CN113461321A - Titanium dioxide doped quartz optical fiber, preparation method and application thereof, and evaporation device thereof - Google Patents

Titanium dioxide doped quartz optical fiber, preparation method and application thereof, and evaporation device thereof Download PDF

Info

Publication number
CN113461321A
CN113461321A CN202110847653.3A CN202110847653A CN113461321A CN 113461321 A CN113461321 A CN 113461321A CN 202110847653 A CN202110847653 A CN 202110847653A CN 113461321 A CN113461321 A CN 113461321A
Authority
CN
China
Prior art keywords
optical fiber
quartz
cladding
doped
titanium dioxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110847653.3A
Other languages
Chinese (zh)
Other versions
CN113461321B (en
Inventor
杨亮亮
贾金升
孙勇
余刚
孟政
孔壮
张志芳
刘波
王一苇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Building Materials Academy CBMA
Original Assignee
China Building Materials Academy CBMA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Building Materials Academy CBMA filed Critical China Building Materials Academy CBMA
Priority to CN202110847653.3A priority Critical patent/CN113461321B/en
Publication of CN113461321A publication Critical patent/CN113461321A/en
Application granted granted Critical
Publication of CN113461321B publication Critical patent/CN113461321B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • C03B37/014Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
    • C03B37/01446Thermal after-treatment of preforms, e.g. dehydrating, consolidating, sintering
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/02Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
    • C03B37/025Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from reheated softened tubes, rods, fibres or filaments, e.g. drawing fibres from preforms
    • C03B37/027Fibres composed of different sorts of glass, e.g. glass optical fibres
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/104Coating to obtain optical fibres
    • C03C25/105Organic claddings
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2201/00Type of glass produced
    • C03B2201/06Doped silica-based glasses
    • C03B2201/30Doped silica-based glasses doped with metals, e.g. Ga, Sn, Sb, Pb or Bi
    • C03B2201/40Doped silica-based glasses doped with metals, e.g. Ga, Sn, Sb, Pb or Bi doped with transition metals other than rare earth metals, e.g. Zr, Nb, Ta or Zn
    • C03B2201/42Doped silica-based glasses doped with metals, e.g. Ga, Sn, Sb, Pb or Bi doped with transition metals other than rare earth metals, e.g. Zr, Nb, Ta or Zn doped with titanium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2203/00Fibre product details, e.g. structure, shape
    • C03B2203/32Eccentric core or cladding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Glass Compositions (AREA)
  • Surface Treatment Of Glass Fibres Or Filaments (AREA)

Abstract

The invention relates to a titanium dioxide-doped silica fiber, a preparation method, application and an evaporation device thereof, wherein the titanium dioxide-doped silica fiber sequentially comprises a fiber core, a fiber core cladding, a titanium diffusion layer and an organic cladding from inside to outside; the fiber core cladding is a quartz cladding; the titanium diffusion layer is a titanium dioxide doped quartz cladding; the first cladding layer and the second cladding layer are geometrically concentric with the fiber core. The invention directly mixes the dissolved low-expansion doped TiO2Quartz glass is as the target, adopts electron beam evaporation's mode to carry out the coating film to optical fiber perform, and the rete layer associativity is good, and thickness is even controllable, utilizes this kind of coating mode easily mass production, and the flexibility is good, and is efficient, and the cost of manufacture is lower relatively.

