CN113472193A - Integrated filtering assembly - Google Patents

Integrated filtering assembly Download PDF

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Publication number
CN113472193A
CN113472193A CN202110810891.7A CN202110810891A CN113472193A CN 113472193 A CN113472193 A CN 113472193A CN 202110810891 A CN202110810891 A CN 202110810891A CN 113472193 A CN113472193 A CN 113472193A
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CN
China
Prior art keywords
copper bar
capacitor
magnetic core
pcba
positive
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Pending
Application number
CN202110810891.7A
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Chinese (zh)
Inventor
刘蕾
张伟
吴鸿信
杨洋
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Jee Automation Equipment Shanghai Co ltd
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Jee Automation Equipment Shanghai Co ltd
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Priority to CN202110810891.7A priority Critical patent/CN113472193A/en
Publication of CN113472193A publication Critical patent/CN113472193A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/44Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/003Constructional details, e.g. physical layout, assembly, wiring or busbar connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/14Mounting supporting structure in casing or on frame or rack
    • H05K7/1422Printed circuit boards receptacles, e.g. stacked structures, electronic circuit modules or box like frames
    • H05K7/1427Housings
    • H05K7/1432Housings specially adapted for power drive units or power converters

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Filters And Equalizers (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

The invention discloses an integrated filtering component, which comprises a magnetic core fixing seat component, a primary filtering PCBA and a secondary filtering PCBA; a magnetic core, a positive copper bar, a negative copper bar and a grounding copper bar are fixed on the magnetic core fixing seat component; the positive copper bar and the negative copper bar penetrate through the magnetic core; the primary filtering PCBA and the secondary filtering PCBA are respectively fixed on two sides of a magnetic core on the magnetic core fixing seat component; the integrated filtering component is arranged in a shielding cavity formed by the structural ribs of the upper cover of the controller and the structural ribs of the shell of the controller in a staggered manner. According to the invention, positive and negative copper bars are integrated on the magnetic core fixing seat through an injection molding process, the magnetic core is fixed in the fixing seat through an encapsulation process to form the magnetic core fixing seat, and a plurality of filter capacitors are integrated on the PCB and fixed on the magnetic core fixing seat through a modular design; the whole filtering structure is integrated into one assembly, so that the installation space and the production beat are greatly reduced. The shielding structure is simple, and the shielding structure does not need to be additionally designed.

