CN113459925A - Solid material feeding vehicle - Google Patents

Solid material feeding vehicle Download PDF

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Publication number
CN113459925A
CN113459925A CN202110810149.6A CN202110810149A CN113459925A CN 113459925 A CN113459925 A CN 113459925A CN 202110810149 A CN202110810149 A CN 202110810149A CN 113459925 A CN113459925 A CN 113459925A
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CN
China
Prior art keywords
hopper
movable baffle
adjusting mechanism
lifting seat
solid material
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Pending
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CN202110810149.6A
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Chinese (zh)
Inventor
不公告发明人
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Dongying Shenghan Automation Technology Co ltd
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Dongying Shenghan Automation Technology Co ltd
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Application filed by Dongying Shenghan Automation Technology Co ltd filed Critical Dongying Shenghan Automation Technology Co ltd
Priority to CN202110810149.6A priority Critical patent/CN113459925A/en
Publication of CN113459925A publication Critical patent/CN113459925A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
    • B60P1/30Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element in combination with another movement of the element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60PVEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
    • B60P1/00Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
    • B60P1/04Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element
    • B60P1/30Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element in combination with another movement of the element
    • B60P1/34Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading with a tipping movement of load-transporting element in combination with another movement of the element the other movement being raising or lowering

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

The invention relates to the technical field of material conveying machinery, and provides a solid material throwing vehicle.A rotary table is arranged on a frame of a main vehicle in a circumferential rotating manner, two vertical guide rails are arranged on the rotary table at intervals, a lifting seat is arranged between the two vertical guide rails, a hopper is arranged on the lifting seat in a manner of being capable of overturning around a rear end hinge, a movable baffle is hinged at the bottom of an opening at the rear end of the hopper, a feeding port with a narrowed opening is arranged at the inner side of the movable baffle, and the hopper is provided with an opening and closing adjusting mechanism which is used for driving the movable baffle to rotate around the hinge and keeping the movable baffle and the bottom of the hopper in a roughly parallel state. In the throwing process, the movable baffle is approximately parallel to the bottom surface of the hopper, and the guide plate plays a role in gathering materials.

Description

Solid material feeding vehicle
Technical Field
The invention relates to the technical field of material conveying machinery, and particularly provides an automatic device for long-distance transportation and throwing of solid materials.
Background
In industries such as building, chemical industry, manufacturing, need put into the material in the container that has the upper shed to satisfy production technology needs, at present, mostly adopt the tip lorry to carry out material transport, through the upset of drive car hopper, solid material drops into the upper shed of container by the rear end opening of car hopper, and single tip lorry operation can accomplish the input of material in a plurality of containers, has improved input efficiency, has reduced intensity of labour.
However, the above method has the following technical problems: the bucket can only lift relative to the main car and cannot adjust the circumferential angle, for a container with a smaller upper opening, the angle of the main car needs to be adjusted for many times in order to align the rear end of the bucket with the upper opening of the container, the operation difficulty of adjusting the circumferential angle of the bucket is high, and the bucket is not suitable for a site with limited space; in the throwing process, the height of the rear end of the car hopper is fixed, the throwing height is limited, the car hopper is not suitable for throwing materials to a container with larger height, the materials slide from the rear end of the car hopper, and the throwing distance is small. The defects cause inconvenient throwing operation and low throwing efficiency of the dump truck, and the materials cannot be thrown into a container with limited external space, higher height and small upper opening.
Disclosure of Invention
Aiming at the technical problems of the prior art in the process of throwing materials into the upper opening of the container, the invention provides the solid material throwing vehicle which can not only realize long-distance transportation, but also accurately throw materials into the upper opening of the container, effectively control the height position, angle and speed of throwing the materials, reduce the operation difficulty and improve the throwing efficiency.
In order to achieve the aim, the invention provides a solid material throwing vehicle which comprises a main vehicle, a rotary table, a lifting seat and a hopper; the rotary table is arranged on a frame of the main vehicle, and an angle adjusting mechanism for driving the rotary table to rotate around a vertical central rotating shaft is arranged on the frame; the rotary table is provided with a lifting seat, and the lifting seat is driven by a height adjusting mechanism to vertically lift; the hopper is arranged on the lifting seat in the middle, the rear end of the hopper is arranged in an open mode, the rear end of the hopper is connected to the rear end of the lifting seat through a hinge, the lifting seat is provided with a turnover adjusting mechanism used for driving the hopper to rotate around the hinge, the turnover adjusting mechanism comprises a linear cylinder, a cylinder body of the linear cylinder is hinged to the front end of the lifting seat, and a movable rod is hinged to the hopper; the bottom of the rear end of the hopper is opened, the bottom of the hopper is hinged with a movable baffle, and the hopper is provided with an opening and closing adjusting mechanism which is used for driving the movable baffle to rotate around a hinge and keeping the movable baffle and the bottom of the hopper in a roughly parallel state, so that the movable baffle is used as a material conveying channel.
Optionally, a rotary table is arranged on a frame of the main vehicle, a vertical central rotating shaft of the rotary table is connected with the frame through a bearing, the angle adjusting mechanism is a motor-driven gear ring mechanism and comprises a gear ring fixedly connected with the rotary table and a gear arranged on the frame and driven by a motor, and the gear ring is meshed with the gear.
The mode of adjusting the circumferential angle of the hopper through the rotary table is more convenient to operate and easier to complete circumferential adjustment of the hopper on occasions with limited field space.
Optionally, the height adjusting mechanism comprises a linear cylinder, the linear cylinder comprises a plurality of linear cylinders and is arranged near each guide post, a cylinder body of each linear cylinder is connected with the lifting seat, and a movable rod of each linear cylinder vertically extends downwards and is connected with the rectangular support plate of the rotary table.
A plurality of linear jars simultaneous working can produce bigger support power, is suitable for the lift drive of the material of heavy load operating mode, and the movable rod of linear jar is vertical stretches out downwards and is connected with the rectangle backup pad of revolving stage to the cylinder body that reduces linear jar occupies vertical space.
Optionally, the height adjustment mechanism is a lead screw driving unit disposed at the vertical guide rail, the lead screw driving unit includes a lead screw, a nut member and a motor, the lead screw is disposed along the vertical guide rail, the nut member is connected with the lifting seat, and the motor is in transmission connection with the lead screw.
Through the setting of lead screw drive unit, realize the altitude mixture control of lift seat, hopper, the auto-lock nature of screw-nut meshing can keep the hopper highly stable, prevents to go up and down seat, hopper free fall under losing the external power condition, improve equipment security.
Optionally, the turnover adjusting mechanism comprises a linear cylinder, a cylinder body of the linear cylinder is hinged to the front end of the lifting seat, and a movable rod is hinged to the hopper; set up the open groove that extends to the rear end in the middle of the front end of lift seat, the cylinder body rear end of linear jar articulates in open groove's outer end, and the movable rod articulates near the centre of hopper, and when the hopper was in the horizontality, linear jar was located open groove for linear jar can not occupy the high space between lift seat and the hopper.
Under the state that the movable baffle is opened, the movable rod of the linear cylinder extends out to drive the hopper to rotate around the hinge, so that the hopper is turned over to finish the dumping of materials.
Optionally, the outer side of the hopper is connected with the adjacent side of the movable material plate through an outer flexible spacer, and the bottom surface of the hopper is connected with the bottom of the movable baffle through a bottom flexible spacer.
Outside flexible spacer connects the hopper and the outside gap of the movable flitch of the open mode, bottom flexible connection hopper and the bottom gap of the movable flitch of the open mode, the material after preventing that the movable flitch from opening is scattered by outside gap, bottom gap, and for hinged joint, flexible connection makes adjustable fender can be for the vibration of hopper small amplitude under the drive of external force, the material can be more smooth and easy output under the circumstances of adjustable fender vibration, avoid the material to block astringent and feel at adjustable fender department.
Optionally, the height of the movable baffle in the vertical state is greater than the height of the hopper, and a feeding port with a narrowed opening is arranged near the upper end of the inner side of the movable baffle.
The height of the movable baffle is larger than that of the hopper, so that the feeding distance can be prolonged, and the feeding port can guide and collect the fed materials, so that the feeding speed and the feeding position of the materials can be controlled, and the process requirement can be met.
Optionally, the feeding port is provided with an opening and closing adjusting mechanism, the opening and closing adjusting mechanism comprises a linear cylinder, a cylinder body of the linear cylinder is hinged to the hopper, a piston rod of the linear cylinder is hinged to the movable baffle, a limiting block extends outwards from the bottom of the hopper, and the upper surface of the limiting block is approximately parallel to the bottom surface of the hopper.
The arrangement of the limiting block plays a supporting role in the bottom of the movable baffle in an open state, so that the movable baffle is stably kept in a state parallel to the bottom of the hopper and can bear larger load.
Optionally, the dispensing opening is connected to an outwardly extending dispensing tube.
The feeding pipe can increase the feeding distance, and is favorable for being used in occasions with smaller upper openings or limited outer spaces of the upper openings of the containers, so that materials can be smoothly fed.
Meanwhile, the invention provides a feeding method using the solid material feeding vehicle, which comprises the following steps:
the movable baffle is in a vertical state, materials are loaded into the hopper, and the main vehicle runs to the position near a container to be thrown;
the angle adjusting mechanism drives the rotary table to rotate, and adjusts the circumferential angle of the hopper, so that the rear end opening of the hopper faces the container;
the height adjusting mechanism drives the lifting seat to vertically lift, and drives the hopper to lift to a position above the upper opening of the container;
the opening and closing adjusting mechanism drives the movable baffle to be opened to a state approximately parallel to the hopper;
the turnover adjusting mechanism drives the hopper to turn around the hinge, and the materials are discharged from the upper part of the movable baffle plate and between the two guide plates and are put into the upper opening of the container.
The provided solid material feeding vehicle is provided with the hopper capable of adjusting the circumferential angle, lifting and overturning, the movable baffle with the guide plate is arranged at the opening of the hopper, the work of transporting materials, feeding materials to the upper opening of a container and the like is carried out, and the movable baffle plays a role in guiding in the material feeding process. Compared with the prior art, the method has the following technical advantages:
1. the rotary table is arranged on the main car, the lifting seat is arranged between the two vertical guide rails of the rotary table, the hopper is arranged on the lifting seat, under the condition that the main car is immobile, the circumferential angle adjustment of the hopper can be realized through the rotary table, the circumferential angle adjustment of the hopper is convenient, and therefore the operation of aligning the opening on the container outside the main car at the rear end of the hopper is simpler.
2. Realize hopper altitude mixture control through the seat that goes up and down, can carry out the lift of hopper according to the height of container, be suitable for to not putting in the material in the container of co-altitude, the hopper is stable in co-altitude department, has improved the security of putting in the process.
3. In the material feeding process, the movable baffle and the hopper are kept in a parallel state and play a role in controlling the feeding speed, the front end of the hopper is lifted, the control of the overturning amplitude is accurate, the material in the hopper can not be emptied instantly, the feeding speed and the feeding amount can be controlled, and the movable baffle is used as a material conveying channel in the feeding process, so that the material feeding distance is prolonged.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
fig. 1 is a schematic structural diagram of a solid material feeding vehicle provided by the invention.
Fig. 2 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a low position.
Fig. 3 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a high position and an angle is adjusted.
Fig. 4 is a schematic structural view of a hopper formed by a front plate and a rear plate and provided with guide plates.
Fig. 5 is a schematic view of the flow rate control section.
Fig. 6 is a schematic view showing a state in which a solid material feeding vehicle provided with a flow rate control member feeds a solid material.
Fig. 7 is a schematic structural diagram of a telescopic feeding pipe.
Fig. 8 and the state of the feeding pipe of fig. 7 after the length is adjusted.
Fig. 9 is a schematic view of the feeding state of the solid material feeding vehicle provided with the feeding pipe with adjustable length.
Fig. 10 is a schematic structural diagram of flexible connection of the hopper and the movable baffle.
Fig. 11 is a schematic diagram of a hydraulic control system of the solid material feeding vehicle.
01-main car, 011-frame, 02-revolving stage, 021-rectangle backup pad, 03-vertical guide rail, 04-lift seat, 041-opening groove, 05-height adjusting mechanism, 06-hopper, 07-upset adjusting mechanism, 08-movable baffle, 09-opening and closing adjusting mechanism, 091-limiting block, 10-guide plate, 11-shroud plate, 12-feeding port, 13-flow rate control component, 131-valve plate, 14-feeding pipe, 15-length adjusting mechanism, 16-pipe joint, 17-container, 171-upper opening, 172-shelter, 181-outside flexible connecting sheet, 182-bottom flexible connecting sheet, 183-vibrating motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments, and do not limit the present invention and its applications or uses.
The overall technical scheme of the invention is as follows:
fig. 1 is a schematic structural diagram of a solid material feeding vehicle provided by the invention. Fig. 2 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a low position. Fig. 3 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a high position and an angle is adjusted. As shown in the figure, the solid material feeding vehicle comprises a main vehicle 01, a rotary table 02, a lifting seat 04 and a hopper 06. Wherein, the revolving stage 02 directly sets up on the frame 011 of main car 01, sets up two vertical guide 03 of interval arrangement on revolving stage 02, and the setting that the seat 04 can go up and down is between vertical guide 03, and the setting that the hopper 06 can overturn is on the seat 04 that goes up and down. Circumferential angle adjustment of the hopper 06 is realized through rotation of the rotary table 02 so that an opening at the rear end of the hopper 06 is aligned with an opening on the container 17; the height of the hopper 06 is adjusted by the lifting base 04 to suit the height of the container 17.
The bottom of the opening at the rear end of the hopper 06 is hinged with the movable baffle 08, and in the ground transportation process, the movable baffle 08 is in a closed state and plays a role in preventing materials from scattering from the opening at the rear end of the hopper. And, set up two deflector plates 10 of relative arrangement in the inboard width direction of the movable baffle 08, in the course of throwing materials, when the movable baffle 08 is in the state parallel to bottom of the hopper 06, the interval close to one end of the hopper of two deflector plates 10 is close to width of the hopper 06 and interval of another end is smaller than the width of the hopper 06, the supplies are discharged from above the movable baffle 08, between two deflector plates 10, the deflector plate 10 plays the guide to the supplies thrown in and collects the function, make the supplies throw in speed, throw in the position and be controlled, in order to meet the needs of the craft.
The charging method using the solid material charging vehicle will be described with reference to fig. 2 and 3.
Fig. 2 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a low position.
As shown in the figure, the movable baffle 08 is in a vertical state, materials are loaded into the hopper 06, and the main vehicle runs to the position near a container to be thrown.
Fig. 3 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a high position and an angle is adjusted.
As shown in the figure, the angle adjusting mechanism drives the rotary table 02 to rotate, and adjusts the circumferential angle of the hopper 06, so that the rear end opening of the hopper 06 faces the container; the height adjusting mechanism 05 drives the lifting seat 04 to vertically lift, and drives the hopper 06 to lift to a position above the upper opening of the container; the opening and closing adjusting mechanism 09 drives the movable baffle 08 to be opened to a state approximately parallel to the hopper 06; the turnover adjusting mechanism 07 drives the hopper 06 to turn over around the hinge, and materials are discharged from the space between the two guide plates 10 above the movable baffle 08 and are put into the upper opening of the container 17.
Fig. 2 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a low position. Fig. 3 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a high position and an angle is adjusted. As shown in the figure, a turntable 02 is arranged on a frame 011 of a main vehicle 01, a hopper 06 is arranged on the turntable 02, a vertical central rotating shaft of the turntable 02 is connected with the frame 011 through a bearing, and an angle adjusting mechanism is arranged on the frame 011.
In specific implementation, the main vehicle 01 is driven to be close to a container 17 needing to put materials, the motor drives the gear ring to rotate through the gear, the rotary table 02 is driven to rotate around the vertical central rotating shaft, so that the hopper 06 can be adjusted relative to the vehicle frame 011, the rear-end opening of the hopper 06 faces the container 17, and compared with a mode that the rear-end opening of the hopper 06 faces the container 17 by adjusting the angle of the main vehicle 01, the mode that the circumferential angle of the hopper is adjusted through the rotary table 02 is more convenient to operate and can be easily completed on occasions where space is limited.
In order to realize that the hopper 06 can adapt to containers 17 with different heights in the feeding process, the hopper 06 is arranged on a lifting seat 04 capable of vertically lifting, a vertical guide rail 03 is arranged on the rotary table 02, the vertical guide rail 03 is arranged near the edge of the rotary table 02 in an array mode by taking a vertical central rotating shaft as a center, the outer side of the lifting seat 04 is in sliding fit with the vertical guide rail 03, and a height adjusting mechanism for driving the lifting seat 04 to lift is arranged on the vertical guide rail 03.
The setting of vertical guide 03 symmetry is in the both sides of revolving stage 02, and lift seat 04 arranges between two vertical guide 03 for hopper 06 arranges on lift seat 04 placed in the middle, prevents that revolving stage 02 from bearing skew great with the load of rotation center, is favorable to keeping the revolving stage to rotate the flexibility. And in the transportation process, the hopper 06 is arranged on the frame 011 in the middle, which is beneficial to the running safety of the main vehicle.
In the specific implementation process, the motor drive lead screw rotates, and the drive lead screw is along vertical movement, realizes the altitude mixture control of seat 04 and the last hopper 06 of going up and down, and the elevating action is mild to the screw-nut meshing has the auto-lock nature, and the motor stops work back hopper and keeps highly stable, prevents under losing the external power condition, goes up and down, 04, hopper 06 freely fall, improve equipment security.
In specific implementation, in order to keep stability, the flexibility of lift seat, every vertical guide includes two guide posts respectively, for the convenience of the arrangement of guide post, fixedly on the revolving stage be provided with the rectangle backup pad 021 of arranging in the horizontal plane, two vertical guide rails 03 are symmetrical the arrangement in the left and right sides of rectangle backup pad 021, and each guide post has the guide slot along vertical arrangement respectively, and the outside both ends of lift seat 04 are provided with respectively with guide slot sliding fit's pedestal or supporting wheel. Because set up a plurality of sliding fit around the seat 04 that goes up and down for the seat state that goes up and down is more stable, even there is the difference in the pressure that the seat front and back end that goes up and down received, the seat state that goes up and down slope, the problem of sliding fit jam can not appear yet.
In other embodiments, the lifting action of the lifting seat is realized through a linear cylinder, the linear cylinder comprises a plurality of linear cylinders and is arranged near each vertical guide rail, the linear cylinders work simultaneously relative to the screw rod mechanism, larger lifting force can be generated, and the lifting seat is suitable for lifting driving of materials under heavy-load working conditions.
The technical scheme for realizing hopper turning is as follows: in order to realize the pouring of the materials in the hopper, the rear end of the hopper 06 is opened and provided with a movable baffle 08 capable of opening and closing, the rear end of the hopper 06 is connected to the rear end of the lifting seat 04 through a hinge, the lifting seat 04 is provided with a turnover adjusting mechanism 07 for driving the hopper 06 to rotate around the hinge, in the embodiment, the turnover adjusting mechanism 07 comprises a linear cylinder, the cylinder body of the linear cylinder is hinged to the front end of the lifting seat 04, and a movable rod is hinged to the hopper 06. In specific implementation, in a state that the movable baffle 08 is opened, the movable rod of the linear cylinder extends out to drive the hopper 06 to rotate around the hinge, so that the hopper 06 is turned over to finish material pouring.
The front end and the rear end of the lifting seat 04 symmetrically extend outwards, the hopper 06 is arranged on the lifting seat 04 in the middle, and the balance and stability of the hopper 06 and the lifting seat 04 can be kept in the transportation process; in the material feeding process, the rear end of the hopper 06 is hinged to the rear end of the lifting seat 04, the linear cylinder is hinged to the hopper 06, when the hopper 06 overturns, the first counter force of the linear cylinder to the lifting seat 04 is applied to the front end of the lifting seat 04, the second counter force of the rear end of the hopper 06 to the lifting seat 04 is applied to the rear end of the lifting seat 04, and the first counter force and the second counter force are balanced with each other, so that the overturning moment received by the lifting seat 04 is small, and the lifting seat 04 is beneficial to keeping a balanced state.
In some embodiments, in order to facilitate the arrangement of the linear cylinder and reduce the height space occupied by the installation of the linear cylinder, an opening groove 041 extending towards the rear end is arranged in the middle of the front end of the lifting seat 04, the rear end of the cylinder body of the linear cylinder is hinged at the outer end of the opening groove 041, the movable rod is hinged near the middle of the hopper 06, and when the hopper 06 is in a horizontal state, the linear cylinder is positioned in the opening groove 041, so that the linear cylinder does not occupy the height space between the lifting seat 04 and the hopper 06, and the low position of the hopper 06 is favorable for the loading of materials and the stability of the traveling of the main vehicle.
Fig. 2 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a low position. Fig. 3 is a schematic view of a state in which a hopper of the solid material feeding vehicle is at a high position and an angle is adjusted. Fig. 4 is a schematic view showing the structure of a hopper in which the guide plate is formed of a single straight plate member. Fig. 5, a partial schematic view at the flapper of fig. 4. As shown in the figure, the rear end of the hopper 06 is open, the movable baffle 08 is hinged to the bottom of the rear end of the hopper 06 through a hinge, the hopper 06 is provided with an opening and closing adjusting mechanism 09, in some embodiments, the opening and closing adjusting mechanism 09 comprises a linear cylinder, a cylinder body of the linear cylinder is hinged to the hopper 06, a piston rod of the linear cylinder is hinged to the movable baffle, a limiting block 091 extends outwards from the bottom of the hopper, and the upper surface of the limiting block 091 is substantially parallel to the bottom surface of the hopper 06. The arrangement of the limiting block 091 plays a supporting role for the bottom of the movable baffle 08 in an open state, so that the movable baffle 08 is stably kept in a state parallel to the bottom of the hopper 06, and can bear a large load, so that the material is discharged above the movable baffle 06.
In some embodiments, the height of the movable baffle 08 is greater than the height of the hopper 06, the height of the guide plate 10 is approximately the same as the height of the hopper 06, the shroud plate 11 is connected to the top of the outer end of the guide plate 10, and in particular, the shroud plate 11 is arranged at the end of the guide plate 10 corresponding to the part of the movable baffle 08 higher than the height of the hopper 06.
This kind of structural scheme for movable baffle 08 is great to the transport distance of material when being parallel with hopper 06 bottom surface, improves the delivery distance of material, and shroud 11 sets up at the outer end top of deflector 10, and when movable baffle 08 was in vertical state, shroud 11 can not occupy the space in the hopper 06, can not cause the influence to the volume of hopper 06, and after being convenient for hopper 06 loaded the material, movable baffle 08's lock.
In the putting process, the embodiment of gathering and collecting materials is carried out: fig. 4 is a schematic structural view of a hopper formed by a front plate and a rear plate and provided with guide plates.
In some embodiments, two guide plates 10 are symmetrically arranged inside the movable baffle 08 in the width direction, and the guide plates 10 include two parts, namely a front plate and a rear plate, which are connected in the middle. When the movable baffle 08 is in a vertical state, the front plate is arranged at the lower end of the movable baffle to a position close to the upper end of the hopper, the front plate vertically extends along the height direction of the movable baffle 08, and the distance between the two front plates is close to the width of the hopper 06; preceding plate is along vertical extension and close with hopper 06 height, and movable baffle 08 in the in-process of opening and shutting keeps in vertical plane always, avoids taking out the material in the hopper 06 outside the preceding plate and causes the material to scatter.
Back plate arranges that it is located hopper 06 upper end height near mutually to movable baffle 08 upper end at movable baffle, back plate extends along movable baffle 08's direction of height slant to, the interval of keeping away from hopper one end of two back plates is close and the interval of the other end is less than hopper 06 width with hopper 06 width, and back plate arranges and is located beyond the hopper 06 along the slant, can not cause the influence to the space that holds in the hopper 06, puts in the in-process at the material, plays to gather together the collection effect to the material.
The top of two back plate pieces is connected with the shroud plate 11, the shroud plate is arranged along the slant, the height from the shroud plate 11 to the end part of the movable baffle 08 is small, the height from the shroud plate 11 to the middle part of the movable baffle 08 is large, so that the shroud plate 11, the back plate pieces and the movable baffle 08 form a feed opening with a narrowed outer end opening, and in the feeding process, materials are discharged from the feed opening, thereby being beneficial to gathering the materials, controlling the feeding speed of the materials and preventing the problem that the materials are scattered instantaneously.
Fig. 5 is a schematic view of the flow rate control section. Fig. 6 is a schematic view showing a state in which a solid material feeding vehicle provided with a flow rate control member feeds a solid material. As shown in the figure, in order to realize accurate control of the feeding speed, in some embodiments, a flow rate control component 13 is disposed at the feeding port of the hopper, the flow rate control component 13 includes a valve plate 131, a transverse chute is disposed along the width direction of the hopper 06, the valve plate 131 is movably inserted into the transverse chute, a linear cylinder is disposed at the feeding port 12, a movable rod of the linear cylinder is disposed along the transverse chute and connected to the valve plate 131, and the valve plate 131 is driven to move along the transverse chute by stretching and contracting of the movable rod of the linear cylinder, so as to realize opening and closing of the valve plate 131, so as to control the conveying speed and start and stop of the material flowing below the valve plate 131. The scheme is suitable for setting the feeding port 12 before feeding materials, the valve plate is driven by the linear cylinder to be adjusted to a certain height, so that the feeding speed meets the process requirement, and the position of the valve plate 131 is fixed in the feeding process, so that the feeding speed is kept.
Set up flow rate control unit 13 at the dog-house, when the material of putting in to container 17 reaches the input volume requirement, in time close flow rate control unit 13, prevent that the material from further throwing into container 17 by dog-house 12 in, then, through upset adjustment mechanism 07 drive hopper 06 by the tilt state change vertical state, through the adjustment mechanism 09 that opens and shuts, drive adjustable fender 08 by the lock state of opening state change, this in-process, store in two deflector 10, the material between shroud 11 can return to in the hopper 06, avoid the material to scatter, in order can reuse, be favorable to improving the saving of material, prevent that the material from scattering ground and causing environmental pollution.
The material is toppled over through the slope realization of car hopper, and the material is direct to be discharged by the great opening of car hopper rear end width, and the input distance is less, and the unable accurate control of material input position is to the less container of upper shed, and the input in-process, the material scatters outside the container easily. Aiming at the problems, the telescopic feeding pipe is arranged outside the feeding port, so that the feeding distance is increased, and the feeding position precision is improved.
Fig. 7 is a schematic structural diagram of a telescopic feeding pipe. Fig. 8 and the state of the feeding pipe of fig. 7 after the length is adjusted. Fig. 9 is a schematic view of the feeding state of the solid material feeding vehicle provided with the feeding pipe with adjustable length. As shown, in some embodiments, the feeding pipe 14 comprises a plurality of pipe sections 16 inserted together in a sliding manner, and a length control mechanism 15 for controlling the sliding of the pipe sections is arranged between the adjacent pipe sections 16 to adjust the length of the feeding pipe 14.
The length of the feeding pipe 14 is adjustable, so that under the condition that the positions of the main vehicle 01 and the hopper 06 are not changed, the feeding position can be flexibly changed by stretching and retracting the feeding pipe 14, the pipe orifice of the feeding pipe 14 reaches the upper opening of the container 17, and the pipe orifice of the feeding pipe 14 is favorable for being used in the situation that the upper opening 171 of the container 17 is small or a shielding object 172 exists in the outer space of the upper opening, so that the material feeding is completed. For example, when the opening of the container is a side opening, which is difficult to access from other directions, the feeding tube 14 can be adjusted to be aligned with the side opening in a state of length contraction, and then the feeding tube is driven to extend in length by the length adjusting mechanism 15, so that the nozzle of the feeding tube 14 extends into the side opening to complete the feeding operation. And the feeding pipe 14 is connected to the movable baffle 08 and is turned over along with the movable baffle 08, in the transportation process, the feeding pipe 14 is turned over upwards along with the movable baffle 08, the length control mechanism 15 drives the feeding pipe to be contracted to the shortest state, the occupied space is small, the material placement in the hopper is not hindered, the long-distance transportation is facilitated, in the feeding process, the feeding pipe is turned over along with the movable baffle 08, the length control mechanism 15 controls the elongation of the feeding pipe, the feeding position can be adjusted under the condition that the main vehicle 01 is not moved, the feeding distance is increased, and the operation is convenient.
Fig. 10 is a schematic structural diagram of flexible connection of the hopper and the movable baffle. In some embodiments, an outer flexible spacer is connected to the outer side of the hopper 06 and the adjacent side of the movable material plate 08, a bottom flexible spacer is connected between the bottom surface of the hopper 06 and the bottom of the movable baffle plate 08, no hinge is arranged between the bottom of the hopper and the bottom of the movable baffle plate, and the outer flexible connecting plate and the bottom flexible connecting plate are made of flexible materials.
When the movable baffle 08 is opened, the outer side gap between the outer side of the movable baffle 08 and the hopper 06 is shielded by the outer side flexible connecting sheet 181, the outer side flexible connecting sheet 181 is in a tightened state, the thrown material can be prevented from scattering from the outer side gap, the gap between the bottom surfaces of the hopper 06 at the bottom of the movable baffle 08 is shielded by the bottom flexible connecting sheet 182, and the thrown material is prevented from scattering from the bottom gap. Because the outer flexible connecting sheet 181 and the bottom flexible connecting sheet 182 are made of flexible materials, such as flexible rubber or flexible polymer plastic materials, when the movable baffle 08 is in a vertical state in a buckling manner, the outer flexible connecting sheet 181 and the bottom flexible connecting sheet 182 are in a folded state, and the action of buckling and opening cannot be influenced.
For prior art's hopper and movable baffle hinged joint mode, flexible material makes movable baffle 08 can be for the vibration of hopper small-amplitude under the drive of external force, and the material can be more smooth and easy output under the condition of movable baffle 08 vibration, avoids the material bite in movable baffle 08 department. Specifically, on the basis of the flexible connection between the hopper and the movable baffle 08, the vibrating motor 183 is arranged on the side, far away from the hopper, of the movable baffle 08, the vibrating motor 183 is driven by a hydraulic control system of the material vehicle to drive the movable baffle 08 to vibrate at high frequency, and materials in the hopper 06 are driven to vibrate when conveyed to the movable baffle 08, so that the smoothness of material output is improved, and the material conveying device is particularly suitable for occasions with small inclination of the hopper 06. In some embodiments of the present invention, the movable baffle 08 has a feeding port 12 and a feeding pipe 14 with closed openings, the feeding port 12 is disposed to block the material, and the vibration motor 183 is disposed to counteract the blocking.
Fig. 11 is a schematic diagram of a hydraulic control system of the solid material feeding vehicle. As shown in the figure, for example, in the angle adjusting mechanism, the height adjusting mechanism 05, the turnover adjusting mechanism 07, the opening and closing adjusting mechanism 09, the flow rate control part 13 and the length control mechanism 15 of the solid material feeding vehicle, which are hydraulically driven, the linear cylinder is subjected to reversing control through a reversing valve, so that the extension and retraction of the movable rod of the linear cylinder are realized; the motor used is controlled by a reversing valve to change the direction of the output shaft, and the vibration motor 183 is driven by a hydraulic control system. In the hydraulic machine, the reversing control of the linear cylinder and the motor is a technique mature in the industry, and the hydraulically driven vibration motor 183 is also a mature technique, and therefore, a detailed description thereof is omitted.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.

Claims (10)

1. The solid material throwing vehicle comprises a main vehicle, a rotary table, a lifting seat and a hopper;
the rotary table is arranged on a frame of the main vehicle, and an angle adjusting mechanism for driving the rotary table to rotate around a vertical central rotating shaft is arranged on the frame;
the rotary table is provided with a lifting seat, and the lifting seat is driven by a height adjusting mechanism to vertically lift;
the hopper is arranged on the lifting seat in the middle, the rear end of the hopper is connected to the rear end of the lifting seat through a hinge, and the lifting seat is provided with a turnover adjusting mechanism for driving the hopper to rotate around the hinge;
the rear end of the hopper is open and the bottom of the hopper is hinged with a movable baffle, and the hopper is provided with an opening and closing adjusting mechanism which is used for driving the movable baffle to rotate around a hinge and keeping the movable baffle and the bottom of the hopper in a roughly parallel state, so that the movable baffle is used as a material conveying channel.
2. The solid material dispensing cart of claim 1, wherein: the vertical central rotating shaft of the rotary table is connected with the frame through a bearing, the angle adjusting mechanism is a gear and gear ring mechanism driven by a motor, the gear and gear ring mechanism comprises a gear ring fixedly connected with the rotary table and a gear arranged on the frame and driven by the motor, and the gear ring is meshed with the gear.
3. The solid material dispensing cart of claim 1, wherein: the height adjusting mechanism comprises a linear cylinder, the linear cylinder comprises a plurality of linear cylinders which are vertically arranged respectively, the cylinder body of each linear cylinder is connected with the lifting seat, and the movable rod of each linear cylinder vertically extends downwards and is connected with the rotary table.
4. The solid material dispensing cart of claim 1, wherein: the height adjusting mechanism is a screw rod driving unit which comprises a screw rod, a nut component and a motor, the screw rod is vertically arranged, the nut component is connected with the lifting seat, and the motor is in transmission connection with the screw rod.
5. The solid material dispensing cart of claim 1, wherein: the turnover adjusting mechanism comprises a linear cylinder, a cylinder body of the linear cylinder is hinged with the front end of the lifting seat, and a movable rod is hinged with the hopper; set up the open groove that extends to the rear end in the middle of the front end of lift seat, the cylinder body rear end of linear jar articulates in open groove's outer end, and the movable rod articulates near the centre of hopper, and when the hopper was in the horizontality, linear jar was located open groove for linear jar can not occupy the high space between lift seat and the hopper.
6. The solid material dispensing cart of claim 1, wherein: the outer side of the hopper is connected with the adjacent side of the movable material plate through an outer side flexible spacer, and the bottom surface of the hopper is connected with the bottom of the movable baffle through a bottom flexible spacer.
7. The solid material dispensing cart according to claim 1 or 6, characterized in that: the height of the movable baffle in the vertical state is larger than that of the hopper, and a feed inlet with a narrowed opening is arranged near the upper end of the inner side of the movable baffle.
8. The solid material dispensing cart of claim 7, wherein: throw material mouthful department and be provided with the adjustment mechanism that opens and shuts, the adjustment mechanism that opens and shuts includes linear jar, the cylinder body of linear jar is articulated with the hopper and the piston rod is articulated with adjustable fender, hopper bottom and the stopper of outside extension, the upper surface and the hopper bottom surface of stopper are roughly parallel.
9. The solid material dispensing cart of claim 7, wherein: the feeding port is connected with a feeding pipe which extends outwards.
10. A feeding method of a solid material feeding vehicle is characterized in that:
the movable baffle is in a vertical state, materials are loaded into the hopper, and the main vehicle runs to the position near a container to be thrown;
the angle adjusting mechanism drives the rotary table to rotate, and adjusts the circumferential angle of the hopper, so that the rear end opening of the hopper faces the container;
the height adjusting mechanism drives the lifting seat to vertically lift, and drives the hopper to lift to a position above the upper opening of the container;
the opening and closing adjusting mechanism drives the movable baffle to be opened to a state approximately parallel to the hopper;
the turnover adjusting mechanism drives the hopper to turn over around the hinge, and materials are thrown into the container through a material opening head above the movable baffle.
CN202110810149.6A 2021-07-18 2021-07-18 Solid material feeding vehicle Pending CN113459925A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110810149.6A CN113459925A (en) 2021-07-18 2021-07-18 Solid material feeding vehicle

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Application Number Priority Date Filing Date Title
CN202110810149.6A CN113459925A (en) 2021-07-18 2021-07-18 Solid material feeding vehicle

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CN113459925A true CN113459925A (en) 2021-10-01

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS604440A (en) * 1983-06-21 1985-01-10 Mametora Noki Kk Dump and lift car
CN104999953A (en) * 2015-07-29 2015-10-28 柴伦能 Automobile lifting tail plate structure
CN105052391A (en) * 2015-08-07 2015-11-18 广西北流市智创科技开发有限公司 Towed sugarcane harvesting box vehicle
CN105283352A (en) * 2013-06-13 2016-01-27 阿特拉斯·科普柯凿岩设备有限公司 A foldable tailgate, a load bed with such a foldable tailgate and a vehicle with such a load bed
CN105946686A (en) * 2016-06-13 2016-09-21 金陵科技学院 Lifting dumper
CN107444240A (en) * 2017-09-18 2017-12-08 王宝学 Hydraulic lifting tail trigger structure and mobile vehicle maintenance service station
CN110758209A (en) * 2019-12-09 2020-02-07 湖南省农友机械集团有限公司 Fruit and vegetable transport vehicle
CN210212166U (en) * 2019-05-09 2020-03-31 惠州市明恒梯井有限公司 Transport vehicle with rotating bucket type carriage
CN111791787A (en) * 2020-07-23 2020-10-20 广东原尚物流股份有限公司 Automatic loading and unloading truck carriage

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS604440A (en) * 1983-06-21 1985-01-10 Mametora Noki Kk Dump and lift car
CN105283352A (en) * 2013-06-13 2016-01-27 阿特拉斯·科普柯凿岩设备有限公司 A foldable tailgate, a load bed with such a foldable tailgate and a vehicle with such a load bed
CN104999953A (en) * 2015-07-29 2015-10-28 柴伦能 Automobile lifting tail plate structure
CN105052391A (en) * 2015-08-07 2015-11-18 广西北流市智创科技开发有限公司 Towed sugarcane harvesting box vehicle
CN105946686A (en) * 2016-06-13 2016-09-21 金陵科技学院 Lifting dumper
CN107444240A (en) * 2017-09-18 2017-12-08 王宝学 Hydraulic lifting tail trigger structure and mobile vehicle maintenance service station
CN210212166U (en) * 2019-05-09 2020-03-31 惠州市明恒梯井有限公司 Transport vehicle with rotating bucket type carriage
CN110758209A (en) * 2019-12-09 2020-02-07 湖南省农友机械集团有限公司 Fruit and vegetable transport vehicle
CN111791787A (en) * 2020-07-23 2020-10-20 广东原尚物流股份有限公司 Automatic loading and unloading truck carriage

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Application publication date: 20211001