CN113463251B - Weaving method and weaving structure of variable-diameter multi-branch weave fabric - Google Patents

Weaving method and weaving structure of variable-diameter multi-branch weave fabric Download PDF

Info

Publication number
CN113463251B
CN113463251B CN202110838818.0A CN202110838818A CN113463251B CN 113463251 B CN113463251 B CN 113463251B CN 202110838818 A CN202110838818 A CN 202110838818A CN 113463251 B CN113463251 B CN 113463251B
Authority
CN
China
Prior art keywords
shuttle
reed
lifting
warp
weaving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110838818.0A
Other languages
Chinese (zh)
Other versions
CN113463251A (en
Inventor
韦斌
孙立新
徐佳明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huzhou Hyundai Textile Machinery Co Ltd
Original Assignee
Huzhou Hyundai Textile Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huzhou Hyundai Textile Machinery Co Ltd filed Critical Huzhou Hyundai Textile Machinery Co Ltd
Priority to CN202110838818.0A priority Critical patent/CN113463251B/en
Publication of CN113463251A publication Critical patent/CN113463251A/en
Application granted granted Critical
Publication of CN113463251B publication Critical patent/CN113463251B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00Woven fabrics not otherwise provided for
    • D03D25/005Three-dimensional woven fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00Details or constructional features not specially adapted for looms of a particular type
    • D03D49/04Control of the tension in warp or cloth
    • D03D49/06Warp let-off mechanisms
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00Details or constructional features not specially adapted for looms of a particular type
    • D03D49/04Control of the tension in warp or cloth
    • D03D49/20Take-up motions; Cloth beams
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00Details or constructional features not specially adapted for looms of a particular type
    • D03D49/60Construction or operation of slay
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03JAUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00Auxiliary apparatus combined with or associated with looms
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/03Shape features
    • D10B2403/033Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process
    • D10B2403/0333Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process with tubular portions of variable diameter or distinct axial orientation

Abstract

The invention relates to a weaving method and a weaving structure of a variable-diameter multi-forked tissue fabric, wherein back warp beams are actively fed, yarns are orderly separated and combed by a threading and carding reed, the yarns keep weaving yarns and a reed door at a horizontal height through a yarn pressing roller, then the yarns pass through a broken warp detection device, each yarn passes through a heddle eye corresponding to heald lifting assembly, a jacquard faucet controls the sinking change of the warp yarns to form an opening by lifting the heddle, a shuttle feeds the weft yarns into the opening, the shuttle can realize lifting motion, the types and colors of the weft yarns for weaving the same cloth cover are changed, and the weft changing action of a wooden shuttle loom is realized; the V-shaped profiled reed structure can realize lifting movement, can change the warp density of the same cloth cover and the cloth cover width thereof, and can realize the multi-weft multi-branch weaving with the width capable of changing according to requirements by matching with the profiled reed. The front end clamping mechanism is used for stabilizing the position of the cloth fell, and the winding mechanism is used for winding the fabric.

