CN113477590A

CN113477590A - Building element washs and uses auxiliary fixtures and cleaning system

Info

Publication number: CN113477590A
Application number: CN202110781308.4A
Authority: CN
Inventors: 张宗军; 姚大伟; 侯军; 王琼; 杨经纬; 黄皇
Original assignee: China State Construction Hailong Technology Co Ltd
Current assignee: China State Construction Hailong Technology Co Ltd
Priority date: 2021-07-10
Filing date: 2021-07-10
Publication date: 2021-10-08
Anticipated expiration: 2041-07-10
Also published as: CN113477590B

Abstract

The application relates to an auxiliary tool and a cleaning system for cleaning a building component, which relate to the technical field of production of prefabricated components, wherein the auxiliary tool for cleaning the building component comprises a base and a supporting platform, wherein one side of the base is rotatably connected with one side of the supporting platform, a blocking column is fixed on one side of the supporting platform, which is close to a rotating axis, and a supporting component which drives the supporting platform to rotate around the rotating axis and is fixed in position is arranged between the base and the supporting platform; building element cleaning system is including installing in the wiper mechanism of ground top, and wiper mechanism below is provided with building element and washs and use auxiliary fixtures. This application has can carry out abluent advantage to prefabricated building wall and prefabricated floor.

Description

Building element washs and uses auxiliary fixtures and cleaning system

Technical Field

The application relates to the technical field of prefabricated part production, in particular to an auxiliary tool and a cleaning system for cleaning building components.

Background

With the continuous development of building technology, the application of the fabricated building is more and more extensive. The prefabricated building is fabricated on site by using prefabricated reinforced concrete prefabricated parts or prefabricated concrete (PC for short) which are made in advance. The prefabricated components comprise wall boards for assembling to form a building wall body and floor boards for assembling to form a floor and a top board of a house. When the shear walls are assembled, gaps between two adjacent shear walls need to be grouted or poured and fixed, impurities such as cement can be left on the surfaces of embedded parts in the manufacturing process of the prefabricated shear walls, and the impurities can influence the subsequent grouting connectivity of reinforcing steel bars and directly influence the overall construction quality of the fabricated building. At present, the impurities on the surface are generally cleaned manually.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: in the actual production process, the floor is generally placed horizontally, the shear wall cannot be placed horizontally, when the peripheral side wall of the shear wall in the thickness direction is cleaned manually, one end, far away from the ground, of the shear wall is not easy to clean, and the workload of operators is increased.

Disclosure of Invention

In order to improve the inconvenient problem of impurity washing in the prefab production process, this application provides a building element washs and uses auxiliary fixtures and cleaning system.

First aspect, the application provides a building element washs and uses auxiliary fixtures adopts following technical scheme:

the utility model provides a building element washs and uses auxiliary fixtures, includes that one side rotates base and the supporting platform of connecting, and one side that supporting platform is close to the axis of rotation is fixed with the bumping post, installs the supporting component who drives supporting platform and revolve the axis of rotation and fix the position between base and the supporting platform.

Through adopting above-mentioned technical scheme, when needs wash the prefab of floor class, supporting platform rotates to and makes supporting platform level place with the base laminating, utilizes handling instrument to place floor level on supporting platform, can wash the floor side all around. When the prefab of wallboard thunder is washd to needs, be the contained angle setting through supporting component with supporting platform jack-up and support and base, recycle handling instrument and place the wallboard slope on supporting platform, the bottom of wallboard is accepted by the bumping post to can bear floor and wallboard as required on-the-spot, then wash.

Optionally, the base is provided with an accommodating groove, and the supporting platform is provided with a chute perpendicular to the rotation axis; the supporting assembly comprises a supporting rod and a hydraulic cylinder, one end of the supporting rod is hinged to one side of the base, which is far away from the rotating axis, and the other end of the supporting rod slides relatively along the sliding groove; the cylinder body of pneumatic cylinder articulates in the holding tank and is close to the one end of axis of rotation, and the piston rod of pneumatic cylinder is articulated with the middle part of bracing piece.

Through adopting above-mentioned technical scheme, when the piston rod of pneumatic cylinder extended, can form triangle-shaped bearing structure with bracing piece jack-up, the bracing piece supported supporting platform.

Optionally, one end of the supporting rod, which is far away from the base, is hinged with a sliding block which extends into the sliding groove and can slide relatively along the sliding groove.