Description

Integrated filtering assembly
Technical Field
The invention relates to the technical field of controller filtering, in particular to an integrated filtering assembly.
Background
Electromagnetic compatibility (EMC) refers to the ability of equipment or a system to work normally in the electromagnetic environment and not to bear electromagnetic disturbance to anything in the environment. According to the EMC definition, the electronic device needs to meet EMC design specifications, on one hand, it needs to ensure that the electronic device has a certain degree of immunity to electromagnetic interference existing in the environment, and on the other hand, it is required that the electromagnetic interference generated by the electronic device in the operating process to the environment cannot exceed a specified limit value.
An automotive motor controller is a typical electronic device on which electronic components such as a connection harness, a PCB, a power module, and a capacitor module are laid out. When the EMC scheme is designed, a general design idea is to add filter devices such as a magnetic ring and a magnetic buckle at a direct current end and a three-phase end, and add filter capacitors, a shielding case, a grounding design and other measures on a filter PCB on a transmission path. In order to meet EMC design criteria, more filter devices are arranged in a limited space as much as possible to increase the level of filtering.
When the controller DC end EMC is designed, the traditional design method is that a plurality of filter elements such as filter capacitors, magnetic rings, magnetic buttons, filter circuit boards and the like with different sizes are added on a current transmission path. However, the conventional EMC design method has two disadvantages: on the one hand, since these filter elements are separate bodies, a part of the space fixing elements is left out at the time of installation. When the filter elements are enough, the space of the DC end of the controller for accommodating the filter module is amplified, the design space of the DC/AC end is compressed, and the design difficulty is obviously improved; on the other hand, the filtering element is independent individual, the integration degree of the filtering module is low, the installation process is complicated, the production beat of the controller product is enlarged, and the production efficiency is obviously reduced.
Disclosure of Invention
The invention aims to: in order to control the EMC design space of the DC end, the assembly efficiency of the filter module is improved, a novel integrated filter assembly is designed, the filter structure adopts a transverse integrated layout design strategy, and independent filter devices, mounting bases and current-carrying copper bars are integrated and modularly designed, so that the EMC design space of the DC end can be controlled, the assembly flow can be simplified, and the assembly efficiency is improved.
The technical scheme of the invention is as follows:
an integrated filtering assembly is used for filtering of a direct current power supply end in a controller, the controller comprises a controller shell, the head end of the direct current power supply end is a high-voltage bus connector on the side of the controller shell, and the tail end of the direct current power supply end is a thin film capacitor in the controller shell;
the integrated filtering component comprises a magnetic core fixing seat component, a primary filtering PCBA and a secondary filtering PCBA; a magnetic core, a positive copper bar, a negative copper bar and a grounding copper bar are fixed on the magnetic core fixing seat component; the positive copper bar and the negative copper bar penetrate through the magnetic core;
the primary filtering PCBA and the secondary filtering PCBA are respectively fixed on two sides of a magnetic core on the magnetic core fixing seat component; the primary filtering PCBA and the secondary filtering PCBA are respectively connected with the positive copper bar, the negative copper bar and the grounding copper bar.
Preferably, the positive electrode and the negative electrode of the high-voltage bus connector are respectively connected with the head ends of a positive copper bar and a negative copper bar on the magnetic core fixing seat assembly; two ends of the film capacitor are respectively connected with the tail ends of the positive copper bar and the negative copper bar on the magnetic core fixing seat component.
Preferably, magnetic core fixing base subassembly includes the injection molding shell, and anodal copper bar, negative pole copper bar and ground copper bar are moulded to inside package of injection molding shell.
Preferably, the magnetic core consists of an E-shaped magnetic core and an I-shaped magnetic core, two via holes are formed, and the two via holes are fixed in a groove of an injection molding part shell of the magnetic core filtering and fixing seat assembly through encapsulation; the positive copper bar and the negative copper bar respectively pass through the two via holes of the magnetic core.
Preferably, the primary filter PCBA includes a first PCB board and a first X capacitor, a second X capacitor, a first Y capacitor, and a second Y capacitor on the surface of the first PCB board; the first PCB is provided with four mounting holes which are respectively a first positive pole electricity taking end, a first negative pole electricity taking end, a first grounding end and a first fixing end;
the first positive electrode electricity taking end and the first negative electrode electricity taking end are respectively lapped with the positive electrode copper bar and the negative electrode copper bar; pins at two ends of the first X capacitor and the second X capacitor are respectively lapped with a first positive electrode electricity taking end and a first negative electrode electricity taking end, one pin of the first Y capacitor is lapped with the first positive electrode electricity taking end, and the other pin of the first Y capacitor is lapped with a first grounding end; one pin of the second Y capacitor is in lap joint with the first negative electrode electricity taking end, and the other pin of the second Y capacitor is in lap joint with the first grounding end;
the first grounding end is in lap joint with the controller shell through a grounding copper bar;
the first fixed end is used for fixing the first-stage filtering PCBA on the magnetic core fixing seat component.
Preferably, the secondary filter PCBA comprises a second PCB and a third X capacitor, a third Y capacitor and a fourth Y capacitor on the surface of the second PCB; the second PCB board is provided with four mounting holes which are respectively a second positive pole electricity taking end, a second negative pole electricity taking end, a second grounding end and a second fixing end;
the second positive electrode electricity taking end and the second negative electrode electricity taking end are respectively lapped with the positive electrode copper bar and the negative electrode copper bar; pins at two ends of the third X capacitor are respectively lapped with the second positive electrode power taking end and the second negative electrode power taking end; one pin of the third Y capacitor is in lap joint with the second positive electrode power taking end, and the other pin of the third Y capacitor is in lap joint with the second grounding end; one pin of the fourth Y capacitor is in lap joint with the second negative electrode power taking end, and the other pin of the fourth Y capacitor is in lap joint with the second grounding end;
the second grounding end is in lap joint with the controller shell through a grounding copper bar;
the second stiff end is fixed in second grade filtering PCBA on the magnetic core fixed seat subassembly.
Preferably, the high-voltage bus connector, the thin-film capacitor, the first-stage filtering PCBA and the second-stage filtering PCBA are respectively provided with a power taking end and a grounding end, and the power taking end and the grounding end are fastened with the positive copper bar, the negative copper bar and the grounding copper bar through screws.
Preferably, each power taking end on the first-stage filtering PCBA and each capacitor pin on the second-stage filtering PCBA are fixed through screws or welding.
Preferably, the integrated filter assembly is mounted within a metallic shield in the controller housing.
Preferably, the integrated filter assembly is installed in a shielding cavity formed by staggering the structural ribs of the upper cover of the controller and the structural ribs of the shell of the controller.
The invention has the advantages that:
1. according to the invention, positive and negative copper bars are integrated on the magnetic core fixing seat through an injection molding process, the magnetic core is fixed in the fixing seat through an encapsulation process to form the magnetic core fixing seat, and a plurality of filter capacitors are integrated on the PCB and fixed on the magnetic core fixing seat through a modular design; the whole filtering structure is integrated into one assembly, so that the installation space and the production beat are greatly reduced.
2. The whole integrated filtering component is arranged in a labyrinth-like shielding cavity formed by the staggered structural ribs of the upper cover of the controller and the structural ribs of the shell of the controller, the shielding structure is simple, and the shielding structure does not need to be additionally designed.
3. The invention is beneficial to the integrated and modular design, and the filtering structure only needs to be simply adjusted by changing the number and the layout mode of the filtering capacitors, thereby meeting different product requirements and test requirements.
Drawings
The invention is further described with reference to the following figures and examples:
FIG. 1 is a schematic view illustrating an integrated filter assembly according to an embodiment
FIG. 2 is a schematic diagram of an overall structure of an integrated filter assembly according to an embodiment;
FIG. 3 is a schematic structural diagram of a primary filter PCBA in the embodiment;
FIG. 4 is a schematic structural diagram of a second-level filtering PCBA in the embodiment;
FIG. 5 is a schematic view of a magnetic core according to an embodiment;
fig. 6 is a schematic diagram of a shielding structure of an integrated filter assembly in an example embodiment.
Detailed Description
As shown in fig. 1, the integrated filter assembly provided by the present invention is used for filtering a dc power supply terminal in a controller, the controller includes a controller housing 17, the dc power supply terminal has a high-voltage bus connector 16 at the front end of the controller housing 17 and a thin-film capacitor 18 at the rear end of the controller housing 17.
As shown in fig. 1 and 2, the integrated filter assembly includes a core holder assembly 1, a primary filter PCBA 2, and a secondary filter PCBA 3; magnetic core fixing base subassembly 1 includes the injection molding shell, and anodal copper bar 4, negative pole copper bar 5 and ground connection copper bar are moulded to the inside package of injection molding shell, are fixed with magnetic core 8 on the magnetic core fixing base subassembly 1, and anodal copper bar 4 and negative pole copper bar 5 pass magnetic core 8. The primary filtering PCBA 2 and the secondary filtering PCBA 3 are respectively fixed on two sides of a magnetic core 8 on the magnetic core fixing seat component 1; the primary filtering PCBA 2 and the secondary filtering PCBA 3 are respectively connected with the positive copper bar 4, the negative copper bar 5 and the grounding copper bar. The positive electrode and the negative electrode of the high-voltage bus connector 16 are respectively connected with the head ends of the positive electrode copper bar 4 and the negative electrode copper bar 5 on the magnetic core fixing seat component 1; two ends of the thin film capacitor 18 are respectively connected with the tail ends of the positive copper bar 4 and the negative copper bar 5 on the magnetic core fixing seat component 1. The high-voltage bus connector 16 and the thin-film capacitor 18 are fastened with the positive and negative copper bars by screws.
As shown in fig. 3, the primary filter PCBA 2 includes a first PCB 25 and a first X capacitor 21, a second X capacitor 22, a first Y capacitor 23, and a second Y capacitor 24 on the surface thereof; the first PCB 25 is provided with four mounting holes, which are a first positive power taking end 26, a first negative power taking end 27, a first ground end 28 and a first fixed end 29; the first positive electrode electricity taking end 26 and the first negative electrode electricity taking end 27 are respectively lapped with the positive electrode copper bar 4 and the negative electrode copper bar 5; two ends of the first X capacitor 21 and the second X capacitor 22 are respectively connected with the first positive power taking end 26 and the first negative power taking end 27 in an overlapping manner, one end of the first Y capacitor 23 is connected with the first positive power taking end 26 in an overlapping manner, and the other end of the first Y capacitor is connected with the first grounding end 28 in an overlapping manner; one pin of the second Y capacitor 24 is connected to the first negative power supply terminal 27, and the other pin is connected to the first ground terminal 28; the first grounding end 28 is lapped with the controller shell 17 through a grounding copper bar; first fixed end 29 is fixed in on magnetic core fixing base subassembly 1 primary filter PCBA 2. The X capacitor can effectively suppress differential mode interference, and the Y capacitor can effectively suppress common mode interference.
As shown in fig. 4, the second-stage filter PCBA 3 includes a second PCB board 35 and a third X capacitor 31, a third Y capacitor 33, and a fourth Y capacitor 34 on the surface thereof; the second PCB 35 is provided with four mounting holes, which are a second positive power taking end 36, a second negative power taking end 37, a second ground end 38 and a second fixed end 39; the second positive electrode electricity taking end 36 and the second negative electrode electricity taking end 37 are respectively lapped with the positive electrode copper bar 4 and the negative electrode copper bar 5; pins at two ends of the third X capacitor 31 are respectively connected with the second positive electrode power taking end 36 and the second negative electrode power taking end 37 in an overlapping manner; one pin of the third Y capacitor 33 is connected to the second positive power-taking terminal 36, and the other pin is connected to the second ground terminal 38; one pin of the fourth Y capacitor 34 is connected to the second negative power terminal 37, and the other pin is connected to the second ground terminal 38; the second grounding end 38 is lapped with the controller shell 17 through a grounding copper bar; second fixed end 39 secures secondary filter PCBA 3 to core mount assembly 1. The X capacitor can effectively suppress differential mode interference, and the Y capacitor can effectively suppress common mode interference.
In fig. 3 and 4, the power-taking terminal and the grounding terminal of each of the first-stage filtering PCBA 2 and the second-stage filtering PCBA 3 are fastened with the positive and negative copper bars and the grounding copper bar by screws or fixed by welding.
As shown in fig. 5, the magnetic core 8 is composed of an E-shaped magnetic core 14 and an I-shaped magnetic core 15, forms two via holes, and is fixed in the groove of the injection molding housing of the magnetic core filter fixing seat assembly 1 by potting; the positive copper bar 4 and the negative copper bar 5 respectively penetrate through the two via holes of the magnetic core 8, and differential mode or common mode interference can be effectively inhibited.
In some embodiments, the potting of the magnetic core 8 may be replaced with sheet metal crimping.
The integrated filter assembly of the present invention is mounted within a metallic shield in the controller housing. Preferably, as shown in fig. 6, the integrated filter assembly is installed in a labyrinth-like shielding cavity formed by staggering the structural ribs 40 of the upper cover of the controller and the structural ribs 50 of the housing of the controller, and the shielding structure is simple and does not need to be designed additionally.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose of the embodiments is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All modifications made according to the spirit of the main technical scheme of the invention are covered in the protection scope of the invention.

Claims (10)

1. An integrated filtering assembly is used for filtering a direct current power supply end in a controller, the controller comprises a controller shell (17), the head end of the direct current power supply end is a high-voltage bus connector (16) on the side of the controller shell (17), and the tail end of the direct current power supply end is a thin film capacitor (18) in the controller shell (17); it is characterized in that the preparation method is characterized in that,
the integrated filtering component comprises a magnetic core fixing seat component (1), a primary filtering PCBA (2) and a secondary filtering PCBA (3); a magnetic core (8), a positive copper bar (4), a negative copper bar (5) and a grounding copper bar are fixed on the magnetic core fixing seat component (1); the positive copper bar (4) and the negative copper bar (5) penetrate through the magnetic core (8);
the primary filtering PCBA (2) and the secondary filtering PCBA (3) are respectively fixed on two sides of a magnetic core (8) on the magnetic core fixing seat assembly (1); the primary filtering PCBA (2) and the secondary filtering PCBA (3) are respectively connected with the positive copper bar (4), the negative copper bar (5) and the grounding copper bar.
2. The integrated filter assembly according to claim 1, wherein the positive and negative poles of the high-voltage bus connector (16) are respectively connected with the head ends of the positive copper bar (4) and the negative copper bar (5) on the magnetic core holder assembly (1); two ends of the thin film capacitor (18) are respectively connected with the tail ends of the positive copper bar (4) and the negative copper bar (5) on the magnetic core fixing seat component (1).
3. The integrated filter assembly according to claim 2, wherein the core holder assembly (1) comprises an injection molded housing, and the injection molded housing is internally coated with the positive copper bar (4), the negative copper bar (5) and the ground copper bar.
4. The integrated filter assembly according to claim 3, wherein the core (8) is composed of an E-core (14) and an I-core (15), forming two through holes, and is fixed in a groove of an injection-molded housing of the core filter holder assembly (1) by potting; the positive copper bar (4) and the negative copper bar (5) respectively pass through two via holes of the magnetic core (8).
5. Integrated filter assembly according to claim 4, wherein the primary filter PCBA (2) comprises a first PCB board (25) and a first X capacitor (21), a second X capacitor (22), a first Y capacitor (23), a second Y capacitor (24) of its surface; the first PCB (25) is provided with four mounting holes which are a first positive pole electricity taking end (26), a first negative pole electricity taking end (27), a first grounding end (28) and a first fixing end (29);
the first positive electrode electricity taking end (26) and the first negative electrode electricity taking end (27) are respectively lapped with the positive electrode copper bar (4) and the negative electrode copper bar (5); pins at two ends of the first X capacitor (21) and the second X capacitor (22) are respectively lapped with a first positive power taking end (26) and a first negative power taking end (27), one pin of the first Y capacitor (23) is lapped with the first positive power taking end (26), and the other pin is lapped with a first grounding end (28); one pin of the second Y capacitor (24) is connected with the first negative power taking end (27) in an overlapping mode, and the other pin of the second Y capacitor is connected with the first grounding end (28) in an overlapping mode;
the first grounding end (28) is in lap joint with the controller shell (17) through a grounding copper bar;
the first fixing end (29) fixes the primary filter PCBA (2) on the magnetic core fixing seat component (1).
6. Integrated filter assembly according to claim 5, wherein the secondary filter PCBA (3) comprises a third X capacitor (31), a third Y capacitor (33), a fourth Y capacitor (34) of a second PCB board (35) and its surface; the second PCB (35) is provided with four mounting holes which are a second positive pole electricity taking end (36), a second negative pole electricity taking end (37), a second grounding end (38) and a second fixing end (39);
the second positive electrode electricity taking end (36) and the second negative electrode electricity taking end (37) are respectively lapped with the positive electrode copper bar (4) and the negative electrode copper bar (5); pins at two ends of the third X capacitor (31) are respectively lapped with the second positive electrode power taking end (36) and the second negative electrode power taking end (37); one pin of the third Y capacitor (33) is lapped with the second positive electrode power taking end (36), and the other pin of the third Y capacitor is lapped with the second grounding end (38); one pin of the fourth Y capacitor (34) is connected with the second negative power taking end (37) in an overlapping mode, and the other pin of the fourth Y capacitor is connected with the second grounding end (38) in an overlapping mode;
the second grounding end (38) is in lap joint with the controller shell (17) through a grounding copper bar;
the second fixing end (39) fixes the second-stage filter PCBA (3) on the magnetic core fixing seat component (1).
7. The integrated filter assembly of claim 6, wherein the high voltage bus connector (16), the thin film capacitor (18), the primary filter PCBA (2), and the secondary filter PCBA (3) have respective power-taking terminals and grounding terminals, and are fastened with the positive and negative copper bars and the grounding copper bar by screws.
8. The integrated filter assembly of claim 6, wherein the power take-off terminals and the capacitor pins on the primary filter PCBA (2) and the secondary filter PCBA (3) are fixed by screws or welding.
9. An integrated filter assembly according to any of claims 1 to 8, wherein the integrated filter assembly is mounted within a metallic shield in the controller housing.
10. An integrated filter assembly according to any of claims 1 to 8, wherein the integrated filter assembly is mounted in a shielded cavity formed by the controller cover structure ribs (40) and the controller housing structure ribs (50) being staggered.
CN202110810891.7A 2021-07-19 2021-07-19 Integrated filtering assembly Pending CN113472193A (en)

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CN111431496A (en) * 2020-03-27 2020-07-17 一巨自动化装备(上海)有限公司 Multistage filtering EMC structure
CN111490323A (en) * 2020-05-13 2020-08-04 合肥巨一动力系统有限公司 Integrated bus EMC filtering structure
CN111584238A (en) * 2020-05-29 2020-08-25 菲仕绿能科技(宁波)有限公司 Film capacitor for electric vehicle controller
CN212367070U (en) * 2020-07-24 2021-01-15 蔚然(南京)动力科技有限公司 Filter
CN112187038A (en) * 2020-10-26 2021-01-05 无锡中汇汽车电子科技有限公司 Integrated EMI filter for electric vehicle motor controller
CN113071432A (en) * 2021-04-13 2021-07-06 中国第一汽车股份有限公司 Integrated vehicle inverter assembly and vehicle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023082771A1 (en) * 2021-11-15 2023-05-19 一巨自动化装备(上海)有限公司 Dc-terminal multistage filter structure, motor controller, and vehicle
CN114619984A (en) * 2022-03-31 2022-06-14 重庆长安新能源汽车科技有限公司 Integrated high-voltage branching device and automobile
CN114619984B (en) * 2022-03-31 2023-06-02 重庆长安新能源汽车科技有限公司 Integrated high-voltage branching device and automobile
CN117175915A (en) * 2023-11-02 2023-12-05 武汉嘉晨电子技术有限公司 High-voltage heavy-current filtering component suitable for booster
CN117175915B (en) * 2023-11-02 2024-02-02 武汉嘉晨电子技术有限公司 High-voltage heavy-current filtering component suitable for booster

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