Description

Weaving method and weaving structure of variable-diameter multi-branch weave fabric
Technical Field
The invention relates to the field of weaving, in particular to a weaving method and a weaving structure of a variable-diameter multi-branch tissue fabric.
Background
The variable-diameter weaving in the prior art has wide and narrow belts (calabash belts), which are commonly woven by a shuttleless loom through the lifting of a profiled reed, branched fabric tissues comprise branched belts, bifurcated tubular fabrics and the like, the branched tissues need a plurality of groups of weft yarns for weaving, and due to the special weaving requirement of the branched tubular fabrics, the crochet hook lockstitch weaving principle of the shuttleless loom can lead the pipe body to be not smooth and easy to fray, so the tubular fabrics are often woven by the shuttleless loom. However, the fabric tissue and weaving equipment for fusing the reducing diameter and the bifurcation do not exist, and the fabric tissue requirement for combining the reducing diameter and the bifurcation begins to appear along with the continuous complication of the market product requirement, such as the reducing bifurcated tubular fabric, so the invention provides the weaving method and the weaving structure of the variable-diameter multi-bifurcation tissue fabric.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and aims to provide a weaving method and a weaving structure of a variable-diameter multi-branch weave fabric.
The technical solution of the invention is as follows:
a weaving method and structure of multi-branch weave fabric with variable diameter, including the stander, also include the back creel stand of the active let-off of equal tension, the said back creel stand includes independent warp beam, let-off servomotor and let-off tension controlling device, said independent warp beam and let-off servomotor are installed on stander separately, link through a series of hold-in range gear sets between servo motor of said independent warp beam and let-off, the independent warp beam is wound with the warp yarn; the let-off tension control device comprises a yarn passing roller and a tension sensor, the yarn passing roller is arranged on the frame through a fixed seat, and the tension sensor is arranged on the side part of the yarn passing roller;
the yarn passing carding reed is provided with a row of tooth reeds, and yarns in the yarn passing process can be orderly carded by the adjacent tooth reeds;
the yarn pressing device is characterized by also comprising a yarn pressing roller for keeping the weaving warp yarn at a horizontal height, wherein the yarn pressing roller is arranged on the frame through a bearing and drives the yarn pressing roller to rotate through a roller body driving device, and the surface of the yarn pressing roller is coated with a seamless stainless steel pipe;
the warp breaking detection device adopts infrared laser detection or drop wire type warp breaking detection;
the heald lifting device comprises healds, harness cord plates, healds and a return spring, wherein the upper end of each harness is connected with a jacquard faucet, the lower end of each harness penetrates through the harness cord plates to be connected with the healds, the lower end of each heald is connected with the return spring, a harness eye is arranged on each heald, and a warp yarn penetrates through the harness eye;
the shuttle box comprises a shuttle, profiled reeds, a reed mounting plate, a reed lifting mechanism, a shuttle walking mounting plate, a shuttle walking lifting mechanism and a shuttle conveying assembly, wherein the reed mounting plate can fix a plurality of profiled reeds side by side; the reed lifting mechanism is used for changing the relative position between the profiled reed and the fell to enable warp yarns to be in different reed density areas, so that the density of the reed of the cloth cover and the width change of the breadth are realized; the shuttle-moving lifting mechanism lifts the selected shuttle to the cloth fell position for weft insertion, and the weft types and colors of the same cloth surface are changed; the reed mounting plate is positioned behind the shuttle walking mounting plate; the reed lifting mechanism and the shuttle walking lifting mechanism are respectively arranged on the sliding frame component; the special-shaped reed is of a V-shaped special-shaped reed structure; the shuttle conveying assembly comprises an upper supporting plate and a lower supporting plate which are fixed on the shuttle walking mounting plate, the upper supporting plate and the lower supporting plate are respectively provided with a front sliding groove and a rear sliding groove, and a group of supporting strips are respectively movably connected in each group of the front sliding groove and the rear sliding groove; the back of the shuttle walking mounting plate is provided with a driving assembly capable of driving the supporting strips in the front sliding groove and the rear sliding groove to do reciprocating motion, and each group of supporting strips corresponds to one group of driving assembly; two groups of support strips in the front and rear chutes of each group of the upper and lower supporting plates are movably connected with a plurality of groups of double-layer wood feet in parallel; two groups of shuttles are movably connected to each group of double-layer wooden feet, a plurality of groups of T-shaped wooden shuttle guide strips are arranged in parallel in the middle of the front part of the shuttle walking mounting plate, and the middle shuttle is arranged between the T-shaped wooden shuttle guide strips and the double-layer wooden feet in a sliding fit manner;
the cloth-weaving machine is characterized by further comprising a front-end clamping mechanism for stabilizing the position of a weaving opening, wherein the front-end clamping mechanism comprises a clamping fixing plate, a plurality of groups of clamping assemblies are arranged on the clamping fixing plate side by side, each clamping assembly comprises four groups of clamping blocks arranged on the clamping fixing plate, an upper U-shaped arm and a lower U-shaped arm clamped in the four groups of clamping blocks, anti-deviation blocks are clamped and fixed among the four groups of clamping blocks and are positioned between the upper U-shaped arm and the lower U-shaped arm, the bottoms of the anti-deviation blocks are provided with wire passing clamping grooves extending upwards from the bottom surfaces of the anti-deviation blocks, and wire passing gaps are formed between the upper U-shaped arm and the lower U-shaped arm;
the fabric winding mechanism comprises a guide roller, a curling roller a, a curling roller b, a press roller and a curling driving mechanism for driving the curling roller a and the curling roller b to rotate relatively at the same time, the press roller is of a stainless steel round roller structure and provides the joint force of the fabric and the curling roller a and the curling roller b, and the fabric sequentially bypasses the curling roller a and the press roller and is wound on the curling roller b after entering the guide roller of the winding mechanism from the front end clamping mechanism to be guided.
Preferably, the yarn passing rollers are provided with three groups in parallel, the warp yarns are led out from independent warp beams and form an S-shaped yarn passing route by bypassing the yarn passing rollers, the tension sensor is arranged at the side part of the rightmost yarn passing roller, the compressive stress of the tension of the warp yarns to the roller reflects the tension of the yarn through the sensor, and the data is fed back to the control system.
Preferably, the special-shaped reed is provided with a wire passing through groove with a large upper end section and a small lower end section, an upper reed installation pressing sheet and a lower reed installation pressing sheet are fixed on the reed installation plate, and the special-shaped reed is clamped between the upper reed installation pressing sheet and the lower reed installation pressing sheet.
Preferably, the sliding frame assembly comprises an upper transverse rib, a lower transverse rib and a reed beating sliding frame plate connected to the front sides of the upper transverse rib and the lower transverse rib, the upper transverse rib and the lower transverse rib are identical in structure, two ends of the upper transverse rib or the lower transverse rib are L-shaped rib frames, two sets of U-shaped rib frames protruding backwards are arranged in the middle of the upper transverse rib or the lower transverse rib, the L-shaped rib frames and the U-shaped rib frames are integrally formed, shuttle walking fixing plates are arranged at the positions of the L-shaped rib frames of the upper transverse rib and the lower transverse rib at the same longitudinal position, and shuttle walking lifting mechanisms are arranged on the shuttle walking fixing plates; and a reed fixing plate is arranged at the position of the U-shaped rib frame of the upper transverse rib and the lower transverse rib at the same longitudinal position, and a reed lifting mechanism is arranged on the reed fixing plate.
Preferably, the reed lifting mechanism comprises a reed lifting driving motor and a lifting screw rod connected with the reed lifting driving motor through a coupler, the lifting screw rod is provided with a lifting nut in a matching manner, the lifting nut is provided with a lifting connecting plate, the lifting connecting plate penetrates through a square through groove on the reed beating sliding frame plate, and the front side of the lifting connecting plate is connected with a reed mounting plate; the front side of the reed fixing plate is provided with a lifting slide rail, a lifting slide block is arranged on the lifting slide rail in a matching way, and the back of the lifting connecting plate is fixedly connected with the lifting slide block.
Preferably, the shuttle walking plate lifting mechanism comprises a shuttle walking lifting motor and a shuttle walking lifting module, the shuttle walking lifting module is arranged on the shuttle walking fixing plate, the shuttle walking lifting motor is arranged below the shuttle walking lifting module, a shuttle walking mounting table is arranged on the shuttle walking lifting module, and the shuttle walking mounting plate is fixed on the front side of the shuttle walking mounting table; the shuttle walking lifting module comprises a module fixing plate, a linear module arranged on the module fixing plate and linear slide rails arranged on the module fixing plate and positioned on two sides of the linear module, a main shaft of the shuttle walking lifting motor is connected with a ball screw of the linear module through a coupler, the ball screw is provided with a screw nut in a matching way, and the shuttle walking mounting table is arranged on the screw nut; the two ends of the ball screw are supported through bearings, the bearings are installed in bearing fixing seats, the bearing fixing seats are vertically connected with the module fixing plate, and the bearing fixing seats are connected with the shuttle walking mounting table through tension springs.