Through adopting above-mentioned technical scheme, the slider slides in the spout, and the bracing piece is articulated with the slider for the bracing piece can not appear blocking the solid phenomenon with the spout when rotating to different angles.

Optionally, one side of the base, which is far away from the rotation axis, is provided with at least one clamping groove, and one side of the supporting platform, which is far away from the rotation axis, is fixedly provided with a clamping block matched with the clamping groove.

By adopting the technical scheme, when the supporting platform and the base are overlapped, the clamping block is clamped and fixed in the clamping groove, the possibility of separation of the supporting platform and the base is reduced, and the safety of the transfer auxiliary tool is improved.

Optionally, a through hole is formed in the fixture block, a strip-shaped hole is formed in the base close to the clamping groove, and a through hole communicating the strip-shaped hole with the through hole is formed in the base; the locking assembly is arranged on the base and comprises an inserted rod which is positioned in the through hole and penetrates through the through hole to slide relative to the base.

Through adopting above-mentioned technical scheme, the inserted bar inserts in the perforation of fixture block to the inserted bar is fixed base and supporting platform as an organic whole, further restricts supporting platform and base separation, is favorable to auxiliary fixtures's handling use.

Optionally, the clamping grooves and the clamping blocks are multiple, the locking assembly further comprises a limiting rod arranged on the base, the inserting rods are multiple and fixed on the limiting rod, and the limiting rod can slide relative to the base.

Through adopting above-mentioned technical scheme, the gag lever post is fixed with a plurality of inserted bars, can control a plurality of inserted bars through removing the gag lever post and carry out spacing fixed to the fixture block of different positions, has increased the lock solid stability between supporting platform and the base.

Optionally, the base deviates from the one side of holding tank and is fixed with the slide rail.

Through adopting above-mentioned technical scheme, auxiliary fixtures can slide through the slide rail and the cooperation of outside guide rail, transports convenient laborsaving in the actual production.

In a second aspect, the present application provides a building element cleaning system that employs the following technical solutions:

a building component cleaning system comprises a cleaning mechanism arranged above the ground, and the auxiliary tool for cleaning the building component is arranged below the cleaning mechanism.

Through adopting above-mentioned technical scheme, auxiliary fixtures supports the prefab of floor or wallboard, and wiper mechanism carries out water spray cleaning to the prefab, has reduced operator's intensity of labour.

Optionally, the cleaning system further comprises a transfer frame fixed on the ground and a support frame arranged above the transfer frame; the support frame comprises two parallel X axial beams and a Y axial beam perpendicular to the X axial beams, the Y axial beam can horizontally move along the length direction of the X axial beams, and the cleaning mechanism is installed on the Y axial beam and can horizontally move along the length direction of the Y axial beam.

Through adopting above-mentioned technical scheme, wiper mechanism can remove along X axial roof beam and Y axial roof beam to the prefab is washd around conveniently, has reduced the inconvenience of rotating the prefab.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the same auxiliary tool is utilized, the state can be changed and used according to the type of the produced prefabricated member, and the operation convenience of the field prefabricated member cleaning operation is improved;

2. the whole cleaning operation is completed through the mechanical arm, the problem that the working difficulty of manually cleaning the top end of the wallboard is high is solved, and the field production efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of a cleaning system for building elements according to an embodiment of the present application;

FIG. 2 is an elevation view of a building element cleaning system according to an embodiment of the present application;

fig. 3 is a schematic structural diagram of a state of a bearing wall plate of the auxiliary tool in the embodiment of the present application.

Description of reference numerals: 1. a ground surface; 11. a transfer frame; 12. a guide rail; 2. a gantry; 3. a hoisting mechanism; 31. a mobile platform; 32. a crane; 4. a support frame; 41. a column; 42. reinforcing ribs; 43. an X-axis beam; 44. a Y-axis beam; 5. a cleaning mechanism; 51. a movable seat; 52. a water spraying mechanical arm; 6. auxiliary tools; 61. a base; 611. a boss; 6111. a mounting ring; 6112. a card slot; 6113. a strip-shaped hole; 612. a connecting plate; 6121. accommodating grooves; 613. a slide rail; 62. a support platform; 621. a clamping block; 6211. perforating; 622. a chute; 63. a support assembly; 631. a hydraulic cylinder; 632. a support bar; 6321. grooving; 6322. a slider; 64. a locking assembly; 641. a limiting rod; 6411. a force application part; 642. Inserting a rod; 65. a rotating shaft; 7. and (5) performing.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses building element cleaning system. Referring to fig. 1 and 2, building element cleaning system is including being fixed in portal frame 2 and the support frame 4 on ground 1, install handling mechanism 3 on the portal frame 2, install wiper mechanism 5 on the support frame 4, it installs transfer frame 11 to lie in between portal frame 2 and the support frame 4 on ground 1, place the auxiliary fixtures 6 that are used for supporting prefab 7 on transfer frame 11, handling mechanism 3 is hung prefab 7 to put on the auxiliary fixtures 6 of portal frame 2 below, auxiliary fixtures 6 and prefab 7 move to the region of support frame 4 under the exogenic action together, wiper mechanism 5 on the support frame 4 carries out cleaning operation to prefab 7, the work load of manual cleaning prefab 7 has been reduced.

Referring to fig. 1 and 2, the lifting mechanism 3 includes a moving platform 31 and a crane 32, the crane 32 is fixed on the moving platform 31 through bolts, and the moving platform can move along a horizontal beam of the gantry 2. The crane 32 may here be an electric hoist.

The support frame 4 comprises a plurality of upright columns 41, X axial beams 43 and Y axial beams 44 which are horizontally fixed, the upright columns 41 are vertically fixed on the ground 1 through bolts, two X axial beams 43 are arranged on two sides of the transfer frame 11 in parallel, and the X axial beams 43 are fixedly connected with the upright columns 41; the Y-axis beam 44 is vertically connected to the X-axis beam 43, and the Y-axis beam 44 can be slid and fixed along the longitudinal direction of the X-axis beam 43. The end of the Y axial beam 44 may be installed with a power assembly for driving the Y axial beam 44 to move, the power assembly includes a motor, a roller and a transmission part, the motor is fixed to the end of the Y axial beam 44 through a bolt, the roller is rotatably connected to the Y axial beam 44, and the transmission part may be a worm gear transmission mechanism connected between the motor and the roller. In order to increase the stability of the whole support frame 4, a reinforcing rib 42 is welded on each upright post 41, the reinforcing rib 42 may be L-shaped, one end of the reinforcing rib 42 is connected with the upright post 41, and the other end of the reinforcing rib 42 is fixed on the ground 1 through a bolt.

Referring to fig. 1 and 2, the cleaning mechanism 5 includes a moving seat 51 and a water spraying mechanical arm 52, the moving seat 51 can move back and forth along the Y-axis beam 44 through a lead screw transmission mechanism, the water spraying mechanical arm 52 is composed of at least two sections of hinged rotating arms, and can be an industrial robot arm, the water spraying angle can be adjusted under the control of an external console, a spray gun is arranged on the water spraying mechanical arm 52, and the spray gun is connected with an external high-pressure water source and can spray high-pressure water for washing the preform 7.

Referring to fig. 2 and 3, the auxiliary tool 6 includes a base 61 and a supporting platform 62, both the base 61 and the supporting platform 62 are rectangular frames, and one sides of the base 61 and the supporting platform 62 are hinged through a rotating shaft 65; a supporting assembly 63 is arranged between the base 61 and the supporting platform 62, and a locking assembly 64 is installed on one side of the base 61 away from the rotating shaft 65. The supporting component 63 can support the supporting platform 62 and the base 61 to form an included angle, when the base 61 and the supporting platform 62 are rotatably attached to each other, the supporting component 63 is accommodated between the two, and the locking component 64 fixes the base 61 and the supporting platform 62.

A boss 611 is fixed on one side of the base 61 away from the rotating shaft 65 along the length direction, and a plurality of slots 6112 are formed on the boss 611 along the length direction. A strip-shaped hole 6113 is formed in the boss 611 close to the clamping groove 6112, the length direction of the strip-shaped hole 6113 is arranged along the length direction of the boss 611, and a through hole for connecting the strip-shaped hole 6113 with the clamping groove 6112 is further formed in the boss 611.

One side of the base 61, which is away from the supporting platform 62, is fixedly connected with a slide rail 613, the slide rail 613 may be a channel steel, and the slide rail 613 is welded to the base 61 or fixed by bolts. The slide rail 613 can be engaged with the guide rail 12 on the transfer rack 11 so that the entire auxiliary tool 6 can slide along the guide rail 12.

Referring to fig. 3, the base 61 is provided with a plurality of parallel connecting plates 612, and the middle of the connecting plates 612 is provided with accommodating grooves 6121 along the length direction of the connecting plates 612.

One side of the supporting platform 62 far away from the rotating shaft 65 is fixedly connected with a plurality of clamping blocks 621, the clamping grooves 6112 on the plurality of clamping blocks 621 and the base 61 are in one-to-one correspondence, and the width of the clamping block 621 is less than or equal to the width of the clamping groove 6112, so that the clamping block 621 can be clamped into the clamping groove 6112 after the supporting platform 62 rotates around the rotating shaft 65. The through hole 6211 is disposed on the fastening block 621, and after the fastening block 621 is fastened into the fastening slot 6112, the through hole 6211 can align with the through hole of the boss 611 at the fastening slot 6112.

A stop pillar perpendicular to the surface of the supporting platform 62 is fixedly connected to one side of the supporting platform 62 close to the rotating shaft 65, so that the preform 7 supported on the supporting platform 62 can be limited by the stop pillar to prevent slipping when the supporting platform 62 is in an inclined state.

The non-support surface of the support platform 62 is provided with a plurality of sliding grooves 622, the sliding grooves 622 are arranged along the length direction of the support platform 62, each sliding groove 622 is arranged along the width of the support platform 62, and the sliding grooves 622 can correspond to the connecting plates 612 one by one.

Referring to fig. 3, the supporting assembly 63 includes a hydraulic cylinder 631 and a supporting rod 632, the hydraulic cylinder 631 is mounted in a receiving groove 6121 of the connecting plate 612, and a cylinder body of the hydraulic cylinder 631 is hinged to one end of the receiving groove 6121 near the rotating shaft 65; one end of the supporting rod 632 is hinged to one side of the base 61 away from the rotating shaft 65, the other end of the supporting rod 632 is connected to the supporting platform 62, the middle of the supporting rod 632 is provided with a slot 6321, and the end of the piston rod of the hydraulic cylinder 631 is hinged to the slot 6321 of the supporting rod 632. When the piston rod of the hydraulic cylinder 631 extends, the support rod 632 can be lifted up to form a triangular support structure, and the support rod 632 supports the support platform 62.

Referring to fig. 2 and 3, a sliding block 6322 is hinged to an end of the support rod 632 away from the hinge point of the base 61, and a cross section of the sliding block 6322 matches with a contour of the sliding groove 622, so that the sliding block 6322 can slide relatively in the sliding groove 622. Thus, the support angle of the support rod 632 can be adaptively changed according to the extension length of the piston rod of the hydraulic cylinder 631, so that the support angle can be adjusted as required. When the piston rod of the hydraulic cylinder 631 retracts, the support rod 632 rotates around the hinge point to be attached close to the connecting plate 612, and the hydraulic cylinder 631 is received in the receiving groove 6121 of the connecting plate 612.

A plurality of mounting rings 6111 are fixed on the side wall of the boss 611, and the locking assembly 64 is mounted on the mounting rings 6111. The locking assembly 64 includes a limiting rod 641 penetrating the mounting ring 6111 and a plurality of insert rods 642 fixed on the limiting rod 641, the insert rods 642 are L-shaped rods, one end of each L-shaped rod is welded and fixed with the limiting rod 641, and the other end of each L-shaped rod penetrates the through hole of the boss 611 located at the clamping groove 6112; the stop rod 641 can slide along the axis of the mounting ring 6111 relative to the mounting ring 6111.

When the clamping block 621 is clamped into the clamping groove 6112, the movable limiting rod 641 drives the inserting rod 642 to move, and the inserting rod 642 penetrates through the through hole 6211 of the clamping block 621, so that the base 61 and the supporting platform 62 are prevented from being unfolded, and the use safety of the auxiliary tool 6 in the transferring process is improved. One end of the limiting rod 641 is bent to form a force application part 6411, so that field personnel can conveniently operate and move the limiting rod 641.

The use mode of the building element cleaning system is as follows:

when the prefabricated part 7 needing cleaning is a floor slab, the floor slab can be horizontally supported, the supporting platform 62 and the base 61 of the auxiliary tool 6 are overlapped and placed below the portal frame 2, the floor slab is lifted to be horizontally placed on the supporting platform 62 by the lifting mechanism 3, then the auxiliary tool 6 is moved to a working area where the supporting frame 4 is located, and the cleaning mechanism 5 moves on the supporting frame 4 and cleans the surface of the periphery of the floor slab.

When the prefabricated member 7 needing cleaning is a wallboard, the wallboard cannot be horizontally supported due to the stress requirement of the wallboard, and only can be vertically placed or properly obliquely placed, so that the deformation or cracking of the prefabricated member 7 is reduced. At this time, the stopper rod 641 is pulled to separate the insert rod 642 from the catching block 621. The hydraulic cylinder 631 is started to work, the piston rod of the hydraulic cylinder 631 extends to support the support rod 632, and the support rod 632 supports the support platform 62 to form a certain included angle with the base 61. The wallboard is then hoisted onto the support platform 62 using the hoist mechanism 3. When the wall board moves to the working area of the support frame 4 along with the auxiliary tool 6, the cleaning mechanism 5 moves on the support frame 4 and cleans the surface of the periphery of the wall board. The whole process greatly reduces the labor intensity of manual operation.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a building element washs uses auxiliary fixtures which characterized in that: the device comprises a base (61) and a supporting platform (62) which are connected in a rotating mode on one side, a blocking column is fixed on one side, close to a rotating axis, of the supporting platform (62), and a supporting assembly (63) which drives the supporting platform (62) to rotate around the rotating axis and is fixed in position is installed between the base (61) and the supporting platform (62).

2. The auxiliary tool for cleaning the building component according to claim 1, wherein: an accommodating groove (6121) is formed in the base (61), and a sliding groove (622) perpendicular to the rotation axis is formed in the supporting platform (62); the supporting assembly (63) comprises a supporting rod (632) and a hydraulic cylinder (631), one end of the supporting rod (632) is hinged to one side, away from the rotating axis, of the base (61), and the other end of the supporting rod (632) slides relatively along the sliding groove (622); the cylinder body of the hydraulic cylinder (631) is hinged to one end, close to the rotation axis, of the accommodating groove (6121), and the piston rod of the hydraulic cylinder (631) is hinged to the middle of the supporting rod (632).

3. The auxiliary tool for cleaning the building component according to claim 2, wherein: one end of the support rod (632), which is far away from the base (61), is hinged with a sliding block (6322) which extends into the sliding groove (622) and can slide relatively along the sliding groove (622).

4. The auxiliary tool for cleaning the building component according to claim 1, wherein: one side of the base (61) far away from the rotation axis is provided with at least one clamping groove (6112), and one side of the supporting platform (62) far away from the rotation axis is fixedly provided with a clamping block (621) matched with the clamping groove (6112).

5. The auxiliary tool for cleaning the building component according to claim 4, wherein: the fixture block (621) is provided with a through hole (6211), a strip-shaped hole (6113) is formed in the base (61) and is close to the clamping groove (6112), and a through hole for communicating the strip-shaped hole (6113) with the through hole (6211) is formed in the base (61); the locking assembly (64) is mounted on the base (61), and the locking assembly (64) comprises an insertion rod (642) which is positioned in the through hole and penetrates through the through hole to slide relative to the base (61).

6. The auxiliary tool for cleaning the building component according to claim 5, wherein: the clamping groove (6112) and the clamping block (621) are multiple, the locking assembly (64) further comprises a limiting rod (641) installed on the base (61), the inserting rod (642) is multiple and fixed on the limiting rod (641), and the limiting rod (641) can slide relative to the base (61).

7. The auxiliary tool for cleaning the building element according to any one of claims 1 to 6, wherein: one side of the base (61) departing from the accommodating groove (6121) is fixed with a sliding rail (613).

8. A building element cleaning system, characterized by: the auxiliary tool for cleaning the building components comprises a cleaning mechanism (5) arranged above the ground (1), wherein the auxiliary tool (6) for cleaning the building components as claimed in any one of claims 1 to 7 is arranged below the cleaning mechanism (5).

9. The building element washing system of claim 8, wherein: the cleaning system also comprises a transfer frame (11) fixed on the ground (1) and a support frame (4) arranged above the transfer frame (11); the support frame (4) comprises two parallel X axial beams (43) and a Y axial beam (44) perpendicular to the X axial beams (43), the Y axial beam (44) can horizontally move along the length direction of the X axial beams (43), and the cleaning mechanism (5) is installed on the Y axial beams (44) and can horizontally move along the length direction of the Y axial beams (44).