CN113475609B - Small movable pressure filling machine - Google Patents
Small movable pressure filling machine Download PDFInfo
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- CN113475609B CN113475609B CN202110695352.3A CN202110695352A CN113475609B CN 113475609 B CN113475609 B CN 113475609B CN 202110695352 A CN202110695352 A CN 202110695352A CN 113475609 B CN113475609 B CN 113475609B
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- material tank
- temperature
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
- A23G1/04—Apparatus specially adapted for manufacture or treatment of cocoa or cocoa products
- A23G1/20—Apparatus for moulding, cutting, or dispensing chocolate
- A23G1/201—Apparatus not covered by groups A23G1/21 - A23G1/28
- A23G1/205—Apparatus in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band or by drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C5/00—Dough-dividing machines
- A21C5/006—Dough-dividing machines for dispensing liquid or semi-liquid dough, e.g. batter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/042—Feeding of the material to be moulded, e.g. into a mould cavity using dispensing heads, e.g. extruders, placed over or apart from the moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/06—Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Formation And Processing Of Food Products (AREA)
Abstract
The invention discloses a small movable pressure filling machine, which is made by taking two pressure combination tanks formed by placing a material tank capable of being heated by temperature control in a closed pressure tank as a basis, and being provided with a pneumatic pressure system, a pressure filling system, a pipeline electric heating temperature control system thereof, a raw material pressure output hose connecting structure, an automatic temperature control electric heating component structure of the material tank and the like, wherein the pressure filling machine is arranged in a complete movable stainless steel box body; the bottom of the stainless steel box body is provided with the movable castor, so that the production is flexible, the operation is simple and convenient, and the stainless steel box is suitable for the production of foods, cosmetics and the like with strict requirements on raw material filling and split charging by temperature and humidity and pressure under a small environment.
Description
Technical Field
The invention belongs to the manufacturing of filling and sub-packaging operation equipment in the field of light industry, in particular to production equipment with strict requirements on temperature, humidity and pressure for filling and sub-packaging raw materials in a small environment.
Background
Pressure filling split charging is a common technical means for producing light industrial foods, medicines, cosmetics and the like, and strict condition factor control is very important for ensuring the quality of products, wherein the condition factors are as follows: 1) A temperature, comprising: ambient temperature and raw material temperature; 2) Humidity, including ambient humidity and raw material water content itself; 3) Pressure, comprising: the pressure inside the raw material tank is consistent with the pressure of a raw material filling system pipeline; the above-mentioned three elements are called pouring and subpackaging operation control, and can play a technical core role in maintaining physical properties of raw materials in the whole process of operation, ensuring product quality and controlling production cost. In the industrial mass production, each control element is used as a unit to respectively establish a fixed workshop and orderly combine, for example: the boiler workshop guarantees the temperature and humidity of the production environment; the pneumatic workshop guarantees working gas pressure, and is also provided with a raw material preparation workshop, a pipeline repair workshop, an electrician workshop and the like which are matched with the production link. The bottleneck problems are much encountered in the industrial large-scale production at present, the occupied area of a factory fixed production workshop is large, and the production investment is high; the production is more labor-consuming and difficult to carry out; inflexible production, single product, market will not cause goods to be backlogged in a large amount, and the risk is bigger and bigger.
Disclosure of Invention
The creatively designed tank-in-tank combination structure integrates multiple links and continuous modes of equipment workshops in large-scale production, integrates small-sized stainless steel equipment, and can overcome a plurality of problems in large-scale production for a box factory.