Preferably, the driving assembly comprises a motor fixing plate arranged at the back of the shuttle mounting plate and a servo motor arranged on the motor fixing plate, a main gear is arranged on a main shaft of the servo motor, a straight tooth is arranged on the supporting strip, a connecting block is connected to the supporting strip in a meshed manner, a rack is fixed on the connecting block, and the rack is meshed with the main gear; the driving assemblies are provided with four groups, two groups are respectively arranged on the left side and the right side of the shuttle walking mounting plate, the left two groups of driving assemblies respectively drive the supporting strips in the rear sliding grooves on the upper supporting plate and the lower supporting plate to reciprocate, the right two groups of driving assemblies respectively drive the supporting strips in the front sliding grooves on the upper supporting plate and the lower supporting plate to reciprocate, and the servo motors of the four groups of driving assemblies respectively drive the corresponding main gears to rotate to drive the racks to move, so that the connecting blocks drive the supporting strips to move along the front sliding grooves and the rear sliding grooves on the supporting plates.
Preferably, the double-layer wooden foot comprises a rear wooden foot plate and a front wooden foot plate fixed on the front side of the rear wooden foot plate, a guide wheel groove a formed by extending backwards from the front surface of the rear wooden foot plate is formed in the rear wooden foot plate, a wooden foot guide wheel a, a wooden foot guide wheel b and a wooden foot guide wheel c which are sequentially meshed with each other are arranged in the guide wheel groove a, the wooden foot guide wheel a is meshed with a tooth row arranged in the middle shuttle, and the wooden foot guide wheel c is meshed with a tooth row on a supporting strip in the rear sliding groove; the front wooden foot plate is provided with a convex groove formed by extending backwards from the front surface of the front wooden foot plate, the side edge of the convex groove is provided with a guide wheel groove b, a wooden foot guide wheel d is arranged in the guide wheel groove b, the upper end of the wooden foot guide wheel d is meshed with a tooth row arranged in the upper end shuttle and the lower end shuttle, and the lower end of the wooden foot guide wheel d is meshed with a tooth row on a supporting strip in the front sliding groove; the lower part of the front side of the front wooden foot plate is provided with a guide wheel pressing plate; an intermediate shuttle is movably connected between the rear wooden foot plate and the T-shaped wooden shuttle guide strip, wherein one side of the intermediate shuttle is provided with a chute, a flange part of the T-shaped wooden shuttle guide strip is arranged in the chute of the intermediate shuttle in a matching way, and the other side of the intermediate shuttle is provided with a tooth row; and one side of the upper end shuttle and one side of the lower end shuttle are also provided with sliding grooves, the other side of the upper end shuttle and the lower end shuttle is provided with a tooth row, the convex parts of the convex grooves on the front wooden foot plate are matched with the sliding grooves on the upper end shuttle and the lower end shuttle, and the tooth rows of the upper end shuttle and the lower end shuttle are meshed with the wooden foot guide wheel d.
For example, the method for weaving by adopting the weaving structure of the variable-diameter multi-branch tissue fabric comprises the following steps:
(1) the let-off servo motor drives the synchronous belt gear set to rotate so as to drive the independent warp beam to rotate, warp yarns are discharged from the independent warp beam and bypass the yarn passing roller to form an s-shaped route, the pressure stress of the warp yarn tension on the yarn passing roller is reflected by the tension sensor to generate the yarn tension, the tension data is fed back to the control system, the let-off speed is continuously adjusted according to the tension, when the tension is too small, the forward let-off speed of the let-off servo motor is reduced or the let-off servo motor rotates reversely, when the tension is too large, the forward let-off speed of the servo motor is increased, and therefore the stability of the warp yarn tension in the weaving process is maintained;
(2) the warp yarns pass through the tooth reeds of the through-line carding reed, and are orderly carded out in the wiring process, so that the yarns in the wiring process are prevented from being wound and crossed; the warp yarn passing through the through-yarn carding reed keeps the weaving yarn and the reed door at a horizontal height through a yarn pressing roller;
(3) after the warp yarns pass through the broken warp detection device, each yarn passes through a heddle eye corresponding to a heddle lifting device, namely, each heddle controls each yarn, the upper end of each heddle is connected with a jacquard faucet, the lower end of each heddle is connected with a return spring, the jacquard faucet controls the heave change of the warp yarns by lifting the heddles to form an opening, and the shuttle feeds weft yarns into the opening so as to form different fabric tissues;
(4) weaving the equal-diameter area of the main pipe: all warp yarns are woven into a region of the main tube, which can be woven into a tube using one or more shuttles: one shuttle is woven to carry out conventional tube-forming tissue shuttle walking, and the other shuttles do not carry out weaving action; the shuttle changing and beating-up are carried out at each warp direction position by utilizing the stopping and warping for the weaving beating-up of a plurality of shuttles, so that a plurality of groups of wefts of the multi-bifurcated pipe participate in the weaving, and the phenomenon of outward floating of the weft is avoided;
(5) weaving the main pipe reducing area: the warp yarn is positioned in different reed dense areas by controlling the lifting of a V-shaped profiled reed structure in the tube-forming weaving process, so that the warp yarn density and the tube diameter of a tube tissue are changed by the cloth fell in different warp dense areas, and the number of circulating wefts woven in each area, the diameter-changing range and the lifting times of the diameter-changing area are input in a human-computer interface; for example, 100 picks are arranged in a diameter-variable area, the diameter is changed from 20mm to 15mm in the weaving process, a reed in the diameter-variable area is lifted 3 times, after the machine is controlled by internal program calculation, the machine can independently lift 3 times from a reed dense area with a weaving tubular diameter of 20mm after entering the diameter-variable area, the reed ascends once every 33 picks on average, and the profiled reed is finally stopped at the reed area with the weaving diameter of 15mm to weave the artificial blood vessel;
(6) and (3) knitting a crotch area: the bifurcation area is a transition area of a main pipe divided into a plurality of thin pipes, and is described by taking a trident pipe as an example, the weaving of the bifurcation area divides warps into three parts from left to right, then three shuttles are utilized to sequentially correspond to the warps of each area, one shuttle corresponds to the weaving of one thin pipe, and the shuttles corresponding to the thin pipes are numbered as shuttle No. 1, shuttle No. 2 and shuttle No. 3 from left to right, in order to prevent the wefts from being intertwined in the shuttle walking process, the shuttle walking sequence should be shuttle No. 1, shuttle No. 2 and shuttle No. 3, shuttle No. 2 and shuttle No. 1 are sequentially circulated;
(7) weaving the thin tube area: after entering a tubule area, the shuttle walking sequence is still the shuttle walking circulation of the shuttle walking sequences of the shuttle walking 1, the shuttle walking 2 and the shuttle walking 3, the shuttle walking 2 and the shuttle walking 1, the later diameter change is that the weaving port warp density is changed by lifting the V-shaped profiled reed, meanwhile, the shuttle walking every time needs to be stopped and warped at the same position, and the shuttle is lifted and lowered to change the shuttle, the shuttle can realize the lifting movement, so that a plurality of wood shuttles weave the same cloth surface together, and the weft types and colors for weaving the same cloth surface are changed by lifting different wood shuttles in the same row to the weaving port to beat up, thereby realizing the weft changing action of the wood shuttle loom;
(8) in the weaving process, because the profile reed is in different density areas at different heights, the cloth fell can lead the warp density and the width of the woven belt to change once the cloth fell deviates, the cloth fell position is stabilized by the front end clamping mechanism, the cloth fell is prevented from deviating up and down due to the up-and-down movement in the warp opening process, the cloth fell is separated from the cloth fell after the warp and weft weaving is formed, after the weaving is finished, the coiling mechanism is used for coiling the cloth, in addition, the coiling plays a role in stopping and warping, under the condition of multiple weft threads, multiple weft threads can be beaten at the same warp position, the coiling and warp feeding stop work needs to be controlled, and the warp is continuously pulled to advance after the shuttle is changed and moved for multiple times at the position.
The invention has the beneficial effects that:
according to the invention, the back warp creel actively sends warp, yarns are orderly combed by the threading combing reed, the yarns keep the weaving yarns and the reed door at the horizontal height through the yarn pressing roller, then the yarns pass through the broken warp detection device, each yarn passes through the heddle eye corresponding to the heald lifting device, the jacquard faucet controls the rise and fall change of the warp yarns to form an opening through lifting the heddles, the shuttle sends the weft yarns into the opening, the shuttle can realize lifting motion, the weft yarn type and color for weaving the same cloth cover are changed, and the weft changing action of the wooden shuttle loom is realized; the V-shaped profiled reed can realize lifting movement and is used for changing the relative position between the profiled reed and a weaving opening, so that warp yarns are in different reed density areas, the warp density and the cloth surface width of the same cloth surface can be changed, and the weaving of various wefts and widths of the same cloth surface can be changed according to requirements by matching with the profiled reed. The front end clamping mechanism is used for stabilizing the position of the cloth fell, and the winding mechanism is used for winding the fabric. The invention can realize the weaving of the variable-diameter multi-branch weave fabric by adopting a shuttle mode, can lift shuttles to the weaving opening position for weft insertion, changes the weft yarn type and color for weaving the same cloth cover, each layer of shuttles of the shuttle conveying assembly are driven by an independent motor, a plurality of groups of shuttles can be arranged in the same row, the weft yarn type and color in weaving are increased, and the weaving of various weft yarns with the width capable of changing according to requirements can be realized by matching with a profiled reed.
Drawings
The invention is further described below with reference to the accompanying drawings:
figure 1 is a schematic diagram of the structure of the present invention,
FIG. 2 is a schematic structural view of a wire passing carding reed of the present invention;
