterpoint pole 357 upper end sets up to the protruding structure of circular cone, because the hole distance between the fixed orifices is different on the various steel sheet, the event is counterpointed pole 357 and is installed inside mushroom type recess through the mode of counterpoint piece 356 joint, the quick installation of counterpoint piece 356 of being convenient for and adjust and then can adjust the interval between counterpoint pole 357, the suitability is stronger, wherein the conical arch on the counterpoint pole 357 plays the guide effect to the fixed orifices at the counterpoint in-process.
The color steel plate splicing and mounting process by adopting the color steel plate splicing and mounting method comprises the following steps:
the first step, placing treatment: placing the color steel plates on the aligning plate 24 and the splicing frame 32 respectively by manpower or existing equipment;
second step, alignment treatment: the electric slide block 21 is started to drive the aligning rack 22 to move, and the aligning plate 24 drives the color steel plate to move rightwards in the moving process of the aligning rack 22 and aligns the color steel plate on the splicing rack 32;
thirdly, connection and fixation: fixedly splicing the aligned and spliced color steel plates through a connecting piece;
fourthly, collecting and placing: and (4) carrying out centralized collection and stacking on the spliced color steel plates.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.