CN113471316B - Solar black backboard with high infrared reflectivity - Google Patents
Solar black backboard with high infrared reflectivity Download PDFInfo
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- CN113471316B CN113471316B CN202110689632.3A CN202110689632A CN113471316B CN 113471316 B CN113471316 B CN 113471316B CN 202110689632 A CN202110689632 A CN 202110689632A CN 113471316 B CN113471316 B CN 113471316B
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- 238000002310 reflectometry Methods 0.000 title claims abstract description 23
- 239000010410 layer Substances 0.000 claims abstract description 72
- 239000002346 layers by function Substances 0.000 claims abstract description 30
- 239000000843 powder Substances 0.000 claims abstract description 28
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000012790 adhesive layer Substances 0.000 claims abstract description 24
- 239000000758 substrate Substances 0.000 claims abstract description 21
- 239000002270 dispersing agent Substances 0.000 claims abstract description 13
- 239000000049 pigment Substances 0.000 claims abstract description 13
- 239000002904 solvent Substances 0.000 claims abstract description 13
- 241000269913 Pseudopleuronectes americanus Species 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000003822 epoxy resin Substances 0.000 claims abstract description 10
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 10
- LBSANEJBGMCTBH-UHFFFAOYSA-N manganate Chemical compound [O-][Mn]([O-])(=O)=O LBSANEJBGMCTBH-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052727 yttrium Inorganic materials 0.000 claims description 23
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 23
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 21
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 21
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical group CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 6
- -1 polyethylene terephthalate Polymers 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 5
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 5
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
- 229930195729 fatty acid Natural products 0.000 claims description 5
- 239000000194 fatty acid Substances 0.000 claims description 5
- 239000002033 PVDF binder Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 238000005303 weighing Methods 0.000 claims description 2
- 239000003522 acrylic cement Substances 0.000 claims 1
- 229920006332 epoxy adhesive Polymers 0.000 claims 1
- 125000005313 fatty acid group Chemical group 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 14
- 238000010248 power generation Methods 0.000 abstract description 6
- 238000002834 transmittance Methods 0.000 abstract description 5
- 238000012360 testing method Methods 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 17
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 241000887125 Chaptalia nutans Species 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 125000005498 phthalate group Chemical group 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 125000002243 cyclohexanonyl group Chemical group *C1(*)C(=O)C(*)(*)C(*)(*)C(*)(*)C1(*)* 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/049—Protective back sheets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/054—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
- H01L31/056—Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means the light-reflecting means being of the back surface reflector [BSR] type
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/52—PV systems with concentrators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to the technical field of solar back plates, in particular to a solar black back plate with high infrared reflectivity. The solar black backboard with the high infrared reflectivity comprises a weather-resistant layer, an adhesive layer, a PET substrate layer and a functional layer which are sequentially arranged, wherein the functional layer is adjacent to an EVA adhesive layer of a solar cell; the functional layer is prepared from the following raw materials in parts by weight: 20-30 parts of orthoyttrium manganate powder, 10-15 parts of nano titanium dioxide, 40-60 parts of epoxy resin, 15-20 parts of black pigment, 1-3 parts of dispersing agent and 8-10 parts of solvent. The solar black backboard has good reflectivity, and can improve the utilization rate of solar energy and the power generation efficiency. Meanwhile, through tests, the solar black backboard with the functional layer has low water vapor transmittance, so that the solar backboard has good water resistance.
Description
Technical Field
The invention relates to the technical field of solar back plates, in particular to a solar black back plate with high infrared reflectivity.
Background
Solar modules are devices that directly or intermittently convert solar energy into electrical energy by absorbing sunlight, either through the photoelectric or photochemical effects. The existing crystalline silicon solar component mainly comprises toughened glass, EVA, battery pieces, a back plate and a junction box, wherein the back plate is mainly used for protecting solar elements and preventing water vapor, oxygen, corrosive substances and the like from damaging the battery pieces and the like in the component.