fig. 3 is a schematic structural view of the heald lifting assembly of the present invention;
FIG. 4 is a schematic view of the shuttle and reed independent lift shuttle box of the present invention;
FIG. 5 is a schematic structural view of FIG. 4 without the shuttle plate lift mechanism and shuttle transport assembly;
FIG. 6 is a front view of FIG. 4;
FIG. 7 is a left side view of FIG. 4;
FIG. 8 is a schematic structural view of a front clamping mechanism of the present invention;
fig. 9 is a schematic view of the winding mechanism of the present invention.
Detailed Description
The embodiment, see attached figures 1-9, a weaving method and a weaving structure of a variable-diameter multi-branch tissue fabric, which comprises a rack 1, wherein the rack is preferably constructed by aluminum alloy sectional materials, the weaving structure further comprises a back warp shaft frame 2 for active warp feeding with equal tension, the back warp shaft frame comprises an independent warp shaft 21, a warp feeding servo motor 22 and a warp feeding tension control device 23, the independent warp shaft and the warp feeding servo motor are respectively arranged on the rack, the independent warp shaft and the warp feeding servo motor are connected through a group of synchronous belt gear sets 24, warp yarns 10 are wound on the independent warp shaft, the warp feeding tension control device is preferably used for active warp feeding, and warp feeding driving is controlled by the warp feeding servo motor; the let-off tension control device comprises a yarn passing roller 231 and a tension sensor, the yarn passing roller is arranged on the frame through a fixed seat, and the tension sensor is arranged on the side part of the yarn passing roller; the yarn passing rollers are provided with three groups in parallel, warp yarns are discharged from the independent warp beam and bypass the yarn passing rollers to form an S-shaped yarn passing route, the tension sensor is arranged on the side portion of the rightmost yarn passing roller, the compressive stress of the tension of the warp yarns on the rollers is reflected by the tension sensor to form the tension of the yarn, and the data of the tension is fed back to the control system. The let-off speed is continuously adjusted according to the adjustment, when the tension is too large, the let-off servo motor slows down the forward let-off speed or rotates reversely, and when the tension is too small, the let-off servo motor speeds up the forward let-off speed, so that the stability of the warp tension in the weaving process is maintained, and the production quality of the fabric is ensured.
The yarn passing carding reed is similar to a steel reed in shape, a row of tooth reeds 301 are arranged on the yarn passing carding reed, and the adjacent tooth reeds are as same as a comb, so that the yarns in the wiring process can be orderly separated and combed through the tooth reeds; prevent the yarn winding and crossing in the process of running.
The yarn pressing device is characterized by further comprising a yarn pressing roller 4 for keeping the weaving warp yarn at a horizontal height, the yarn pressing roller is arranged on the rack through a bearing and is driven to rotate by a roller driving device, and the surface of the yarn pressing roller is coated with seamless stainless steel tubes.
The warp stop motion detection device is characterized by further comprising a warp stop motion detection device 5, wherein the warp stop motion detection device adopts infrared laser detection or warp stop motion sheet type warp stop motion detection.
The harness lifting device comprises harnesses 601, a harness plate 602, harnesses 603 and a return spring 604, wherein the upper end of each harness is connected with a jacquard faucet, the lower end of each harness penetrates through the harness plate to be connected with the harnesses, the lower end of the harnesses is connected with the return spring, each harness is provided with a harness eye, and a warp yarn penetrates through the harness eye. The jacquard head thus forms an opening by lifting the heddle to control the variation in the rise and fall of the warp yarns, in which opening the shuttle feeds the weft yarns, thus forming different weave patterns.
The shuttle box comprises shuttles 71, special-shaped reeds 72, a reed mounting plate 73 capable of fixing a plurality of groups of special-shaped reeds side by side, a reed lifting mechanism 74 capable of controlling the reed mounting plate to realize lifting motion, shuttle walking mounting plates 75 capable of mounting a plurality of rows and columns of shuttles, shuttle walking lifting mechanisms 76 capable of controlling the shuttle walking mounting plates to realize lifting motion and shuttle conveying assemblies 77 arranged on the shuttle walking mounting plates; the reed lifting mechanism is used for changing the relative position between the special-shaped reed and the cloth fell to enable warp yarns to be in different reed density areas, so that the density of the reed of the cloth cover and the width change of the breadth are realized; the shuttle-moving lifting mechanism lifts the selected shuttle to the cloth fell position for weft insertion, and the weft types and colors of the same cloth surface are changed; the reed mounting plate is positioned behind the shuttle walking mounting plate; the reed lifting mechanism and the shuttle walking lifting mechanism are respectively arranged on the sliding frame component; the profiled reed is a V-shaped profiled reed structure.
The special-shaped reed 72 is provided with a wire passing through groove with a large upper end section and a small lower end section, an upper reed installation pressing sheet and a lower reed installation pressing sheet are fixed on the reed installation plate, and the special-shaped reed is clamped between the upper reed installation pressing sheet and the lower reed installation pressing sheet. The upper and lower reed installation pressing plates are L-shaped clamping pieces, the special-shaped reed is clamped between the two L-shaped clamping pieces, and two ends of the special-shaped reed are respectively clamped in clamping grooves of the two L-shaped clamping pieces, so that the special-shaped reed is convenient to fix.
The sliding frame assembly comprises an upper transverse rib 7801, a lower transverse rib 7802 and a reed beating sliding frame plate 7803 connected to the front sides of the upper transverse rib and the lower transverse rib, the upper transverse rib and the lower transverse rib are identical in structure, two ends of the upper transverse rib or the lower transverse rib are provided with L-shaped rib frames, two sets of U-shaped rib frames protruding backwards are arranged in the middle of the upper transverse rib or the lower transverse rib, the L-shaped rib frames and the U-shaped rib frames are integrally formed, a shuttle walking fixing plate is arranged at the position of the L-shaped rib frame of the upper transverse rib and the position of the L-shaped rib frame of the lower transverse rib at the same longitudinal position, and a shuttle walking lifting mechanism is arranged on the shuttle walking fixing plate; and a reed fixing plate is arranged at the position of the U-shaped rib frame of the upper transverse rib and the lower transverse rib at the same longitudinal position, and a reed lifting mechanism is arranged on the reed fixing plate. Because the front and back width of shuttle case is limited, L type muscle frame and U type muscle frame integrated into one piece's structure setting, U type muscle frame position department provides installation space for reed elevating system, and L type muscle frame sets up to the shedding position of avoiding the warp.
The reed lifting mechanism 74 comprises a reed lifting driving motor and a lifting screw rod connected with the reed lifting driving motor through a coupler, a lifting nut is arranged on the lifting screw rod in a matched mode, a lifting connecting plate is arranged on the lifting nut in a mounted mode and penetrates through a square through groove on a reed beating sliding frame plate, and the front side of the lifting connecting plate is connected with a reed mounting plate; the front side of the reed fixing plate is provided with a lifting slide rail, a lifting slide block is arranged on the lifting slide rail in a matching way, and the back of the lifting connecting plate is fixedly connected with the lifting slide block. Because the whole weight of reed elevating system is little, so adopt single lead screw list slide rail just can satisfy the technical scheme of this application as the drive and the direction of going up and down. Or the reed lifting mechanism can also adopt a synchronous belt as the lifting drive.
The two groups of reed lifting mechanisms are respectively positioned on the left side and the right side of the reed mounting plate, so that the left side and the right side of the reeds are simultaneously driven to perform lifting motion, the lifting precision and the stability are higher, the stress balance of a single lifting unit can be ensured, and the problems of structural damage, unstable operation and the like caused by overload can be avoided.
The warp yarns penetrate into a special-shaped reed to be woven, and when the diameter of the tubular fabric to be woven needs to be increased, the special-shaped reed is moved to the top end by the reed lifting mechanism; when the diameter of the tubular fabric to be weaved needs to be reduced, the reed lifting mechanism moves the special-shaped reed to the bottom end, so that the relative position between the special-shaped reed and the cloth fell is changed. Meanwhile, the same number of the reeds enters the special-shaped reeds, the different relative positions of the cloth fell and the special-shaped reeds can cause different densities of warps, the reed lifting mechanism can freely lift, the cloth fell position is kept unchanged in the weaving process, and the relative position between the cloth fell and the reeds can be changed through free lifting.
The shuttle walking plate lifting mechanism 76 comprises a shuttle walking lifting motor and a shuttle walking lifting module, the shuttle walking lifting module is arranged on the shuttle walking fixing plate, the shuttle walking lifting motor is arranged below the shuttle walking lifting module, a shuttle walking mounting table is arranged on the shuttle walking lifting module, and the shuttle walking mounting table is fixed on the front side of the shuttle walking mounting table; the shuttle walking lifting module comprises a module fixing plate, a linear module arranged on the module fixing plate and linear slide rails arranged on the module fixing plate and positioned at two sides of the linear module, a main shaft of the shuttle walking lifting motor is connected with a ball screw of the linear module through a coupler, the ball screw is provided with a screw nut in a matching way, and the shuttle walking mounting platform is arranged on the screw nut; the two ends of the ball screw are supported through bearings, the bearings are installed in bearing fixing seats, the bearing fixing seats are vertically connected with the module fixing plate, and the bearing fixing seats are connected with the shuttle walking mounting table through tension springs. Because the total weight of the shuttle walking plate is heavier, each shuttle walking lifting module adopts two linear slide rails, and is provided with a tension spring to be connected between the shuttle walking mounting table and the bearing fixing seat to serve as a weight reduction mechanism, so that the weight of the shuttle walking plate borne on the ball screw is reduced.
Three groups of photoelectric sensors are arranged on the module fixing plate and positioned on the side part of the linear module, and sensing pieces matched with the photoelectric sensors are arranged on the side part of the shuttle walking mounting platform. The shuttle moving lifting motor drives the ball screw of the linear module to rotate, so that the screw nut realizes lifting motion along the ball screw, the screw nut drives the shuttle moving mounting table to move, and therefore the shuttle moving mounting plate realizes up-and-down lifting motion, and the shuttle moving mounting plate is stable in lifting operation under the guiding action of the two linear sliding rails.
Two groups of linear sliding rails and sliding blocks on two sides of the back of the shuttle walking installation table are used as guiding units, and the sliding blocks can move along the linear sliding rails, so that the shuttle walking installation table can perform lifting motion along a linear module, the stability and the precision of the shuttle walking installation table in the lifting process are higher under the action of the two groups of symmetrically arranged guiding units, the shuttle walking installation table cannot shake or swing, and the shuttle walking installation table is safer and more reliable in operation. Meanwhile, the inner side of each group of bearing fixing seats is provided with a buffering limiting part which can be an elastic block or a spring and is used for limiting and buffering the upper position and the lower position of the shuttle walking mounting table, so that the shuttle walking mounting plate mounted on the shuttle walking mounting table is prevented from generating rigid collision in the lifting motion process, and the stable operation of the shuttle is ensured.
The shuttle walking mounting plate 75 is used for mounting wooden feet and shuttles to realize shuttle walking movement of the shuttles, and a plurality of shuttles can be mounted in each row, so that the shuttles can jointly weave one belt. In the embodiment, four layers of shuttles are arranged in the same longitudinal direction, and the shuttles are selected to be used through color selection signals of the jacquard.
The shuttle conveying assembly 77 comprises an upper supporting plate 7701 and a lower supporting plate 7702 which are fixed on the shuttle walking mounting plate, the upper supporting plate and the lower supporting plate are respectively provided with a front sliding groove and a rear sliding groove, and a group of supporting strips 7703 are respectively movably connected in each group of the front sliding groove and the rear sliding groove; the back of the shuttle walking mounting plate is provided with a driving assembly 7704 capable of driving the support strips in the front and rear sliding grooves to reciprocate, and each group of support strips corresponds to one group of driving assemblies; in the embodiment, the driving assemblies are provided with four groups, two groups are respectively arranged on the left side and the right side of the shuttle walking mounting plate, the left two groups of driving assemblies respectively drive the supporting strips in the rear chutes on the upper supporting plate and the lower supporting plate to reciprocate, the right two groups of driving assemblies respectively drive the supporting strips in the front chutes on the upper supporting plate and the lower supporting plate to reciprocate, the servo motors of the four groups of driving assemblies respectively drive the corresponding main gears to rotate to drive the racks to move, so that the connecting blocks drive the supporting strips to move along the front chutes and the rear chutes on the supporting plates, the same layer of shuttles can be driven by the independent motors, the movement of each layer of shuttles can be independently controlled, and the movement or the pause of each layer of shuttles can be controlled randomly in the weaving process. Meanwhile, the driving assembly of the supporting strip arranged in the upper supporting plate and the driving assembly of the supporting strip arranged in the lower supporting plate can synchronously move and can be respectively and independently operated to drive the corresponding supporting strip to move so as to be suitable for weaving the fabric with a special structure.
The driving assembly comprises a motor fixing plate arranged at the back of the shuttle mounting plate and a servo motor arranged on the motor fixing plate, a main gear is arranged on a main shaft of the servo motor, a straight tooth is arranged on the supporting strip, a connecting block is connected to the supporting strip in a meshed mode, a rack is fixed on the connecting block, and the rack is meshed with the main gear; the servo motor drives the main gear to rotate, the main gear drives the rack to slide left and right, and the supporting strips are made to reciprocate left and right along the corresponding sliding grooves under the action of the connecting blocks.
The driving assemblies are provided with four groups, two groups are respectively arranged on the left side and the right side of the shuttle walking mounting plate, the left two groups of driving assemblies respectively drive the supporting strips in the rear sliding grooves on the upper supporting plate and the lower supporting plate to reciprocate, the right two groups of driving assemblies respectively drive the supporting strips in the front sliding grooves on the upper supporting plate and the lower supporting plate to reciprocate, and the servo motors of the four groups of driving assemblies respectively drive the corresponding main gears to rotate to drive the racks to move, so that the connecting blocks drive the supporting strips to move along the front sliding grooves and the rear sliding grooves on the supporting plates.
Two groups of support strips in the front and rear chutes of each group of the upper and lower supporting plates are movably connected with a plurality of groups of double-layer wood feet 7705 in parallel; two groups of shuttles 71 are movably connected to each group of double-layer wooden feet, a plurality of groups of T-shaped wooden shuttle guide strips 7706 are arranged in parallel in the middle of the front part of the shuttle walking mounting plate, and the middle shuttle is arranged between the T-shaped wooden shuttle guide strips and the double-layer wooden feet in a sliding fit manner; in this embodiment, the upper supporting plate and the lower supporting plate are provided with a set of T-shaped wooden shuttle guide strips between two sets of double-layer wooden feet in the same longitudinal direction, so that the same row can be provided with a plurality of groups of shuttles, the types and colors of weft yarns in weaving are increased, the arrangement mode of the double-layer wooden foot structures can shorten the distance between adjacent shuttles, the lifting distance of a shuttle mounting plate is reduced in the shuttle changing process, the shuttle changing time is shortened, and the production efficiency is improved. The wooden foot of the application is not limited to the double-layer wooden foot structure, and can also be designed into a more multi-layer wooden foot structure for amplifying the types and colors of weft yarns in weaving.
The double-layer wooden foot comprises a rear wooden foot plate and a front wooden foot plate fixed on the front side of the rear wooden foot plate, a guide wheel groove a formed by extending backwards from the front surface of the rear wooden foot plate is formed in the rear wooden foot plate, a wooden foot guide wheel a, a wooden foot guide wheel b and a wooden foot guide wheel c which are meshed with each other in sequence are arranged in the guide wheel groove a, the wooden foot guide wheel a is meshed with a tooth row arranged in the middle shuttle, and the wooden foot guide wheel c is meshed with a tooth row on a supporting strip in the rear sliding groove; the wooden foot guide wheel c is meshed with a tooth row on a supporting strip in the rear chute; the front side surface of the rear wooden foot plate is tightly attached to the rear side surface of the front wooden foot plate, the rear wooden foot plate is fixedly connected with the front wooden foot plate through bolts, and the bolts are generally designed and installed in counter bores to ensure that the overall surface of the double-layer wooden foot is smooth and prevent the abrasion of yarns; the wooden foot guide wheel a, the wooden foot guide wheel b and the wooden foot guide wheel c are located in the guide wheel groove a, the wooden foot guide wheel a and the wooden foot guide wheel b are installed on the rear wooden foot plate through the first guide wheel shaft, the wooden foot guide wheel c is installed on the rear wooden foot plate through the second guide wheel shaft, the gear tooth part of the wooden foot guide wheel a extends out of the upper part of the guide wheel groove a and is meshed with the middle shuttle, the gear tooth part of the wooden foot guide wheel c extends out of the lower part of the guide wheel groove a and is meshed with the gear row on the supporting strip in the rear sliding groove, and the wood foot guide wheel a, the wooden foot guide wheel b and the wooden foot guide wheel c which are meshed in sequence are enabled to run more stably under the pressing effect of the front wooden foot plate.
The front wooden foot plate is provided with a convex groove formed by extending backwards from the front surface of the front wooden foot plate, the side edge of the convex groove is provided with a guide wheel groove b, a wooden foot guide wheel d is arranged in the guide wheel groove b, the upper end of the wooden foot guide wheel d is meshed with a tooth row arranged in the upper end shuttle and the lower end shuttle, and the lower end of the wooden foot guide wheel d is meshed with a tooth row on a supporting strip in the front sliding groove; the lower part of the front side of the front wooden foot plate is provided with a guide wheel pressing plate; in this embodiment, the second guide wheel shaft on the wooden foot guide wheel c sequentially passes through the rear wooden foot plate, the front wooden foot plate and the guide wheel pressing plate, the wooden foot guide wheel d is mounted on the second guide wheel shaft and is located in the guide wheel groove b, the guide wheel pressing plate is pressed on the side edge of the convex-shaped groove, so that the gear tooth portion of the wooden foot guide wheel d extends above the guide wheel groove b and is meshed with the upper end shuttle or the lower end shuttle, and the gear tooth portion of the wooden foot guide wheel d extends below the guide wheel groove b and is meshed with the gear row on the supporting strip in the front sliding groove. When the device works, the wood foot guide wheel c and the wood foot guide wheel d share the second guide wheel shaft which is fixed and does not rotate, when the tooth row on the supporting strip in the rear sliding groove reciprocates left and right, the wood foot guide wheel c can rotate, and as the wood foot guide wheel c is meshed with the wood foot guide wheel b, the wood foot guide wheel b is meshed with the wood foot guide wheel a, the wood foot guide wheel a can be driven to rotate, and the middle shuttle can be driven to reciprocate left and right; in the same way, when the tooth row on the inner supporting strip of the current sliding chute reciprocates left and right, the wooden foot guide wheel d can rotate, the upper end shuttle and the lower end shuttle can be driven to reciprocate left and right, and the motions of the middle shuttle and the upper end shuttle and the lower end shuttle are independently controlled to realize the independent motion control of the shuttles on each layer.
An intermediate shuttle is movably connected between the rear wooden foot plate and the T-shaped wooden shuttle guide strip, wherein one side of the intermediate shuttle is provided with a chute, a flange part of the T-shaped wooden shuttle guide strip is arranged in the chute of the intermediate shuttle in a matching way, and the other side of the intermediate shuttle is provided with a tooth row; and one side of the upper end shuttle and one side of the lower end shuttle are also provided with sliding grooves, the other side of the upper end shuttle and the lower end shuttle is provided with a tooth row, the convex parts of the convex grooves on the front wooden foot plate are matched with the sliding grooves on the upper end shuttle and the lower end shuttle, and the tooth rows of the upper end shuttle and the lower end shuttle are meshed with the wooden foot guide wheel d. In the embodiment, a group of T-shaped wooden shuttle guide strips are arranged between an upper double-layer wooden foot and a lower double-layer wooden foot, four groups of shuttles can be arranged between the upper double-layer wooden foot, the T-shaped wooden shuttle guide strips and the lower double-layer wooden foot in the same longitudinal direction, and in actual work, the shuttles cannot be completely arranged between the upper double-layer wooden foot, the T-shaped wooden shuttle guide strips and the lower double-layer wooden foot, so that a vacancy needs to be reserved, and the shuttles in the same horizontal direction can slide left and right between two adjacent double-layer wooden feet or between two adjacent double-layer wooden feet and the T-shaped wooden shuttle guide strips to change positions so as to finish the beating-up operation on the warp bundles.
The shuttle walking device is characterized in that mounting through holes capable of mounting a driving assembly are respectively formed in the left end and the right end of the shuttle walking mounting plate, square grooves capable of reducing the weight of the shuttle walking mounting plate are respectively formed in the inner sides of each group of mounting through holes, a plurality of groups of hollowed-out portions are arranged on the shuttle walking mounting plate and between two groups of square grooves side by side, wooden foot connecting portions are formed between every two adjacent groups of hollowed-out portions, two groups of Y-shaped groove holes are formed in each group of wooden foot connecting portions in an up-and-down symmetrical mode, a group of double-layer wooden feet are connected to the upper side and the lower side of each wooden foot connecting portion respectively, the middle of each wooden foot connecting portion is located between two groups of double-layer wooden feet, and four groups of shuttles are vertically and upwards installed between the two groups of double-layer wooden feet and the group of T-type wooden shuttle guide strips.
The cloth-weaving machine further comprises a front-end clamping mechanism 8 for stabilizing the position of a weaving opening, the front-end clamping mechanism comprises a clamping fixing plate 81, a plurality of groups of clamping assemblies 82 are arranged on the clamping fixing plate side by side, each clamping assembly comprises four groups of clamping blocks 83 arranged on the clamping fixing plate, an upper U-shaped arm 84 and a lower U-shaped arm 85 clamped in the four groups of clamping blocks, an anti-deviation block 86 is clamped and fixed between the four groups of clamping blocks, the anti-deviation block is positioned between the upper U-shaped arm and the lower U-shaped arm, the bottom of the anti-deviation block is provided with a wire passing clamping groove extending upwards from the bottom surface of the anti-deviation block, and a wire passing gap is formed between the upper U-shaped arm and the lower U-shaped arm; the yarns penetrate through the yarn passing gaps and penetrate out of the yarn passing clamping grooves at the bottoms of the deviation preventing blocks, so that the position of a cloth fell is stabilized, and the cloth fell is prevented from being deviated up and down due to up-and-down movement in the warp opening process.
The fabric winding mechanism 9 comprises a guide roller 91, a curling roller a92, a curling roller b93, a press roller 94 and a curling driving mechanism 95 for driving the curling roller a and the curling roller b to rotate relatively at the same time, the press roller is of a stainless steel round roller structure and provides the joint force of the fabric and the curling roller a and the curling roller b, and the fabric is guided by the guide roller of the winding mechanism after entering the front end clamping mechanism, sequentially bypasses the curling roller a and the press roller and is wound on the curling roller b.
For example, the method for weaving by adopting the weaving structure of the variable-diameter multi-branch tissue fabric comprises the following steps:
(1) the let-off servo motor drives the synchronous belt gear set to rotate so as to drive the independent warp beam to rotate, warp yarns are discharged from the independent warp beam and bypass the yarn passing roller to form an s-shaped route, the pressure stress of the warp yarn tension on the yarn passing roller is reflected by the tension sensor to generate the yarn tension, the tension data is fed back to the control system, the let-off speed is continuously adjusted according to the tension, when the tension is too small, the forward let-off speed of the let-off servo motor is reduced or the let-off servo motor rotates reversely, when the tension is too large, the forward let-off speed of the servo motor is increased, and therefore the stability of the warp yarn tension in the weaving process is maintained;
(2) the warp yarns pass through the tooth reeds of the through-line carding reed, and are orderly carded out in the wiring process, so that the yarns in the wiring process are prevented from being wound and crossed; the warp yarn passing through the through-yarn carding reed keeps the weaving yarn and the reed door at a horizontal height through a yarn pressing roller;
(3) after the warp yarns pass through the broken warp detection device, each yarn passes through a heddle eye corresponding to a heddle lifting device, namely, each heddle controls each yarn, the upper end of each heddle is connected with a jacquard faucet, the lower end of each heddle is connected with a return spring, the jacquard faucet controls the heave change of the warp yarns by lifting the heddles to form an opening, and the shuttle feeds weft yarns into the opening so as to form different fabric tissues;
(4) weaving the equal-diameter area of the main pipe: all warp yarns are woven into a tubular area, which can be woven into a tube using one wooden shuttle or three shuttles: one shuttle is woven to carry out conventional tube-forming tissue shuttle walking, and the other shuttles do not carry out weaving action; the three shuttles need to be stopped and tilted at each warp direction position for shuttle changing and beating up during weaving and beating up, so that three groups of wefts of the three-forked pipe participate in weaving, and the outward floating phenomenon of the wefts is avoided;
(5) weaving the main pipe reducing area: the warp yarn is positioned in different reed dense areas by controlling the lifting of a V-shaped profiled reed structure in the tube weaving process, so that the warp yarn density and the tube diameter of a tube tissue are changed by the cloth fell in different warp dense areas, and the number of circulating wefts woven in each area, the diameter-changing range and the lifting times of the diameter-changing area are input in a human-computer interface; for example, 100 picks are arranged in a diameter-variable area, the diameter is changed from 20mm to 15mm in the weaving process, a reed in the diameter-variable area is lifted 3 times, after the machine is controlled by internal program calculation, the machine can independently lift 3 times from a reed dense area with a weaving tubular diameter of 20mm after entering the diameter-variable area, the reed ascends once every 33 picks on average, and the reed is finally stopped at the reed area with the weaving diameter of 15mm to weave the artificial blood vessel;
(6) and (3) knitting a crotch area: the bifurcation area is a transition area of a main pipe divided into a plurality of thin pipes, and is described by taking a trident pipe as an example, the weaving of the bifurcation area divides warps into three parts from left to right, then three shuttles sequentially correspond to the warps of each area, one shuttle corresponds to the weaving of one thin pipe, and the shuttles corresponding to the thin pipes are numbered as shuttle No. 1, shuttle No. 2 and shuttle No. 3 from left to right, in order to prevent the wefts from being intertwined in the shuttle walking process, the shuttle walking sequence should be shuttle No. 1, shuttle No. 2 and shuttle No. 3, shuttle No. 2 and shuttle No. 1 are sequentially circulated;
(7) weaving of the thin tube area: after entering a thin tube area, the shuttle walking sequence is the shuttle walking cycle of a shuttle No. 1, a shuttle No. 2 and a shuttle No. 3, the shuttle No. 2 and the shuttle No. 1, the subsequent diameter change is to change the weaving port warp density by lifting a V-shaped profiled reed, the shuttle walking each time needs to be stopped and warped at the same position, and the shuttle is lifted and lowered to carry out the shuttle changing action, so that the shuttle can realize the lifting movement, a plurality of wood shuttles weave the same cloth cover together, and the weft yarn type and color for weaving the same cloth cover are changed by lifting different wood shuttles in the same row to the weaving port position for beating up, thereby realizing the weft changing action of the wood shuttle loom;
(8) in the weaving process, because the reed is in different density areas at different heights, the cloth fell can lead the warp density and the width of the woven belt to be changed once the cloth fell deviates, the cloth fell position is stabilized by the front-end clamping mechanism, the cloth fell is prevented from deviating up and down due to the up-and-down movement in the warp opening process, the cloth fell is separated from the cloth fell after the warp and weft weaving is completed, the coiling mechanism is used for coiling the cloth, in addition, the coiling plays a role in stopping and warping, under the condition of multiple weft threads, multiple weft threads can be beaten on the same warp position, the coiling and warp feeding stop work needs to be controlled, and the warp is continuously pulled to advance after the shuttle is changed and moved for multiple times in the position.
The above embodiments are specific descriptions of the present invention, which are only used for further illustration, and should not be construed as limiting the scope of the present invention, and the non-essential modifications and adaptations by those skilled in the art according to the above disclosure are within the scope of the present invention.

Claims (9)

1. A weaving structure of multi-branch weave fabric with variable diameter comprises a frame, and is characterized in that:
the back warp beam frame comprises an independent warp beam, a warp feeding servo motor and a warp feeding tension control device, wherein the independent warp beam and the warp feeding servo motor are respectively arranged on the frame, the independent warp beam and the warp feeding servo motor are connected through a group of synchronous belt gear sets, and warp yarns are wound on the independent warp beam; the let-off tension control device comprises a yarn passing roller and a tension sensor, the yarn passing roller is arranged on the frame through a fixed seat, and the tension sensor is arranged on the side part of the yarn passing roller;
the yarn passing carding reed is provided with a row of tooth reeds, and yarns in the yarn passing process can be orderly carded by the adjacent tooth reeds;
the yarn pressing device is characterized by also comprising a yarn pressing roller for keeping the weaving warp yarn at a horizontal height, wherein the yarn pressing roller is arranged on the frame through a bearing and drives the yarn pressing roller to rotate through a roller body driving device, and the surface of the yarn pressing roller is coated with a seamless stainless steel pipe;
the warp breaking detection device adopts infrared laser detection or drop wire type warp breaking detection;
the heald lifting device comprises healds, harness cord plates, healds and return springs, wherein the upper end of each heald is connected with a jacquard faucet, the lower end of each heald penetrates through the harness cord plates to be connected with the healds, the lower end of each heald is connected with the return springs, each heald is provided with a heald eye, and a warp yarn penetrates through the heald eye;
the shuttle box comprises a shuttle, profiled reeds, a reed mounting plate, a reed lifting mechanism, a shuttle walking mounting plate, a shuttle walking lifting mechanism and a shuttle conveying assembly, wherein the reed mounting plate can fix a plurality of profiled reeds side by side; the reed lifting mechanism is used for changing the relative position between the profiled reed and the fell to enable warp yarns to be in different reed density areas, so that the density of the reed of the cloth cover and the width change of the breadth are realized; the shuttle-moving lifting mechanism lifts the selected shuttle to the cloth fell position for weft insertion, and the weft types and colors of the same cloth surface are changed; the reed mounting plate is positioned behind the shuttle walking mounting plate; the reed lifting mechanism and the shuttle walking lifting mechanism are respectively arranged on the sliding frame component; the special-shaped reed is of a V-shaped special-shaped reed structure; the shuttle conveying assembly comprises an upper supporting plate and a lower supporting plate which are fixed on the shuttle walking mounting plate, the upper supporting plate and the lower supporting plate are respectively provided with a front sliding groove and a rear sliding groove, and a group of supporting strips are respectively movably connected in each group of the front sliding groove and the rear sliding groove; the back of the shuttle walking mounting plate is provided with a driving assembly capable of driving the supporting strips in the front sliding groove and the rear sliding groove to do reciprocating motion, and each group of supporting strips corresponds to one group of driving assembly; two groups of support strips in the front and rear chutes of each group of the upper and lower supporting plates are movably connected with a plurality of groups of double-layer wood feet in parallel; two groups of shuttles are movably connected to each group of double-layer wooden feet, a plurality of groups of T-shaped wooden shuttle guide strips are arranged in parallel in the middle of the front part of the shuttle walking mounting plate, and the middle shuttle is arranged between the T-shaped wooden shuttle guide strips and the double-layer wooden feet in a sliding fit manner;
the cloth-weaving machine is characterized by further comprising a front-end clamping mechanism for stabilizing the position of a weaving opening, wherein the front-end clamping mechanism comprises a clamping fixing plate, a plurality of groups of clamping assemblies are arranged on the clamping fixing plate side by side, each clamping assembly comprises four groups of clamping blocks arranged on the clamping fixing plate, an upper U-shaped arm and a lower U-shaped arm clamped in the four groups of clamping blocks, anti-deviation blocks are clamped and fixed among the four groups of clamping blocks and are positioned between the upper U-shaped arm and the lower U-shaped arm, the bottoms of the anti-deviation blocks are provided with wire passing clamping grooves extending upwards from the bottom surfaces of the anti-deviation blocks, and wire passing gaps are formed between the upper U-shaped arm and the lower U-shaped arm;
the fabric winding mechanism comprises a guide roller, a curling roller a, a curling roller b, a press roller and a curling driving mechanism for driving the curling roller a and the curling roller b to rotate relatively at the same time, the press roller is of a stainless steel round roller structure and provides the joint force of the fabric and the curling roller a and the curling roller b, and the fabric sequentially bypasses the curling roller a and the press roller and is wound on the curling roller b after entering the guide roller of the winding mechanism from the front end clamping mechanism to be guided.
2. The weave structure of a variable diameter multiple crotch weave fabric according to claim 1, wherein: the yarn passing rollers are provided with three groups side by side, warp yarns are discharged from the independent warp beam and bypass the yarn passing rollers to form an S-shaped yarn passing route, the tension sensor is arranged on the side part of the rightmost yarn passing roller, the compression stress of the tension of the warp yarns to the rollers reflects the tension of the yarn through the sensor, and the data of the tension is fed back to the control system.
3. The weave structure of a variable diameter multiple crotch weave fabric according to claim 1, wherein: the special-shaped reed is provided with a wire through groove with a large upper end section and a small lower end section, an upper reed installation pressing sheet and a lower reed installation pressing sheet are fixed on the reed installation plate, and the special-shaped reed is clamped between the upper reed installation pressing sheet and the lower reed installation pressing sheet.
4. The weave structure of a variable diameter multiple crotch weave fabric according to claim 1, wherein: the sliding frame component comprises an upper transverse rib, a lower transverse rib and a reed beating sliding frame plate connected to the front sides of the upper transverse rib and the lower transverse rib, the upper transverse rib and the lower transverse rib are identical in structure, two ends of the upper transverse rib or the lower transverse rib are L-shaped rib frames, two sets of U-shaped rib frames protruding backwards are arranged in the middle of the upper transverse rib or the lower transverse rib, the L-shaped rib frames and the U-shaped rib frames are integrally formed, shuttle walking fixing plates are arranged at the positions of the L-shaped rib frames of the upper transverse rib and the lower transverse rib at the same longitudinal position, and shuttle walking lifting mechanisms are arranged on the shuttle walking fixing plates; and a reed fixing plate is arranged at the position of the U-shaped rib frame of the upper transverse rib and the lower transverse rib at the same longitudinal position, and a reed lifting mechanism is arranged on the reed fixing plate.
5. The weave structure of a variable diameter multiple crotch weave fabric according to claim 1, wherein: the reed lifting mechanism comprises a reed lifting driving motor and a lifting lead screw connected with the reed lifting driving motor through a coupler, a lifting nut is arranged on the lifting lead screw in a matched mode, a lifting connecting plate is arranged on the lifting nut in a mounted mode and penetrates through a square through groove on the reed beating sliding frame plate, and the front side of the lifting connecting plate is connected with a reed mounting plate; the front side of the reed fixing plate is provided with a lifting slide rail, a lifting slide block is arranged on the lifting slide rail in a matching way, and the back of the lifting connecting plate is fixedly connected with the lifting slide block.
6. The weave structure of a variable diameter multiple crotch weave fabric according to claim 1, wherein: the shuttle walking plate lifting mechanism comprises a shuttle walking lifting motor and a shuttle walking lifting module, the shuttle walking lifting module is arranged on the shuttle walking fixing plate, the shuttle walking lifting motor is arranged below the shuttle walking lifting module, a shuttle walking mounting table is arranged on the shuttle walking lifting module, and the shuttle walking mounting plate is fixed on the front side of the shuttle walking mounting table; the shuttle walking lifting module comprises a module fixing plate, a linear module arranged on the module fixing plate and linear slide rails arranged on the module fixing plate and positioned at two sides of the linear module, a main shaft of the shuttle walking lifting motor is connected with a ball screw of the linear module through a coupler, the ball screw is provided with a screw nut in a matching way, and the shuttle walking mounting platform is arranged on the screw nut; the two ends of the ball screw are supported through bearings, the bearings are installed in bearing fixing seats, the bearing fixing seats are vertically connected with the module fixing plate, and the bearing fixing seats are connected with the shuttle walking mounting table through tension springs.
7. The weave structure of a variable diameter multiple crotch weave fabric according to claim 1, wherein: the driving assembly comprises a motor fixing plate arranged at the back of the shuttle mounting plate and a servo motor arranged on the motor fixing plate, a main gear is arranged on a main shaft of the servo motor, a straight tooth is arranged on the supporting strip, a connecting block is connected to the supporting strip in a meshed mode, a rack is fixed on the connecting block, and the rack is meshed with the main gear; the driving assemblies are provided with four groups, two groups are respectively arranged on the left side and the right side of the shuttle walking mounting plate, the left two groups of driving assemblies respectively drive the supporting strips in the rear sliding grooves on the upper supporting plate and the lower supporting plate to reciprocate, the right two groups of driving assemblies respectively drive the supporting strips in the front sliding grooves on the upper supporting plate and the lower supporting plate to reciprocate, and the servo motors of the four groups of driving assemblies respectively drive the corresponding main gears to rotate to drive the racks to move, so that the connecting blocks drive the supporting strips to move along the front sliding grooves and the rear sliding grooves on the supporting plates.
8. The weave structure of a variable diameter multiple crotch weave fabric according to claim 1, wherein: the double-layer wooden foot comprises a rear wooden foot plate and a front wooden foot plate fixed on the front side of the rear wooden foot plate, a guide wheel groove a formed by extending backwards from the front surface of the rear wooden foot plate is formed in the rear wooden foot plate, a wooden foot guide wheel a, a wooden foot guide wheel b and a wooden foot guide wheel c which are meshed with each other in sequence are arranged in the guide wheel groove a, the wooden foot guide wheel a is meshed with a tooth row arranged in the middle shuttle, and the wooden foot guide wheel c is meshed with a tooth row on a supporting strip in the rear sliding groove; the front wooden foot plate is provided with a convex groove formed by extending backwards from the front surface of the front wooden foot plate, the side edge of the convex groove is provided with a guide wheel groove b, a wooden foot guide wheel d is arranged in the guide wheel groove b, the upper end of the wooden foot guide wheel d is meshed with a tooth row arranged in the upper end shuttle and the lower end shuttle, and the lower end of the wooden foot guide wheel d is meshed with a tooth row on a supporting strip in the front sliding groove; the lower part of the front side of the front wooden foot plate is provided with a guide wheel pressing plate; an intermediate shuttle is movably connected between the rear wooden foot plate and the T-shaped wooden shuttle guide strip, wherein one side of the intermediate shuttle is provided with a chute, a flange part of the T-shaped wooden shuttle guide strip is arranged in the chute of the intermediate shuttle in a matching way, and the other side of the intermediate shuttle is provided with a tooth row; and one side of the upper end shuttle and one side of the lower end shuttle are also provided with sliding grooves, the other side of the upper end shuttle and the lower end shuttle is provided with a tooth row, the convex parts of the convex grooves on the front wooden foot plate are matched with the sliding grooves on the upper end shuttle and the lower end shuttle, and the tooth rows of the upper end shuttle and the lower end shuttle are meshed with the wooden foot guide wheel d.
9. The method of weaving using the weave structure of a variable diameter multiple crotch weave fabric according to claim 1, wherein: the method comprises the following steps:
(1) the let-off servo motor drives the synchronous belt gear set to rotate so as to drive the independent warp beam to rotate, warp yarns are discharged from the independent warp beam and bypass the yarn passing roller to form an s-shaped route, the pressure stress of the warp yarn tension on the yarn passing roller is reflected by the tension sensor to generate the yarn tension, the tension data is fed back to the control system, the let-off speed is continuously adjusted according to the tension, when the tension is too small, the forward let-off speed of the let-off servo motor is reduced or the let-off servo motor rotates reversely, when the tension is too large, the forward let-off speed of the servo motor is increased, and therefore the stability of the warp yarn tension in the weaving process is maintained;
(2) the warp yarns pass through the tooth reeds of the through-line carding reed, and are orderly carded out in the wiring process, so that the yarns in the wiring process are prevented from being wound and crossed; the warp yarn passing through the through-yarn carding reed keeps the weaving yarn and the reed door at a horizontal height through a yarn pressing roller;
(3) after the warp yarns pass through the broken warp detection device, each yarn passes through a heddle eye corresponding to a heddle lifting device, namely, each heddle controls each yarn, the upper end of each heddle is connected with a jacquard faucet, the lower end of each heddle is connected with a return spring, the jacquard faucet controls the heave change of the warp yarns by lifting the heddles to form an opening, and the shuttle feeds weft yarns into the opening so as to form different fabric tissues;
(4) weaving the equal-diameter area of the main pipe: all warp yarns are woven into a region of the main tube, which can be woven into a tube using one or more shuttles: one shuttle is woven to carry out conventional tube-forming tissue shuttle walking, and the other shuttles do not carry out weaving action; the shuttle changing and beating-up are carried out at each warp direction position by utilizing the stopping and warping for the weaving beating-up of a plurality of shuttles, so that a plurality of groups of wefts of the multi-bifurcated pipe participate in the weaving, and the phenomenon of outward floating of the weft is avoided;
(5) weaving the main pipe reducing area: the warp yarn is positioned in different reed dense areas by controlling the lifting of a V-shaped profiled reed structure in the tube-forming weaving process, so that the warp yarn density and the tube diameter of a tube tissue are changed by the cloth fell in different warp dense areas, and the number of circulating wefts woven in each area, the diameter-changing range and the lifting times of the diameter-changing area are input in a human-computer interface;
(6) and (3) knitting a crotch area: the bifurcating area is a transition area of a main pipe divided into a plurality of thin pipes, the weaving of the bifurcating area divides warps into three parts from left to right, then three shuttles are utilized to sequentially correspond to the warps of each area, one shuttle corresponds to the weaving of one thin pipe, the shuttles corresponding to the thin pipes are numbered as shuttle No. 1, shuttle No. 2 and shuttle No. 3 from left to right, in order to prevent the wefts from being intertwined in the shuttle walking process, the shuttle walking sequence should be shuttle No. 1, shuttle No. 2 and shuttle No. 3, shuttle No. 2 and shuttle No. 1 are sequentially circulated;
(7) weaving of the thin tube area: after entering a tubule area, the shuttle walking sequence is still the shuttle walking circulation of the shuttle walking sequences of the shuttle walking 1, the shuttle walking 2 and the shuttle walking 3, the shuttle walking 2 and the shuttle walking 1, the later diameter change is that the weaving port warp density is changed by lifting the V-shaped profiled reed, meanwhile, the shuttle walking every time needs to be stopped and warped at the same position, and the shuttle is lifted and lowered to change the shuttle, the shuttle can realize the lifting movement, so that a plurality of wood shuttles weave the same cloth surface together, and the weft types and colors for weaving the same cloth surface are changed by lifting different wood shuttles in the same row to the weaving port to beat up, thereby realizing the weft changing action of the wood shuttle loom;
(8) in the weaving process, because the profile reed is in different density areas at different heights, the cloth fell can lead the warp density and the width of the woven belt to change once the cloth fell deviates, the cloth fell position is stabilized by the front end clamping mechanism, the cloth fell is prevented from deviating up and down due to the up-and-down movement in the warp opening process, the cloth fell is separated from the cloth fell after the warp and weft weaving is formed, after the weaving is finished, the coiling mechanism is used for coiling the cloth, in addition, the coiling plays a role in stopping and warping, under the condition of multiple weft threads, multiple weft threads can be beaten at the same warp position, the coiling and warp feeding stop work needs to be controlled, and the warp is continuously pulled to advance after the shuttle is changed and moved for multiple times at the position.
CN202110838818.0A 2021-07-23 2021-07-23 Weaving method and weaving structure of variable-diameter multi-branch weave fabric Active CN113463251B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110838818.0A CN113463251B (en) 2021-07-23 2021-07-23 Weaving method and weaving structure of variable-diameter multi-branch weave fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110838818.0A CN113463251B (en) 2021-07-23 2021-07-23 Weaving method and weaving structure of variable-diameter multi-branch weave fabric

Publications (2)

Publication Number Publication Date
CN113463251A CN113463251A (en) 2021-10-01
CN113463251B true CN113463251B (en) 2022-07-01

Family

ID=77882229

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110838818.0A Active CN113463251B (en) 2021-07-23 2021-07-23 Weaving method and weaving structure of variable-diameter multi-branch weave fabric

Country Status (1)

Country Link
CN (1) CN113463251B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115418779A (en) * 2022-10-09 2022-12-02 上海工程技术大学 Weaving device and method for changing warp and weft density on line
CN117758429A (en) * 2024-02-21 2024-03-26 海阳科技股份有限公司 Loom is used in production of density gradual change formula nylon cord fabric

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004115976A (en) * 2002-09-27 2004-04-15 Seiren Co Ltd Method for producing circular woven tube for irregular shaped blood vessel prosthetic material
CN101078150A (en) * 2007-06-27 2007-11-28 东华大学 Rigid rapier loom 1 multiple 4 multi-shuttle box mechanism
CN101142352A (en) * 2005-01-28 2008-03-12 D·S·颜科霍姆 Seamless garment
CN209555475U (en) * 2018-08-15 2019-10-29 湖州现代纺织机械有限公司 A kind of general high-intensity inkle loom shuttle frame
CN111593458A (en) * 2020-04-09 2020-08-28 湖南工程学院 Bifurcated tubular fabric and design and weaving method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004115976A (en) * 2002-09-27 2004-04-15 Seiren Co Ltd Method for producing circular woven tube for irregular shaped blood vessel prosthetic material
CN101142352A (en) * 2005-01-28 2008-03-12 D·S·颜科霍姆 Seamless garment
CN101078150A (en) * 2007-06-27 2007-11-28 东华大学 Rigid rapier loom 1 multiple 4 multi-shuttle box mechanism
CN209555475U (en) * 2018-08-15 2019-10-29 湖州现代纺织机械有限公司 A kind of general high-intensity inkle loom shuttle frame
CN111593458A (en) * 2020-04-09 2020-08-28 湖南工程学院 Bifurcated tubular fabric and design and weaving method thereof

Also Published As

Publication number Publication date
CN113463251A (en) 2021-10-01

Similar Documents

Publication Publication Date Title
CN113463251B (en) Weaving method and weaving structure of variable-diameter multi-branch weave fabric
CN1071814C (en) A device for controlling warp threads for the production of leno fabrics on a textile machine
US5592977A (en) Multi-layered woven belt with rope shaped portion
US6311737B2 (en) Method and weaving loom for producing a leno ground fabric
EP1507027A1 (en) A method for weaving curved warp yarns and a woven fabric
CN113235211B (en) Shuttle walking device capable of achieving lifting movement
Sondhelm Technical fabric structures–1. Woven fabrics
US3499471A (en) Method of weaving velvet tapes and the like
CZ303290B6 (en) Apparatus for producing gauze fabric
CN110714260A (en) Double-rapier multi-warp-beam blanket loom
CS254976B2 (en) Circular loom
US2025866A (en) Loom to weave venetian blind tape
JPH0411043A (en) Three-dimensional woven fabric and weaving of the same woven fabric
US4463782A (en) Shedding apparatus for circular weaving of multi-harness fabrics and method of using the apparatus
US1341417A (en) Loom for weaving tufted fabrics, such as carpets and the like
CN102936777B (en) Plastic mesh cloth braiding machine
US3735606A (en) Method and apparatus for the production of textile fabrics and the fabric produced thereby
RU2181153C1 (en) Loom
US20110253246A1 (en) Warp and weft type weaving machine
US3009485A (en) Method and apparatus for making patterned rough textured pile fabric floor covering
CN1019517B (en) Double-sheddouble picking loom and double width weaying
US2670012A (en) Means for weaving ribbons, tapes, bands, and the like
CN113249854B (en) Shuttle box with shuttle and reed lifting independently
CN1401026A (en) Method for deflecting a warp thread sheet during weaving and a weaving machine
RU2748556C1 (en) Device for forming jaw of weaving machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant