CN113459521A - Carrier band conveying diaphragm compound equipment convenient to align - Google Patents

Carrier band conveying diaphragm compound equipment convenient to align Download PDF

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Publication number
CN113459521A
CN113459521A CN202111025006.0A CN202111025006A CN113459521A CN 113459521 A CN113459521 A CN 113459521A CN 202111025006 A CN202111025006 A CN 202111025006A CN 113459521 A CN113459521 A CN 113459521A
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CN
China
Prior art keywords
adjusting
membrane
aligning
alignment
connecting rod
Prior art date
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Granted
Application number
CN202111025006.0A
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Chinese (zh)
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CN113459521B (en
Inventor
包敦士
周心晨
季建萍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Shujie Plastic Co ltd
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Changzhou Shujie Plastic Co ltd
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Priority to CN202111025006.0A priority Critical patent/CN113459521B/en
Publication of CN113459521A publication Critical patent/CN113459521A/en
Application granted granted Critical
Publication of CN113459521B publication Critical patent/CN113459521B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00—Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023—Cleaning travelling work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00—Flat articles, e.g. films or sheets
    • B29L2007/002—Panels; Plates; Sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products

Abstract

The invention relates to a carrier tape conveying film combining device convenient to align. The film material loading and discharging mechanism comprises a film material loading and discharging mechanism, a carrier tape conveying mechanism, a heat sealing mechanism and a film complex accommodating mechanism; the film carrier film laminating machine is characterized by further comprising a film adjusting and aligning mechanism, wherein the film adjusting and aligning mechanism can adjust the aligning and laminating state of a carrier film released from the film carrier discharging mechanism, so that the adjusted carrier film can be aligned and laminated with a base film conveyed by the carrier tape conveying mechanism, the carrier film aligned and laminated with the base film can be conveyed to the heat sealing mechanism through the carrier tape conveying mechanism, and the heat sealing mechanism can be used for aligning the carrier film and the base film to form a film composite body. The invention can conveniently realize the alignment of the diaphragm, can realize the dust removal and the compaction of the diaphragm in the diaphragm compounding process, is compatible with the existing diaphragm compounding process, improves the compounding efficiency and yield of the membrane material, and ensures the safety and the reliability of the diaphragm compounding process.

Description

Carrier band conveying diaphragm compound equipment convenient to align
Technical Field
The invention relates to a membrane compounding device, in particular to a carrier tape conveying membrane compounding device convenient to align.
Background
When the plastic films are compounded, at least two plastic films are generally processed into a whole by adopting the processes of heat sealing and the like. It is well known to those skilled in the art that two plastic films need to be aligned before being heat sealed to ensure the heat sealing effect. However, in the actual production process, manual alignment is mainly performed according to the experience of workers, the alignment operation is difficult, the requirement on the operation proficiency of the workers is high, and the heat-sealing compounding efficiency is low.
In addition, when the plastic membrane is compounded by heat sealing, processes such as dust removal and the like for the membrane are lacked, and the dust on the membrane enters the subsequent processes such as heat sealing and the like along with the membrane, so that the compounded membrane cannot meet the requirements of quality inspection and the like; or, the diaphragm to be compounded cannot be effectively compressed after partial dust removal, so that the yield of the subsequent heat sealing process is influenced, the cost of compounding the diaphragm is high, and the actual production and sale are not facilitated.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a carrier tape conveying diaphragm compounding device convenient to align, which can conveniently realize the alignment of diaphragms, can realize the dust removal and the compaction of the diaphragms in the diaphragm compounding process, is compatible with the existing diaphragm compounding process, improves the efficiency and the yield of the compounding of membrane materials, and ensures the safety and the reliability of the diaphragm compounding process.
According to the technical scheme provided by the invention, the carrier tape conveying membrane compounding equipment convenient to align comprises a membrane material loading and discharging mechanism for loading membrane materials, a carrier tape conveying mechanism for conveying base membrane sheets, a heat sealing mechanism for heat sealing compounding and a membrane compound body accommodating mechanism for accommodating compounded membrane sheets;
still adjust the alignment mechanism including the diaphragm that is located carrier band transport mechanism top, through alignment mechanism can adjust the alignment laminating state of carrying the material diaphragm after the release from membrane material year material drop feed mechanism to make the year material diaphragm after the adjustment just aim at the laminating with the base member diaphragm that carries transport mechanism and carry, carry the material diaphragm that can aim at the laminating through carrier band transport mechanism and carry to heat-seal machine to the base member diaphragm to utilize heat-seal machine to aim at year material diaphragm and base member diaphragm heat-seal film-forming piece complex body after the laminating, it can be right to pass through membrane complex body receiving mechanism the membrane complex body that forms after the heat-seal is accomodate.
The membrane adjusting and aligning mechanism comprises an adjusting and aligning connecting rod, an adjusting and aligning knob in adaptive connection with the adjusting and aligning connecting rod, an adjusting and aligning seat sleeved on the adjusting and aligning connecting rod, an adjusting elastic body in adaptive connection with the adjusting and aligning seat and a plurality of adjusting and aligning rods arranged on the adjusting and aligning seat, and the adjusting and aligning seat can move on the adjusting and aligning connecting rod along the length direction of the adjusting and aligning connecting rod;
the adjusting alignment knob and the adjusting elastic body are respectively positioned at two sides of the adjusting alignment seat, the position of the adjusting alignment seat on the adjusting alignment connecting rod can be adjusted through the movement of the adjusting alignment knob on the adjusting alignment connecting rod and/or the elastic acting force provided by the adjusting elastic body connected with the adjusting alignment seat, and the material-carrying membrane can be in positive correspondence with the base membrane conveyed by the carrier tape conveying mechanism by utilizing the adjusting alignment rod on the adjusting alignment seat after adjustment.
The film material loading and discharging mechanism, the carrier tape conveying mechanism, the heat sealing mechanism and the film complex accommodating mechanism are arranged on the equipment rack;
the membrane adjusting and aligning mechanism is assembled on a material loading and discharging plate of the equipment rack, wherein one end of an adjusting and aligning connecting rod is fixedly connected with an adjusting and aligning connecting plate on the material loading and discharging plate, an adjusting elastic body is sleeved on the adjusting and aligning connecting rod, one end of the adjusting elastic body is connected with the adjusting and aligning connecting plate, the other end of the adjusting elastic body is connected with an adjusting and aligning seat, and the adjusting and aligning knob is in threaded connection and matching with the adjusting and aligning connecting rod.
The adjusting and locking mechanism comprises an adjusting and locking connecting body arranged on the adjusting and aligning seat and an adjusting and aligning connecting rod groove arranged on the adjusting and aligning connecting rod;
the adjusting and locking connector comprises an adjusting and locking block, a locking block connecting seat in adaptive connection with the adjusting and locking block and a connecting seat connector in adaptive connection with the locking block connecting seat, and the locking block connecting seat can rotate at the end part of the connecting seat connector; the adjusting alignment connecting rod groove can allow the adjusting locking block to be embedded, and the adjusting locking block is embedded in the adjusting alignment connecting rod groove through the connecting seat connecting body so that the adjusting alignment seat can be locked on the adjusting alignment connecting rod.
The length direction of the adjusting alignment connecting rod groove is consistent with the length direction of the adjusting alignment connecting rod, and the section of the adjusting alignment connecting rod groove is I-shaped;
the adjusting and locking block comprises a block main body, wherein locking and adjusting clamping grooves are formed in the two sides of the block main body, the locking and adjusting clamping grooves are distributed along the length direction of the block main body, when the adjusting and locking block is embedded in the adjusting and aligning connecting rod groove, the block main body can be arranged in the adjusting and aligning connecting rod groove, and the notch of the adjusting and aligning connecting rod groove is in positive correspondence with the locking and adjusting clamping grooves.
The adjusting alignment rods are parallel to each other on the adjusting alignment seat, and the axes of the adjusting alignment rods are vertical to the plane of the material loading and discharging plate;
the material loading and discharging plate is provided with a material discharging and tensioning transition wheel which is positioned above the membrane adjusting and aligning mechanism, and a material loading membrane released from the membrane material loading and discharging mechanism can be in contact fit with an adjusting and aligning rod on the adjusting and aligning seat after being discharged and transitioned by the material discharging and tensioning transition wheel, and is aligned and attached to a base membrane conveyed on the carrier belt conveying mechanism after being adjusted and aligned by the adjusting and aligning rod.
The connecting seat connector includes the connecting seat connecting rod with locking piece connecting seat adaptation connection, the one end and the locking piece connecting seat of connecting seat connecting rod are connected, and the other end of connecting seat connecting rod sets up the end cap, and the length direction of connecting seat connecting rod is mutually perpendicular with the length direction of adjusting the alignment link, can adjust the cooperation state of adjusting the locking piece and adjusting the alignment link groove through the connecting seat connecting rod.
The device also comprises a membrane pressing and dust removing mechanism, wherein a loading membrane which is adjusted by the membrane adjusting and aligning mechanism and corresponds to the base membrane is pressed and attached to the base membrane conveyed by the carrier band conveying mechanism through the membrane pressing and dust removing mechanism, and the loading membrane can be blown and dedusted by the membrane pressing and dust removing mechanism in the process of pressing the loading membrane and the base membrane;
base member diaphragm and the below of carrying the material diaphragm to heat seal mechanism that can will aim at the laminating and blow after the dust removal through carrier band transport mechanism carry to utilize heat seal mechanism can aim at the carrying the material diaphragm after the laminating and base member diaphragm heat seal film sheet complex body, it can be right to accomodate through diaphragm complex body receiving mechanism the diaphragm complex body that forms after the heat-seal.
The diaphragm pressing and dedusting mechanism comprises a dedusting pressing frame and at least one dedusting pressing unit, the diaphragm pressing and dedusting mechanism is arranged above a carrier band of the carrier band conveying mechanism through the dedusting pressing frame, the dedusting pressing unit comprises a pressing dedusting cylinder arranged in the dedusting pressing frame, a first end of the pressing dedusting cylinder is provided with a dedusting air inlet, a second end of the pressing dedusting cylinder is provided with an elastic dedusting pressing head, and the elastic dedusting pressing head is provided with a dedusting air blowing hole which can be communicated with the dedusting air inlet;
the elastic dust removal pressing head can tightly press the material loading diaphragm and the matrix diaphragm on the carrier band, and after the elastic dust removal pressing head is matched with a carrier band hole on the carrier band, gas in the pressing dust removal cylinder can be blown out through the dust removal blowing holes so as to perform required blowing and dust removal on the material loading diaphragm.
The pressing dust removal cylinder comprises an upper cylinder body, a lower cylinder body matched with the upper cylinder body and an elastic connector used for connecting the lower cylinder body and the upper cylinder body, a dust removal air inlet is arranged on the upper cylinder body, and one end of the lower cylinder body, which is far away from the upper cylinder body, is used for forming the elastic dust removal pressing head;
the dust removal air inlet is communicated with the dust removal air blowing hole at the end part of the lower cylinder body through the upper cylinder body and the elastic connecting body between the cylinders; an air inlet control mechanism matched with the dust removal air inlet is arranged in the upper barrel.
The invention has the advantages that: the position of the material loading membrane can be adjusted through the membrane adjusting and aligning mechanism, so that the material loading membrane can be aligned with the base membrane, and the alignment of the membrane can be conveniently realized; after the alignment, the dust removal and pressing attachment of the material-carrying diaphragm can be realized by the diaphragm pressing dust removal mechanism, so that the dust removal and pressing of the diaphragm can be realized in the diaphragm compounding process, the diaphragm pressing dust removal mechanism is compatible with the existing diaphragm compounding process, the film material compounding efficiency and yield are improved, and the safety and reliability of the diaphragm compounding process are ensured.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the back of the equipment rack of the present invention.
FIG. 3 is a schematic diagram of the diaphragm adjustment alignment mechanism of the present invention.
FIG. 4 is a schematic view of an adjustment locking linkage of the present invention.
FIG. 5 is a schematic view of the adjustment locking block of the present invention.
FIG. 6 is a schematic view of an adjustment alignment linkage of the present invention.
Fig. 7 is an enlarged view of a in fig. 6.
FIG. 8 is a perspective view of the diaphragm pressing dust removing mechanism of the present invention.
Fig. 9 is a schematic structural diagram of the diaphragm pressing and dedusting mechanism of the invention.
Fig. 10 is an enlarged view of the elastomeric dust extraction collet of the present invention.
FIG. 11 is a schematic view of a compacting dust cylinder according to the present invention.
Fig. 12 is a sectional view of the diaphragm pressing dust removing mechanism of the present invention.
Fig. 13 is a schematic view of the cooperation of the elastic dust-removing compact head and the carrier tape holes of the carrier tape according to the present invention.
Fig. 14 is a schematic view of the cooperation of the elastic dust-removing pressing head, the elastic pressing unit before sealing and the carrier tape according to the present invention.
Description of reference numerals: 1-equipment rack, 2-material loading and discharging plate, 3-carrier belt conveying mechanism, 4-material receiving tensioning wheel, 5-material receiving barrel, 6-cutter mechanism, 7-heat sealing mechanism, 8-material loading and discharging tensioning transition wheel, 9-material loading and discharging plate, 10-membrane compacting and dust removing mechanism, 11-control box, 12-material receiving barrel shaft, 13-material receiving barrel driving motor, 14-material receiving and tensioning connecting shaft, 15-material receiving and tensioning connecting arm, 16-dust removing and pressing frame, 17-pre-sealing compacting elastic body, 18-dust removing and pressing unit, 19-pre-sealing compacting connecting block, 20-dust removing and pressing frame hole, 21-dust removing and pressing frame groove, 22-pre-sealing compacting body, 23-lower barrel, 24-pressing head bulge, 25-pressing head inclined plane, 26-dust removal air blowing holes, 27-elastic connecting bodies among cylinders, 28-upper cylinder bodies, 29-dust removal air inlet holes, 30-air inlet hole plugs, 31-plug elastic bodies, 32-plug positioning connecting plates, 33-carrier bands, 34-carrier band holes, 35-membrane adjusting and aligning mechanisms, 36-adjusting and aligning connecting plates, 37-seat body locking connecting parts, 38-seat body base parts, 39-adjusting and aligning knobs, 40-adjusting and locking connecting bodies, 41-adjusting and aligning rods, 42-adjusting elastic bodies, 43-adjusting and aligning connecting rods, 44-end caps, 45-connecting seat connecting rods, 46-locking block connecting seats, 47-adjusting and locking blocks, 48-main bodies, 49-locking and adjusting clamping grooves, 50-locking block connecting convex strips, 51-adjusting and aligning connecting rod connecting end grooves, 52-adjustment alignment link slot and 53-slot plane.
Detailed Description
The invention is further illustrated by the following specific figures and examples.
As shown in fig. 1 and 2: in order to conveniently realize the alignment of the membranes, the invention comprises a membrane material loading and discharging mechanism for loading membrane materials, a carrier tape conveying mechanism 3 for conveying a substrate membrane, a heat sealing mechanism 7 for heat sealing and compounding and a membrane complex body accommodating mechanism for accommodating the compounded membrane;
still adjust alignment mechanism 35 including the diaphragm that is located carrier band transport mechanism 3 top, through alignment mechanism 35 can be adjusted from the alignment laminating state of membrane material year material drop feed mechanism release back year material diaphragm to make the year material diaphragm after the adjustment just aim at the laminating with the base member diaphragm that carries transport mechanism 3 and carry, can carry the year material diaphragm that is aiming at the laminating to heat-seal machine 7 with the base member diaphragm through carrier band transport mechanism 3, with the year material diaphragm that utilizes heat-seal machine 7 to aim at after the laminating and base member diaphragm heat-seal film-forming film complex body, it can be right to take in through film complex body receiving mechanism the film complex body that forms after the heat-seal.
Specifically, loading of the film material can be realized through the film material loading and discharging mechanism, a material loading diaphragm can be formed after the film material loaded by the film material loading and discharging mechanism is pulled and released, conveying of the base diaphragm can be realized through the carrier band conveying mechanism 3, the base diaphragm and the material loading diaphragm can specifically adopt the existing common form, loading and releasing of the film material by the film material loading and discharging mechanism and specific process and mode of conveying the base diaphragm by the carrier band conveying mechanism 3 are consistent with the existing common form, the film material loading and discharging mechanism is specifically well known by people in the technical field, and the repeated description is omitted here.
Can realize the heat-seal with year material diaphragm, base member diaphragm through heat-seal mechanism 7 to form the diaphragm complex body after the heat-seal, heat-seal mechanism 7 adopts the current form commonly used, can become required diaphragm complex body with year material diaphragm and base member diaphragm heat-seal through heat-seal mechanism 7, and the concrete form of diaphragm complex body can be selected according to actual need, and here is no longer repeated. The film composite body obtained after heat sealing can be stored by the film composite body storage mechanism.
In order to conveniently adjust the material loading membrane and ensure the positive alignment of the material loading membrane and the base membrane, a membrane adjusting and aligning mechanism 35 is arranged above the carrier tape conveying mechanism 3, and the membrane adjusting and aligning mechanism 35 is positioned at the front side of the heat sealing mechanism 7, so that the positive alignment of the material loading membrane and the base membrane can be ensured when the membranes are compounded. Specifically, the alignment and fitting state of the material-carrying membrane released from the membrane material-carrying discharge mechanism can be adjusted by the membrane adjusting and aligning mechanism 35, that is, after the material-carrying membrane is adjusted by the membrane adjusting and aligning mechanism 35, the positive alignment of the material-carrying membrane and the substrate membrane can be rapidly realized.
In the embodiment of the invention, the adjusted material loading membrane can be aligned and attached to the base membrane conveyed by the carrier belt conveying mechanism 3, the aligned and attached material loading membrane and the base membrane can be conveyed to the heat sealing mechanism 7 through the carrier belt conveying mechanism 3, so that the attached material loading membrane and the base membrane can be aligned by the heat sealing mechanism 7 to be heat-sealed into the membrane composite body, and the membrane composite body formed after heat sealing can be accommodated by the membrane composite body accommodating mechanism.
As shown in fig. 3, the diaphragm adjusting and aligning mechanism 35 includes an adjusting and aligning connecting rod 43, an adjusting and aligning knob 39 connected to the adjusting and aligning connecting rod 43 in a fitting manner, an adjusting and aligning seat sleeved on the adjusting and aligning connecting rod 43, an adjusting elastic body 42 connected to the adjusting and aligning seat in a fitting manner, and a plurality of adjusting and aligning rods 41 arranged on the adjusting and aligning seat, wherein the adjusting and aligning seat is movable on the adjusting and aligning connecting rod 43 along the length direction of the adjusting and aligning connecting rod 43;
the adjusting alignment knob 39 and the adjusting elastic body 42 are respectively positioned at two sides of the adjusting alignment seat, the position of the adjusting alignment seat on the adjusting alignment connecting rod 43 can be adjusted through the movement of the adjusting alignment knob 39 on the adjusting alignment connecting rod 43 and/or the elastic acting force provided by the adjusting elastic body 42 connected with the adjusting alignment seat, and the material-carrying film sheet can be in positive correspondence with the base film sheet conveyed by the carrier tape conveying mechanism 3 through the adjusting alignment rod 41 on the adjusting alignment seat after adjustment.
In the embodiment of the present invention, the adjusting alignment link 43 is in a straight rod shape, and the adjusting alignment knob 39 can be sleeved on the adjusting alignment link 43 and can move on the adjusting alignment link 43 along the length direction of the adjusting alignment link 43 after being rotated. The adjustment alignment block can be sleeved on the adjustment alignment link 43 and the adjustment alignment block can move on the adjustment alignment link 43 along the length direction of the adjustment alignment link 43. A plurality of adjusting alignment rods 41 are arranged on the adjusting alignment seat, when the adjusting alignment seat moves on an adjusting alignment connecting rod 43, the position state of the adjusting alignment rods 41 can be realized, and after the position of the adjusting alignment rods 41 is adjusted, the position of the material carrying membrane contacted with the adjusting alignment rods 41 is adjusted along with the adjustment, and finally the positive alignment of the material carrying membrane and the base membrane can be realized.
During specific implementation, the adjusting elastic body 42 and the adjusting alignment knob 39 are respectively located at two sides of the adjusting alignment seat, the adjusting elastic body 42 can be made of elastic components such as springs, and the specific form of the adjusting elastic body 42 can be selected according to actual needs, which is not described herein again. The adjustment spring 42 provides a spring force that urges the adjustment alignment block toward the adjustment alignment knob 39.
The position adjustment directions of the adjustment alignment seat and the adjustment alignment rod 41 can be confirmed according to actual conditions, when the adjustment alignment rod 41 needs to be adjusted toward the adjustment elastic body 42, the adjustment alignment knob 39 needs to be rotated toward the adjustment elastic body 42, and of course, the adjustment elastic body 42 is further compressed by adjusting the alignment seat. When the adjusting aligning rod 41 needs to be adjusted in a direction away from the adjusting elastic body 42, the adjusting aligning knob 39 is rotated in a direction away from the adjusting elastic body 42, and the adjusting aligning seat is pushed to move in a direction away from the adjusting elastic body 42 by the elastic acting force of the adjusting elastic body 42.
Further, the film material loading and discharging mechanism, the carrier tape conveying mechanism 3, the heat sealing mechanism 7 and the film complex accommodating mechanism are arranged on the equipment rack 1;
the membrane adjusting and aligning mechanism 35 is assembled on the material loading and discharging plate 2 of the equipment rack 1, wherein one end of an adjusting and aligning connecting rod 43 is fixedly connected with an adjusting and aligning connecting plate 36 on the material loading and discharging plate 2, an adjusting elastic body 42 is sleeved on the adjusting and aligning connecting rod 43, one end of the adjusting elastic body 42 is connected with the adjusting and aligning connecting plate 36, the other end of the adjusting elastic body 42 is connected with an adjusting and aligning seat, and the adjusting and aligning knob 39 is in threaded connection and matching with the adjusting and aligning connecting rod 43.
In the embodiment of the present invention, the equipment rack 1 may adopt an existing form, and the assembly conditions of the carrier tape transport mechanism 3, the heat sealing mechanism 7, and the film complex accommodating mechanism on the equipment rack 1 are the same as those in the existing form, which is known to those skilled in the art, and will not be described herein again. The equipment frame 1 is also provided with material loading and discharging plates 2, the material loading and discharging plates 2 are vertically distributed, and the film material loading and discharging mechanism is installed on the material loading and discharging plates 2.
The membrane adjusting and aligning mechanism 35 is assembled on the material loading and discharging plate 2, that is, after the membrane adjusting and aligning mechanism 35 is assembled on the material loading and discharging plate 2, the membrane adjusting and aligning mechanism 35 is located above the carrier tape conveying mechanism 3. The adjusting aligning connecting plate 36 is arranged on the material loading and discharging plate 2, the adjusting aligning connecting plate 36 and the material loading and discharging plate 2 can be integrally formed or the adjusting aligning connecting plate 36 and the material loading and discharging plate 2 are fixedly connected, the specific matching form between the adjusting aligning connecting plate 36 and the material loading and discharging plate 2 can be selected according to actual needs, and details are not repeated here.
An adjustment alignment link connecting end slot 51 is provided at one end of the adjustment alignment link 43, the adjustment alignment link 43 is fixedly connected to the adjustment alignment link plate 36 via the adjustment alignment link connecting end slot 51, and the adjustment alignment knob 39 is located at the other end of the adjustment alignment link 43. The adjusting elastic body 42 is sleeved on the adjusting alignment connecting rod 43, and two ends of the adjusting elastic body 42 are in adaptive connection with the adjusting alignment seat and the adjusting alignment connecting plate 36. In order to realize the precision and the continuity of the adjustment, the adjustment alignment knob 39 is in threaded connection with the adjustment alignment connecting rod 43, that is, the conventional screw nut matching mode is adopted, and when the adjustment alignment knob 39 rotates on the adjustment alignment connecting rod 43, the locking after the adjustment can be immediately realized.
When the material loading and discharging plate 2 is specifically implemented, in order to improve the stability of the adjusting process of the adjusting alignment seat, the alignment seat guide rail for supporting and adjusting the alignment seat can be arranged on the material loading and discharging plate 2, the support of the adjusting alignment seat can be realized by utilizing the alignment seat guide rail, the movement of the adjusting alignment seat can be guided, the existing common matching form can be adopted between the alignment seat guide rail and the adjusting alignment seat, the alignment seat guide rail and the adjusting alignment seat can be specifically selected according to actual needs, and the material loading and discharging plate is particularly well known by people in the technical field and is not repeated herein.
Further, an adjustment locking mechanism for locking the adjustment alignment seat to the adjustment alignment link 43 is included, the adjustment locking mechanism including an adjustment locking connection body 40 disposed on the adjustment alignment seat and an adjustment alignment link slot 52 disposed on the adjustment alignment link 43;
the adjusting and locking connector 40 comprises an adjusting and locking block 47, a locking block connecting seat 46 in adaptive connection with the adjusting and locking block 47 and a connecting seat connector in adaptive connection with the locking block connecting seat 46, and the locking block connecting seat 46 can rotate at the end part of the connecting seat connector; the adjustment alignment link slot 52 allows the adjustment locking block 47 to be inserted therein, and the adjustment locking block 47 is inserted into the adjustment alignment link slot 52 through the connecting base connector, so that the adjustment alignment base can be locked to the adjustment alignment link 43.
After adjustment, when the material loading membrane is aligned with the base membrane, in order to avoid the influence of misoperation and other conditions on the stability of alignment, the adjusting and aligning seat is locked by the locking of the adjusting and locking mechanism, and the misoperation of the adjusting and aligning seat caused by misoperation of the adjusting and aligning knob 39 is avoided.
In the embodiment of the present invention, the alignment adjustment base includes a base locking connection portion 37 and a base portion 38, wherein the base locking connection portion 37 and the base portion 38 are integrally connected to each other, the adjustment alignment rod 41 is installed on the base portion 38, and the adjustment locking mechanism is located on the base locking connection portion 37. In fig. 3, three adjustment alignment rods 41 are provided on the seat base 38, and an adjustment alignment link 43 penetrates the seat lock connection portion 37 and the seat base 38.
As shown in fig. 4 and 6, an adjustment alignment link slot 52 is provided on the adjustment alignment link 43, the adjustment alignment link slot 52 being distributed along the length direction of the adjustment alignment link 43, and the length of the adjustment alignment link slot 52 being smaller than the length of the adjustment alignment link 43.
The adjusting locking block 47 of the adjusting locking connector 40 is located in the seat body locking connector 37, the adjusting locking block 47 is fixed on the locking block connecting seat 46, the locking block connecting seat 46 is connected with the connecting seat connector, the locking block connecting seat 46 and the connecting seat connector can rotate relatively, and when the locking block connecting seat 46 and the connecting seat connector rotate relatively, the adjusting locking block 47 can rotate synchronously along with the locking block connecting seat 46.
The shape of the adjustment alignment link slot 52 conforms to the shape of the adjustment lock block 47. The connecting seat connecting body is in threaded connection with the seat body locking connecting part 37, and after the connecting seat connecting body is in threaded connection with the seat body locking connecting part 37, the connecting seat connecting body rotates on the seat body locking connecting part 37 to drive the locking block connecting seat 46 and the adjusting locking block 47 to lift so as to place the adjusting locking block 47 in the adjusting alignment connecting rod groove 52 or withdraw the adjusting locking block 47 from the adjusting alignment connecting rod groove 52; and locking of the adjustment alignment block to the adjustment alignment link 43 can be accomplished by the cooperation of the adjustment locking block 47 and the adjustment alignment link slot 52.
As shown in fig. 6 and 7, when the length direction of the adjustment alignment link slot 52 coincides with the length direction of the adjustment alignment link 43, the cross-section of the adjustment alignment link slot 52 is i-shaped;
the adjusting and locking block 47 comprises a block main body 48, locking and adjusting clamping grooves 49 are formed in two sides of the block main body 48, the locking and adjusting clamping grooves 49 are distributed along the length direction of the block main body 48, when the adjusting and locking block 47 is embedded in the adjusting and aligning connecting rod groove 52, the block main body 48 can be arranged in the adjusting and aligning connecting rod groove 52, and the notch of the adjusting and aligning connecting rod groove 52 is in positive correspondence with the locking and adjusting clamping grooves 49.
In the embodiment of the present invention, the section of the adjusting alignment link slot 52 is h-shaped, and the adjusting alignment link 43 is provided with a notch plane 53, wherein the notch plane 53 corresponds to the notch of the adjusting alignment link slot 52.
The block body 48 is rectangular in shape, with the shape of the block body 48 being adapted to adjust the alignment of the link slot 52. The length of the locking adjusting clamping groove 49 is consistent with that of the block main body 48, a locking block connecting convex strip 50 is arranged on the block main body 48, and the block main body 48 can be fixedly connected with the locking block connecting seat 46 through the locking block connecting convex strip 50. Locking piece connecting seat 46 is circular, can adopt current cooperation form commonly used between locking piece connecting seat 46 and connecting seat connector, as long as can satisfy locking piece connecting seat 46 and connecting seat connector physical stamina relative rotation all can, specifically can select as required, and here is no longer repeated.
In the housing lock connection 37, the block main body 48 has a length direction that coincides with the length direction of the adjustment alignment link groove 52. Because the connecting base connector is threadedly connected to the base locking connector 37, rotation of the connecting base connector on the base locking connector 37 does not change the fit of the adjustment locking block 47 with the adjustment alignment link slot 52. As can be seen from the above description, after the block main body 48 is embedded in the adjustment alignment link slot 52, the block main body 48 and the adjustment alignment link slot 52 are in contact with each other, so that the adjustment alignment seat and the adjustment alignment link 43 can be locked, and after the block main body 48 is withdrawn from the adjustment alignment link slot 52, the adjustment alignment seat can move in the adjustment alignment link 43 again, i.e., in a contact locked state.
Further, the adjusting alignment rods 41 are parallel to each other on the adjusting alignment seat, and the axes of the adjusting alignment rods 41 are perpendicular to the plane of the material loading and discharging plate 2;
the material loading and discharging plate 2 is provided with a material discharging and tensioning transition wheel 8, the material discharging and tensioning transition wheel 8 is positioned above the membrane adjusting and aligning mechanism 35, and a material loading membrane released from the membrane material loading and discharging mechanism can be contacted and matched with an adjusting and aligning rod 41 on the adjusting and aligning seat after being discharged and transitioned by the material discharging and tensioning transition wheel 8, and is aligned and attached to a matrix membrane conveyed on the carrier belt conveying mechanism 3 after being adjusted and aligned by the adjusting and aligning rod 41.
In the embodiment of the invention, all the adjusting and aligning rods 41 are parallel to each other, the axes of the adjusting and aligning rods 41 and the axes of the adjusting and aligning connecting rods 43 are also parallel to each other, and the axes of the adjusting and aligning rods 41 are perpendicular to the plane of the material loading and discharging plate 2. In fig. 3, three adjustment alignment rods 41 are staggered on the base 38 of the housing, and the carrier film is generally aligned with the base film after transition from the lowermost adjustment alignment rod 41.
Further, the connecting seat connector includes the connecting seat connecting rod 45 with locking piece connecting seat 46 adaptation is connected, the one end and the locking piece connecting seat 46 of connecting seat connecting rod 45 are connected, and the other end of connecting seat connecting rod 45 sets up end cap 44, and the length direction of connecting seat connecting rod 45 is perpendicular to the length direction of adjusting alignment connecting rod 43, can adjust the cooperation state of adjusting locking piece 47 and adjusting alignment connecting rod groove 52 through connecting seat connecting rod 45.
In the embodiment of the present invention, the connecting seat connecting rod 45 is connected to the locking block connecting seat 46, and the outer wall of the connecting seat connecting rod 45 is provided with a thread, so that the connecting seat connecting rod 45 can be connected to the thread of the seat locking connecting part 37. The outer diameter of the end cap 44 is larger than the outer diameter of the connecting seat link 45, and the end cap 44 is located outside the seat body locking connecting portion 37. The length direction of the connecting seat link 45 and the length direction of the adjustment alignment link 43 are perpendicular to each other.
During specific work, before the whole membrane is compounded, the adjusting alignment knob 39 is manually rotated to adjust the position of the adjusting alignment seat on the adjusting alignment connecting rod 43, and the specific position adjusting direction is related to the position of the material-carrying membrane contact adjusting alignment rod 41 according to the lowest position on the adjusting alignment seat, specifically, the position can be aligned with the base membrane, and the method is well known to those skilled in the art. After the adjustment is in place, the material-carrying membrane and the base membrane are tightly pressed and attached, are conveyed by the carrier belt conveying mechanism 3, and are thermally sealed into a membrane complex by the heat sealing mechanism 7. After being adjusted into place, the current alignment state is generally maintained.
As shown in fig. 1, a discharging and tensioning transition wheel 8 is arranged on the material loading and discharging plate 2, the discharging and tensioning transition wheel 8 is positioned above the membrane adjusting and aligning mechanism 35, and a material-loaded membrane released from the membrane material loading and discharging mechanism can be contacted and matched with an adjusting and aligning rod 41 on the adjusting and aligning seat after being discharged and transitioned by the discharging and tensioning transition wheel 8, and is aligned and attached to a base membrane conveyed on the carrier belt conveying mechanism 3 after being adjusted and aligned by the adjusting and aligning rod 41.
In the embodiment of the invention, the film material loading and discharging mechanism can comprise a loading and discharging tray 9 arranged on the loading and discharging plate 2, the loading and discharging tray 9 is arranged on the loading and discharging plate 2 through a loading and discharging tray shaft, and the loading and discharging tray 9 can rotate on the loading and discharging plate 2 through the loading and discharging tray shaft. The film material of the material loading diaphragm can be loaded through the material loading and discharging disc 9 and the material loading and discharging disc shaft, and the material loading diaphragm can be gradually pulled out and released along with the rotation of the material loading and discharging disc 9.
The number of the discharging tensioning transition wheels 8 arranged on the material loading and discharging plate 2 can be selected according to actual needs, and after the discharged material loading membrane is pulled out and passes through the discharging tensioning transition wheels 8, the released material loading membrane can be in contact fit with the adjusting alignment rod 41 on the adjusting alignment seat, and is aligned and attached with the matrix membrane conveyed on the carrier tape conveying mechanism 3 after being adjusted and aligned by the adjusting alignment rod 41, namely the material loading membrane can be adjusted before being pressed and attached.
As shown in fig. 1, the device further comprises a membrane pressing and dust removing mechanism 10, wherein a material loading membrane which is adjusted by a membrane adjusting and aligning mechanism 35 and corresponds to a substrate membrane is pressed and attached to the substrate membrane conveyed by the carrier tape conveying mechanism 3 through the membrane pressing and dust removing mechanism 10, and the material loading membrane can be subjected to air blowing and dust removal by the membrane pressing and dust removing mechanism 10 in the process of pressing the material loading membrane and the substrate membrane;
base member diaphragm and the year material diaphragm after can will aim at the laminating and blow the dust removal through carrier band transport mechanism 3 are carried to the below of heat-sealing machine 7 to utilize heat-sealing machine 7 can aim at the year material diaphragm and the heat-sealing of base member diaphragm after the laminating and become the diaphragm complex body, it can be right to accomodate through diaphragm complex body receiving mechanism the diaphragm complex body that forms after the heat-seal.
In the embodiment of the invention, before the heat sealing by the heat sealing mechanism 7, the membrane pressing and dust removing mechanism 10 can press the carrier membrane and the base membrane, wherein the base membrane is generally attached to the carrier belt 33 of the carrier belt conveying mechanism 3, the carrier membrane is generally positioned above the base membrane after being released from the membrane material loading and discharging mechanism, and the carrier membrane can be pressed on the base membrane by the membrane pressing and dust removing mechanism 10. In the process of pressing the material-carrying membrane and the base membrane tightly, the membrane pressing and dust removing mechanism 10 can blow and remove dust on the material-carrying membrane, and the air blowing of the membrane pressing and dust removing mechanism 10 can prevent dust and the like from falling on the material-carrying membrane, namely, the purity of the membrane complex after heat sealing can be ensured; of course, the blowing of the material loading diaphragm by the diaphragm pressing dust removal mechanism 10 can further press the material loading diaphragm on the substrate film, so that the film material compounding efficiency and yield are improved, the film material compounding mechanism is compatible with the existing diaphragm compounding process, and the safety and reliability of the diaphragm compounding process are ensured.
As shown in fig. 8 and 9, the diaphragm pressing and dedusting mechanism 10 includes a dedusting pressing frame 16 and at least one dedusting pressing unit 18, the diaphragm pressing and dedusting mechanism 10 is erected above a carrier tape 33 of the carrier tape conveying mechanism 3 through the dedusting pressing frame 16, the dedusting pressing unit 18 includes a pressing dedusting cylinder arranged in the dedusting pressing frame 16, a dedusting air inlet 29 is arranged at a first end of the pressing dedusting cylinder, an elastic dedusting pressing head is arranged at a second end of the pressing dedusting cylinder, and a dedusting air blowing hole 26 capable of communicating with the dedusting air inlet 29 is arranged on the elastic dedusting pressing head;
the elastic dedusting pressing head can press the material loading membrane and the matrix membrane on the carrier band 33, and after the elastic dedusting pressing head is matched with the carrier band hole 34 on the carrier band 33, the air in the pressing dedusting cylinder can be blown out through the dedusting air blowing hole 26, so that the material loading membrane can be subjected to required air blowing and dedusting.
In the embodiment of the invention, the dust removal pressing frame 16 is in a block shape, the whole membrane pressing and dust removing mechanism 10 is arranged above the carrier tape 33 through the dust removal pressing frame 16, that is, the carrier tape 33 passes through the dust removal pressing frame 16 in the process of conveying the substrate membrane, so that the carrier membrane can be pressed on the substrate membrane through the dust removal pressing unit 18. The dust removal pressing frame 16 is provided with the dust removal pressing frame hole 20, the dust removal pressing frame 16 can be connected and fixed through the dust removal pressing frame hole 20, and stability and reliability in the dust removal pressing process are improved.
At least one dust removal pressing unit 18 is arranged on the dust removal pressing frame 16, two dust removal pressing units 18 are shown in fig. 3 and 4, the two dust removal pressing units 18 are sequentially arranged, and dust removal pressing operation can be sequentially performed through the two dust removal pressing units 18, of course, the number of the dust removal pressing units 18 can also be selected according to actual needs, and details are not repeated here.
Wherein, the dust removal compressing unit 18 includes a compressing dust-removing cylinder arranged in the dust-removing compressing frame 16, a first end of the compressing dust-removing cylinder is provided with a dust-removing air inlet 29, the first end of the compressing dust-removing cylinder is generally positioned above the dust-removing compressing frame 16, a second end of the compressing dust-removing cylinder is positioned below the dust-removing compressing frame 16, the end part of the second end of the compressing dust-removing cylinder forms an elastic dust-removing compressing head, a dust-removing air blowing hole 26 is arranged on the elastic dust-removing compressing head, the dust-removing air blowing hole 26 is communicated with the dust-removing air inlet 29, the air in the compressing dust-removing cylinder can be blown out through the dust-removing air blowing hole 26, and the external air can enter into the compressing dust-removing cylinder through the dust-removing air inlet 29.
When the loading membrane and the matrix membrane are pressed, the loading membrane is pressed on the matrix membrane through the elastic dust removal pressing head and is finally pressed on the carrier band 33, so that the matrix membrane and the loading membrane can be driven by the carrier band 33 to be conveyed to the lower part of the heat sealing mechanism 7. In specific implementation, a plurality of carrier tape holes 34 are disposed on the side of the carrier tape 33, and the distribution of the carrier tape holes 34 on the carrier tape 33 is the same as that of the prior art, which is well known in the art and will not be described herein again.
In the embodiment of the invention, when the elastic dedusting pressing head is used for pressing the material loading membrane and the substrate membrane, the elastic dedusting pressing head only blows out the gas in the pressing dedusting cylinder through the dedusting blowing holes 26 of the elastic dedusting pressing head after contacting and matching with the carrying holes 34 of the carrying belt 33, and the gas in the pressing dedusting cylinder is not blown out through the dedusting blowing holes 26 in other states.
As shown in fig. 11, the compressing and dedusting cylinder includes an upper cylinder 28, a lower cylinder 23 adapted to the upper cylinder 28, and an inter-cylinder elastic connecting body 27 for connecting the lower cylinder 23 and the upper cylinder 28, wherein a dedusting air inlet 29 is disposed on the upper cylinder 28, and an end of the lower cylinder 23 away from the upper cylinder 28 is used to form the elastic dedusting compressing head;
the dust-removing air inlet hole 29 is communicated with the dust-removing air blowing hole 26 at the end part of the lower cylinder 23 through an upper cylinder 28 and an elastic connector 27 between the cylinders; an air inlet control mechanism matched with the dust removal air inlet 29 is arranged in the upper cylinder 28.
In the embodiment of the invention, the upper cylinder 28 and the lower cylinder 23 are coaxially distributed, one end of the inter-cylinder elastic connecting body 27 is connected with the upper cylinder 28, the other end of the inter-cylinder elastic connecting body 27 is connected with the lower cylinder 23, the inter-cylinder elastic connecting body 27 can be made of elastic components such as springs, the upper cylinder 28 is communicated with the lower cylinder 23 through the inter-cylinder elastic connecting body 27, the upper cylinder 28 and the lower cylinder 23 can move in the dust removal pressing frame 16, and the moving direction of the upper cylinder 28 and the lower cylinder 23 in the dust removal pressing frame 16 is consistent with the corresponding axes of the upper cylinder 28 and the lower cylinder 23.
In specific implementation, the dust-removing air inlet 29 is disposed on the upper cylinder 28, that is, the upper end of the upper cylinder 28 is located above the dust-removing pressing frame 16, the lower end of the lower cylinder 23 is located below the dust-removing pressing frame 16, and one end of the lower cylinder 23 away from the upper cylinder 28 is used to form the elastic dust-removing pressing head. When the elastic dust removal pressing head presses the material carrying membrane and the matrix membrane on the carrier band 33, the elastic connecting body 27 between the cylinders is in a compression state, when the elastic dust removal pressing head is opposite to the carrier band holes 34 on the carrier band 33, the elastic dust removal pressing head can extend into the carrier band holes 34 under the elastic acting force of the elastic connecting body 27 between the cylinders, at the moment, the material carrying membrane and the matrix membrane are pressed into the carrier band holes 34, and along with the movement of the carrier band 33, the elastic dust removal pressing head can correspond to the area outside the carrier band holes 34 on the side edge of the carrier band 33 again. Generally, the carrier tape holes 34 are shallow, and when the elastic dust removal pressing head presses the carrier film and the base film into the carrier tape holes 34, the carrier film and the base film are not damaged, and the conveyance of the base film and the carrier film by the carrier tape 33 is not affected.
Further, the air inlet control mechanism comprises an air inlet plug 30 matched with the dust removal air inlet 29, a plug elastic body 31 sleeved on the air inlet plug 30 and a plug positioning connecting plate 32 which can be matched and connected with the air inlet plug 30; the dust removal air inlet 29 can be plugged through the air inlet plug 30, and when the air inlet plug 30 is separated from the dust removal air inlet 29, air can enter the upper barrel 28 through the dust removal air inlet 29.
In the embodiment of the present invention, the air inlet control mechanism can control external air to be located in the upper cylinder 28, and the air inlet control mechanism can control external air to enter the upper cylinder 28. Specifically, the air inlet hole plugs 30 can plug the dust removal air inlet holes 29, the air inlet hole plugs 30 can move in the upper barrel 28, and the axes of the air inlet hole plugs 30 can penetrate through the dust removal air inlet holes 29. One end of the air inlet hole plug 30 is adjacent to the dust removal air inlet hole 29, the other end of the air inlet hole plug 30 is connected with a plug positioning connecting plate 32 in the upper barrel 28, a plug elastic body 31 is sleeved on the air inlet hole plug 30, and the plug elastic body 31 can be a spring or other elastic components and can be specifically selected according to needs.
When the air inlet plugs 30 are separated from the dust removal air inlet holes 29, external air can enter the upper cylinder 28 through the dust removal air inlet holes 29, and when the air inlet plugs 30 block the dust removal air inlet holes 29, the upper cylinder 28 cannot be communicated with the outside through the dust removal air inlet holes 29. In specific implementation, the external gas may be air or gas generated by a gas generating device, and may be specifically selected according to needs, which is not described herein again. Of course, the air intake control mechanism may also adopt other air intake control forms, such as an air intake valve in a pressure limiting state, and the like, that is, when the air pressure in the upper cylinder 28 is low, the air intake valve is opened, and the external air can enter the upper cylinder 28, and the specific implementation structure of the air intake control mechanism may be selected according to actual needs, and will not be described herein again.
As shown in fig. 10, a diagonal cutting plane 25 of the pressing head is provided on the elastic dust-removing pressing head, which can be matched with the carrier tape holes 34 of the carrier tape 33, and the diagonal cutting plane 25 of the pressing head is on the side of the elastic dust-removing pressing head away from the heat-sealing mechanism 7;
when the carrier band 33 is used for conveying the substrate membranes and the carrier film, the elastic dust removal pressing head can press the carrier film and the substrate membrane which are right below into one carrier band hole 34, and after the elastic dust removal pressing head is in contact fit with the carrier band hole 34 through the inclined cutting surface 25 of the pressing head, the elastic dust removal pressing head can press the carrier film and the substrate membrane which are right below onto the carrier band 33.
In the embodiment of the invention, the elastic dust removal pressing head is provided with the pressing head inclined-cut surface 25, the pressing head inclined-cut surface 25 is positioned on one side of the elastic dust removal pressing head far away from the heat sealing mechanism 7, namely when the carrier tape 33 conveys the substrate membrane to the heat sealing mechanism 7, the carrier tape 33 can be in contact fit with the pressing head inclined-cut surface 25 in the movement process, the dust removal air blowing hole 26 is positioned on the pressing head inclined-cut surface 25, when the inclined-cut direction of the pressing head inclined-cut surface 25 can be matched with the carrier tape hole 34 of the carrier tape 33, the carrier tape hole 34 can be limited to be in contact with the pressing head inclined-cut surface 25, and finally the carrier tape hole 34 can be made to follow the carrier tape 33 to move, the carrier tape 33 gradually pushes the lower cylinder body 23 to move towards the direction of the upper cylinder body 28 through the contact of the carrier tape hole 34 and the pressing head inclined-cut surface 25, after the carrier tape hole 34 is separated from the pressing head inclined-cut surface 25, the elastic dust removal pressing head can be in right corresponding to the carrier tape hole 33 outside the carrier tape hole 34, the elastic dust removal pressing head can be used for pressing the material loading membrane and the matrix membrane.
As shown in fig. 8 and 9, when the lower cylinder 23 is pushed toward the upper cylinder 28 by contacting the chamfered surface 25 of the pressing head through the carrying hole 34, the space between the lower cylinder 23 and the upper cylinder 28 is compressed as the lower cylinder 23 compresses the inter-cylinder elastic connecting body 27, and the air in the upper cylinder 28 is blown out through the dust-removing air-blowing hole 26. After the air in the upper cylinder 28 is blown out through the dust-removing air blowing hole 26, the interior of the upper cylinder 28 is in a negative pressure state, and then the external atmosphere can enter the upper cylinder 28 through the dust-removing air inlet hole 29, so that the air inflation in the upper cylinder 28 is realized. When the elastic dust removal pressing head is opposite to the corresponding area of the carrier tape 33 outside the carrier tape hole 34, the upper cylinder 28 and the lower cylinder 23 are kept stable, namely, the gas in the upper cylinder 28 is not distributed through the dust removal blowing hole 26, namely, the control of blowing and dust removal can be realized through the carrier tape hole 34 of the carrier tape 33.
Further, elasticity dust removal compresses tightly and is set up a plurality of pressure head arch 24 on the head, pressure head arch 24 can be spherical, and concrete shape can be selected according to actual need, generally in order not to influence the compressing tightly to year material diaphragm, base member diaphragm, and can not lead to year material diaphragm, base member diaphragm impaired as the standard, and here is no longer repeated.
In specific implementation, the dust removal pressing frame groove 21 is formed in one side, close to the carrier tape 33, of the dust removal pressing frame 16, the area where the dust removal pressing frame groove 21 is formed is smaller than the thickness of the rest of the dust removal pressing frame 16, and by means of the depth of the dust removal pressing frame groove 21, a dust removal and pressing space can be provided, and the reliability of conveying of a base film and a carrier film by the carrier tape 33 is guaranteed.
As shown in fig. 8, 9, 12, 13 and 14, the membrane pressing dust removing mechanism 10 further includes a front elastic pressing unit disposed on the dust removing pressing frame 16, the front elastic pressing unit is located between the dust removing pressing unit 18 and the heat sealing mechanism 7, and the material loading membrane and the base membrane pressed by the dust removing pressing unit 18 can be pressed by the front elastic pressing unit.
In the embodiment of the invention, a pre-sealing elastic pressing unit is further arranged in the membrane pressing and dust removing mechanism 10, and the pre-sealing elastic pressing unit is positioned at the rear side of the dust removing pressing unit 18, namely, the membrane to be heat-sealed and compounded is subjected to dust removal pressing by the dust removing pressing unit 18 and then is subjected to pre-sealing pressing by the pre-sealing elastic pressing unit.
Specifically, the elastic compression unit before sealing compresses tightly the body 22 before sealing, compress tightly elastomer 17 and compress tightly connecting block 19 before sealing, the body 22 that compresses tightly before sealing can be located the below that the dust removal compresses tightly the frame, utilize the body 22 that compresses tightly before sealing to realize compressing tightly once more to the diaphragm before the heat-seal is compound, the body 22 that compresses tightly before sealing can adopt comparatively glossy briquetting of terminal surface or pinch roller, specifically can select according to actual need, compress tightly the diaphragm before getting into heat-seal mechanism 7 through compressing body 22 before sealing can continuously, improve the reliability when utilizing heat-seal mechanism 7 heat-seals, further improve the yield of heat-seal.
The pressing body 22 before sealing is connected with the pressing connecting block 19 before sealing through the pressing elastic body 17 before sealing, and the pressing elastic body 17 before sealing can be made of elastic components such as springs, and can be specifically selected according to actual needs, and is not described herein again. The front sealing pressing connecting block 19 keeps the front sealing pressing body 22 fixed, and of course, the front sealing pressing body 22 can also be connected and matched with the dust removal pressing frame 16 in other ways.
As shown in fig. 1 and 2, the film material loading and discharging mechanism, the carrier tape conveying mechanism 3, the heat sealing mechanism 7 and the film complex accommodating mechanism are mounted on the equipment frame 1, the cutter mechanism 6 is further arranged on the equipment frame 1, the film complex obtained by heat sealing of the heat sealing mechanism 7 can be cut by the cutter mechanism 6 as required, and the film complex cut by the cutter mechanism 6 is accommodated by the film complex accommodating mechanism.
In the embodiment of the present invention, the cutter mechanism 6 may adopt a conventional form, the cutter mechanism 6 may be used to cut or cut the membrane complex, and the form of cutting the membrane complex by using the cutter mechanism 6 is consistent with that of the conventional form, which is well known to those skilled in the art, and is not described herein again.
For the membrane complex body receiving mechanism, it can include the receipts feed cylinder axle 12 and set up in receive feed cylinder 5 on the receipts feed cylinder axle 12, receive feed cylinder 5 can follow and receive feed cylinder axle 12 synchronous rotation. Set up receipts feed cylinder driving motor 13 on equipment rack 1, the motor shaft of receipts feed cylinder driving motor 13 can pass through transmission forms such as belt and receive feed cylinder axle 12 adaptation connection, can drive the rotation of receiving feed cylinder axle 12, and specific transmission form can be selected as required, and here is no longer repeated.
In order to improve the stability and reliability of the storage of the diaphragm complex, the collecting and tensioning mechanism comprises a collecting and tensioning wheel 4, the collecting and tensioning wheel 4 is connected with a collecting and tensioning connecting shaft 14 through a collecting and tensioning connecting arm 15, the collecting and tensioning connecting arm 15 is hinged to the collecting and tensioning connecting shaft 14, and the collecting and tensioning wheel 4 can swing through the collecting and tensioning connecting arm 15 in the collecting process. When receiving materials, the membrane complex body after heat sealing by the heat sealing mechanism 7 can be gradually received on the material receiving barrel 5 along with the rotation of the material receiving barrel 5 after being transited by the material receiving tension wheel 4, and the specific material receiving process is consistent with the prior art, which is well known by those skilled in the art and is not described herein again.
Generally, a control box 11 is further arranged on the equipment rack 1, a composite controller is arranged in the control box 11, and the composite controller can be in a conventional form, such as a single chip microcomputer, and can be specifically selected according to needs. The working processes of the carrier tape conveying mechanism 3, the heat sealing mechanism 7, the cutter mechanism 6, the diaphragm complex accommodating mechanism and the like can be controlled through the control box 11, so that diaphragm compounding and accommodating control can be realized.
In specific implementation, the specific work and the mutual cooperation process of the film material loading and discharging mechanism, the carrier tape conveying mechanism 3, the heat sealing mechanism 7, the cutter mechanism 6, the film pressing and dust removing mechanism 10 and the film complex accommodating mechanism refer to the above description, and are not repeated herein.

Claims (10)

1. A carrier band conveying membrane compounding device convenient to align comprises a membrane material loading and discharging mechanism for loading membrane materials, a carrier band conveying mechanism (3) for conveying a base membrane, a heat sealing mechanism (7) for heat sealing compounding and a membrane complex body accommodating mechanism for accommodating the compounded membrane; the method is characterized in that:
still adjust alignment mechanism (35) including the diaphragm that is located carrier band transport mechanism (3) top, through alignment mechanism (35) can be adjusted from the alignment laminating state of material carrying diaphragm after the release of membrane material carrying drop feed mechanism to make the material carrying diaphragm after the adjustment just aim at the laminating with the base member diaphragm that carries transport mechanism (3) and carry, can carry to heat-seal machine structure (7) with the material carrying diaphragm that just aims at the laminating through carrier band transport mechanism (3), with the material carrying diaphragm that utilizes heat-seal machine structure (7) to aim at after the laminating and base member diaphragm heat-seal film-forming film complex body, it can be right to accomodate through diaphragm complex body receiving mechanism the diaphragm complex body that forms after the heat-seal.
2. The carrier tape transport film compounding apparatus for facilitating alignment of claim 1, wherein: the membrane adjusting and aligning mechanism (35) comprises an adjusting and aligning connecting rod (43), an adjusting and aligning knob (39) in adaptive connection with the adjusting and aligning connecting rod (43), an adjusting and aligning seat sleeved on the adjusting and aligning connecting rod (43), an adjusting elastic body (42) in adaptive connection with the adjusting and aligning seat and a plurality of adjusting and aligning rods (41) arranged on the adjusting and aligning seat, wherein the adjusting and aligning seat can move on the adjusting and aligning connecting rod (43) along the length direction of the adjusting and aligning connecting rod (43);
the adjusting alignment knob (39) and the adjusting elastic body (42) are respectively positioned at two sides of the adjusting alignment seat, the position of the adjusting alignment seat on the adjusting alignment connecting rod (43) can be adjusted through the movement of the adjusting alignment knob (39) on the adjusting alignment connecting rod (43) and/or the elastic acting force provided by the adjusting elastic body (42) connected with the adjusting alignment seat, and the material carrying membrane can be in positive correspondence with the base membrane conveyed by the carrier tape conveying mechanism (3) by utilizing the adjusting alignment rod (41) on the adjusting alignment seat after adjustment.
3. The carrier tape transport film compounding apparatus for facilitating alignment of claim 2, wherein: the film material loading and discharging mechanism, the carrier tape conveying mechanism (3), the heat sealing mechanism (7) and the membrane complex accommodating mechanism are arranged on the equipment rack (1);
the membrane adjusting and aligning mechanism (35) is assembled on a material loading and discharging plate (2) of the equipment rack (1), wherein one end of an adjusting and aligning connecting rod (43) is fixedly connected with an adjusting and aligning connecting plate (36) on the material loading and discharging plate (2), an adjusting elastic body (42) is sleeved on the adjusting and aligning connecting rod (43), one end of the adjusting elastic body (42) is connected with the adjusting and aligning connecting plate (36), the other end of the adjusting elastic body (42) is connected with an adjusting and aligning seat, and the adjusting and aligning knob (39) is in threaded connection and matching with the adjusting and aligning connecting rod (43).
4. A carrier tape and film composite apparatus for facilitating alignment according to any one of claims 1 to 3, wherein: the adjusting and locking mechanism is used for locking the adjusting and aligning seat on the adjusting and aligning connecting rod (43) and comprises an adjusting and locking connecting body (40) arranged on the adjusting and aligning seat and an adjusting and aligning connecting rod groove (52) arranged on the adjusting and aligning connecting rod (43);
the adjusting and locking connector (40) comprises an adjusting and locking block (47), a locking block connecting seat (46) in adaptive connection with the adjusting and locking block (47) and a connecting seat connector in adaptive connection with the locking block connecting seat (46), and the locking block connecting seat (46) can rotate at the end part of the connecting seat connector; the adjusting alignment connecting rod groove (52) can allow the adjusting locking block (47) to be embedded, and the adjusting locking block (47) is embedded in the adjusting alignment connecting rod groove (52) through the connecting seat connecting body so as to lock the adjusting alignment seat on the adjusting alignment connecting rod (43).
5. The carrier tape transport film compounding apparatus for facilitating alignment of claim 4, wherein: the length direction of the adjusting alignment connecting rod groove (52) is consistent with the length direction of the adjusting alignment connecting rod (43), and the section of the adjusting alignment connecting rod groove (52) is I-shaped;
adjust locking piece (47) including piece main part (48) the both sides of piece main part (48) all set up locking regulation draw-in groove (49), the length direction of locking regulation draw-in groove (49) along piece main part (48) distributes, and when adjusting locking piece (47) and embedding in adjusting and aim at connecting rod groove (52), piece main part (48) can be arranged in adjusting and aim at connecting rod groove (52), and the notch that adjusts and aim at connecting rod groove (52) is just corresponding with locking regulation draw-in groove (49).
6. The carrier tape transport film compounding apparatus for facilitating alignment of claim 3, wherein: the adjusting alignment rods (41) are parallel to each other on the adjusting alignment seat, and the axes of the adjusting alignment rods (41) are vertical to the plane where the material loading and discharging plate (2) is located;
the material loading and discharging plate (2) is provided with a material discharging and tensioning transition wheel (8), the material discharging and tensioning transition wheel (8) is positioned above the membrane adjusting and aligning mechanism (35), and a material loading membrane released from the membrane material loading and discharging mechanism can be in contact fit with an adjusting and aligning rod (41) on the adjusting and aligning seat after being discharged and transitioned by the material discharging and tensioning transition wheel (8), and is aligned and attached to a matrix membrane conveyed on the carrier belt conveying mechanism (3) after being adjusted and aligned by the adjusting and aligning rod (41).
7. The carrier tape transport film compounding apparatus for facilitating alignment of claim 4, wherein: the connecting seat connector includes connecting seat connecting rod (45) with locking piece connecting seat (46) adaptation connection, the one end and the locking piece connecting seat (46) of connecting seat connecting rod (45) are connected, and the other end of connecting seat connecting rod (45) sets up end cap (44), and the length direction of connecting seat connecting rod (45) is perpendicular to each other with the length direction who adjusts alignment connecting rod (43), can adjust the cooperation state of adjusting locking piece (47) and adjusting alignment connecting rod groove (52) through connecting seat connecting rod (45).
8. A carrier tape and film composite apparatus for facilitating alignment according to any one of claims 1 to 3, wherein: the device is characterized by further comprising a membrane pressing and dust removing mechanism (10), wherein a loading membrane which is adjusted by a membrane adjusting and aligning mechanism (35) and corresponds to the base membrane is pressed and attached to the base membrane conveyed by the carrier band conveying mechanism (3) through the membrane pressing and dust removing mechanism (10), and the loading membrane can be blown and dedusted by the membrane pressing and dust removing mechanism (10) in the process of pressing the loading membrane and the base membrane;
base member diaphragm and the below of carrying material diaphragm to heat seal mechanism (7) after can will aim at the laminating and blow the dust removal through carrier band transport mechanism (3) are carried to utilize heat seal mechanism (7) can aim at the carrying material diaphragm and the heat seal of base member diaphragm film complex body after the laminating, in order to can be right through diaphragm complex body receiving mechanism the diaphragm complex body that forms after the heat-seal is accomodate.
9. The carrier tape transport film compounding apparatus for facilitating alignment of claim 8, wherein: the membrane pressing and dedusting mechanism (10) comprises a dedusting pressing frame (16) and at least one dedusting pressing unit (18), the membrane pressing and dedusting mechanism (10) is erected above a carrier band (33) of the carrier band conveying mechanism (3) through the dedusting pressing frame (16), the dedusting pressing unit (18) comprises a pressing dedusting cylinder arranged in the dedusting pressing frame (16), a dedusting air inlet hole (29) is formed in the first end of the pressing dedusting cylinder, an elastic dedusting pressing head is arranged at the second end of the pressing dedusting cylinder, and a dedusting air blowing hole (26) which can be communicated with the dedusting air inlet hole (29) is formed in the elastic dedusting pressing head;
the elastic dedusting pressing head can press the material loading membrane and the matrix membrane on the carrier band (33), and after the elastic dedusting pressing head is matched with a carrier band hole (34) on the carrier band (33), gas in the compressed dedusting cylinder can be blown out through the dedusting blowing holes (26) so as to blow and remove dust on the material loading membrane.
10. The carrier tape and film transfer assembly facilitating alignment of claim 9, wherein: the compressing and dedusting cylinder comprises an upper cylinder body (28), a lower cylinder body (23) matched with the upper cylinder body (28) and an inter-cylinder elastic connecting body (27) used for connecting the lower cylinder body (23) and the upper cylinder body (28), a dedusting air inlet hole (29) is formed in the upper cylinder body (28), and one end, far away from the upper cylinder body (28), of the lower cylinder body (23) is utilized to form the elastic dedusting compressing head;
the dust removal air inlet hole (29) is communicated with the dust removal air blowing hole (26) at the end part of the lower cylinder body (23) through an upper cylinder body (28) and an elastic connector (27) between the cylinders; an air inlet control mechanism matched with the dust removal air inlet hole (29) is arranged in the upper cylinder body (28).
CN202111025006.0A 2021-09-02 2021-09-02 Carrier band conveying diaphragm compound equipment convenient to align Active CN113459521B (en)

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Application Number Priority Date Filing Date Title
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205652411U (en) * 2016-05-30 2016-10-19 德坤精密五金科技（苏州）有限公司 Product carrier band packagine machine
CN209072792U (en) * 2018-06-14 2019-07-05 深圳市宝易升精密五金有限公司 Automate encapsulated strengthening steel disc production line
CN210653841U (en) * 2019-05-31 2020-06-02 苏州领裕电子科技有限公司 High accuracy web material area sealing device
US20200317378A1 (en) * 2017-11-17 2020-10-08 Tzu-Chung CHEN Parallel method for packaging electronic component and coating adhesive on carrier tape and mechanism for same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205652411U (en) * 2016-05-30 2016-10-19 德坤精密五金科技（苏州）有限公司 Product carrier band packagine machine
US20200317378A1 (en) * 2017-11-17 2020-10-08 Tzu-Chung CHEN Parallel method for packaging electronic component and coating adhesive on carrier tape and mechanism for same
CN209072792U (en) * 2018-06-14 2019-07-05 深圳市宝易升精密五金有限公司 Automate encapsulated strengthening steel disc production line
CN210653841U (en) * 2019-05-31 2020-06-02 苏州领裕电子科技有限公司 High accuracy web material area sealing device

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Denomination of invention: Belt conveyor diaphragm composite equipment for easy alignment

Effective date of registration: 20230202

Granted publication date: 20211119

Pledgee: Jiangsu Jiangnan Rural Commercial Bank Limited by Share Ltd.

Pledgor: CHANGZHOU SHUJIE PLASTIC CO.,LTD.

Registration number: Y2023320000054