The invention is realized by adopting the following technical scheme:
a small movable pressure filling machine, which is arranged in a movable stainless steel box body; the filling machine comprises two pressure combination tanks with the same structure, a pneumatic pressure system, a pressure filling system, a pipeline electric heating temperature control system of the pressure filling system, a raw material pressure output hose connecting structure and an automatic temperature control electric heating assembly structure of the raw material tanks; the pressure combined tank with the same structure is obtained by placing a raw material tank capable of being heated in a temperature-controlled manner in a closed pressure tank; the raw material outlet pipe with the deep bent pipe is arranged in the raw material tank, one end of the raw material outlet pipe stretches into the raw material tank to be slightly bent near the bottom, and the other end of the raw material outlet pipe is fixed at the inner side of the top of the raw material tank; the pneumatic pressure system is used for providing the output pressure of the raw materials in the raw material tank; the raw material pressure output hose connecting structure is characterized in that one end of a section of air pressure pipe is connected with a quick connector at the inner side of the pressure tank, and the other end of the air pressure pipe is connected with a quick connector at the raw material output end at the outer side of the raw material tank, and is used for outputting raw materials in the raw material tank to a pressure pouring system through pressure; the pressure filling system is used for filling and subpackaging raw materials, a pipeline of the pressure filling system is made of stainless steel pipes, the pipeline electric heating temperature control system is used for controlling the temperature of the pipeline, the exposed part of the pipeline is wound by an electric heating belt, and an automatic temperature controller is arranged to ensure that the temperature of the pipeline is consistent with the temperature in a raw material tank; the automatic temperature control electric heating assembly structure of the raw material tank is arranged at the outer side of the raw material tank and is used for directly heating the raw material; the pouring nozzle is internally provided with an automatic heater and is used for keeping the ambient temperature at the tail end of the raw material consistent with the internal temperature of the raw material tank.
In the technical scheme, the pressure perfusion machine is further provided with an external gas compressor, gas of the gas compressor enters a gas pressure pipeline in the stainless steel box body, after pressure is stabilized by the pressure fine-tuning valve, the pressure is divided into two branches downwards by the main valve, and one branch is directly used for triggering a pedal electromagnetic pressure valve of the pressure perfusion system; the other path is continuously divided into two paths downwards again and respectively enters two pressure combination tanks, so that the two pressure combination tanks with the same structure keep certain working pressure; the pedal electromagnetic pressure valve is an electromagnetic/gas pressure pedal control valve.
Further, the sealing cover of the pressure tank is of a flange structure, the sealing cover is provided with an air pressure safety valve, an air pressure gauge and a pressure tank sealing bolt, and the pressure tank sealing bolt on the sealing cover is screwed to form a closed pressure combined tank; the pressure tank provides working pressure for raw material output in the raw material tank under a closed condition; the pressure perfusion system comprises: a raw material eduction tube, a raw material pressure output hose connecting structure, a valve, a pedal electromagnetic pressure valve, a pouring nozzle environmental temperature controller and a pouring system heat preservation pipeline temperature control electric heating belt in the raw material tank; the working process of the pressure filling system is as follows: under the airtight condition, the pressure combination tank is opened with a pneumatic valve to enable the pressure tank to be full of working gas pressure, the working pressure which is the same as that of the pressure tank is obtained in the raw material tank through a gas filtering hole in the raw material tank, an output valve of the raw material tank is opened, raw materials are output upwards from a raw material outlet pipe under the internal working gas pressure and enter a pressure filling system, the raw materials are controlled by a pedal electromagnetic pressure valve, and finally filling and split charging operations are completed by a filling nozzle; the pouring nozzle environmental temperature controller is used for guaranteeing that the temperature of the working tail end of the pouring nozzle is consistent with the temperature in the raw material tank.
Further, a stainless steel spiral cover with a rubber sealing ring is arranged at the top feeding port of the raw material tank; an air inlet hole with a filter screen is also formed in the top of the raw material tank; the upper end of the raw material eduction tube is fixed at the top in the raw material tank, the material is 304 stainless steel tube, silicone tube or high temperature resistant plastic tube, the lower end is close to the bottom of the raw material tank and is bent to reduce the resistance when the raw material is output; the material tank is connected with an external power supply through the structure of the material tank automatic temperature control electric heating assembly arranged on the outer side of the material tank and the socket on the inner side of the pressure tank.
The small movable pressure filling machine can be used for producing products with strict requirements on temperature, humidity and pressure of raw materials in the filling and sub-packaging operation process.
The invention has the following advantages:
1) The tank-in-tank combined structure is made into a closed pressure combined tank, so that the production environment and the product quality (temperature, humidity and pressure) are accurately controlled at the same time, a plurality of links of production are integrated with small stainless steel equipment, the production process is simplified, the equipment is saved, the maintenance is less, the occupied area is small, the investment is less, and the enterprise risk is greatly reduced. 2) The equipment is movable, the production is flexible, the machine is multipurpose, the application range of the equipment is widened in cross-industry production, and the investment benefit is high. 3) The small box factory is suitable for on-site production and manufacture of personalized products with goods from media live broadcast.
Drawings
FIG. 1 is a front view of a small mobile pressure perfusion apparatus according to the present invention;
FIG. 2 is a rear view of a compact mobile pressure perfusion apparatus according to the present invention;
FIG. 3-1 is a combined structure diagram of a pressure tank M and a raw material tank M;
FIG. 3-2 is a temperature control heating diagram of the m structure of the material tank;
FIG. 4 is a temperature control circuit configuration;
wherein: 1, a total power indicator lamp; 2, a perfusion volume adjusting knob; 3, a pedal electromagnetic pressure valve power supply indicator lamp; 4, pedal the electromagnetic pressure valve power switch; 5, an M1/M2/perfusion system W' heat preservation pipeline electric heating indicator lamp; 6, an electric heating switch knob of the heat preservation pipeline; 7, an electric heating temperature controller of the M1 pouring heat preservation pipeline; 8, an electric heating temperature controller of the M2 pouring heat preservation pipeline; 9, an air pressure fine tuning valve; 10, pouring a spray head; 11, an environmental temperature controller of the pouring nozzle; 12, an operation platform; 13, moving casters; 14, an air pump pressure gas inlet; 15, pedal the electromagnetic pressure valve; 16, heating the temperature control switch panel by the material tanks m1 and m 2; 17, working box body total power supply; 18, a pressure tank safety valve; 19, a pressure gauge; 20, a pressure tank upper cover; 21, a pressure tank sealing bolt; 22, a material tank upper cover; 23, a gas pressure inlet of a filter screen of the raw material tank; f, air pump gas; f, entering the gas after the fine adjustment of the box body; f1, gas entering the pedal electromagnetic pressure valve 15; f2, the gas entering the pressure tank M1 and the pressure tank M2 is divided into f2-1 and f2-2; l1, a gas pressure control main valve which is output through a fine tuning valve; an output control valve for the raw material W1 in the raw material tank m 1; l3, a raw material W2 output control valve in a raw material tank m 2; l4, entering a pressure tank M1 gas pressure control valve; l5, entering a pressure tank M2 gas pressure control valve; R1K1, a power switch of a temperature control heating component R1 of a material tank m 1; R2K2, a power switch of a temperature control heating component R2 of a material tank m 2; AGB, hose drainage connection structure; g, hose; a, connecting the inner side quick connector of the pressure tank M; b, connecting the outer side quick connector of the raw material tank m; e, a raw material eduction tube fixed at the upper end of the inner side of the raw material tank m; w', a raw material filling system; r, winding a temperature control heating component on the outer side of the raw material tank m; d, a socket at the inner side of the pressure tank M; and C, connecting a power switch RK corresponding to the outer side point of the pressure tank.
Detailed Description
The combined structural design and application of the equipment manufacture of the invention are realized by the following steps:
the movable stainless steel box bottom is provided with a movable castor 13. The raw material tank has a volume of about 15 liters and the pressure tank has a volume of about 32 liters. The inner diameter of the raw material leading-out pipe is 6-12 mm.
1. Air pressure system
The air pressure F is given by the air pump, and the air pressure F is reduced to the working pressure f=2 kg/m by the fine tuning valve 9 when entering the box body 2 And two partial pressures f1 and f2 (hollow pipes and hollow arrows in fig. 2) are formed, wherein f1 directly enters the pressure filling system W' and is provided for filling and sub-packaging operation implemented by the pedal electromagnetic pressure valve 15; and f2 in turn forms two partial pressures f2-1 and f2-2; f2-1 enters the 1# pressure combination tank through a valve L4; f2-2 enters the 2# pressure combination tank through a valve L5; the two pressure combined tanks with the same structure are tank-in-tank tanks with a raw material tank M in the pressure tank M. The following is not specificThe details of the present invention are described by taking the pressure combination tank # 2 as an example (fig. 2).
2. Pressure perfusion system
Pressure perfusion system W' (solid arrows and solid lines of FIG. 2))Taking a 2# pressure combined tank as an example, firstly, opening a pneumatic valve L5 to enable a closed pressure tank M2 to be full of working gas pressure, enabling a built-in raw material tank M2 to obtain the same pressure through a raw material W2 of a filtering hole, firstly, outputting the raw material by a raw material output pipe E upwards under the action of pneumatic pressure, and leading the raw material W2 in the raw material tank M2 into a pressure filling system through a raw material output hose connection structure AGB (fig. 3-1), opening a valve L3, controlling by a pedal electromagnetic pressure valve 15, and finally completing filling and split charging by a filling nozzle 10.