The traditional solar backboard is mostly white, sunlight required by the battery piece can be reflected onto the battery piece, and unnecessary near infrared light can be reflected out of the solar module, so that the utilization rate of the sunlight and the power generation efficiency of the solar module can be improved. However, the color difference between the white back plate and the battery piece is large, and the overall appearance of the solar module is affected. A black back sheet has appeared later, which can effectively improve the appearance problems of the white back sheet, but the existing black back sheet can absorb almost all visible light, and has extremely strong absorption capacity for near infrared light, resulting in greatly increasing the temperature of the solar module.
Temperature is a major factor affecting the photoelectric conversion efficiency of solar modules, and is mainly expressed in: the short-circuit current increases slowly with increasing temperature; the open circuit voltage drops linearly with increasing temperature, and the voltage per cell is reduced by 2mV for every 1 deg.c rise in the range of 20-100 deg.c. The conversion efficiency of the battery plate is reduced by 0.35 percent when the temperature of the battery plate is increased by 1 ℃. Based on this, it is necessary to reduce the temperature of the black back sheet solar module.
The application number 201810422995.9 discloses a light-transmitting solar module and a preparation method thereof, wherein a backboard of the solar module is provided with an infrared barrier layer comprising a reflection coating and a doped metal oxide coating, the reflection coating is any one of a silver coating and a copper sulfide coating, and the doped metal oxide coating is any one of a boron-doped zinc oxide coating and an aluminum-doped zinc oxide coating; meanwhile, a light-transmitting wire slot is formed in the thin film solar cell. Although the patent can avoid the problem that the visible light transmittance or the photoelectric conversion rate is greatly reduced due to blocking of the infrared light in the prior art, the reflection efficiency of the infrared light is required to be further improved.
CN201410659733.6 discloses a high-efficiency color-giving solar cell backboard and a preparation method thereof, wherein the solar cell backboard comprises a substrate layer, a fluorocarbon layer and a sol layer. The sol layer is arranged between one fluorocarbon layer and the substrate layer, so that on one hand, the permeation of water vapor can be prevented, and the ageing performance of the solar backboard is improved; on the other hand, the sol layer has better adsorption force, so that the fluorocarbon layer of the outer layer is not easy to fall off; and the fluorocarbon layer is solidified and formed on the substrate layer, so that the process difficulty of the solar cell backboard can be reduced, the production quality and the production efficiency of the solar cell backboard are improved, and the reflection efficiency of the solar cell backboard on infrared rays is required to be further improved.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person of ordinary skill in the art.
Disclosure of Invention
The invention aims to provide a solar black backboard with high infrared reflectivity, which has better reflectivity, and can improve the utilization rate of solar energy and the power generation efficiency. .
In order to achieve the above purpose, the present invention provides the following technical solutions:
the solar black backboard with the high infrared reflectivity comprises a weather-resistant layer, an adhesive layer, a PET substrate layer and a functional layer which are sequentially arranged, wherein the functional layer is adjacent to an EVA adhesive layer of a solar cell; the functional layer is prepared from the following raw materials in parts by weight: 20-30 parts of orthoyttrium manganate powder, 10-15 parts of nano titanium dioxide, 40-60 parts of epoxy resin, 15-20 parts of black pigment, 1-3 parts of dispersing agent and 8-10 parts of solvent.
Preferably, the weather-proof layer is a polyethylene terephthalate layer or a polyvinylidene fluoride layer, and the thickness of the weather-proof layer is 0.07-0.08mm.
Preferably, the bonding layer is an epoxy resin adhesive layer or an acrylic resin adhesive layer, and the thickness of the bonding layer is 0.02-0.04mm.
Preferably, the thickness of the PET substrate layer is 0.25-0.5mm.
Preferably, the average particle size of the yttrium orthomanganate powder is 80-160nm; the average grain diameter of the nano titanium dioxide is 200-240nm; the average particle size of the black pigment is 400-700nm; the weight ratio of the yttrium orthomanganate powder to the nano titanium dioxide is 2:1.
preferably, the dispersant is selected from one or more of fatty acid esters, phthalic acid esters and fatty acid amides.
Preferably, the solvent is selected from one or more of butanone, cyclohexanone, methyl isobutyl ketone and ethyl acetate.
The invention also provides a method for the solar black backboard with high infrared reflectivity, which comprises the following steps:
(1) Weighing the raw materials of the functional layer according to the weight part ratio, putting the raw materials into a reaction kettle for mixing, stirring at 7500rpm for 3-6 hours at 250-300 ℃, and fully mixing and dispersing;
(2) Coating the obtained dispersion on the surface of the PET substrate layer, and drying and curing for 10-15min at 80-100 ℃;
(3) Coating the adhesive layer on the other surface of the PET substrate layer, and drying and curing for 10-15min at 80-100 ℃;
(4) And (3) adhering the weather-resistant layer on the adhesive layer, and drying and curing for 2-4d at room temperature to obtain the solar black backboard with high infrared reflectivity.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the functional layer is prepared by the screened orthoyttrium manganate powder and the nano titanium dioxide, so that the solar black backboard has good reflectivity, and can reflect the absorbed visible light and near infrared light to the silicon crystal solar cell, thereby improving the solar energy utilization rate; meanwhile, near infrared light which cannot be absorbed by the silicon crystal solar cell can be reflected to the outside of the solar module, so that the temperature rise caused by the fact that the black backboard absorbs light with partial wavelength is avoided, and the power generation efficiency is further improved. Meanwhile, through tests, the solar black backboard with the functional layer has low water vapor transmittance, so that the solar backboard has good water resistance.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
1. a weather resistant layer; 2. a bonding layer; 3. a PET substrate layer; 4. functional layer.
Detailed Description
The following description of the embodiments of the present invention will be apparent from, and is intended to provide a thorough description of, the embodiments of the present invention, and not a complete description of, the embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, are intended to fall within the scope of the present invention.
Example 1
The utility model provides a solar energy black backplate that infrared reflectivity is high, includes weather resistant layer 1, tie coat 2, PET substrate layer 3 and functional layer 4 that set gradually, wherein: the weather-resistant layer 1 is a polyethylene terephthalate layer, and the thickness of the weather-resistant layer is 0.07mm; the bonding layer 2 is an epoxy resin adhesive layer, and the thickness of the bonding layer is 0.02mm; the thickness of the PET substrate layer 3 is 0.25mm; the functional layer 4 is adjacent to an EVA adhesive layer of the solar cell, and the thickness of the EVA adhesive layer is 0.15mm;
the functional layer 4 is prepared from the following raw materials in parts by weight: 20 parts of yttrium orthomanganate powder, 10 parts of nano titanium dioxide, 40 parts of epoxy resin, 15 parts of black pigment, 1 part of dispersing agent and 8 parts of solvent;
in the embodiment, the average particle size of the yttrium orthomanganate powder is 80nm; the average grain diameter of the nano titanium dioxide is 200nm; the average particle size of the black pigment cobalt black is 400nm; the dispersing agent is phthalate; the solvent is butanone.
Example 2
The utility model provides a solar energy black backplate that infrared reflectivity is high, includes weather resistant layer 1, tie coat 2, PET substrate layer 3 and functional layer 4 that set gradually, wherein: the weather-resistant layer 1 is a polyethylene terephthalate layer, and the thickness of the weather-resistant layer is 0.075mm; the bonding layer 2 is an epoxy resin adhesive layer, and the thickness of the bonding layer is 0.03mm; the thickness of the PET substrate layer 3 is 0.3mm; the functional layer 4 is adjacent to the EVA adhesive layer of the solar cell, and the thickness of the functional layer is 0.15mm;
the functional layer 4 is prepared from the following raw materials in parts by weight: 25 parts of yttrium orthomanganate powder, 12.5 parts of nano titanium dioxide, 50 parts of epoxy resin, 17.5 parts of black pigment, 2 parts of dispersing agent and 9 parts of solvent;
wherein the average particle size of the yttrium orthomanganate powder is 120nm; the average grain diameter of the nano titanium dioxide is 200nm; the average particle size of the black pigment cobalt black is 400nm; the dispersing agent is fatty acid amide; the solvent is butanone.
Example 3
The utility model provides a solar energy black backplate that infrared reflectivity is high, includes weather resistant layer 1, tie coat 2, PET substrate layer 3 and functional layer 4 that set gradually, wherein: the weather-resistant layer 1 is a polyvinylidene fluoride layer, and the thickness of the weather-resistant layer is 0.08mm; the bonding layer 2 is an acrylic resin adhesive layer, and the thickness of the bonding layer is 0.02mm; the thickness of the PET substrate layer 3 is 0.5mm; the functional layer 4 is adjacent to the EVA adhesive layer of the solar cell, and the thickness of the functional layer is 0.15mm;
the functional layer 4 is prepared from the following raw materials in parts by weight: 30 parts of yttrium orthomanganate powder, 15 parts of nano titanium dioxide, 60 parts of epoxy resin, 20 parts of black pigment cobalt black, 3 parts of dispersing agent and 10 parts of solvent;
wherein, the average grain diameter of the yttrium orthomanganate powder is 160nm; the average particle diameter of the nano titanium dioxide is 240nm; the average particle diameter of the black pigment is 700nm; the dispersing agent is fatty acid ester; the solvent is butanone.
Example 4
The utility model provides a solar energy black backplate that infrared reflectivity is high, includes weather resistant layer 1, tie coat 2, PET substrate layer 3 and functional layer 4 that set gradually, wherein: the weather-resistant layer 1 is a polyvinylidene fluoride layer, and the thickness of the weather-resistant layer is 0.07mm; the bonding layer 2 is an acrylic resin adhesive layer, and the thickness of the bonding layer is 0.04mm; the thickness of the PET substrate layer 3 is 0.4mm; the functional layer 4 is adjacent to the EVA adhesive layer of the solar cell, and the thickness of the functional layer is 0.15mm;
the functional layer 4 is prepared from the following raw materials in parts by weight: 20 parts of yttrium orthomanganate powder, 10 parts of nano titanium dioxide, 45 parts of epoxy resin, 18 parts of black pigment cobalt black, 1.5 parts of dispersing agent and 8.5 parts of solvent;
wherein, the average grain diameter of the yttrium orthomanganate powder is 90nm; the average grain diameter of the nano titanium dioxide is 220nm; the average particle diameter of the black pigment is 450nm; the dispersing agent is phthalate; the solvent is cyclohexanone.
Comparative example 1
The only difference from example 2 is that: 25 parts of yttrium orthomanganate powder and 6.25 parts of nano titanium dioxide, namely the weight ratio of the yttrium orthomanganate powder to the nano titanium dioxide is 4:1.
comparative example 2
The only difference from example 2 is that: 25 parts of yttrium orthomanganate powder and 10 parts of nano titanium dioxide, namely the weight ratio of the yttrium orthomanganate powder to the nano titanium dioxide is 2.5:1.
comparative example 3
The only difference from example 2 is that: 25 parts of yttrium orthomanganate powder and 25 parts of nano titanium dioxide, namely the weight ratio of the yttrium orthomanganate powder to the nano titanium dioxide is 1:1.
comparative example 4
The only difference from example 2 is that: 25 parts of yttrium orthomanganate powder and 62.5 parts of nano titanium dioxide, namely the weight ratio of the yttrium orthomanganate powder to the nano titanium dioxide is 1:2.5.
comparative example 5
The only difference from example 2 is that: 25 parts of yttrium orthomanganate powder and 100 parts of nano titanium dioxide, namely the weight ratio of the yttrium orthomanganate powder to the nano titanium dioxide is 1:4.
comparative example 6
The only difference from example 2 is that: the orthoyttrium manganate powder is absent.
Comparative example 7
The only difference from example 2 is that: the nano titanium dioxide is absent.
Investigation example 1: reflectivity of
The solar black back sheets prepared in example 2 and comparative examples 1 to 7 were measured for reflectance in a wavelength range of 400 to 2500nm, respectively, with reference to the test standard of IEC-62805-2, and the measurement results are shown in table 1 below.
TABLE 1 reflectivity (%) of the solar black back sheet of the present invention in the wavelength range of 400-2500nm
In sunlight, the light with the wavelength of 400-1600nm accounts for about 90%, the silicon crystal solar cell mainly absorbs the light with the wavelength of 40-1100nm, the light with the wavelength of 380-780nm is visible light, and the light with the wavelength of 780-2500nm is near infrared light.
As can be seen from table 1, when the weight ratio of the yttrium orthomanganate powder to the nano-titania is 2:1, the solar black backboard has excellent reflection effect, so that visible light and near infrared light which can be absorbed by the silicon crystal solar cell can be reflected to the cell sheet, and the solar energy utilization rate is improved; meanwhile, near infrared light which cannot be absorbed by the silicon crystal solar cell can be reflected to the outside of the solar module, so that the temperature rise caused by the fact that the black backboard absorbs light with partial wavelength is avoided, and the power generation efficiency is further improved.
Investigation example 2: water vapor transmission rate
Referring to the test method of GB/T21529-2008, the water vapor transmission rates of the solar back sheets of example 2 and comparative examples 1-7 were measured, and the measurement results are shown in Table 2 below.
TABLE 2 Water vapor Transmission Rate (g/m) of the solar Black Back sheet of the invention 2 .24h)
Group of | Example 2 | Comparative example 1 | Comparative example 2 | Comparative example 3 | Comparative example 4 | Comparative example 5 | Comparative example 6 | Comparative example 7 |
Water vapor transmission rate | 1.7 | 2.0 | 2.3 | 1.8 | 2.2 | 2.6 | 4.4 | 3.9 |
As can be seen from table 2, the water vapor transmittance of example 2 is significantly lower than that of comparative examples 6 and 7, which indicates that the solar black back sheet of the present invention has low water vapor transmittance and good water resistance.
In addition, the solar back plate can meet the conventional requirements when other performances (such as peeling force with EVA) are tested.
In summary, the solar black backboard has excellent reflection effect, and can improve the utilization rate and the power generation efficiency of solar energy; meanwhile, the paint also has better water resistance.
The foregoing descriptions of specific exemplary embodiments of the present invention are presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain the specific principles of the invention and its practical application to thereby enable one skilled in the art to make and utilize the invention in various exemplary embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.
Claims (5)
1. The solar black backboard with the high infrared reflectivity is characterized by comprising a weather-resistant layer, an adhesive layer, a PET substrate layer and a functional layer which are sequentially arranged, wherein the functional layer is adjacent to an EVA adhesive layer of a solar cell; the functional layer is prepared from the following raw materials in parts by weight: 20-30 parts of orthoyttrium manganate powder, 10-15 parts of nano titanium dioxide, 40-60 parts of epoxy resin, 15-20 parts of black pigment, 1-3 parts of dispersing agent and 8-10 parts of solvent;
the average grain diameter of the yttrium orthomanganate powder is 120nm; the average grain diameter of the nano titanium dioxide is 200nm; the average particle size of the black pigment cobalt black is 400nm; the dispersing agent is fatty acid amide; the solvent is butanone; the weight ratio of the yttrium orthomanganate powder to the nano titanium dioxide is 2:1.
2. the solar black back sheet with high infrared reflectivity according to claim 1, wherein the weather-resistant layer is a polyethylene terephthalate layer or a polyvinylidene fluoride layer, and the thickness of the weather-resistant layer is 0.07-0.08mm.
3. The solar black back sheet with high infrared reflectivity according to claim 1, wherein the adhesive layer is an epoxy adhesive layer or an acrylic adhesive layer, and the thickness of the adhesive layer is 0.02-0.04mm.
4. The high infrared reflectance solar black back sheet according to claim 1, wherein the thickness of the PET substrate layer is 0.25 to 0.5mm.
5. A method for preparing the solar black backboard with high infrared reflectivity, which is characterized by comprising the following steps:
(1) Weighing the raw materials of the functional layer according to the weight part ratio, putting the raw materials into a reaction kettle for mixing, stirring at 7500rpm for 3-6 hours at 250-300 ℃, and fully mixing and dispersing;
(2) Coating the obtained dispersion on the surface of the PET substrate layer, and drying and curing for 10-15min at 80-100 ℃;
(3) Coating the adhesive layer on the other surface of the PET substrate layer, and drying and curing for 10-15min at 80-100 ℃;
(4) And (3) adhering the weather-resistant layer on the adhesive layer, and drying and curing for 2-4d at room temperature to obtain the solar black backboard with high infrared reflectivity.
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