Description

Titanium dioxide doped quartz optical fiber, preparation method and application thereof, and evaporation device thereof
Technical Field
The invention relates to the technical field of optical fiber reinforcement, in particular to a titanium dioxide-doped quartz optical fiber, a preparation method, application and an evaporation device thereof.
Background
Tensile strength is an important index for evaluating the performance of optical fibers. The main component of the silica optical fiber is silica glass, and the theoretical strength of the silica glass is composed of (SiO)2) Bond strength between molecules is determined when SiO2When the bond is broken, the breaking strength is as high as 20 GPa. When the external force exceeds this value, the optical fiber is broken.
In order to increase the tensile strength of the silica optical fiber, the silica optical fiber is usually reinforced by an organic coating, which can increase the tensile strength of the silica optical fiber, but the organic coating has a mechanical strength only in MPa level, so the organic coating mainly serves to protect the optical fiber from mechanical damage. In addition, the surface of the silica optical fiber is subjected to a drawing process before being coated with an organic coating, and microcracks are generated on the surface during cooling after molding, and the microcracks reduce the tensile strength of the optical fiber. Furthermore, during use, air, water vapor, etc. can cause the continuous micro-crack to spread, which may cause the strength of the quartz optical fiber to decrease rapidly to only one tenth or even lower of the theoretical tensile strength. Meanwhile, after the quartz optical fiber has microcracks, breakpoints are usually formed in the optical fiber, although the surface of the optical fiber is not broken, the transmission of light is actually influenced, and when the light meets the breakpoints, reflection is generated, so that the transmission is influenced.
Therefore, before the silica optical fiber is coated with the organic coating, it is necessary to increase the tensile strength of the silica optical fiber by developing an outer cladding layer on the surface of the bare fiber, which has better flexibility than silica glass, to block the generation and propagation of cracks.
Disclosure of Invention
In view of the above, the main objective of the present invention is to provide a titania-doped silica fiber, a method for preparing the same, an application thereof, and a deposition apparatus thereof, which solve the technical problem of how to enhance the tensile strength of the silica fiber by doping titanium on the surface of a silica fiber preform by a high-energy plasma implantation method on the premise of uniform thickness of the filament diameter.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme. According to the titanium dioxide-doped silica fiber provided by the invention, the titanium dioxide-doped silica fiber sequentially comprises a fiber core, a first cladding, a second cladding and an organic cladding from inside to outside;
the first cladding is a quartz cladding;
the second cladding is a titanium dioxide-doped quartz cladding;
the first cladding layer and the second cladding layer are geometrically concentric with the fiber core.
The object of the present invention and the technical problem to be solved can be further achieved by the following technical solutions.
Furthermore, in the titania-doped silica optical fiber, the thickness ratio of the first cladding, the second cladding and the organic cladding is (52.5-58.4): 0.0025-0.25): 62.5.
Further, in the titania-doped silica optical fiber, the mass ratio of silica to titania in the second cladding is (90-98): 2-10.
The purpose of the invention and the technical problem to be solved can be realized by adopting the following technical scheme. The preparation method of the titanium dioxide doped silica optical fiber provided by the invention comprises the following steps:
s1, melting titanium dioxide powder and silicon dioxide powder at 1800-2100 ℃, and preserving heat to obtain first molten glass;
s2, clarifying the first molten glass obtained in the step S1 at 2000-2100 ℃ to obtain second molten glass;
s3, performing water quenching crushing on the second glass liquid obtained in the step S2 to obtain a glass particle target material;
s4, placing the glass particle target material obtained in the step S3 and the quartz optical fiber preform into an evaporation vacuum value, and baking; then, under the oxygen-containing vacuum condition, the quartz optical fiber perform rod carries out vapor deposition under a set electron beam while rotating and coaxially reciprocating to obtain a titanium dioxide-doped quartz optical fiber perform rod;
s5, drawing the optical fiber preform obtained in the step S4 to obtain a quartz glass fiber wire with a titanium-doped quartz cladding;
s6 an overclad layer is applied on the silica glass fiber yarn obtained in step S5.
Further, in the preparation method of the titanium dioxide doped silica optical fiber, in the step S1, the mass ratio of the titanium dioxide powder to the silicon dioxide powder is (90-98): 2-10.
Further, in the preparation method of the titanium dioxide-doped silica optical fiber, in the step S1, the heat preservation time is 1-3 hours.
Further, in the preparation method of the titanium dioxide-doped silica optical fiber, in the step S2, the clarifying time is 30-60 min.
Further, in the preparation method of the titanium dioxide-doped silica optical fiber, in the step S3, the water-quenched crushed particle size is 0.1-2 mm.
Further, in the preparation method of the titanium dioxide doped silica optical fiber, in the step S4, the baking temperature is 300 to 500 ℃.
Further, in the foregoing method for manufacturing a silica-doped silica optical fiber, in step S4, the oxygen-containing vacuum condition includes: vacuum degree of less than 5.9X 10-3Pa, and the introduction rate of the oxygen is 10-15 sccm.
Further, in the preparation method of the titania-doped silica optical fiber, in step S4, the diameter of the silica optical fiber preform is 10-50 mm.
Further, in the method for manufacturing the titania-doped silica optical fiber, in step S4, the set value of the electron beam is 100 to 150 mA.
Further, in the preparation method of the titanium dioxide-doped silica optical fiber, the rotation speed of the optical fiber perform is 20-100 r/min, the coaxial reciprocating speed is 90-500 mm/s, and the amplitude is consistent with the rod length of the perform.
Further, in the above method for preparing a silica-doped silica optical fiber, in step S4, the evaporating under a predetermined electron beam while rotating and coaxially reciprocating the silica optical fiber preform under a vacuum condition containing oxygen specifically includes: when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, introducing oxygen at a rate of 10-15 sccm until the vacuum degree is stabilized at less than 5.9 × 10-3And when Pa is needed, starting an electron beam, adjusting the position of the electron beam to enable the electron beam to face the target material, and increasing the electron beam at a speed lower than 25mA/min until the electron beam is stabilized at 100-150 mA, so that the optical fiber preform is subjected to evaporation under the conditions that the autorotation speed is 20-100 r/min, the coaxial reciprocating speed is 90-500 mm/s, and the amplitude is consistent with the rod length of the preform.
Further, in the preparation method of the titania-doped silica optical fiber, the crucible is made of copper, high temperature resistant stainless steel, molybdenum or tungsten.
The purpose of the invention and the technical problem to be solved can be realized by adopting the following technical scheme. According to the invention, the communication optical fiber is the titanium dioxide doped silica optical fiber.
The purpose of the invention and the technical problem to be solved can be realized by adopting the following technical scheme. The evaporation device for the quartz optical fiber perform rod comprises a vacuum chamber, wherein a base is arranged in the vacuum chamber, a crucible for containing a target material, two bearing supports, a film thickness detector and a roaster are respectively fixed on the base, a baffle is arranged above the crucible and connected with the base, and a gear transmission mechanism is arranged above the bearing supports; the bearing support is movably connected with a metal fixing piece for fixing the quartz optical fiber preform;
the gear transmission mechanism comprises a first disc gear, a second disc gear, two bevel gears and a displacement cycle expansion piece which are connected with each other.
Further, in the evaporation device for the quartz optical fiber preform, the metal fixing member is connected with one end of the displacement cyclic expansion unit, the other end of the displacement cyclic expansion unit is connected with one of the bevel gears, the two bevel gears are meshed with each other, the other bevel gear is meshed with the second disc gear, the second disc gear is meshed with the first disc gear, and the first disc gear is connected with the motor through a shaft.
Further, in the evaporation device for the silica optical fiber preform, a vacuum pump is connected to the lower portion of the base through a pipeline.
Further, in the evaporation device for the quartz optical fiber preform, an oxygen hole is formed in the top of the vacuum chamber, and the oxygen hole is connected with a high-pressure oxygen tank through a pipeline.
Compared with the prior art, the invention has the following beneficial effects:
1) low expansion coefficient doped TiO2The preparation process of the quartz glass coating is simple
Directly mix dissolved low-expansion doped TiO2Quartz glass is used as a target material, an electron beam evaporation method is adopted to carry out film coating on the optical fiber preform, the film layer binding property is good, the thickness is uniform and controllable, mass production is easy to realize by using the coating method, the flexibility is good, the efficiency is high, and the manufacturing cost is relatively low;
2) the tensile property of the quartz optical fiber is obviously improved
Because the electron beam evaporation coating is carried out on the optical fiber perform in advance and then the optical fiber perform is subjected to subsequent wire drawing, the film layer has good bonding performance on the surface of the quartz optical fiber, and simultaneously, because the TiO-doped film is doped2Expansibility system of quartz glassThe number of the optical fiber is lower than the expansion coefficient of quartz glass, a layer of protective compressive stress is formed on the surface of the quartz optical fiber, the generation and the expansion of micro cracks on the surface of the bare quartz optical fiber are effectively avoided, and the tensile strength of the quartz optical fiber is obviously improved.
The foregoing is a summary of the present invention, and in order to provide a clear understanding of the technical means of the present invention and to be implemented in accordance with the present specification, the following is a detailed description of the preferred embodiments of the present invention.
Drawings
FIG. 1 is a schematic structural view of a titania-doped silica optical fiber according to the present invention;
FIG. 2 is a schematic structural diagram of an evaporation apparatus according to the present invention;
FIG. 3 is a plot of the EDS element area scan for the E-beam evaporated ultra-low expansion quartz glass film of example 1 of the present invention.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description will be made with reference to the accompanying drawings and preferred embodiments of a titania-doped silica optical fiber, its preparation method, its application, and its evaporation apparatus, and its specific embodiments, features and effects. In the following description, different "one embodiment" or "an embodiment" refers to not necessarily the same embodiment. Furthermore, the particular features or characteristics of one or more embodiments may be combined in any suitable manner.
The following materials or reagents, unless otherwise specified, are all commercially available.
As shown in fig. 1, the present invention provides a titania-doped silica optical fiber, which comprises a fiber core 1, a first cladding 2, a second cladding 3 and an organic cladding 4 in sequence from inside to outside; the first cladding 2 is a quartz cladding; the second cladding 3 is a titanium dioxide-doped quartz cladding; the first cladding 2 and the second cladding 3 are geometrically concentric with the fiber core 1.
In the specific implementation, the thickness ratio of the first cladding layer 2, the second cladding layer 3 and the organic cladding layer 4 is (52.5-58.4): 0.0025-0.25): 62.5. For example, the thickness of the first cladding layer 2 may be 52.5 to 58.4 μm; the thickness of the second cladding layer 3 can be 0.0025-0.25 μm; the organic cladding layer 4 may have a thickness of 62.5 μm. Preferably, the thickness of the first cladding layer 2 is 54.5-55.5 μm; the thickness of the second cladding layer 3 is 5 μm, and the thickness of the organic cladding layer 4 may be 62.5 μm; this is preferred to maximize the reinforcement effect of the silica fiber. The organic clad layer 4 is preferably thicker only in view of mechanical strength, and is usually selected to be 62.5 μm because the coating is too thick in view of the transmission characteristics of the optical fiber, which causes not only microbending in bending, stretching and temperature change but also increase in loss of the optical fiber.
The diameter of the titania-doped silica fiber before being coated with the organic cladding is strictly controlled to 125 μm (i.e., the outer diameter of the second cladding is 125 μm), which is obtained by on-line monitoring with a wire diameter thickness gauge of a drawing machine. Wherein the diameter of the fiber core of the titanium dioxide-doped silica optical fiber is 9 +/-1 mu m and is fixed; the ratio of the diameter of the titania-doped silica optical fiber preform to the thickness of the titania-doped silica cladding layer is equal to the ratio of the filament diameter of the titania-doped silica optical fiber before being coated with the organic cladding layer 4 to the thickness of the second cladding layer 3, whereby the thickness of the second cladding layer 3, and the thickness of the first cladding layer 2 can be calculated. The thickness of the organic clad layer 4 is controlled by the outlet of the existing organic coating cup die so that the filament diameter is 250 μm after the organic clad layer (paste) is coated, and thus the thickness of the organic clad layer 4 can be obtained.
The "first cladding layer" and "second cladding layer" are artificially divided by the thickness measurement for convenience of description, and there is no distinct interface between layers; the "second cladding" and the "organic cladding" are two different materials, and have a distinct interface therebetween, but can be tightly bonded to the "organic cladding" due to its good toughness.
The mass ratio of the silicon dioxide to the titanium dioxide in the second cladding is (90-98): 2-10); in the above mass ratio range, the doped TiO of the film2The coefficient of expansion of the quartz glass is lower than the expansion of the quartz glassThe expansion coefficient forms a layer of protective compressive stress on the surface of the quartz optical fiber, so that the generation and expansion of microcracks on the surface of the bare quartz optical fiber are effectively avoided, the tensile strength of the quartz optical fiber is obviously improved, and the mass ratio is preferably 95:5 in order to better improve the tensile strength; if the mass ratio is more than (90-98): (2-10), the expansion coefficient of the film layer is close to the quartz glass, so that good compressive stress is difficult to form on the surface of the quartz optical fiber, and the enhancement effect is not obvious; if the mass ratio is less than (90-98) to (2-10), the bonding effect of the film layer is poor, and the enhancement effect is not obvious.
In the titania-doped silica optical fiber prepared by the preparation method of the present invention, the second cladding layer has the following functions: the size and the number of the micro cracks possibly appearing on the surface layer are reduced, and the reinforcing effect of the optical fiber is realized. When the microcracks propagate to the vicinity of the second clad layer (titanium diffusion layer), since the metallic titanium does not have the brittleness of quartz glass, the propagation of the microcracks is suppressed, and the tensile strength of the optical fiber is enhanced.
Specifically, the organic cladding is provided to maintain the strength of the optical fiber, prevent the surface of the optical fiber from being damaged, and serve to buffer external stress during the use of the optical fiber. For example, the organic cladding layer may be made of acrylic resin and has a thickness of 62.5 μm.
The invention is not limited to the cross-sectional shape of the optical fiber, and the cross-sectional shape of the titania-doped silica optical fiber can be selected as desired. Preferably, the cross-sectional shape of the titania-doped silica optical fiber is circular, square, triangular or hexagonal, and more preferably, the cross-sectional shape of the titania-doped silica optical fiber is circular, because the reinforcing effect of the circular shape is greater than that of the other shapes.
The invention also provides a preparation method of the quartz optical fiber, which comprises the following steps:
s1, melting titanium dioxide powder and silicon dioxide powder at 1800-2100 ℃, and preserving heat to obtain first molten glass;
the mass ratio of the titanium dioxide powder to the silicon dioxide powder is (90-98): 2-10), preferably 95:5, and the low expansion is obtained at the ratioThe expansion coefficient of the glass is close to 5 multiplied by 10-8The temperature is lower than the expansion coefficient of the quartz, and a pressure stress layer can be formed on the surface of the quartz optical fiber to inhibit the expansion of microcracks; if the mass ratio of the titanium dioxide powder to the silicon dioxide powder is higher than (90-98): (2-10), the expansion coefficient difference is too large, the interlayer is difficult to be well fused during film coating, and the phenomenon of interface or peeling is caused; if the mass ratio of the titanium dioxide powder to the silicon dioxide powder is lower than (90-98) to (2-10), the difference between the expansion coefficients of the prepared glass and quartz is not large enough, and the enhancement effect is not obvious.
The heat preservation time is 1-3 h, and the glass liquid can be ensured to be uniformly melted only by sufficient heat preservation time, the heat preservation time is 2h usually to obtain a better effect, the heat preservation time is 1h usually to achieve a better effect, but the phenomenon of nonuniform melting sometimes occurs. And the heat preservation time is 3 hours, the good effect can be achieved, but the requirements on energy consumption and equipment are high.
S2, clarifying the first molten glass obtained in the step S1 at 2000-2100 ℃ to obtain second molten glass; if the clarifying temperature is higher than 2100 ℃, the requirements on equipment, vessels and the like are higher, and the manufacturing cost is increased; if the temperature is lower than 2000 ℃, the fluidity of the melted silicon dioxide is poor, and the mixing and melting uniformity of the silicon dioxide and the titanium dioxide is poor; the clarifying time is 30-60 min, and in consideration of time saving, 30min is generally selected.
S3, performing water quenching and mechanical crushing on the second glass liquid obtained in the step S2 to obtain a glass particle target material; the crushed particle size is 0.1-2 mm, so that the glass particle target is relatively compact in a crucible and long in evaporation time; if the granularity is too large, the gaps among the glass particle targets are large, so that the actually available targets are reduced during evaporation; if the particle size is too small, the powder is likely to be dusted or splashed by the impact of the electron beam.
S4, placing the glass particle target material obtained in the step S3 and the quartz optical fiber preform into an evaporation vacuum value, and baking; then, under the oxygen-containing vacuum condition, the quartz optical fiber perform rod carries out vapor deposition under a set electron beam while rotating and coaxially reciprocating to obtain a titanium dioxide-doped quartz optical fiber perform rod (an optical fiber perform rod with a titanium dioxide-doped quartz skin layer);
the baking temperature is 300-500 ℃, preferably 400 ℃, at the temperature, the quartz rod has better binding force, the film layer does not fall off or peel, if the temperature is lower than 300 ℃, the binding force effect of the film layer is not good, and if the temperature is higher than 500 ℃, the binding force improving effect is not obvious, and the service life of other components of the equipment can be influenced.
The oxygen-containing vacuum conditions include: the vacuum degree is lower than 5.9 multiplied by 10-3Pa; the introducing speed of the oxygen is 10-15 sccm; less than 5.9X 10-3When Pa is needed, the vacuum chamber can be ensured to contain a trace amount of oxygen so as to prevent the problem of oxygen mismatch between silicon dioxide and silicon dioxide, and meanwhile, the vacuum chamber can be used for better performing an evaporation test, and the evaporation efficiency is very high; if the degree of vacuum is higher than 5.9X 10-3Pa, the evaporation efficiency is obviously reduced, and even the evaporation device can not normally operate; the oxygen content is a conflicting process, and in order to prevent oxygen mismatch between titania and silica, more oxygen is supplemented as good as possible, and on the other hand, in order to improve the evaporation rate and film quality, less gas is better. Therefore, the oxygen charging flow is set to be 10-15 sccm, preferably 10-12 sccm, so that the vacuum pump is started and simultaneously coexists with oxygen release, trace oxygen is released in a vacuumized dynamic environment, and the vacuum pump and the oxygen release both finally reach a dynamic balance integral state or a vacuum state.
The diameter of the prefabricated rod is determined according to the size of the drawing furnace, and the diameter of the prefabricated rod of the quartz optical fiber is selected from 10-50 mm.
The set value of the electron beam is 100-150 mA, preferably 100mA, and TiO is doped at the time2The quartz target can be evaporated, and the evaporation rate is not too high, so that the uniformity and the stable control of the film layer are facilitated.
The autorotation speed of the optical fiber preform is 20-100 r/min, the coaxial reciprocating speed is 90-500 mm/s, and the amplitude is consistent with the rod length of the preform; preferably, the autorotation speed of the optical fiber preform is 50r/min, the speed of the coaxial reciprocating motion is 200mm/s, and at this speed, a uniform and stable film layer can be formed on the surface of the optical fiber preform, so that the speed is too slow, the uniformity is not good, the vibration of the optical fiber preform is easily caused too fast, and the quality of a film coated on the optical fiber preform is also influenced.
The evaporation under the vacuum condition containing oxygen to enable the quartz optical fiber perform to rotate and coaxially reciprocate and simultaneously perform evaporation under a set electron beam specifically comprises the following steps: when the vacuum degree is lower than 1.6 multiplied by 10-3Pa (less than 1.6X 10)-3Pa, below which there is no contamination by other impurity gases; if it is higher than 1.6X 10-3Pa, impurity gas is easily contained in the vacuum chamber, which affects the purity of the substrate and the film layer and reduces the evaporation rate), oxygen is introduced at a rate of 10-15 sccm until the vacuum degree is stabilized below 5.9 × 10-3And when Pa is needed, starting an electron beam, adjusting the position of the electron beam to enable the electron beam to face the target material, and increasing the electron beam at a speed lower than 25mA/min until the electron beam is stabilized at 100-150 mA, so that the optical fiber preform is subjected to evaporation under the conditions that the autorotation speed is 20-100 r/min, the coaxial reciprocating speed is 90-500 mm/s, and the amplitude is consistent with the rod length of the preform.
S5, drawing the optical fiber preform with the titanium dioxide-doped quartz skin layer, wherein a shallow titanium dioxide-containing diffusion layer is formed on the outer surface of the diameter of the drawn quartz fiber, and the quartz glass fiber with the titanium dioxide-doped quartz cladding is obtained; the ratio of the thickness of the titanium dioxide-doped quartz cladding of the quartz glass fiber yarn to the thickness of the quartz glass fiber yarn is equal to the ratio of the thickness of the titanium dioxide-doped quartz skin layer of the prefabricated rod to the thickness of the prefabricated rod;
s6 after the quartz glass fiber is cooled to room temperature, the surface of the titanium-doped quartz cladding is coated with organic paint to form an organic coating, and the titanium dioxide-doped quartz fiber with the diameter of 250 μm is obtained, and the tensile strength of the titanium dioxide-doped quartz fiber is obviously improved, for example, by 5.19% compared with the common titanium metal-undoped quartz fiber.
In some embodiments, the step S4 may specifically include:
as shown in figure 2 of the drawings, in which,placing the glass particle target material in a crucible, then placing the crucible and the quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and opening a baking mode; starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, slowly introducing a certain amount of oxygen into the vacuum chamber at a rate of 10-12 sccm until the vacuum degree is stabilized to be lower than 5.9 × 10-3Pa, starting an electron beam, adjusting the position of the electron beam to enable the electron beam to be located in the crucible, and then slowly increasing the electron beam at a speed of less than 25mA/min until the electron beam is stabilized at 100-150 mA; starting mechanical rotation of the optical fiber perform to enable the optical fiber perform to rotate and perform coaxial reciprocating motion so as to ensure that a film layer evaporated on the outer surface of the perform is uniform; turning off the baffle plate for evaporation and timing, wherein the thickness of the film layer is regulated and controlled through evaporation time, and the thickness of the film layer is thickened along with the increase of the evaporation time; the single-layer thickness of the film layer is controlled to be 1-20 mu m, the characteristic of low expansion of the film layer can be exerted in the range, uniform and stable evaporation of the film layer can be realized, the film layer is too thick and is easy to crack or peel and delaminate, and the film layer is too thin and has no reinforcing effect. The baffle plate is used for blocking the target material to prevent evaporation on the quartz rod. Closing the baking, closing the electron beam, cooling for 0.5-1 hour along with the vacuum chamber (generally, the cooling time is more than 30min, the temperature of the chamber is close to the room temperature after the furnace door is opened), and filling air into the vacuum chamber (the vacuum value is a vacuum negative pressure state, the chamber door can be opened only after the vacuum chamber is filled with air and reaches the standard atmospheric pressure to take out the sample), so as to obtain the deposited doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform with a doped quartz skin layer.
The crucible can be made of high-temperature refractory metal such as copper, high-temperature-resistant stainless steel, molybdenum or tungsten, preferably molybdenum which is high-temperature refractory metal, and the technology for processing the molybdenum crucible is relatively mature.
The invention adopts the doped TiO with low expansion coefficient2The quartz glass is used as an evaporation target material to carry out evaporation coating on the quartz optical fiber preform, and the low expansion characteristic of the coating can form a layer of compressive stress on the surface of the optical fiber, thereby playing a remarkable role in optical fiber reinforcement;the optical fiber perform is subjected to vapor deposition coating by adopting a radial autorotation and alternate reciprocating motion mode, so that the thickness uniformity of the coating on the perform is good, and the appearance limitation that only a coating plane is totally coated is effectively avoided; by carrying out electron beam evaporation coating on the optical fiber perform in advance and then carrying out subsequent drawing on the optical fiber perform, the surface layer of the drawn optical fiber is provided with a layer of titanium dioxide-doped low-expansion quartz optical fiber with equal proportional thickness, the process has good controllability and is easy to realize, so that the tensile strength of the quartz optical fiber is improved by 5.19 percent at most.
The invention also provides a communication optical fiber which is the titanium dioxide doped quartz optical fiber.
As shown in FIG. 2, the present invention further provides an evaporation apparatus for a silica optical fiber preform, comprising a vacuum chamber 6, wherein a base 2 is disposed in the vacuum chamber 6, and the base 2 is respectively fixed with a device for accommodating doped TiO2The crucible 1 of the quartz glass target C, two bearing supports 11, a film thickness detector 4 and a roaster 7; the crucible is placed on the base, so that water cooling and evaporation are facilitated, and evaporation is performed from bottom to top. The bearing support is placed on the base to support more stably; a baffle 3 is arranged above the molybdenum crucible 1, and whether the upper part of the crucible is covered or not is controlled by a PLC control cabinet; the baffle 3 is connected with the base 2 through a rotating shaft, so that the crucible can be covered or uncovered; a gear transmission mechanism is arranged above the bearing support 11, so that the rotation of the quartz optical fiber perform rod can be realized; the bearing support 11 is movably connected with a metal fixing piece for fixing the preform B;
the gear transmission mechanism comprises a first disc gear 8, a second disc gear 8a, two bevel gears 9 and a displacement cycle telescopic device 10 which are connected with each other; the metal fixing piece is connected with one end of a displacement cycle expansion piece 10, the other end of the displacement cycle expansion piece 10 is connected with one bevel gear 9, the two bevel gears 9 are meshed and connected with each other, the other bevel gear 9 is meshed and connected with a second disc gear 8a, the second disc gear 8a is meshed and connected with a first disc gear 8, the first disc gear 8 is connected with a motor through a shaft 12, the motor is arranged outside the vacuum chamber 6, and a circuit and the motor cannot be connected in the vacuum chamber due to high temperature in an evaporation coating vacuum chamber, so that the purpose of the arrangement is to transmit power of an external motor to a quartz optical fiber preform to realize rotation and reciprocating motion, and therefore uniform film plating on the surface of the quartz optical fiber preform is realized;
the lower part of the base 2 is connected with a vacuum pump 5 through a pipeline and used for continuously vacuumizing a vacuum chamber 6; the top of the vacuum chamber is provided with an oxygen through hole, the oxygen through hole is connected with a high-pressure oxygen tank through a pipeline, and the bottom of the vacuum chamber is vacuumized, so that the dynamic balance flow of oxygen from the top to the bottom in the vacuum chamber can be realized, and the possible small amount of oxygen mismatch caused by evaporation can be compensated;
in addition, the evaporation device also comprises a beam current device (not shown in the figure and conventional in the field) which is positioned at the front lower part of the base 2 and used for controlling the electron beam to bombard the doped TiO in the molybdenum crucible 1 by deflecting voltage2And heating and evaporating the quartz glass target C to form a film M on the surface of the preform B.
In addition, a PLC control cabinet (not shown in the figure, conventional in the art) is included for controlling the size and position of the electron beam stream of the beam current device, the opening and closing of the vacuum pump, and the opening and closing of the baffles.
Will dope TiO2The quartz glass target C is put into a molybdenum crucible 1 (for example, the diameter is 40mm), and the target does not exceed 4/5 of the volume of the molybdenum crucible; then, the preform is placed on a holder, the inlet of the vacuum chamber is closed, and vacuum pumping is performed by a vacuum pump 5 while the degree of vacuum is lower than 1.6X 10-3When Pa, slowly introducing oxygen into the vacuum chamber at a rate of 10-12 sccm until the vacuum degree is stabilized at less than 5.9 × 10-3When Pa is needed, starting an electron beam of the beam current device, adjusting the position of the electron beam to enable the electron beam to be located in the molybdenum crucible 1, and then slowly increasing the electron beam at a speed of less than 25mA/min until the electron beam is stabilized at 100-150 mA;
in the vacuum chamber, because the temperature is high, a control circuit cannot be arranged in the vacuum chamber of the evaporation chamber, an external motor is started to enable a shaft 12 to start to operate, a gear transmission mechanism starts to operate under the driving of the shaft 12, a first disc gear 8 drives a second disc gear 8a to rotate, then the second disc gear 8a drives a bevel gear 9 to rotate, then the bevel gear 9 drives another bevel gear 9 to rotate, and the other bevel gear 9 enables an optical fiber preform to radially rotate and coaxially reciprocate (namely, axially rotate and periodically move) through a shaft and a displacement expansion piece, so that the two-dimensional movement of the optical fiber preform is realized, and a film layer evaporated on the outer surface of the preform is uniform;
then, starting a roaster 7 and a film thickness detector 4, turning off the baffle 4 for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, and feeding back the thickness on line through the film thickness detector; closing the baking, closing the electron beam, cooling along with the vacuum chamber, filling air into the vacuum chamber, opening the door of the vacuum chamber and taking out the sample to obtain the product with TiO2A quartz optical fiber preform with a doped quartz skin layer.
The following is a further description with reference to specific examples.
Example 1
The embodiment provides a preparation method of a titanium dioxide-doped silica optical fiber, which comprises the following steps:
(1) weighing SiO2190g of powder, TiO210g of powder; mixing and uniformly stirring the weighed powder, and then placing the mixed powder in a tungsten crucible;
(2) placing the tungsten crucible containing the mixed powder into a high-temperature furnace, heating the tungsten crucible to 2000 ℃ from room temperature at a heating rate of 10 ℃/min, and preserving heat for 2 h;
(3) clarifying at 2050 ℃ for 1 hour after the powder is completely melted;
(4) pouring the quartz glass liquid into a mold, pouring the glass into cold water for water quenching crushing when the temperature is reduced to about 1200 ℃, and combining mechanical crushing to ensure that the granularity of target particles is distributed within the range of 0.1-2 mm;
(5) soaking cullet in ethanol, ultrasonically cleaning (power of 70W and time of 10min), drying (60 ℃, 4h), and placing cullet particles as a target material in a molybdenum crucible, wherein the target material does not exceed 4/5 (after exceeding 4/5 of the volume of the crucible, the target material particles are easy to fall out of the crucible under the excitation of an electron beam);
(6) preparing a commercial quartz optical fiber preform rod with the diameter of 30mm, the length of 600mm and the purity of 99.9999 percent, placing the optical fiber preform rod on a bracket right above a vacuum chamber of an evaporator, wherein the bracket can control the optical fiber preform rod to perform radial autorotation and axial reciprocating motion, as shown in figure 2;
(7) placing a molybdenum crucible and a quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and starting a baking mode, wherein the baking temperature is set to 400 ℃;
(8) starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, slowly introducing oxygen into the vacuum chamber at a rate of 10sccm until the vacuum degree is stabilized at 5.8 × 10-3Pa, turning on the electron beam, adjusting the position of the electron beam to enable the electron beam to be located in the molybdenum crucible, and then slowly increasing the electron beam at the speed of 25mA/min until the electron beam is stabilized at 125 mA.
(9) The motor is started to make the shaft 12 start to operate, so that the optical fiber perform rod realizes radial autorotation and performs coaxial reciprocating motion, and the film layer evaporated on the outer surface of the perform rod is ensured to be uniform. The autorotation speed of the optical fiber preform is 40r/min, the speed of coaxial reciprocating motion is 100mm/s, and the amplitude is 600 mm;
(10) turning off the baffle plate for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, feeding back the thickness on line through a film thickness monitor, controlling the thickness of a single layer of the film layer to be 8 mu m, and controlling the evaporation time to be 80 min;
(11) closing the baking, closing the electron beam, cooling for 1 hour along with the vacuum chamber, and filling air into the vacuum chamber (the vacuum value is vacuum negative pressure state, only the vacuum chamber is filled with air to reach standard atmospheric pressure, the chamber door of the vacuum chamber can be opened to take out the sample), to obtain the deposited doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform doped with a quartz skin layer;
in order to verify whether or not the film layer composition and the target material composition changed after the vapor deposition, the following description deals with the above-mentioned TiO-containing material2The silica optical fiber preform doped with silica sheath was subjected to energy dispersive element area scan analysis (EDS) and the results are shown in fig. 3. As can be seen from FIG. 3, the film layer contains Ti and is uniformly distributed, which is illustrated inDepositing doped TiO during vacuum evaporation2The quartz glass film layer does not have element mismatch phenomenon.
To further illustrate the above-mentioned having TiO2Uniformity of titanium distribution in silica optical fiber preform doped with silica sheath layer deposition of doped TiO for example 12The titanium of the quartz glass film layer was analyzed quantitatively by XRF as shown in table 1. It can be seen from table 1 that the content of titanium is within the normal fluctuation range, the content of Ti in the film layer after evaporation is substantially consistent with the content of Ti in the target material, and the film layer has no obvious component mismatch.
TABLE 1
Figure BDA0003181243850000131
(12) Will have TiO2Fixing the quartz optical fiber prefabricated rod doped with the quartz skin layer on the top of a drawing tower, heating the bottom of the quartz optical fiber prefabricated rod at 2000 ℃, and forming a shallow low-expansion doped TiO on the outer surface layer of the drawn quartz optical fiber after the bottom of the quartz optical fiber prefabricated rod is melted2A quartz glass film layer, a quartz glass fiber with a fiber diameter of 125 μm, and TiO doped2The thickness of the quartz glass film layer is 33nm, namely the thickness of the titanium dioxide-doped quartz cladding layer is 33 nm; the wire diameter is controlled by the wire drawing speed, and the wire diameter is monitored and fed back on line by an electronic monitor. After the quartz glass fiber is cooled to room temperature, coating organic paint on the surface of the titanium dioxide-doped quartz cladding with the coating thickness of 62.5 mu m to form an organic coating, and finally obtaining the titanium dioxide-doped quartz fiber with the fiber diameter of 250 mu m.
According to the national standard GB/T15972.31-2008 optical fiber test method specification-part 31: the method and procedure for measuring mechanical properties-tensile strength-the average tensile strength of the prepared titania-doped silica optical fiber was 6.086 GPa. The titania-doped silica fiber is different from a common silica fiber in that a first cladding of the titania-doped silica fiber is a silica cladding, a second cladding of the titania-doped silica fiber is a titania-doped silica cladding, and the thickness of the titania-doped silica fiber is 33 nm; and the first cladding and the second cladding of the common quartz optical fiber are quartz claddings.
Example 2
The embodiment provides a preparation method of a titanium dioxide-doped silica optical fiber, which comprises the following steps:
(1) weighing SiO2Powder 180g, TiO220g of powder. Mixing and uniformly stirring the weighed powder, and then placing the mixed powder in a tungsten crucible;
(2) placing the tungsten crucible containing the mixed powder into a high-temperature furnace, heating the tungsten crucible to 1900 ℃ from room temperature at a heating rate of 10 ℃/min, and preserving the heat for 2 hours;
(3) clarifying at 2000 ℃ for 1h after the powder is completely melted;
(4) pouring the quartz glass liquid into a mold, pouring the glass into cold water for water quenching crushing when the temperature is reduced to be about 1200 ℃, and continuously mechanically crushing large particles in the glass to ensure that the crushed particle size is within the range of 0.1-2 mm;
(5) soaking cullet in ethanol, ultrasonically cleaning (power of 70W and time of 10min), drying (60 ℃, 4h), and placing cullet particles as a target material in a molybdenum crucible, wherein the target material does not exceed 4/5 (after exceeding 4/5 of the volume of the crucible, the target material particles are easy to fall out of the crucible under the excitation of an electron beam);
(6) preparing a commercial quartz optical fiber preform rod with the diameter of 30mm and the length of 600mm, and placing the optical fiber preform rod on a bracket right above a vacuum chamber of an evaporator, wherein the bracket can control the optical fiber preform rod to perform radial autorotation and axial reciprocating motion, as shown in figure 2;
(7) placing a molybdenum crucible and a quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and starting a baking mode, wherein the baking temperature is set to 350 ℃;
(8) starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, slowly introducing oxygen into the vacuum chamber at a rate of 10sccm until the vacuum degree is stabilized at 5.8 × 10-3Pa, starting electron beams and adjusting the positions of the electron beams to enable the electron beams to be located in the molybdenum crucible, and thenSlowly increasing the electron beam at the speed of 25mA/min until the electron beam is stabilized at 100 mA;
(9) and starting the motor to enable the optical fiber perform to realize radial autorotation and perform coaxial reciprocating motion so as to ensure that the film layer evaporated on the outer surface of the perform is uniform. The autorotation speed of the optical fiber preform is 60r/min, the speed of coaxial reciprocating motion is 150mm/s, and the amplitude is 600 mm;
(10) turning off the baffle plate for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, feeding back the thickness on line through a film thickness monitor, controlling the thickness of a single layer of the film layer to be 15 mu m, and controlling the evaporation time to be 150 min;
(11) closing the baking, closing the electron beam, cooling for 1h along with the vacuum chamber, and filling air into the vacuum chamber to obtain the deposited doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform doped with a quartz skin layer;
(12) will have TiO2Fixing the quartz optical fiber prefabricated rod doped with the quartz skin layer on the top of a drawing tower, heating the bottom of the quartz optical fiber prefabricated rod at 2000 ℃, and forming a shallow low-expansion doped TiO on the outer surface layer of the drawn quartz optical fiber after the bottom of the quartz optical fiber prefabricated rod is melted2A quartz glass film layer, a quartz glass fiber with a fiber diameter of 125 μm, and TiO doped2The thickness of the quartz glass film layer is 62.5nm, namely the thickness of the titanium dioxide-doped quartz cladding layer is 62.5 nm; the wire diameter is controlled by the wire drawing speed, and the wire diameter is monitored and fed back on line by an electronic monitor. After the quartz glass fiber is cooled to room temperature, coating organic paint on the surface of the titanium dioxide-doped quartz cladding with the coating thickness of 62.5 mu m to form an organic coating, and finally obtaining the titanium dioxide-doped quartz fiber with the fiber diameter of 250 mu m.
According to the national standard GB/T15972.31-2008 optical fiber test method specification-part 31: the method and procedure for measuring mechanical properties-tensile strength-the average tensile strength of the prepared titania-doped silica optical fiber was 6.079 GPa. The titania-doped silica fiber is different from a common silica fiber in that the first cladding of the titania-doped silica fiber is a silica cladding, the second cladding is a titania-doped silica cladding, and the thickness of the titania-doped silica fiber is 62.5 nm; and the first cladding and the second cladding of the common quartz optical fiber are quartz claddings.
Example 3
The embodiment provides a preparation method of a titanium dioxide-doped silica optical fiber, which comprises the following steps:
(1) weighing SiO2196g of powder TiO24g of powder. Mixing and uniformly stirring the weighed powder, and then placing the mixed powder in a tungsten crucible;
(2) placing the tungsten crucible containing the mixed powder into a high-temperature furnace, heating the tungsten crucible to 2100 ℃ from room temperature at a heating rate of 10 ℃/min, and preserving heat for 2 hours;
(3) clarifying for 1h at 2150 ℃ after the powder is completely melted;
(4) pouring the quartz glass liquid into a mold, pouring the glass into cold water for water quenching crushing when the temperature is reduced to be about 1200 ℃, and continuously mechanically crushing large particles in the glass to ensure that the crushed particle size is within the range of 0.1-2 mm;
(5) soaking cullet in ethanol, ultrasonically cleaning (power of 70W and time of 10min), drying (60 ℃, 4h), and placing cullet particles as a target material in a molybdenum crucible, wherein the target material does not exceed 4/5 (after exceeding 4/5 of the volume of the crucible, the target material particles are easy to fall out of the crucible under the excitation of an electron beam);
(6) preparing a commercial quartz optical fiber preform rod with the diameter of 30mm and the length of 600mm, and placing the optical fiber preform rod on a bracket right above a vacuum chamber of an evaporator, wherein the bracket can control the optical fiber preform rod to perform radial autorotation and axial reciprocating motion, as shown in figure 2;
(7) placing a molybdenum crucible and a quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and starting a baking mode, wherein the baking temperature is set to be 500 ℃;
(8) starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, slowly introducing oxygen into the vacuum chamber at a rate of 10sccm until the vacuum degree is stabilized at 5.8 × 10-3Pa, openThe electron beam was adjusted to a position in the molybdenum crucible and then slowly increased at a rate of 25mA/min until it stabilized at 140 mA.
(9) And starting the motor to enable the optical fiber perform to realize radial autorotation and perform coaxial reciprocating motion so as to ensure that the film layer evaporated on the outer surface of the perform is uniform. The autorotation speed of the optical fiber preform is 20r/min, the speed of coaxial reciprocating motion is 90mm/s, and the amplitude is 600 mm;
(10) turning off the baffle plate for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, feeding back the thickness on line through a film thickness monitor, controlling the thickness of a single layer of the film layer to be 4 mu m, and controlling the evaporation time to be 40 min;
(11) closing the baking, closing the electron beam, cooling for 1h along with the vacuum chamber, and filling air into the vacuum chamber to obtain the deposited doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform doped with a quartz skin layer;
(12) will have TiO2Fixing the quartz optical fiber prefabricated rod doped with the quartz skin layer on the top of a drawing tower, heating the bottom of the quartz optical fiber prefabricated rod at 2000 ℃, and forming a shallow low-expansion doped TiO on the outer surface layer of the drawn quartz optical fiber after the bottom of the quartz optical fiber prefabricated rod is melted2A quartz glass film layer, a quartz glass fiber with a fiber diameter of 125 μm, and TiO doped2The thickness of the quartz glass film layer is 17nm, namely the thickness of the titanium dioxide-doped quartz cladding layer is 17 nm; the wire diameter is controlled by the wire drawing speed, and the wire diameter is monitored and fed back on line by an electronic monitor. After the quartz glass fiber is cooled to room temperature, coating organic paint on the surface of the titanium dioxide-doped quartz cladding with the coating thickness of 62.5 mu m to form an organic coating, and finally obtaining the titanium dioxide-doped quartz fiber with the fiber diameter of 250 mu m.
According to the national standard GB/T15972.31-2008 optical fiber test method specification-part 31: the method and procedure for measuring mechanical properties-tensile strength-the average tensile strength of the prepared titania-doped silica optical fiber was 6.042 GPa. The titania-doped silica fiber is different from a common silica fiber in that a first cladding of the titania-doped silica fiber is a silica cladding, a second cladding of the titania-doped silica fiber is a titania-doped silica cladding, and the thickness of the titania-doped silica fiber is 17 nm; and the first cladding and the second cladding of the common quartz optical fiber are quartz claddings.
Example 4
The embodiment provides a preparation method of a titanium dioxide-doped silica optical fiber, which comprises the following steps:
(1) weighing SiO2Powder 180g, TiO26g of powder; mixing and uniformly stirring the weighed powder, and then placing the mixed powder in a tungsten crucible;
(2) placing the tungsten crucible containing the mixed powder into a high-temperature furnace, heating the tungsten crucible to 2100 ℃ from room temperature at a heating rate of 10 ℃/min, and preserving heat for 2 hours;
(3) clarifying for 1h at 2150 ℃ after the powder is completely melted;
(4) pouring the quartz glass liquid into a mold, pouring the glass into cold water for water quenching crushing when the temperature is reduced to be about 1200 ℃, and continuously mechanically crushing large particles in the glass to ensure that the crushed particle size is within the range of 0.1-2 mm;
(5) soaking cullet in ethanol, ultrasonically cleaning (power of 70W and time of 10min), drying (60 ℃, 4h), and placing cullet particles as a target material in a molybdenum crucible, wherein the target material does not exceed 4/5 (after exceeding 4/5 of the volume of the crucible, the target material particles are easy to fall out of the crucible under the excitation of an electron beam);
(6) preparing a commercial quartz optical fiber preform rod with the diameter of 30mm, the length of 600mm and the purity of 99.9999 percent, placing the optical fiber preform rod on a bracket right above a vacuum chamber of an evaporator, wherein the bracket can control the optical fiber preform rod to perform radial autorotation and axial reciprocating motion, as shown in figure 2;
(7) placing a molybdenum crucible and a quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and starting a baking mode, wherein the baking temperature is set to 400 ℃;
(8) starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3Pa, at a rate of 10sccm to vacuumSlowly introducing oxygen into the chamber until the vacuum degree is stabilized at 5.8 × 10-3Pa, turning on the electron beam, adjusting the position of the electron beam to enable the electron beam to be located in the molybdenum crucible, and then slowly increasing the electron beam at the speed of 25mA/min until the electron beam is stabilized at 125 mA.
(9) And starting the motor to enable the optical fiber perform to realize radial autorotation and perform coaxial reciprocating motion so as to ensure that the film layer evaporated on the outer surface of the perform is uniform. The autorotation speed of the optical fiber preform is 40r/min, the speed of coaxial reciprocating motion is 100mm/s, and the amplitude is 600 mm;
(10) turning off the baffle plate for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, feeding back the thickness on line through a film thickness monitor, controlling the thickness of a single layer of the film layer to be 8 mu m, and controlling the evaporation time to be 80 min;
(11) closing the baking, closing the electron beam, cooling the electron beam along with the vacuum chamber for 1h, and filling air into the vacuum chamber (the vacuum value is vacuum negative pressure state at this moment, 8 only the vacuum chamber is filled with air to reach standard atmospheric pressure, the chamber door of the vacuum chamber can be opened to take out the sample), so as to obtain the deposited doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform doped with a quartz skin layer;
(12) will have TiO2Fixing the quartz optical fiber prefabricated rod doped with the quartz skin layer on the top of a drawing tower, heating the bottom of the quartz optical fiber prefabricated rod at 2000 ℃, and forming a shallow low-expansion doped TiO on the outer surface layer of the drawn quartz optical fiber after the bottom of the quartz optical fiber prefabricated rod is melted2A quartz glass film layer, a quartz glass fiber with a fiber diameter of 125 μm, and TiO doped2The thickness of the quartz glass film layer is 33nm, namely the thickness of the titanium dioxide-doped quartz cladding layer is 33 nm; the wire diameter is controlled by the wire drawing speed, and the wire diameter is monitored and fed back on line by an electronic monitor. After the quartz glass fiber is cooled to room temperature, coating organic paint on the surface of the titanium dioxide-doped quartz cladding with the coating thickness of 62.5 mu m to form an organic coating, and finally obtaining the titanium dioxide-doped quartz fiber with the fiber diameter of 250 mu m.
According to the national standard GB/T15972.31-2008 optical fiber test method specification-part 31: the method and procedure for measuring mechanical properties-tensile strength-the average tensile strength of the prepared titania-doped silica optical fiber was 6.061 GPa. The titania-doped silica fiber is different from a common silica fiber in that a first cladding of the titania-doped silica fiber is a silica cladding, a second cladding of the titania-doped silica fiber is a titania-doped silica cladding, and the thickness of the titania-doped silica fiber is 33 nm; and the first cladding and the second cladding of the common quartz optical fiber are quartz claddings.
Example 5
The embodiment provides a preparation method of a titanium dioxide-doped silica optical fiber, which comprises the following steps:
(1) weighing SiO2Powder 180g, TiO220g of powder; mixing and uniformly stirring the weighed powder, and then placing the mixed powder in a tungsten crucible;
(2) placing the tungsten crucible containing the mixed powder into a high-temperature furnace, heating the tungsten crucible to 1900 ℃ from room temperature at a heating rate of 10 ℃/min, and preserving the heat for 2 hours;
(3) clarifying at 1950 deg.C for 1h after the powder is completely melted;
(4) pouring the quartz glass liquid into a mold, pouring the glass into cold water for water quenching crushing when the temperature is reduced to be about 1200 ℃, and continuously mechanically crushing large particles in the glass to ensure that the crushed particle size is within the range of 0.1-2 mm;
(5) soaking cullet in ethanol, ultrasonically cleaning (power of 70W and time of 10min), drying (60 ℃, 4h), and placing cullet particles as a target material in a molybdenum crucible, wherein the target material does not exceed 4/5 (after exceeding 4/5 of the volume of the crucible, the target material particles are easy to fall out of the crucible under the excitation of an electron beam);
(6) preparing a commercial quartz optical fiber preform rod with the diameter of 30mm, the length of 600mm and the purity of 99.9999 percent, placing the optical fiber preform rod on a bracket right above a vacuum chamber of an evaporator, wherein the bracket can control the optical fiber preform rod to perform radial autorotation and axial reciprocating motion, as shown in figure 2;
(7) placing a molybdenum crucible and a quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and starting a baking mode, wherein the baking temperature is set to 400 ℃;
(8) starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, slowly introducing oxygen into the vacuum chamber at a rate of 10sccm until the vacuum degree is stabilized at 5.8 × 10-3Pa, starting an electron beam, adjusting the position of the electron beam to enable the electron beam to be located in the molybdenum crucible, and then slowly increasing the electron beam at the speed of 25mA/min until the electron beam is stabilized at 125 mA;
(9) and starting the motor to enable the optical fiber perform to realize radial autorotation and perform coaxial reciprocating motion so as to ensure that the film layer evaporated on the outer surface of the perform is uniform. The autorotation speed of the optical fiber preform is 40r/min, the speed of coaxial reciprocating motion is 100mm/s, and the amplitude is 600 mm;
(10) turning off the baffle plate for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, feeding back the thickness on line through a film thickness monitor, controlling the thickness of a single layer of the film layer to be 8 mu m, and controlling the evaporation time to be 80 min;
(11) closing the baking, closing the electron beam, cooling the electron beam along with the vacuum chamber for 1h, and filling air into the vacuum chamber (the vacuum value is vacuum negative pressure state at this moment, only the vacuum chamber is filled with air to reach standard atmospheric pressure, the chamber door of the vacuum chamber can be opened to take out the sample), so as to obtain the deposited doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform doped with a quartz skin layer;
(12) will have TiO2Fixing the quartz optical fiber prefabricated rod doped with the quartz skin layer on the top of a drawing tower, heating the bottom of the quartz optical fiber prefabricated rod at 2000 ℃, and forming a shallow low-expansion doped TiO on the outer surface layer of the drawn quartz optical fiber after the bottom of the quartz optical fiber prefabricated rod is melted2A quartz glass film layer, a quartz glass fiber with a fiber diameter of 125 μm, and TiO doped2The thickness of the quartz glass film layer is 33nm, namely the thickness of the titanium dioxide-doped quartz cladding layer is 33 nm; the wire diameter is controlled by the wire drawing speed, and the wire diameter is monitored and fed back on line by an electronic monitor. After the quartz glass fiber is cooled to room temperature, the titanium dioxide is dopedAnd coating organic paint on the surface of the quartz cladding layer, wherein the coating thickness is 62.5 mu m, and forming an organic coating to finally obtain the titanium dioxide-doped quartz optical fiber with the filament diameter of 250 mu m.
According to the national standard GB/T15972.31-2008 optical fiber test method specification-part 31: the method and procedure for measuring mechanical properties-tensile strength-the average tensile strength of the prepared titania-doped silica optical fiber was 6.098 GPa. The titania-doped silica fiber is different from a common silica fiber in that a first cladding of the titania-doped silica fiber is a silica cladding, a second cladding of the titania-doped silica fiber is a titania-doped silica cladding, and the thickness of the titania-doped silica fiber is 33 nm; and the first cladding and the second cladding of the common quartz optical fiber are quartz claddings.
Comparative example 1
The same procedure as that of example 1 is adopted for drawing, only a commercial high-purity silica optical fiber preform (the preform has a smooth and flat surface, a diameter of 30mm and a length of 600mm) of an original optical fiber preform is drawn, the wire diameter of the drawn wire is 125 μm, the optical fiber is coated with an organic coating (the coating material is acrylic resin and the coating thickness is 62.5 μm) after the drawing, and after the coating is finished, the optical fiber is taken up by a roller; when the optical fiber is cooled, according to the national standard GB/T15972.31-2008 optical fiber test method specification-part 31: method and procedure for measuring mechanical properties-tensile strength, the optical fiber prepared was subjected to strength test to obtain a tensile strength of 5.785 GPa.
Comparative example 2
The comparative example provides a preparation method of a titania-doped silica optical fiber, comprising the following steps:
(1) weighing SiO2Powder 180g, TiO22g of powder; mixing and uniformly stirring the weighed powder, and then placing the mixed powder in a tungsten crucible;
(2) placing the tungsten crucible containing the mixed powder into a high-temperature furnace, heating the tungsten crucible to 2100 ℃ from room temperature at a heating rate of 10 ℃/min, and preserving heat for 2 hours;
(3) clarifying for 1h at 2150 ℃ after the powder is completely melted;
(4) pouring the quartz glass liquid into a mold, pouring the glass into cold water for water quenching crushing when the temperature is reduced to be about 1200 ℃, and continuously mechanically crushing large particles in the glass to ensure that the crushed particle size is within the range of 0.1-2 mm;
(5) soaking cullet in ethanol, ultrasonically cleaning (power of 70W and time of 10min), drying (60 ℃, 4h), and placing cullet particles as a target material in a molybdenum crucible, wherein the target material does not exceed 4/5 (after exceeding 4/5 of the volume of the crucible, the target material particles are easy to fall out of the crucible under the excitation of an electron beam);
(6) preparing a commercial quartz optical fiber preform rod with the diameter of 30mm, the length of 600mm and the purity of 99.9999 percent, placing the optical fiber preform rod on a bracket right above a vacuum chamber of an evaporator, wherein the bracket can control the optical fiber preform rod to perform radial autorotation and axial reciprocating motion, as shown in figure 2;
(7) placing a molybdenum crucible and a quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and starting a baking mode, wherein the baking temperature is set to 400 ℃;
(8) starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, slowly introducing oxygen into the vacuum chamber at a rate of 10sccm until the vacuum degree is stabilized at 5.8 × 10-3Pa, starting an electron beam, adjusting the position of the electron beam to enable the electron beam to be located in the molybdenum crucible, and then slowly increasing the electron beam at the speed of 25mA/min until the electron beam is stabilized at 125 mA;
(9) and starting the motor to enable the optical fiber perform to realize radial autorotation and perform coaxial reciprocating motion so as to ensure that the film layer evaporated on the outer surface of the perform is uniform. The autorotation speed of the optical fiber preform is 40r/min, the speed of coaxial reciprocating motion is 100mm/s, and the amplitude is 600 mm;
(10) turning off the baffle plate for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, feeding back the thickness on line through a film thickness monitor, controlling the thickness of a single layer of the film layer to be 8 mu m, and controlling the evaporation time to be 80 min;
(11) closing the baking, closing the electron beam, cooling for 1h along with the vacuum chamber, and charging air into the vacuum chamber (the vacuum value is vacuum negative pressure state at this moment, only charging air into the vacuum chamber,the chamber door of the vacuum chamber can be opened to take out the sample) until the standard atmospheric pressure is reached, and the obtained deposition doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform doped with a quartz skin layer;
(12) will have TiO2Fixing the quartz optical fiber prefabricated rod doped with the quartz skin layer on the top of a drawing tower, heating the bottom of the quartz optical fiber prefabricated rod at 2000 ℃, and forming a shallow low-expansion doped TiO on the outer surface layer of the drawn quartz optical fiber after the bottom of the quartz optical fiber prefabricated rod is melted2A quartz glass film layer, a quartz glass fiber with a fiber diameter of 125 μm, and TiO doped2The thickness of the quartz glass film layer is 33nm, namely the thickness of the titanium dioxide-doped quartz cladding layer is 33 nm; the wire diameter is controlled by the wire drawing speed, and the wire diameter is monitored and fed back on line by an electronic monitor. After the quartz glass fiber is cooled to room temperature, coating organic paint on the surface of the titanium dioxide-doped quartz cladding with the coating thickness of 62.5 mu m to form an organic coating, and finally obtaining the titanium dioxide-doped quartz fiber with the fiber diameter of 250 mu m.
According to the national standard GB/T15972.31-2008 optical fiber test method specification-part 31: the method and procedure for measuring mechanical properties-tensile strength-the average tensile strength of the prepared titania-doped silica optical fiber was 5.787 GPa. The titania-doped silica fiber is different from a common silica fiber in that a first cladding of the titania-doped silica fiber is a silica cladding, a second cladding of the titania-doped silica fiber is a titania-doped silica cladding, and the thickness of the titania-doped silica fiber is 33 nm; and the first cladding and the second cladding of the common quartz optical fiber are quartz claddings.
Comparative example 3
The comparative example provides a preparation method of a titania-doped silica optical fiber, comprising the following steps:
(1) weighing SiO2Powder 180g, TiO230g of powder; mixing and uniformly stirring the weighed powder, and then placing the mixed powder in a tungsten crucible;
(2) placing the tungsten crucible containing the mixed powder into a high-temperature furnace, heating the tungsten crucible to 1900 ℃ from room temperature at a heating rate of 10 ℃/min, and preserving the heat for 2 hours;
(3) clarifying at 1950 deg.C for 1h after the powder is completely melted;
(4) pouring the quartz glass liquid into a mold, pouring the glass into cold water for water quenching crushing when the temperature is reduced to be about 1200 ℃, and continuously mechanically crushing large particles in the glass to ensure that the crushed particle size is within the range of 0.1-2 mm;
(5) soaking cullet in ethanol, ultrasonically cleaning (power of 70W and time of 10min), drying (60 ℃, 4h), and placing cullet particles as a target material in a molybdenum crucible, wherein the target material does not exceed 4/5 (after exceeding 4/5 of the volume of the crucible, the target material particles are easy to fall out of the crucible under the excitation of an electron beam);
(6) preparing a commercial quartz optical fiber preform rod with the diameter of 30mm, the length of 600mm and the purity of 99.9999 percent, placing the optical fiber preform rod on a bracket right above a vacuum chamber of an evaporator, wherein the bracket can control the optical fiber preform rod to perform radial autorotation and axial reciprocating motion, as shown in figure 2;
(7) placing a molybdenum crucible and a quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and starting a baking mode, wherein the baking temperature is set to 400 ℃;
(8) starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, slowly introducing oxygen into the vacuum chamber at a rate of 10sccm until the vacuum degree is stabilized at 5.8 × 10-3Pa, turning on the electron beam, adjusting the position of the electron beam to enable the electron beam to be located in the molybdenum crucible, and then slowly increasing the electron beam at the speed of 25mA/min until the electron beam is stabilized at 125 mA.
(9) And starting the motor to enable the optical fiber perform to realize radial autorotation and perform coaxial reciprocating motion so as to ensure that the film layer evaporated on the outer surface of the perform is uniform. The autorotation speed of the optical fiber preform is 40r/min, the speed of coaxial reciprocating motion is 100mm/s, and the amplitude is 600 mm;
(10) turning off the baffle plate for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, feeding back the thickness on line through a film thickness monitor, controlling the thickness of a single layer of the film layer to be 8 mu m, and controlling the evaporation time to be 80 min;
(11) closing the baking, closing the electron beam, cooling the electron beam along with the vacuum chamber for 1h, and filling air into the vacuum chamber (the vacuum value is vacuum negative pressure state at this moment, only the vacuum chamber is filled with air to reach standard atmospheric pressure, the chamber door of the vacuum chamber can be opened to take out the sample), so as to obtain the deposited doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform doped with a quartz skin layer;
(12) will have TiO2The quartz optical fiber perform rod with the doped quartz cortex is fixed at the top of the drawing tower, and then the bottom of the quartz optical fiber perform rod is heated at 2000 ℃, after heating, the coating and the quartz rod are not drawn in an expected equal proportion, a large amount of the cortex flows downwards, and a small amount of bubbles appear, which shows that under the component, after heating, the film layer flows first, so that the film layer and the quartz layer are drawn, the mass ratio is unbalanced, and the filament diameter has a discontinuous filament breakage phenomenon. This indicates that when the content of titanium dioxide is too high, the softening point of the vapor-deposited film layer is lower than that of quartz glass, and the difference between the expansion coefficient of the film layer and that of quartz is large, which causes the discontinuity phenomenon in the subsequent optical fiber drawing.
Comparative example 4
The comparative example provides a preparation method of a titania-doped silica optical fiber, comprising the following steps:
(1) weighing SiO2199g of powder, TiO2Powder 1 g. Mixing and uniformly stirring the weighed powder, and then placing the mixed powder in a tungsten crucible;
(2) placing the tungsten crucible containing the mixed powder into a high-temperature furnace, heating the tungsten crucible to 2100 ℃ from room temperature at a heating rate of 10 ℃/min, and preserving heat for 2 hours;
(3) clarifying for 1h at 2150 ℃ after the powder is completely melted;
(4) pouring the quartz glass liquid into a mold, pouring the glass into cold water for water quenching crushing when the temperature is reduced to be about 1200 ℃, and continuously mechanically crushing large particles in the glass to ensure that the crushed particle size is within the range of 0.1-2 mm;
(5) soaking cullet in ethanol, ultrasonically cleaning (power of 70W and time of 10min), drying (60 ℃, 4h), and placing cullet particles as a target material in a molybdenum crucible, wherein the target material does not exceed 4/5 (after exceeding 4/5 of the volume of the crucible, the target material particles are easy to fall out of the crucible under the excitation of an electron beam);
(6) preparing a commercial quartz optical fiber preform rod with the diameter of 30mm and the length of 600mm, and placing the optical fiber preform rod on a bracket right above a vacuum chamber of an evaporator, wherein the bracket can control the optical fiber preform rod to perform radial autorotation and axial reciprocating motion, as shown in figure 2;
(7) placing a molybdenum crucible and a quartz optical fiber preform in an evaporation vacuum value, covering a baffle, and starting a baking mode, wherein the baking temperature is set to be 500 ℃;
(8) starting a vacuum pump to vacuumize when the vacuum degree is lower than 1.6 multiplied by 10-3When Pa, slowly introducing a certain amount of oxygen into the vacuum chamber at a rate of 10sccm until the beam current is stabilized at 5.8 × 10-3Pa, turning on the electron beam, adjusting the position of the electron beam to enable the electron beam to be located in the molybdenum crucible, and then slowly increasing the electron beam at the speed of 25mA/min until the electron beam is stabilized at 150 mA.
(9) And starting the motor to enable the optical fiber perform to realize radial autorotation and perform coaxial reciprocating motion so as to ensure that the film layer evaporated on the outer surface of the perform is uniform. The autorotation speed of the optical fiber preform is 20r/min, the speed of coaxial reciprocating motion is 90mm/s, and the amplitude is 600 mm;
(10) turning off the baffle plate for evaporation and timing, regulating and controlling the thickness of the film layer through evaporation time, feeding back the thickness on line through a film thickness monitor, controlling the thickness of a single layer of the film layer to be 8 mu m, and controlling the evaporation time to be 80 min;
(11) closing the baking, closing the electron beam, cooling the electron beam along with the vacuum chamber for 1h, filling air into the vacuum chamber (the vacuum value is vacuum negative pressure state at this moment, and only when the vacuum chamber is filled with air and reaches standard atmospheric pressure, the chamber door of the vacuum chamber can be opened to take out the sample), and obtaining the deposit doped TiO2Quartz optical fiber preforms with a quartz glass film layer, i.e. with TiO2A quartz optical fiber preform doped with a quartz skin layer;
(12) will have TiO2Fixing the quartz optical fiber prefabricated rod doped with the quartz skin layer on the top of a drawing tower, heating the bottom of the quartz optical fiber prefabricated rod at 2000 ℃, and forming a shallow low-expansion doped TiO on the outer surface layer of the drawn quartz optical fiber after the bottom of the quartz optical fiber prefabricated rod is melted2A quartz glass film layer, a quartz glass fiber with a fiber diameter of 125 μm, and TiO doped2The thickness of the quartz glass film layer is 33nm, namely the thickness of the titanium dioxide-doped quartz cladding layer is 33 nm; the wire diameter is controlled by the wire drawing speed, and the wire diameter is monitored and fed back on line by an electronic monitor. After the quartz glass fiber is cooled to room temperature, coating organic paint on the surface of the titanium dioxide-doped quartz cladding with the coating thickness of 62.5 mu m to form an organic coating, and finally obtaining the titanium dioxide-doped quartz fiber with the fiber diameter of 250 mu m.
According to the national standard GB/T15972.31-2008 optical fiber test method specification-part 31: the method and procedure for measuring mechanical properties-tensile strength-the average tensile strength of the prepared titania-doped silica optical fiber was 5.786 GPa. The titania-doped silica fiber is different from a common silica fiber in that a first cladding of the titania-doped silica fiber is a silica cladding, a second cladding of the titania-doped silica fiber is a titania-doped silica cladding, and the thickness of the titania-doped silica fiber is 33 nm; and the first cladding and the second cladding of the common quartz optical fiber are quartz claddings.
As can be seen from the data of examples 1 to 5 and comparative example 1, the tensile strength (6.086GPa) of the silica optical fiber obtained in example 1 is improved by about 5.19% compared with the tensile strength (5.785GPa) of the silica optical fiber obtained in comparative example 1; the tensile strength (6.079GPa) of the silica optical fiber obtained in example 2 is improved by about 5.07% compared with the tensile strength (5.785GPa) of the silica optical fiber obtained in comparative example 1; the tensile strength (6.042GPa) of the silica optical fiber obtained in example 3 is improved by about 4.43% compared with the tensile strength (5.785GPa) of the silica optical fiber obtained in comparative example 1; the tensile strength (6.061GPa) of the silica optical fiber obtained in example 4 is improved by about 4.771% compared with the tensile strength (5.785GPa) of the silica optical fiber obtained in comparative example 1; the tensile strength (6.091GPa) of the silica optical fiber obtained in example 5 is obtained in comparison with that of comparative example 1The tensile strength (5.785GPa) of the obtained quartz optical fiber is improved by about 5.29%; the tensile strengths of examples 1, 2, 3, 4, 5 were all improved to different degrees due to the doped TiO2The quartz glass tube has low expansion characteristic, has a thermal expansion coefficient lower than that of quartz glass, and is doped with trace TiO2When the quartz glass film layer is pasted on the surface of the quartz optical fiber, the film layer has a trace amount of compressive stress, can effectively block the expansion of cracks, and can finally cause the termination of the expansion of the cracks, thereby playing the role of reinforcing the optical fiber.
As can be seen by comparing the data of comparative examples 2 to 4 with that of comparative example 1, the tensile strength (5.787GPa) of the silica optical fiber obtained in comparative example 2 is improved by about 0.035% compared with the tensile strength (5.785GPa) of the silica optical fiber obtained in comparative example 1, and the improvement effect is slight, which shows that the doped TiO is2Under the mass content of 1.1 wt%, the expansion coefficient of the film layer has small difference with the expansion coefficient of quartz, and no compressive stress is formed to inhibit crack propagation; in the comparative example 3, the mass ratio of the film layer to the quartz layer is unbalanced, and the wire diameter is discontinuous and broken. This shows that when the content of titanium dioxide is too high, the softening point of the vapor deposition film layer is lower than that of quartz glass, and the difference between the expansion coefficient of the film layer and the quartz is larger, which causes the discontinuity phenomenon of the subsequent optical fiber drawing; the tensile strength (6.042GPa) of the silica fiber obtained in comparative example 4 is improved by about 0.017% compared with the tensile strength (5.786GPa) of the silica fiber obtained in comparative example 1, and the improvement effect is slight, which shows that the doped TiO is2At a mass of 0.5 wt%, the difference between the expansion coefficient of the film and that of quartz is small, and no compressive stress is formed to suppress crack propagation.
In the description of the present invention, numerous specific details are set forth. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some embodiments, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent change and modification made to the above embodiment according to the technical spirit of the present invention are still within the scope of the technical solution of the present invention.

Claims (10)

1. The titanium dioxide-doped silica fiber is characterized in that the titanium dioxide-doped silica fiber sequentially comprises a fiber core, a first cladding, a second cladding and an organic cladding from inside to outside;
the first cladding is a quartz cladding;
the second cladding is a titanium dioxide-doped quartz cladding;
the first cladding layer and the second cladding layer are geometrically concentric with the fiber core.
2. The titania-doped silica fiber of claim 1, wherein the thickness ratio of the first cladding, the second cladding and the organic cladding is (52.5-58.4) to (0.0025-0.25): 62.5.
3. the titania-doped silica optical fiber of claim 1, wherein the second cladding has a silica to titania mass ratio of (90-98) to (2-10).
4. A preparation method of a titanium dioxide doped silica optical fiber is characterized by comprising the following steps:
s1, melting titanium dioxide powder and silicon dioxide powder at 1800-2100 ℃, and preserving heat to obtain first molten glass;
s2, clarifying the first molten glass obtained in the step S1 at 2000-2100 ℃ to obtain second molten glass;
s3, performing water quenching and mechanical crushing on the second glass liquid obtained in the step S2 to obtain a glass particle target material;
s4, placing the glass particle target material obtained in the step S3 and the quartz optical fiber preform into an evaporation vacuum value, and baking; then, under the oxygen-containing vacuum condition, the quartz optical fiber perform rod carries out vapor deposition under a set electron beam while rotating and coaxially reciprocating to obtain a titanium dioxide-doped quartz optical fiber perform rod;
s5, drawing the optical fiber preform obtained in the step S4 to obtain a quartz glass fiber wire with a titanium-doped quartz cladding;
s6 an overclad layer is applied on the silica glass fiber yarn obtained in step S5.
5. The method for preparing the silica-doped silica optical fiber according to claim 4, wherein in the step S1, the mass ratio of the titania powder to the silica powder is (90-98): (2-10).
6. The method for preparing the titania-doped silica optical fiber according to claim 4, wherein in step S1, the holding time is 1-3 h; in the step S2, the clarifying time is 30-60 minutes; in step S3, the particle size of the water quenching and the mechanical crushing is 0.1-2 mm.
7. The method for preparing the titania-doped silica optical fiber according to claim 4, wherein in step S4, the baking temperature is 300-500 ℃; the diameter of the quartz optical fiber preform is 10-50 mm; the oxygen-containing vacuum conditions include: vacuum degree of less than 5.9X 10-3Pa, the introduction rate of oxygen is 10-15 sccm; the set value of the electron beam is 100-150 mA; the autorotation speed of the optical fiber preform is 20-100 r/min, the coaxial reciprocating speed is 90-500 mm/s, and the amplitude is consistent with the rod length of the preform.
8. A communication optical fiber, characterized in that it is the titania-doped silica optical fiber according to any one of claims 1 to 3.
9. An evaporation device for a quartz optical fiber preform is characterized by comprising a vacuum chamber, wherein a base is arranged in the vacuum chamber, a crucible for containing a target material, two bearing supports, a film thickness detector and a roaster are respectively fixed on the base, a baffle is arranged above the crucible and connected with the base, and a gear transmission mechanism is arranged above the bearing supports; the bearing support is movably connected with a metal fixing piece for fixing the quartz optical fiber preform;
the gear transmission mechanism comprises a first disc gear, a second disc gear, two bevel gears and a displacement cycle expansion piece which are connected with each other.
10. An evaporation apparatus for a quartz optical fiber preform according to claim 9, wherein the metal holder is connected to one end of a displacement cyclic expander, the other end of the displacement cyclic expander is connected to one of bevel gears, the two bevel gears are engaged with each other, the other bevel gear is engaged with a second disc gear, the second disc gear is engaged with a first disc gear, and the first disc gear is connected to a motor through a shaft; the lower part of the base is connected with a vacuum pump through a pipeline; the top of the vacuum chamber is provided with an oxygen hole, and the oxygen hole is connected with a high-pressure oxygen tank through a pipeline.
CN202110847653.3A 2021-07-27 2021-07-27 Titanium dioxide doped quartz optical fiber, preparation method and application thereof, and evaporation device thereof Active CN113461321B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110847653.3A CN113461321B (en) 2021-07-27 2021-07-27 Titanium dioxide doped quartz optical fiber, preparation method and application thereof, and evaporation device thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110847653.3A CN113461321B (en) 2021-07-27 2021-07-27 Titanium dioxide doped quartz optical fiber, preparation method and application thereof, and evaporation device thereof

Publications (2)

Publication Number Publication Date
CN113461321A true CN113461321A (en) 2021-10-01
CN113461321B CN113461321B (en) 2023-03-24

Family

ID=77882558

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110847653.3A Active CN113461321B (en) 2021-07-27 2021-07-27 Titanium dioxide doped quartz optical fiber, preparation method and application thereof, and evaporation device thereof

Country Status (1)

Country Link
CN (1) CN113461321B (en)

Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4402720A (en) * 1980-01-22 1983-09-06 Nippon Telegraph & Telephone Public Corporation Process for preparing glass preform for optical fiber
EP0443112A1 (en) * 1989-12-22 1991-08-28 Corning Incorporated Optical waveguide fiber with titania-silica outer cladding and method of manufacturing
US5067975A (en) * 1989-12-22 1991-11-26 Corning Incorporated Method of manufacturing optical waveguide fiber with titania-silica outer cladding
US5180411A (en) * 1989-12-22 1993-01-19 Corning Incorporated Optical waveguide fiber with titania-silica outer cladding and method of manufacturing
US5241615A (en) * 1992-06-18 1993-08-31 Corning Incorporated Optical waveguide fiber with very thin titania-silica outer cladding layer
JPH07294758A (en) * 1994-04-27 1995-11-10 Shin Etsu Chem Co Ltd Electron-beam vapor deposition device, device for producing quartz optical waveguide utilizing the deposition device and production thereof
TW464638B (en) * 1996-06-17 2001-11-21 Corning Inc Process for forming a titania-containing preform silica glass blank
US20040156401A1 (en) * 2003-01-27 2004-08-12 Ceramoptec Industries, Inc. Multi-clad optical fiber lasers and their manufacture
JP2007212947A (en) * 2006-02-13 2007-08-23 Mitsubishi Cable Ind Ltd Manufacturing method for double cladding fiber, and double cladding fiber
JP2010286534A (en) * 2009-06-09 2010-12-24 Mitsubishi Cable Ind Ltd Optical fiber coupling structure and method of manufacturing the same
CN102916067A (en) * 2011-08-05 2013-02-06 深圳市中航三鑫光伏工程有限公司 Building material type double-sided glass photovoltaic component and manufacturing method thereof
JP2013041060A (en) * 2011-08-12 2013-02-28 Mitsubishi Cable Ind Ltd Polymer-clad optical fiber and manufacturing method thereof
JP2013044978A (en) * 2011-08-25 2013-03-04 Mitsubishi Cable Ind Ltd Optical fiber structure for laser beam and method for manufacturing the same
CN103777272A (en) * 2014-01-15 2014-05-07 烽火通信科技股份有限公司 Long-service-life optical fiber applicable to high-stress environment
US20160124143A1 (en) * 2014-11-04 2016-05-05 Verrillon, Inc. Hydrogen-resistant optical fiber
CN108267812A (en) * 2018-01-17 2018-07-10 武汉理工大学 High-temperature resistant optical fiber with gradient-structure coat
CN109695025A (en) * 2019-02-01 2019-04-30 吉林大学 A kind of covering and preparation method thereof that refractive index is radially successively decreased along sapphire fiber
CN110204200A (en) * 2019-06-04 2019-09-06 常州瞻驰光电科技股份有限公司 A kind of preparation method of doped silica glass evaporation material
CN111509063A (en) * 2020-04-24 2020-08-07 中国科学院山西煤炭化学研究所 Preparation method and application of niobium-doped titanium dioxide nano material

Patent Citations (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4402720A (en) * 1980-01-22 1983-09-06 Nippon Telegraph & Telephone Public Corporation Process for preparing glass preform for optical fiber
EP0443112A1 (en) * 1989-12-22 1991-08-28 Corning Incorporated Optical waveguide fiber with titania-silica outer cladding and method of manufacturing
US5067975A (en) * 1989-12-22 1991-11-26 Corning Incorporated Method of manufacturing optical waveguide fiber with titania-silica outer cladding
US5180411A (en) * 1989-12-22 1993-01-19 Corning Incorporated Optical waveguide fiber with titania-silica outer cladding and method of manufacturing
US5241615A (en) * 1992-06-18 1993-08-31 Corning Incorporated Optical waveguide fiber with very thin titania-silica outer cladding layer
CN1086905A (en) * 1992-06-18 1994-05-18 康宁玻璃公司 The light transmitting fiber and the production method thereof that have titania-silica surrounding layer as thin as a wafer
JPH07294758A (en) * 1994-04-27 1995-11-10 Shin Etsu Chem Co Ltd Electron-beam vapor deposition device, device for producing quartz optical waveguide utilizing the deposition device and production thereof
TW464638B (en) * 1996-06-17 2001-11-21 Corning Inc Process for forming a titania-containing preform silica glass blank
US20040156401A1 (en) * 2003-01-27 2004-08-12 Ceramoptec Industries, Inc. Multi-clad optical fiber lasers and their manufacture
JP2007212947A (en) * 2006-02-13 2007-08-23 Mitsubishi Cable Ind Ltd Manufacturing method for double cladding fiber, and double cladding fiber
JP2010286534A (en) * 2009-06-09 2010-12-24 Mitsubishi Cable Ind Ltd Optical fiber coupling structure and method of manufacturing the same
CN102916067A (en) * 2011-08-05 2013-02-06 深圳市中航三鑫光伏工程有限公司 Building material type double-sided glass photovoltaic component and manufacturing method thereof
JP2013041060A (en) * 2011-08-12 2013-02-28 Mitsubishi Cable Ind Ltd Polymer-clad optical fiber and manufacturing method thereof
JP2013044978A (en) * 2011-08-25 2013-03-04 Mitsubishi Cable Ind Ltd Optical fiber structure for laser beam and method for manufacturing the same
CN103777272A (en) * 2014-01-15 2014-05-07 烽火通信科技股份有限公司 Long-service-life optical fiber applicable to high-stress environment
US20160124143A1 (en) * 2014-11-04 2016-05-05 Verrillon, Inc. Hydrogen-resistant optical fiber
CN108267812A (en) * 2018-01-17 2018-07-10 武汉理工大学 High-temperature resistant optical fiber with gradient-structure coat
CN109695025A (en) * 2019-02-01 2019-04-30 吉林大学 A kind of covering and preparation method thereof that refractive index is radially successively decreased along sapphire fiber
CN110204200A (en) * 2019-06-04 2019-09-06 常州瞻驰光电科技股份有限公司 A kind of preparation method of doped silica glass evaporation material
CN111509063A (en) * 2020-04-24 2020-08-07 中国科学院山西煤炭化学研究所 Preparation method and application of niobium-doped titanium dioxide nano material

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
YANG LIANGLIANG等: "Effect of ultra-low exoansion quartz glass layer on the enhancement performance of quartz optical fiber", 《JOURNAL OF PHYSICS:CONFERENCE SERIES》 *
吴平等: "《光线与光缆技术》", 31 May 2003, 西南交通大学出版社 *
姜银方等: "《现代表面工程技术》", 31 January 2006, 化学工业出版社 *

Also Published As

Publication number Publication date
CN113461321B (en) 2023-03-24

Similar Documents

Publication Publication Date Title
US4265649A (en) Method for preparing a preform for optical waveguides
CN101023036B (en) Method and device for manufacturing glass and products obtained with the aid of said method
CN113135666B (en) Low-dielectric glass fiber, preparation method, glass fiber product, composite material and application
CN111362579A (en) Glass ceramic, strengthened glass ceramic and preparation method thereof
US20030159468A1 (en) Optical fiber deposition tube fused in deuterium atmosphere for attenuation improvement
US20100107965A1 (en) Silica glass crucible for pulling up silicon single crystal, method for manufacturing thereof and method for manufacturing silicon single crystal
CN101280475A (en) Lubricating antistatic high-performance oil for drawing production of carbon fibre
CN109112613B (en) Preparation process of quartz crucible
CN109320063A (en) A kind of production method of preform
Wallenberger Commercial and experimental glass fibers
CN113461321B (en) Titanium dioxide doped quartz optical fiber, preparation method and application thereof, and evaporation device thereof
CN113307511B (en) Quartz optical fiber and preparation method and device thereof
CN111170628B (en) Preparation method of tensile optical fiber
CN110983146B (en) Preparation method of large-size manganese-containing high-entropy alloy ingot
CN115806391B (en) Glass fiber with low expansion coefficient and preparation method thereof
CN110028235B (en) Optical fiber preform based on continuous melting quartz sleeve and manufacturing method thereof
CN112341002A (en) Method for producing continuous silicate fiber, continuous silicate fiber and raw silicate material
JP2008266072A (en) Glass fiber manufacturing apparatus, glass fiber manufacturing method, and glass fiber
CN113568093B (en) Titanium-doped quartz optical fiber and preparation method and application thereof
CN110590156B (en) Chemically strengthened ultrathin glass and preparation method thereof
CN109901261B (en) Method for manufacturing metal Cu coating quartz optical fiber
JP2019073405A (en) Apparatus and method for manufacturing porous glass preform
US3984602A (en) Vitreous and glass ceramic bodies
CN113568092B (en) Multilayer quartz optical fiber and preparation method and application thereof
Vel’miskin et al. Synthesis of glasses with a high content of divalent tin and fabrication of fiber lightguides based on them

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant