CN113459348A - Masterbatch granulation system and method - Google Patents
Masterbatch granulation system and method Download PDFInfo
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- CN113459348A CN113459348A CN202110790845.5A CN202110790845A CN113459348A CN 113459348 A CN113459348 A CN 113459348A CN 202110790845 A CN202110790845 A CN 202110790845A CN 113459348 A CN113459348 A CN 113459348A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The application discloses a masterbatch granulation system, which comprises a machine body for processing masterbatch, a raw material barrel, a feeding device and a discharging device, wherein the top of the machine body is provided with a feeding port; the feeding device comprises a feeding pipe, a feeding piece and a first motor, wherein the feeding piece comprises a rotating rod and a spiral sheet, the rotating rod rotates in the feeding pipe, the spiral sheet is fixed on the rotating rod, and an output shaft of the first motor is fixedly connected with the end part of the rotating rod; a feeding pipe is fixed on the feeding pipe and is communicated with the feeding pipe; a discharging pipe is fixed at the bottom end of the raw material barrel, and the bottom end of the discharging pipe is fixedly connected with the feeding pipe; the top end of the blanking pipe is communicated with the raw material barrel, and the bottom end of the blanking pipe is communicated with the feeding pipe; the discharging device comprises a discharging pipe, a collecting tank and a blanking pipe, the top end of the discharging pipe is communicated with the feeding pipe, the bottom end of the discharging pipe is communicated with the collecting tank, the blanking pipe is fixed on the collecting tank, and the bottom end of the blanking pipe is aligned to the feeding port. This application can improve the efficiency of organism processing masterbatch.
Description
Technical Field
The application relates to the field of masterbatch processing equipment, in particular to a masterbatch granulation system and a method.
Background
The color master batch is a plastic colorant which is well dispersed by a high proportion of pigment or additive and thermoplastic resin, and the selected resin has good wetting and dispersing effects on the colorant and has good compatibility with the material to be colored.
The related art discloses a masterbatch granulation system, which comprises a machine body for processing masterbatch, wherein a feeding port is formed in the top of the machine body, and in the process of processing masterbatch, a worker pours the masterbatch into the machine body from the feeding port to enable the machine body to process the masterbatch.
In view of the above-mentioned related art, the inventors found the following drawbacks in the course of long-term work: because the pan feeding mouth is seted up at the top of organism, the organism is at the in-process of processing masterbatch, and the staff need arrive higher position, then manually pours the masterbatch into the organism through the pan feeding mouth in, when the masterbatch processing in the organism finishes, the staff need the repeated material loading to the efficiency of organism processing masterbatch has been reduced.
Disclosure of Invention
In order to improve the efficiency of the machine body for processing the color master batch, the application provides a color master batch granulation system and a color master batch granulation method.
The color master batch granulation system and the method provided by the application adopt the following technical scheme:
a masterbatch granulation system and a method thereof comprise a machine body for processing masterbatch, wherein the top of the machine body is provided with a feeding hole for adding masterbatch, and the masterbatch granulation system also comprises a masterbatch raw material barrel, a feeding device, a material pushing device and a discharging device;
the feeding device comprises a feeding pipe, a feeding piece and a first motor, the feeding pipe is fixed on the machine body, the feeding piece comprises a rotating rod and a spiral sheet, the rotating rod is rotatably arranged in the feeding pipe, the spiral sheet is fixedly arranged on the rotating rod, the first motor is fixed on the feeding pipe, and an output shaft of the first motor is fixedly connected with the end part of the rotating rod; a feeding pipe is fixedly arranged on the feeding pipe and is communicated with the feeding pipe; a discharging pipe is fixedly arranged at the bottom end of the raw material barrel, and the bottom end of the discharging pipe is fixedly connected with the feeding pipe; the top end of the blanking pipe is communicated with the raw material barrel, and the bottom end of the blanking pipe is communicated with the feeding pipe;
the material pushing device is used for pushing the color master batches in the feeding pipe into the feeding pipe;
the discharging device comprises a discharging pipe, a collecting tank and a blanking pipe, the discharging pipe is arranged in an inclined mode, the top end of the discharging pipe is communicated with the feeding pipe, the bottom end of the discharging pipe is communicated with the collecting tank, the blanking pipe is fixed on the collecting tank, the blanking pipe is communicated with the collecting tank, and the bottom end of the blanking pipe is aligned to the feeding port.
By adopting the technical scheme, a worker puts the color master batch into the raw material barrel, and the color master batch in the raw material barrel falls into the feeding pipe through the blanking pipe under the action of self gravity; pushing the color master batches in the feeding pipe into the feeding pipe by using a material pushing device; the first motor drives the rotating rod to rotate, and the rotating rod drives the spiral sheet to rotate, so that the color master batches at the bottom end of the feeding pipe are conveyed to the top end of the feeding pipe; the color master batch at the top end of the feeding pipe is conveyed into a collecting tank through a discharging pipe, and the color master batch in the collecting tank falls into a feeding port of the machine body through a blanking pipe; compare in the background art in artifical manual pours the masterbatch into the organism through the pan feeding mouth into, the staff stands and just can add the masterbatch on the ground in raw materials barrel, need not reach higher position moreover, has increased the security of staff's material loading, can be to the interior continuous pay-off of pan feeding mouth of organism moreover, has improved the efficiency of organism processing masterbatch.
Optionally, the pushing device includes a sliding member, a rotating member, a mounting seat and a driving mechanism;
the sliding part comprises a push block, a sliding rod and a driving block, the push block is arranged in the feeding pipe in a sliding mode, one end of the sliding rod is fixedly connected with the push block, the other end of the sliding rod penetrates through the end portion of the feeding pipe and is fixedly connected with the driving block, and the sliding rod is matched with the feeding pipe in a sliding mode;
the mounting seat is fixed on the ground; the rotating piece comprises a rotating rod, a rotating disk and an eccentric rod, the rotating rod is rotatably arranged on the mounting seat, the rotating disk is fixed at the end part of the rotating rod, the eccentric rod is fixed on the rotating disk, and the eccentric rod is positioned at a position, far away from the circle center, of the rotating disk; the driving block is provided with a driving groove, the driving groove is an elliptical groove, and the eccentric rod penetrates through the driving groove;
the driving mechanism is used for driving the rotating rod to rotate.
By adopting the technical scheme, the driving mechanism drives the rotating rod to rotate, the rotating rod drives the rotating disk to rotate, the rotating disk drives the eccentric rod to rotate, the eccentric rod drives the driving block to realize reciprocating motion along the horizontal direction, the driving block drives the sliding rod to realize reciprocating motion along the horizontal direction, and the sliding rod drives the material pushing block to realize reciprocating motion along the horizontal direction; when the pushing block slides towards the direction close to the feeding pipe, the pushing block pushes the color master batch in the feeding pipe into the feeding pipe, and meanwhile, the pushing block has a plugging effect on the bottom end of the discharging pipe, so that the color master batch in the discharging pipe cannot fall into the feeding pipe; when the pushing block slides to the end far away from the feeding pipe in the feeding pipe, the color master batch in the raw material barrel falls into the feeding pipe through the discharging pipe.
Optionally, the driving mechanism comprises a worm wheel, a worm and a second motor; the turbine is sleeved on the rotating rod and fixedly connected with the rotating rod; the worm is rotationally arranged on the mounting seat, and the worm wheel is meshed with the worm; the second motor is fixed on the mounting seat, and an output shaft of the second motor is fixedly connected with the end part of the worm.
Through adopting above-mentioned technical scheme, the second motor drive worm is rotatory, and the worm drives the turbine rotation, and the turbine drives the rotary rod rotation, compares in artifical manual rotation rotary rod, has laborsaving effect, and the turbine worm has self-locking function moreover.
Optionally, a slot is formed in the discharge pipe, and a material blocking block is matched in the slot in a sliding manner.
By adopting the technical scheme, a worker can slide the material blocking block in the slot, so that the distance between the bottom end of the material blocking block and the inner lower surface of the discharging pipe is adjusted, and the discharging speed of the color master batch in the discharging pipe is adjusted; when not needing to carry the masterbatch, the staff also can the lapse stop gauge block, makes the stop gauge block slide to minimum position, and the stop gauge block has the effect of blockking to the inside masterbatch of discharging tube to make the masterbatch in the discharging tube can't fall into in the collecting vessel.
Optionally, a lifting device for driving the material blocking block to slide is arranged on the material discharging pipe, and the lifting device comprises a bracket, a gear, a rack, a rotating shaft and a third motor; the bracket is fixed on the discharge pipe, and the rotating shaft is rotatably arranged on the bracket; the gear is sleeved on the rotating shaft and is fixedly connected with the rotating shaft; the third motor is fixed on the bracket, and an output shaft of the third motor is fixedly connected with the end part of the rotating shaft; the rack is fixed on the material blocking block, and the gear is meshed with the rack.
Through adopting above-mentioned technical scheme, the third motor drive rotation axis is rotatory, and the rotation axis drives the gear rotation, and the gear drives the rack and slides, and the rack drives and keeps off the material piece and slide in the slot to the realization is to keeping off the regulation of material piece height.
Optionally, the bracket includes a supporting block and two mounting blocks, the two mounting blocks are fixed to the side wall of the supporting block, the rack is located between the gear and the supporting block, and the side wall of the rack away from the gear abuts against the side wall of the supporting block; the two ends of the rotating shaft are respectively connected with the two mounting blocks in a rotating mode, and the third motor is mounted on one of the mounting blocks.
Through adopting above-mentioned technical scheme, the lateral wall butt of rack in the lateral wall of supporting shoe, the supporting shoe has the guide effect to the rack, has increased the gliding stability of rack.
Optionally, the bottom end of the material blocking block is fixedly provided with a tip end.
Through adopting above-mentioned technical scheme, keep off the material piece and inserting the in-process of masterbatch, the pointed end has increased the bottom of keeping off the material piece to the pressure of color masterbatch, makes to keep off the material piece and easily slides downwards more.
Optionally, a lifting pipe is sleeved on the blanking pipe, the lifting pipe is matched with the blanking pipe in a sliding manner, and a fastener for fixing the lifting pipe is arranged on the lifting pipe.
Through adopting above-mentioned technical scheme, the staff can be through removing the fixed action of fastener to the fall way, adjust the height of fall way along vertical direction to guarantee that the bottom of fall way is located the pan feeding eye of organism and detains, thereby guarantee that all masterbatch all fall into inside the organism.
Optionally, the cross section of the discharge pipe close to one end of the feeding pipe is circular, the cross section of the discharge pipe close to one end of the collecting tank is rectangular, and the circular area is larger than the rectangular area.
By adopting the technical scheme, the cross sectional area of the top end of the discharging pipe is larger, so that the color master batches in the feeding pipe can be conveniently conveyed into the discharging pipe; the section of one end, close to the collecting tank, of the discharging pipe is rectangular, so that the upper surface of one end, close to the collecting tank, of the discharging pipe is a plane, and the convenience of installing and disassembling the bracket by workers is improved; meanwhile, the contact area between the bottom end of the support and the discharge pipe is increased, so that the firmness of the support fixed on the discharge pipe is increased.
Optionally, the application further provides a blanking method of the color master batch granulation system, which includes the following steps:
the method comprises the following steps: the color master batch is filled in the raw material barrel, and the color master batch in the raw material barrel falls into the feeding pipe through the blanking pipe under the action of self gravity;
step two: the material pushing device pushes the color master batches in the feeding pipe into the feeding pipe;
step three: the first motor drives the rotating rod to rotate, the rotating rod drives the spiral sheet to rotate, and the spiral sheet conveys the color master batches at the bottom end of the feeding pipe to the top end of the feeding pipe;
step four: the masterbatch on material loading pipe top process discharging pipe landing extremely in the collecting vessel, masterbatch in the collecting vessel process blanking pipe falls into in the pan feeding mouth.
By adopting the technical scheme, the color master batch is poured into the raw material barrel by a worker, so that the efficiency is higher and the convenience is higher; the whole blanking process does not need the participation of workers, so that the efficiency of the machine body for processing the color master batches is improved, and the labor intensity of the workers is reduced.
In summary, the present application includes at least one of the following beneficial technical effects:
1. a worker puts color master batches into a raw material barrel, and the color master batches in the raw material barrel fall into a feeding pipe through a discharging pipe under the action of self gravity; pushing the color master batches in the feeding pipe into the feeding pipe by using a material pushing device; the first motor drives the rotating rod to rotate, and the rotating rod drives the spiral sheet to rotate, so that the color master batches at the bottom end of the feeding pipe are conveyed to the top end of the feeding pipe; the color master batch at the top end of the feeding pipe is conveyed into a collecting tank through a discharging pipe, and the color master batch in the collecting tank falls into a feeding port of the machine body through a blanking pipe; compared with the prior art, the color master batch is manually poured into the machine body through the feeding port, so that the color master batch can be added into the raw material barrel by a worker standing on the ground without going to a higher position, the feeding safety of the worker is improved, the color master batch can be continuously fed into the feeding port of the machine body, and the color master batch processing efficiency of the machine body is improved;
2. the driving mechanism drives the rotating rod to rotate, the rotating rod drives the rotating disk to rotate, the rotating disk drives the eccentric rod to rotate, the eccentric rod drives the driving block to slide along the horizontal direction, the driving block drives the sliding rod to slide along the horizontal direction, and the sliding rod drives the material pushing block to slide along the horizontal direction, so that the color master batches in the feeding pipe are pushed into the feeding pipe; when color master batches are not required to be added in the machine body, the pushing block slides to the bottom end of the blanking tube in the feeding tube, and the pushing block has a plugging effect on the bottom end of the blanking tube, so that the color master batches in the blanking tube cannot fall into the feeding tube;
3. the second motor drive worm is rotatory, and the worm drives the turbine rotation, and the turbine drives the rotary rod rotatory, compares in artifical manual rotation rotary rod, has laborsaving effect, and the turbine worm has self-locking function moreover.
Drawings
Fig. 1 is a schematic structural diagram of a masterbatch granulation system in an embodiment of the present application.
Fig. 2 is a partially enlarged schematic view of a portion a in fig. 1.
Fig. 3 is a half-sectional view of a masterbatch pelletizing system in an embodiment of the present application.
Description of reference numerals:
1. a body; 11. a feeding port; 2. a raw material barrel; 21. a discharging pipe; 22. supporting legs; 3. a feeding device; 31. feeding pipes; 311. a connecting rod; 312. a top cover; 32. a feeding member; 321. rotating the rod; 322. a spiral sheet; 33. a first motor; 34. a feeding pipe; 4. a material pushing device; 41. a slider; 411. a material pushing block; 412. a slide bar; 413. a drive block; 4131. a drive slot; 42. a mounting seat; 421. mounting a plate; 4211. a fixed part; 422. a connecting plate; 43. a rotating member; 431. rotating the rod; 432. rotating the disc; 433. an eccentric rod; 44. a drive mechanism; 441. a turbine; 442. a worm; 443. a second motor; 5. a discharging device; 51. a discharge pipe; 511. a slot; 52. a collection tank; 53. a blanking pipe; 54. a lifting pipe; 55. a fastener; 551. a screw; 552. a knob; 6. a material blocking block; 61. a tip; 7. a lifting device; 71. a support; 711. a support block; 712. mounting blocks; 72. a rotating shaft; 73. a gear; 74. a rack; 75. a third motor.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses a masterbatch granulation system and a method. Referring to fig. 1 and 2, the masterbatch granulation system includes a machine body 1 for processing masterbatch, and a feeding port 11 for adding masterbatch is opened at the top of the machine body 1. The masterbatch granulation system further comprises a masterbatch raw material barrel 2, a feeding device 3, a material pushing device 4 and a discharging device 5.
Referring to fig. 1, the top of former storage bucket 2 is the opening setting, and the bottom mounting of former storage bucket 2 is provided with four supporting legss 22, and the bottom butt of four supporting legss 22 realizes the stable stay to former storage bucket 2 in ground.
Referring to fig. 3, the feeding device 3 includes a feeding pipe 31, a feeding member 32 and a first motor 33, the length direction of the feeding pipe 31 is vertical, two connecting rods 311 are fixedly arranged on the side wall of the feeding pipe 31 close to the machine body 1, the two connecting rods 311 are fixedly connected to the side wall of the machine body 1, and the fixing connection mode may be welding or integral forming. The bottom end of the feeding pipe 31 is closed, the top end of the feeding pipe 31 is fixedly provided with a top cover 312, and the fixing mode can be bolt connection or welding.
The feeding member 32 comprises a rotating rod 321 and a spiral piece 322, and the rotating rod 321 is rotatably arranged in the feeding pipe 31. Specifically, the length direction of dwang 321 is vertical direction, and the bottom of material loading pipe 31 is worn to locate by the bottom of dwang 321, and the bottom of dwang 321 rotates with the bottom of material loading pipe 31 to be connected, and top cap 312 is worn to locate by the top of dwang 321, and the top of dwang 321 rotates with top cap 312 to be connected. The spiral piece 322 is integrally formed on the rotating rod 321, the spiral piece 322 spirally rises along the length direction of the rotating rod 321, and one side of the spiral piece 322, which is far away from the rotating rod 321, abuts against the inner side wall of the feeding pipe 31. The first motor 33 is fixed at the bottom end of the feeding pipe 31 in a bolt connection mode. The output shaft of first motor 33 and the bottom fixed connection of dwang 321, it is rotatory through first motor 33 drive dwang 321, dwang 321 drives the flight 322 rotatory to carry the masterbatch in material loading pipe 31 bottom to the top of material loading pipe 31.
The side wall of the feeding pipe 31 close to the raw material barrel 2 is fixedly provided with a feeding pipe 34, and the fixing mode can be welding or integral forming. The length direction of the feeding pipe 34 is the horizontal direction, and one end of the feeding pipe 34 close to the feeding pipe 31 is communicated with the feeding pipe 31. The bottom end of the raw material barrel 2 is fixedly provided with a blanking pipe 21, and the fixing mode can be welding. The length direction of the blanking pipe 21 is a vertical direction, the bottom end of the blanking pipe 21 is fixedly connected with the feeding pipe 34, and the fixed connection mode can be welding. The top end of the blanking pipe 21 is communicated with the raw material barrel 2, and the bottom end of the blanking pipe 21 is communicated with the feeding pipe 34. So that the color masterbatch in the raw material barrel 2 can conveniently fall into the feeding pipe 34 through the discharging pipe 21.
The material pushing device 4 is used for pushing the color master batches in the feeding pipe 34 into the feeding pipe 31, and the material pushing device 4 comprises a sliding part 41, a mounting seat 42, a rotating part 43 and a driving mechanism 44. The mounting seat 42 is fixed on the ground, the rotating member 43 is rotatably disposed on the mounting seat 42, and the driving mechanism 44 is used for driving the rotating member 43 to rotate.
The sliding member 41 comprises a pushing block 411, a sliding rod 412 and a driving block 413, the pushing block is cuboid, the pushing block is arranged in the feeding pipe 34 in a sliding mode, the length direction of the sliding rod 412 is the horizontal direction, one end, close to the machine body 1, of the sliding rod 412 is fixedly connected with the side wall of the pushing block, one end, far away from the machine body 1, of the sliding rod 412 penetrates through the end portion of the feeding pipe 34 and is fixedly connected with the driving block 413, and the sliding rod 412 is matched with the feeding pipe 34 in a sliding mode.
The mounting seat 42 includes two mounting plates 421 and a connecting plate 422, the two mounting plates 421 are parallel to each other, and the connecting plate 422 is perpendicular to the mounting plates 421. Two opposite side walls of the connecting plate 422 are respectively and integrally formed with the side walls of the two mounting plates 421, the lower surface of the connecting plate 422 is flush with the lower surfaces of the two mounting plates 421, and the upper surface of the connecting plate 422 is located above the upper surfaces of the two mounting plates 421. The outer side walls of the two mounting plates 421 are integrally formed with fixing portions 4211, and the lower surfaces of the two fixing portions 4211 are abutted to the ground. All wear to be equipped with two bolts on every fixed part 4211, every bolt all with ground screw-thread fit to be fixed in two fixed parts 4211 in ground, and then be fixed in ground with mounting panel 421, increase the convenience that the staff installed and dismantled mounting panel 421.
The rotating member 43 includes a rotating rod 431, a rotating disk 432, and an eccentric rod 433, the rotating rod 431 passes through the connection plate 422, and the rotating rod 431 is rotatably connected with the connection plate 422. The rotating disc 432 is in the shape of a cylinder, the rotating disc 432 is fixed at one end of the rotating rod 431 close to the sliding piece 41, the eccentric rod 433 is fixed at the side wall of the rotating disc 432 away from the rotating rod 431, and the eccentric rod 433 is located at a position of the rotating disc 432 away from the center of the circle. The driving block 413 is provided with a driving groove 4131, the driving groove 4131 is an elliptical groove, the length direction of the driving groove 4131 is a vertical direction, and one end of the eccentric rod 433 far away from the rotating disk 432 is arranged in the driving groove 4131 in a penetrating manner.
The driving mechanism 44 includes a worm wheel 441, a worm 442 and a second motor 443, the worm wheel 441 is sleeved on one end of the rotating rod 431 far away from the rotating disk 432, and the worm wheel 441 is fixedly connected with the rotating rod 431. Two ends of the worm 442 are respectively inserted into the two mounting plates 421, two ends of the worm 442 are respectively rotatably connected with the two mounting plates 421, and the worm wheel 441 and the worm 442 are mutually meshed. The second motor 443 is fixed to a side wall of one of the mounting plates 421, and an output shaft of the second motor 443 is fixedly connected to an end portion of the worm 442.
The second motor 443 drives the worm 442 to rotate, the worm 442 drives the worm wheel 441 to rotate, the worm wheel 441 drives the rotating rod 431 to rotate, the rotating rod 431 drives the rotating disk 432 to rotate, the rotating disk 432 drives the eccentric rod 433 to rotate, the eccentric rod 433 drives the driving block 413 to reciprocate in the horizontal direction, the driving block 413 drives the sliding rod 412 to reciprocate in the horizontal direction, and the sliding rod 412 drives the material pushing block 411 to reciprocate in the material feeding pipe 34 in the horizontal direction. Specifically, when the pushing block 411 in the feeding tube 34 slides toward a direction close to the feeding tube 31, the pushing block 411 not only can push the color masterbatch in the feeding tube 34 into the feeding tube 31, but also the pushing block 411 blocks the bottom end of the column discharging tube 21, so that the color masterbatch in the raw material barrel 2 cannot fall into the feeding tube 34; when the material pushing block 411 slides to the end far away from the feeding pipe 31 in the feeding pipe 34, the color masterbatch in the raw material barrel 2 falls into the feeding pipe 34 through the discharging pipe 21, so that the color masterbatch in the raw material barrel 2 is conveyed into the feeding pipe 31.
Referring to fig. 2 and 3, the discharging device 5 includes a discharging pipe 51, a collecting tank 52 and a blanking pipe 53, the discharging pipe 51 is disposed in an inclined manner, a top end of the discharging pipe 51 is fixedly connected to a side wall of a top end of the feeding pipe 31, and a bottom end of the discharging pipe 51 is fixedly connected to the collecting tank 52. In order to facilitate the color master batches in the feeding pipe 31 to be conveyed into the collecting tank 52 through the discharging pipe 51, the top end of the discharging pipe 51 is communicated with the feeding pipe 31, and the bottom end of the discharging pipe 51 is communicated with the collecting tank 52. The section of the discharging pipe 51 close to one end of the feeding pipe 31 is circular, the section of the discharging pipe 51 close to one end of the collecting tank 52 is rectangular, and the area of the circular section is larger than that of the rectangular section, so that the color master batches in the feeding pipe 31 can be conveniently conveyed into the discharging pipe 51. The collection tank 52 is spherical in shape, and the spherical collection tank 52 allows more color concentrates to be collected in the collection tank 52. The blanking pipe 53 is fixed at the bottom of the collecting tank 52, the length direction of the blanking pipe 53 is vertical, the top end of the blanking pipe 53 is communicated with the collecting tank 52, and the bottom end of the blanking pipe 53 is aligned to the feeding port 11, so that the color master batches in the collecting tank 52 can conveniently fall into the feeding port 11 of the machine body 1.
Referring to fig. 2, an elevating pipe 54 is sleeved on the blanking pipe 53, the elevating pipe 54 is slidably fitted with the blanking pipe 53, and a fastening member 55 for fixing the elevating pipe 54 is provided on the elevating pipe 54. Specifically, the fastener 55 includes a threaded rod 551 and a knob 552, and the knob 552 may be a wing nut. Knob 552 is fixed in the one end of screw rod 551, screw rod 551 and elevator tube 54 screw-thread fit, the one end butt of knob 552 is kept away from to screw rod 551 in the lateral wall of blanking pipe 53, thereby be fixed in on blanking pipe 53 with elevator tube 54, the staff can rotate screw rod 551 through rotatory knob 552, remove the fixed action of screw rod 551 to elevator tube 54, adjust elevator tube 54's height along vertical direction, so that the bottom of elevator tube 54 is located the pan feeding mouth 11 on organism 1 top, thereby guarantee that all masterbatch homoenergetic fall into in organism 1's pan feeding mouth 11.
Referring to fig. 2 and 3, a slot 511 is formed in the upper surface of the discharging pipe 51 near one end of the collecting tank 52, a material blocking block 6 is slidably fitted in the slot 511, and a lifting device 7 for driving the material blocking block 6 to lift is further arranged at the top of the discharging pipe 51. Keep off the lift of material piece 6 through elevating gear 7 drive to adjust and keep off the distance between 6 bottoms of material piece and the discharging pipe 51 inside wall bottom, not only can adjust the falling speed of discharging pipe 51 internal color masterbatch, when keeping off the bottom butt of material piece 6 in the lower surface of discharging pipe 51 inside wall, keep off material piece 6 and can also stop the masterbatch in the discharging pipe 51 and fall into in the holding vessel 52. The bottom end of the material blocking block 6 is integrally formed with a tip 61, the cross section of the tip 61 is triangular, and the tip 61 increases the pressure at the bottom end of the material blocking block 6, so that the material blocking block 6 can easily slide downwards.
Referring to fig. 2, the lifting device 7 includes a bracket 71, a rotating shaft 72, a gear 73, a rack 74, and a third motor 75, the bracket 71 includes a supporting block 711 and two mounting blocks 712, and the supporting block 711 and the two mounting blocks 712 are rectangular solids. The bottom end of the supporting block 711 is fixedly connected with the top of the discharging pipe 51, and the two mounting blocks 712 are integrally formed on the side wall of the supporting block 711 facing the feeding pipe 31. Two ends of the rotating shaft 72 are respectively inserted into the two mounting blocks 712, and two ends of the rotating shaft 72 are respectively rotatably connected with the two mounting blocks 712. The third motor 75 is fixed to a side wall of one of the mounting blocks 712, and an output shaft of the third motor 75 is fixedly connected to one end of the rotating shaft 72. The gear 73 is sleeved on the rotating shaft 72, and the gear 73 is fixedly connected with the rotating shaft 72; the rack 74 is welded on the top of the material blocking block 6, the rack 74 is located between the gear 73 and the supporting block 711, the gear 73 and the rack 74 are meshed with each other, and the rack 74 abuts against the side wall of the supporting block 711 near the side wall of the supporting block 711. The rotating shaft 72 is driven to rotate by the third motor 75, the rotating shaft 72 drives the gear 73 to rotate, the gear 73 drives the rack 74 to slide, and the rack 74 drives the material blocking block 6 to slide, so that the height of the material blocking block 6 is adjusted.
The implementation principle of the masterbatch granulation system and the method in the embodiment of the application is as follows:
the method comprises the following steps: the raw material barrel 2 is filled with color master batches, and the color master batches in the raw material barrel 2 fall into the feeding pipe 34 through the discharging pipe 21 under the action of self gravity;
step two: the material pushing device 4 pushes the color master batches in the feeding pipe 34 into the feeding pipe 31;
step three: the first motor 33 drives the rotating rod 321 to rotate, the rotating rod 321 drives the spiral piece 322 to rotate, the spiral piece 322 transmits the color master batches at the bottom end of the feeding pipe 31 to the top end of the feeding pipe 31, and then the color master batches slide into the discharging pipe 51 under the action of self gravity;
step five: the height of the material blocking block 6 is adjusted through the lifting device 7, so that the color master batches in the discharging pipe 51 are adjusted to slide into the collecting tank 52; step six: the color master batches in the collecting tank 52 sequentially pass through the blanking pipe 53 and the lifting pipe 54 and fall into the feeding port 11 of the machine body 1.
The masterbatch in the collecting tank 52 falls into the feeding port 11 through the blanking pipe 53.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. The utility model provides a masterbatch granulation system, is including organism (1) that is used for processing the masterbatch, pan feeding mouth (11) that are used for adding the masterbatch are offered to the top of organism (1), its characterized in that: the color master batch charging device also comprises a color master batch raw material barrel (2), a feeding device (3), a material pushing device (4) and a discharging device (5);
the feeding device (3) comprises a feeding pipe (31), a feeding piece (32) and a first motor (33), the feeding pipe (31) is fixed on the machine body (1), the feeding piece (32) comprises a rotating rod (321) and a spiral piece (322), the rotating rod (321) is rotatably arranged in the feeding pipe (31), the spiral piece (322) is fixedly arranged on the rotating rod (321), the first motor (33) is fixed on the feeding pipe (31), and an output shaft of the first motor (33) is fixedly connected with the end part of the rotating rod (321); a feeding pipe (34) is fixedly arranged on the feeding pipe (31), and the feeding pipe (34) is communicated with the feeding pipe (31); a discharging pipe (21) is fixedly arranged at the bottom end of the raw material barrel (2), and the bottom end of the discharging pipe (21) is fixedly connected with the feeding pipe (34); the top end of the blanking pipe (21) is communicated with the raw material barrel (2), and the bottom end of the blanking pipe (21) is communicated with the feeding pipe (34);
the pushing device (4) is used for pushing the color master batches in the feeding pipe (34) into the feeding pipe (31);
discharging device (5) include discharging pipe (51), holding vessel (52) and blanking pipe (53), discharging pipe (51) are the slope setting, the top of discharging pipe (51) with material loading pipe (31) are linked together, the bottom of discharging pipe (51) with holding vessel (52) are linked together, blanking pipe (53) are fixed in on holding vessel (52), blanking pipe (53) with holding vessel (52) are linked together, the bottom of blanking pipe (53) is aimed at pan feeding mouth (11).
2. A masterbatch granulation system according to claim 1, wherein: the pushing device (4) comprises a sliding piece (41), a rotating piece (43), a mounting seat (42) and a driving mechanism (44);
the sliding part (41) comprises a push block, a sliding rod (412) and a driving block (413), the push block is arranged in the feeding pipe (34) in a sliding mode, one end of the sliding rod (412) is fixedly connected with the push block, the other end of the sliding rod (412) penetrates through the end portion of the feeding pipe (34) and is fixedly connected with the driving block (413), and the sliding rod (412) is matched with the feeding pipe (34) in a sliding mode;
the mounting seat (42) is fixed on the ground; the rotating piece (43) comprises a rotating rod (431), a rotating disk (432) and an eccentric rod (433), the rotating rod (431) is rotatably arranged on the mounting seat (42), the rotating disk (432) is fixed at the end part of the rotating rod (431), the eccentric rod (433) is fixed on the rotating disk (432), and the eccentric rod (433) is positioned at the position, away from the center of a circle, of the rotating disk (432); the driving block (413) is provided with a driving groove (4131), the driving groove (4131) is an elliptical groove, and the eccentric rod (433) penetrates through the driving groove (4131);
the driving mechanism (44) is used for driving the rotating rod (431) to rotate.
3. A masterbatch granulation system according to claim 2, wherein: the drive mechanism (44) comprises a turbine (441), a worm (442) and a second motor (443); the turbine (441) is sleeved on the rotating rod (431), and the turbine (441) is fixedly connected with the rotating rod; the worm (442) is rotatably arranged on the mounting seat (42), and the worm wheel (441) is meshed with the worm (442); the second motor (443) is fixed on the mounting seat (42), and an output shaft of the second motor (443) is fixedly connected with an end part of the worm (442).
4. A masterbatch granulation system according to claim 1, wherein: a slot (511) is formed in the discharge pipe (51), and a material blocking block (6) is matched with the slot (511) in a sliding mode.
5. A masterbatch granulation system according to claim 4, wherein: the discharging pipe (51) is provided with a lifting device (7) for driving the material blocking block (6) to slide, and the lifting device (7) comprises a bracket (71), a gear (73), a rack (74), a rotating shaft (72) and a third motor (75); the support (71) is fixed on the discharge pipe (51), and the rotating shaft (72) is rotatably arranged on the support (71); the gear (73) is sleeved on the rotating shaft (72), and the gear (73) is fixedly connected with the rotating shaft (72); the third motor (75) is fixed on the bracket (71), and an output shaft of the third motor (75) is fixedly connected with the end part of the rotating shaft (72); the rack (74) is fixed on the material blocking block (6), and the gear (73) is meshed with the rack (74).
6. A masterbatch granulation system according to claim 5, wherein: the bracket (71) comprises a supporting block (711) and two mounting blocks (712), the two mounting blocks (712) are fixed on the side wall of the supporting block (711), the rack (74) is positioned between the gear (73) and the supporting block (711), and the side wall of the rack (74) departing from the gear (73) is abutted to the side wall of the supporting block (711); two ends of the rotating shaft (72) are respectively connected with the two mounting blocks (712) in a rotating mode, and the third motor (75) is mounted on one of the mounting blocks (712).
7. A masterbatch granulation system according to claim 4, wherein: the bottom end of the material blocking block (6) is fixedly provided with a tip (61).
8. A masterbatch granulation system according to claim 1, wherein: the blanking pipe (53) is sleeved with a lifting pipe (54), the lifting pipe (54) is matched with the blanking pipe (53) in a sliding mode, and a fastener (55) used for fixing the lifting pipe (54) is arranged on the lifting pipe (54).
9. A masterbatch granulation system according to claim 1, wherein: the cross section of one end, close to the feeding pipe (31), of the discharging pipe (51) is circular, the cross section of one end, close to the collecting tank (52), of the discharging pipe (51) is rectangular, and the circular area is larger than the rectangular area.
10. Blanking process for a masterbatch granulation system according to any of the claims 1 to 9, characterized in that:
the method comprises the following steps: the raw material barrel (2) is filled with color master batches, and the color master batches in the raw material barrel (2) fall into the feeding pipe (34) through the discharging pipe (21) under the action of self gravity;
step two: the material pushing device (4) pushes the color master batches in the feeding pipe (34) into the feeding pipe (31);
step three: the first motor (33) drives the rotating rod (321) to rotate, the rotating rod (321) drives the spiral sheet (322) to rotate, and the spiral sheet (322) conveys the color master batches at the bottom end of the feeding pipe (31) to the top end of the feeding pipe (31);
step four: the color master batches on the top end of the feeding pipe (31) slide into the collecting tank (52) through the discharging pipe (51), and the color master batches in the collecting tank (52) fall into the feeding port (11) through the blanking pipe (53).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110790845.5A CN113459348A (en) | 2021-07-13 | 2021-07-13 | Masterbatch granulation system and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110790845.5A CN113459348A (en) | 2021-07-13 | 2021-07-13 | Masterbatch granulation system and method |
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|---|---|---|---|---|
| JPH0679754A (en) * | 1992-08-31 | 1994-03-22 | Nissei Plastics Ind Co | Device for supplying material for injection apparatus |
| CN111036376A (en) * | 2019-12-20 | 2020-04-21 | 安徽信典网络科技有限公司 | Efficient coal mining coal material multistage crushing equipment |
| CN211057551U (en) * | 2019-11-11 | 2020-07-21 | 张和平 | Highway is paving device for engineering |
| CN211941448U (en) * | 2020-03-27 | 2020-11-17 | 衡水晨熙建材有限公司 | Automatic concrete feeding device |
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2021
- 2021-07-13 CN CN202110790845.5A patent/CN113459348A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0679754A (en) * | 1992-08-31 | 1994-03-22 | Nissei Plastics Ind Co | Device for supplying material for injection apparatus |
| CN211057551U (en) * | 2019-11-11 | 2020-07-21 | 张和平 | Highway is paving device for engineering |
| CN111036376A (en) * | 2019-12-20 | 2020-04-21 | 安徽信典网络科技有限公司 | Efficient coal mining coal material multistage crushing equipment |
| CN211941448U (en) * | 2020-03-27 | 2020-11-17 | 衡水晨熙建材有限公司 | Automatic concrete feeding device |
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