3. AGB raw materials output hose connection structure
As shown in fig. 3-1, G is a quick joint hose, one end of the quick joint hose is connected to the point a on the inner side of the pressure tank M, and the other end of the quick joint hose is connected to the point B on the outer side of the upper end of the raw material tank M, and the raw material W in the raw material tank M is drained and output to the pressure filling system W' through connection.
4. Raw material eduction tube E
The raw material eduction tube E is arranged in the raw material tank, the upper end of the raw material eduction tube E is fixed at the left shoulder side in the raw material tank m, and the outside of the raw material eduction tube E is a point B of a quick connector connected with a raw material output hose; the lower end of the raw material eduction tube E extends to the bottom of the raw material tank m and is slightly bent so as to reduce the resistance of raw material drainage output; the material used for the raw material eduction tube E can be selected according to different requirements, and comprises 304 stainless steel tubes, silicone tubes, high-temperature resistant plastic tubes and the like, and the inner diameter of the tubes is 6-12 mm.
5. Startup preheating
The pressure filling system is preheated and used for filling and sub-packaging raw materials, the pipeline is made of stainless steel pipes, the exposed part is entirely wound by an electric heating belt, and an automatic temperature controller is used for ensuring that the temperature of the pipeline is consistent with the temperature in a raw material tank; the raw material tank is preheated, an electric heating coil assembly R is wound on the outer side of the raw material tank and is connected with a point D on the inner side of a pressure tank M in a plug-in manner, and a point C corresponding to the outer side of the pressure tank is connected with a power switch RK, so that the direct heating raw material can keep working fluid at a state temperature, and is beneficial to filling and split charging; the pouring nozzle is preheated, a small automatic heater and an environment temperature controller of the pouring nozzle are arranged in the pouring nozzle, and the environment temperature of the tail end of the raw material is kept consistent with the internal temperature of the raw material tank.
6. The application operation flow is as follows:
raw material preparation, dissolution/melting, canning connection, starting up and preheating, pressure adjustment, filling and split charging
1)Raw material preparation: selecting various raw materials, ingredients and necessary materials for mass production according to a formula; the raw materials and ingredients are accurately weighed, and the necessary materials are standard dies which are designed according to various requirements and have consistent specifications.
2)Dissolution/thawing: the raw materials and ingredients are dissolved or melted outside the machine and thoroughly mixed.
3)Tank connection: the raw material ingredients are dissolved and mixed and then put into a raw material tank M, an upper cover 22 (shown in fig. 3-2) of the raw material tank is screwed, the raw material tank M is gently put into a pressure tank M (shown in fig. 3-1), a temperature control heating component R is wound on the outer side of the raw material tank M and a plug of the temperature control heating component R is inserted into a point D on the inner side of the pressure tank M, and a power switch RK is connected to a point C on the outer side of the corresponding pressure tank; and then connecting AGB, connecting one end of the hose G with the point A on the inner side of the pressure tank M, connecting the other end of the hose G with the point B on the outer side of the raw material tank M, then placing the pressure tank cover plate 20, screwing the pressure tank sealing bolt 21 to form a pressure combination tank 1# or 2# and switching on/off the two pressure combination tanks through valves L2 and L3 alternately, wherein the structures and the sizes of the two pressure combination tanks are the same.
4)Startup preheating: as shown in fig. 1, a main power supply 17 of the working box body is turned on, and a main power supply indicator lamp 1 is turned on; firstly, a heat preservation pipeline electric heating switch knob 6 of a pressure pouring system is turned on, an M1/M2/pouring system W' heat preservation pipeline electric heating indicator lamp 5 is turned on, preheating and adjusting M1/M2 pouring heat preservation pipeline electric heating temperature controllers 7 and 8 to enable pipeline temperature to be consistent with raw material temperature, pouring and split charging are carried out on raw materials, the pipelines are made of stainless steel pipes, and the exposed parts are all wound by electric heating belts; the power switches R1K1 and R2K2 of the material tank temperature control heating components R1/R2 on the material tank m1 and m2 heating temperature control switch panel 16 are turned on, the material tank m1/m2 temperature control heating components R1/R2 can heat, the power is 400 watts, and the direct heat temperature is not lower than 60 ℃; if the raw material tank m2 is used, the heating switch R2K2 is closed, and R1K1 is opened; opening a built-in small-sized spray head environment temperature heater of the total power supply pouring spray head to heat, and adjusting a temperature controller to keep the environment temperature of the tail end of the raw materialIs consistent with the internal temperature of the raw material tank.
5)Pressure regulation: the air pump is started to enable air pump air F to enter the box (figure 2), and the air pressure fine tuning valve 9 is adjusted to enable the pressure of air in the pipeline in the box to be kept at f=2 kg/cm 2 。
6)Filling and sub-packaging: checking whether the specifications of the molds are consistent, placing the molds on the operation platform 12 and under the pouring nozzle 10; the pedal electromagnetic pressure valve power switch 4 is turned on, and the pedal electromagnetic pressure valve power indicator lamp 3 is turned on; observing the pressure gauge 19, f2-2 ∈ 0.8kg/cm 2 The material W2 output control valve L3 in the material tank m2 is opened, the pedal electromagnetic pressure valve 15 is triggered, the material is injected into the mould from the injection nozzle 10, and the injection quantity adjusting knob 2 is adjusted until the standard is met. The temperature of the perfusion nozzle 10 is controlled by a perfusion nozzle ambient temperature controller 11.
Example 1: method for manufacturing transparent crystal soap piece of miniature cartoon for children
1. Raw material preparation: 1) Raw materials: 13kg of domestic transparent soap base material (sold in the market) is selected and purchased; 2) And (3) batching: weighing 30g of clove plant No. 1 essential oil, 33g of borneol camphor plant essential oil, 150g of glycerol, 3g of tween and 300ml of purified water; 3) The necessary materials are as follows: the transparent PET plastic material with the thickness of 0.25mm is selected to be made into a PET plastic shell, and the diameter of the shell is 30mm; the thickness is 3mm, the diameter of the upper cover is 30.5mm, and the thickness is 3mm. 4) Auxiliary materials: and a plurality of cartoon color plastic sheets suitable for different children are purchased.
2. Dissolution/thawing: the transparent soap base and the ingredients are dissolved/melted in a water bath at 60 ℃ of an external stainless steel barrel to be used as raw materials W for standby after being fully mixed.
3. And (3) canning and connecting: the raw material W is put into a raw material tank M, a raw material drainage tube E in the tank, which is fixed at the upper end of the inner side of the raw material tank M, is made of stainless steel with the inner diameter of 6mm, an upper cover 22 (shown in fig. 3-2) of the raw material tank is screwed tightly, the raw material tank M is lightly put into a pressure tank M (shown in fig. 3-1), a temperature control heating component R is wound on the outer side of the raw material tank M, and a plug of the temperature control heating component R is inserted into a point D; and finally, connecting the corresponding outer side C point of the pressure tank to a power supply RK to form a pressure combination tank 1# or 2# which has the same structure and size, and switching on/off through valves L2 and L3 for alternative use.
4. Starting up and preheating: as shown in fig. 1, a main power supply 17 of the working box body is turned on, and a main power supply indicator lamp 1 is turned on; turning on an electric heating switch knob 6 of the heat preservation pipeline, and turning on an electric heating indicator lamp 5 of the heat preservation pipeline of the M1/M2/pouring system W'; turning on a power switch R1K1/R2K2 of a temperature control heating assembly of a raw material tank, wherein the temperature control heating assembly R1/R2 of the raw material tank m1/m2 can heat with power of 400 watts, and the direct heating temperature is not lower than t ∈ 60 ℃; if only the heating coil R2K2 is turned on, the raw material tank m2 is always kept in a fluid state. And the main power supply is turned on, a small automatic heater is arranged in the filling nozzle, and an environment temperature controller of the filling nozzle is arranged for keeping the environment temperature at the tail end of raw material split charging consistent with the internal temperature of the raw material tank, so that the quality of products is kept.
5. Adjusting the pressure: the gas compressor is turned on to enable the air pump gas F to enter the box (figure 2), and the air pressure fine tuning valve 9 is adjusted to enable the pressure of the pipeline gas in the box to keep f=1.8 kg/cm 2 。
And 6, filling and subpackaging: the PET plastic shells are checked to be consistent in specification and complete in shape, and are placed below the pouring nozzle 10 of the operation platform 12, and each plastic shell is internally provided with a child cartoon color plastic sheet with the back face upwards. The pedal electromagnetic pressure valve power switch 4 is turned on, and the pedal electromagnetic pressure valve power indicator lamp 3 is turned on; the pressure gauge 19 was observed to confirm that f2—2=1.8 kg/cm 2 The valve L3 is opened, the pedal electromagnetic pressure valve 15 is triggered, raw materials are injected into a PET plastic box of the operation platform 12 from the injection nozzle 10, the injection quantity adjusting knob 2 is adjusted, the injection quantity of each mold is 3.0g to stable, then injection and split charging operation is started, 1# or 2# combined tanks are alternately used, 4333 finished products are injected and split charged every tank/hour in work efficiency, after cooling, the cover is closed, and the finished product is a clear cartoon child transparent soap product, can be used for daily hand washing, and has the functions of protecting the skin of children, expelling mosquitoes and the like.
Example 2: fruit-delicacy chocolate making method
1. Raw material preparation: 1) Raw materials: choosing and purchasing 10kg of domestic chocolate blocks (sold in the market); 2) And (3) batching: 200g of hazelnut kernel, 300g of almond and 500g of pine nut; 3) The necessary materials are as follows: selecting a PET plastic shell made of transparent food-grade PET plastic material with the thickness of 0.35mm and the diameter of an upper opening of the PET plastic shell is 35mm; the thickness is 25mm, and the lower bottom is hexagonal plum blossom shape. 4) Auxiliary materials: PET sealing film for food and sealing machine.
2. Dissolution/thawing: cutting chocolate blocks, and melting in an oil bath of a stainless steel barrel for standby.
3. And (3) canning and connecting: after raw materials are melted, putting the raw materials into a raw material tank M, wherein a bent pipe raw material outlet pipe in the tank is made of stainless steel, the diameter is 8mm, a cover opening 22 is screwed (shown in fig. 3-2), the raw material tank M is gently put into a pressure tank M (shown in fig. 3-1), the outer side of the raw material tank M is connected with a temperature control heating component R wound around the outer side of the raw material tank M, and a plug of the temperature control heating component R is inserted into a point D; and then connecting AGB, connecting one end of the hose G with the point A on the inner side of the pressure tank M, connecting the other end of the hose G with the point B on the outer side of the raw material tank M, then placing the pressure tank upper cover 20, screwing the pressure tank sealing bolt 21 to form a pressure combination tank 1# or 2# and switching on/off the two pressure combination tanks through valves L2 and L3 alternately, wherein the two pressure combination tanks have the same structure and size.
4. Starting up and preheating: as shown in fig. 1, a main power supply 17 of the working box body is turned on, and a main power supply indicator lamp 1 is turned on; the preheating of the heat preservation pipeline of the pouring system, the heating of the raw material tank and the preheating of the environmental temperature of the pouring nozzle are set as in the embodiment 1, the electric heating temperature controller 8 of the pouring heat preservation pipeline of the raw material tank M2 is adjusted, and the control temperature t=55 ℃ is kept.
5. Adjusting the pressure: the gas compressor is turned on to enable the air pump gas F to enter the box (figure 2), and the air pressure fine tuning valve 9 is adjusted to enable the pressure of the pipeline gas in the box to keep f=0.8 kg/cm 2 。
And 6, filling and subpackaging: the PET plastic shells are checked to see whether the specifications are consistent and whether the shapes are complete, the PET plastic shells are placed below the pouring nozzle 10 of the operation platform 12, and one hazelnut is placed in each box, one big almond is placed in each box, or a plurality of pine nuts are placed in each box. The pedal electromagnetic pressure valve power switch 4 of the pedal electromagnetic pressure valve 15 is opened, and the pedal electromagnetic pressure valve power indicator lamp 3 is turned on; the pressure gauge 19 was observed to confirm that f2—2=0.8 kg/cm 2 Opening valve L3, touching pedal electromagnetic pressure valve power switch 4, injecting raw material chocolate liquor into food PET plastic shell of table top from pouring nozzle 10, regulating pouring quantity regulating knob 2 to make every mould pouring quantity be 4.0g until it is stable, then starting to divideAnd (3) filling operation, namely alternately using the 1# or 2# combined cans, dividing the finished product 2500 boxes per can/hour, cooling and sealing to obtain the delicious chocolate fruit product.
Example 3: pumpkin soybean milk cake making method
1. Raw material preparation: 1) Raw materials: 6kg of pumpkin puree (pumpkin is peeled and seeds removed, cut into pieces, steamed and broken into puree shape); 2) And (3) batching: egg 2kg, white sugar 1.5kg, flour 5kg, pure soybean milk 1.5kg, yeast powder 53 g; 3) The necessary materials are as follows: the aluminum snack box is selected to be 120 g of common type. 4) Auxiliary materials: the aluminum snack box is matched with a sealing machine.
2. And (3) mixed fermentation: mixing raw materials, ingredients and the like to prepare slurry, adding yeast powder, fermenting at 35 ℃, stirring and exhausting again by using a beater after the volume is twice as large as the volume, and obtaining the fermented slurry for later use.
3. And (3) canning and connecting: putting fermentation slurry into a raw material tank M, selecting a food grade plastic pipe material as a drainage tube in the tank, screwing an upper cover 22 (figure 3-2) of the raw material tank, lightly putting the raw material tank M into a pressure tank M (figure 3-1), connecting the outer side of the raw material tank M, winding a temperature control heating component R, and inserting a plug of the temperature control heating component R into a point D; and then connecting AGB, connecting one end of the hose G with the point A on the inner side of the pressure tank M, connecting the other end of the hose G with the point B on the outer side of the raw material tank M, then placing the pressure tank upper cover 20, screwing the pressure tank sealing bolt 21 to form a pressure combination tank 1# or 2# and switching on/off the two pressure combination tanks through valves L2 and L3 alternately, wherein the two pressure combination tanks have the same structure and size.
4. Starting up and preheating: as shown in fig. 1, a main power supply 17 of the working box body is turned on, and a main power supply indicator lamp 1 is turned on; preheating a heat preservation pipeline of a pouring system, heating a raw material tank and preheating the environment temperature of a pouring nozzle in the same embodiment 1; and the electric heating temperature controller 8 of the heat preservation pipeline is regulated, and the control temperature t=45 ℃ is always kept.
5. Adjusting the pressure: the gas compressor is turned on to enable the air pump gas F to enter the box (figure 2), and the air pressure fine tuning valve 9 is adjusted to enable the pressure of the pipeline gas in the box to keep f=1.2 kg/cm 2 。
And 6, filling and subpackaging: checking whether the aluminum snack box has consistent specification and complete shape, placing the aluminum snack box below the pouring nozzle 10 of the operation platform 12, and opening the pedal electromagnetic pressure valve 15A pedal electromagnetic pressure valve power switch 4 and a pedal electromagnetic pressure valve power indicator lamp 3 are on; the pressure gauge 19 was observed to confirm that f2—2=1.2 kg/cm 2 Opening a valve L3, touching a power switch 4 of a pedal electromagnetic pressure valve, injecting cake slurry into aluminum snack boxes of an operation platform 12 from a filling nozzle 10, adjusting a filling amount adjusting knob 2, enabling each snack box to start split charging operation after the filling amount is 80g to be stable, alternately using a 1# or 2# combined pot, dividing a finished product 160 box into each pot/hour with work efficiency, sealing, performing secondary fermentation for 1.5 hours by using toothpick pricking holes, heating in an upper pipe and a lower pipe of a baking oven, setting the temperature to 180 ℃, roasting for 15 minutes, cooling, and sealing the toothpick pricking holes by using a production date label to obtain a finished product. The pumpkin soybean milk cake is beneficial to supplementing human body ammonia sugar and has good effect on rehabilitation of lumbago and leg pain of old people.
Claims (3)
1. The small movable pressure filling machine is characterized in that the pressure filling machine is arranged in a movable stainless steel box body; the filling machine comprises two pressure combination tanks with the same structure, a pneumatic pressure system, a pressure filling system, a pipeline electric heating temperature control system of the pressure filling system, a raw material pressure output hose connecting structure and an automatic temperature control electric heating assembly structure of the raw material tanks; the pressure combined tank with the same structure is obtained by placing a raw material tank capable of being heated in a temperature-controlled manner in a closed pressure tank; the raw material outlet pipe with the deep bent pipe is arranged in the raw material tank, one end of the raw material outlet pipe stretches into the raw material tank to be slightly bent near the bottom, and the other end of the raw material outlet pipe is fixed at the inner side of the top of the raw material tank; the pneumatic pressure system is used for providing the output pressure of the raw materials in the raw material tank; the raw material pressure output hose connecting structure is characterized in that one end of a section of air pressure pipe is connected with a quick connector at the inner side of the pressure tank, and the other end of the air pressure pipe is connected with a quick connector at the raw material output end at the outer side of the raw material tank, and is used for outputting raw materials in the raw material tank to a pressure pouring system through pressure; the pressure filling system is used for filling and subpackaging raw materials, a pipeline of the pressure filling system is made of stainless steel pipes, the pipeline electric heating temperature control system is used for controlling the temperature of the pipeline, the exposed part of the pipeline is wound by an electric heating belt, and an automatic temperature controller is arranged to ensure that the temperature of the pipeline is consistent with the temperature in a raw material tank; the automatic temperature control electric heating assembly structure of the raw material tank is arranged at the outer side of the raw material tank and is used for directly heating the raw material;
the working process of the pneumatic pressure system is as follows: the pressure perfusion machine is provided with an external gas compressor, gas of the gas compressor enters a gas pressure pipeline in the stainless steel box body, after pressure is stabilized by the pressure fine-tuning valve, the pressure is divided into two branches downwards by the main valve, and one branch is directly used for triggering a pedal electromagnetic pressure valve of the pressure perfusion system; the other path is continuously divided into two paths downwards again and respectively enters two pressure combination tanks, so that the two pressure combination tanks with the same structure keep certain working pressure; the pedal electromagnetic pressure valve is an electromagnetic/gas pressure pedal control valve;
the sealing cover of the pressure tank is of a flange plate structure, the sealing cover is provided with an air pressure safety valve, an air pressure gauge and a pressure tank sealing bolt, and the pressure tank sealing bolt on the sealing cover is screwed to form a closed pressure combined tank; the pressure tank provides working pressure for raw material output in the raw material tank under a closed condition; the pressure perfusion system comprises: a raw material eduction tube, a raw material pressure output hose connecting structure, a valve, a pedal electromagnetic pressure valve, a pouring nozzle environmental temperature controller and a pouring system heat preservation pipeline temperature control electric heating belt in the raw material tank; the working process of the pressure filling system is as follows: under the airtight condition, the pressure combination tank is opened with a pneumatic valve to enable the pressure tank to be full of working gas pressure, the working pressure which is the same as that of the pressure tank is obtained in the raw material tank through a gas filtering hole in the raw material tank, an output valve of the raw material tank is opened, raw materials are output upwards from a raw material outlet pipe under the internal working gas pressure and enter a pressure filling system, the raw materials are controlled by a pedal electromagnetic pressure valve, and finally filling and split charging operations are completed by a filling nozzle; the environment temperature controller of the pouring nozzle is used for guaranteeing that the temperature of the working tail end of the pouring nozzle is consistent with the temperature in the raw material tank; the pouring nozzle is internally provided with an automatic heater and is used for keeping the ambient temperature at the tail end of the raw material consistent with the internal temperature of the raw material tank.
2. The small mobile pressure perfusion apparatus of claim 1, wherein the top feed port of the feed tank is equipped with a stainless steel screw cap with a rubber seal; an air inlet hole with a filter screen is also formed in the top of the raw material tank; the upper end of the raw material eduction tube is fixed at the top in the raw material tank, the material is 304 stainless steel tube, silicone tube or 100 ℃ high temperature resistant plastic tube, the lower end is close to the bottom of the raw material tank and is bent to reduce the resistance when the raw material is output; the material tank is connected with an external power supply through the structure of the material tank automatic temperature control electric heating assembly arranged on the outer side of the material tank and the socket on the inner side of the pressure tank.
3. A compact mobile pressure filling machine according to claim 1, for filling products with materials that are subject to stringent requirements with respect to temperature, humidity and pressure during the filling operation.
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| CN113475609A (en) | 2021-10-08 |
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