CN113458977B - Curve edge processing system and curve edge processing technology for stone plate - Google Patents

Curve edge processing system and curve edge processing technology for stone plate Download PDF

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Publication number
CN113458977B
CN113458977B CN202110826442.1A CN202110826442A CN113458977B CN 113458977 B CN113458977 B CN 113458977B CN 202110826442 A CN202110826442 A CN 202110826442A CN 113458977 B CN113458977 B CN 113458977B
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China
Prior art keywords
water
stirring
stirring box
stone
stone slab
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CN202110826442.1A
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CN113458977A (en
Inventor
严忠林
周爱军
陶春明
刘久洋
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Hunan Yitai Stone Industry Co ltd
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Hunan Yitai Stone Industry Co ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/04Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
    • B24C1/045Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0007Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The application discloses a stone slab curve edge processing system and a curve edge processing technology, wherein the system comprises a frame, a water knife device and a water supply device, the water supply device comprises a water storage tank and a water pump connected with the water storage tank through a water guide pipe, one side of the water storage tank is provided with a stirring box, the inlet end and the outlet end of the stirring box are arranged on the same side, the water pump is connected with the inlet end of the stirring box through a feeding pipe fitting, the outlet end of the stirring box is connected with the water knife device through a discharging pipe fitting, the top wall of the stirring box is provided with a through hole, and the stirring box is provided with a feeding hopper for placing carborundum at the through hole; the stirring box is internally provided with a stirring mechanism, and when water enters the stirring box from the feeding pipe fitting, the stirring mechanism is used for driving the silicon carbide to be uniformly dispersed in the water. The application has the effect of improving the grain consistency of the cutting surface of the stone slab, can improve the beautiful degree of the stone slab finished product, and can reduce the waste of the stone slab.

Description

Curve edge processing system and curve edge processing technology for stone plate
Technical Field
The application relates to the field of stone processing equipment, in particular to a system and a process for processing a curved edge of a stone slab.
Background
Compared with a cuboid stone slab, the stone slab with the curved edge has more various and novel appearance, and therefore has wide application in indoor and outdoor decoration, for example, for improving the beauty of a supporting column in a hall, the arc stone slab can be wrapped on the outer surface of the supporting column. Most of the existing stone slabs with curved edges are manually polished, so that the labor intensity of operators is high, and the operation is inconvenient.
The utility model provides a chinese patent of application number CN202020540938.3 in the related art, a stone material processing water sword machine is proposed, its structure includes the frame, a controller, the lead screw module, water sword device, driving motor, the roller, the pay-off guipure, water collecting device and water supply device, through having set up water collecting device and water supply device in water sword machine inside, collect the water that produces when processing the water sword machine through water collecting device, the water of collecting is filtered the back and is imported into water supply device through the filter in, supply water to water sword device through water supply device, make water recycle.
With respect to the related art in the above, the inventors consider that there are the following drawbacks: when cutting thicker slabstone village, generally can add the carborundum in to this cutting speed and the cutting strength that improves the water sword because the density of carborundum is greater than the density of water for carry the inside carborundum content of water to the cutting place inconsistent, lead to the cutting face line of stone panel inconsistent easily, influence the pleasing to the eye degree of finished product stone panel.
Disclosure of Invention
In order to solve the problem that the lines of the cutting surfaces of the stone plates are easy to be inconsistent, the application provides a curve edge processing system and a curve edge processing technology of the stone plates.
The application provides a system and a process for processing a curved edge of a stone slab, which adopt the following technical scheme:
the utility model provides a curved edge processing system of stone slab, includes frame, water sword device and water supply installation, water supply installation include the storage water tank and with the storage water tank passes through aqueduct connection's water pump, its characterized in that: the water storage tank is characterized in that a stirring tank is arranged on one side of the water storage tank, the inlet end and the outlet end of the stirring tank are arranged on the same side, the water pump is connected with the inlet end of the stirring tank through a feeding pipe fitting, the outlet end of the stirring tank is connected with the water knife device through a discharging pipe fitting, a through hole is formed in the top wall of the stirring tank, and a hopper for placing silicon carbide is arranged at the through hole of the stirring tank;
the stirring box is internally provided with a stirring mechanism, and when water enters the stirring box from the feeding pipe fitting, the stirring mechanism is used for driving the silicon carbide to be uniformly dispersed in the water.
Through adopting above-mentioned technical scheme, at the in-process that carries out curve limit processing to stone slab, the water in the water pump orders about the storage water tank gets into the agitator tank, and the carborundum in the loading hopper gets into the agitator tank, rivers simultaneously order about rabbling mechanism stir the water in the agitator tank and carborundum for carborundum evenly disperses to in the water, thereby carry the carborundum content of the inside carborundum of water to water sword device cutting department basically unanimous, with this effect that realizes promoting stone slab's cutting face line uniformity, and can promote stone slab finished product's pleasing to the eye degree, and can reduce stone slab's waste.
Optionally, the rabbling mechanism including rotate connect in puddler on the agitator tank, multiunit be fixed in stirring vane and multiunit drive assembly on the puddler, drive assembly includes two fixed cover locate rolling disc on the puddler and a plurality of be fixed in two drive vane between the rolling disc, a plurality of drive vane follows the circumference equidistant arrangement of puddler periphery wall.
Through adopting above-mentioned technical scheme, when the water pump drives water and gets into the agitator tank, water impact drive vane to promote the puddler and rotate around the central axis, and then drive stirring vane and rotate around the axis of puddler, thereby stir mixing to the water in the agitator tank and carborundum, with this realization drives carborundum evenly to disperse to the effect in the water, and need not to increase extra equipment and drive the puddler rotatory, be favorable to reducing the cost of production.
Optionally, the feeding pipe fitting is including connecting in the feeding on the water pump is responsible for and a plurality of with the feeding branch pipe that the feeding is responsible for and is connected, the feeding branch pipe connect in the entrance point of agitator tank, a plurality of the feeding branch pipe with multiunit drive assembly one-to-one, just the feeding branch pipe is kept away from the tip of water pump is followed the axial of puddler is located two between the rolling disc.
Through adopting above-mentioned technical scheme, the feeding branch pipe of above-mentioned mode of laying for water gets into after the agitator tank directly gets into between two rolling discs, and strike on driving vane, can more turn into the kinetic energy of rotation of puddler with the kinetic energy of water flow, thereby further promote the mixed effect of water and carborundum, and further promote the cutting face line uniformity of stone slab.
Optionally, the ejection of compact pipe fitting is responsible for and a plurality of with the ejection of compact that the ejection of compact is responsible for and is connected including being connected in the ejection of compact on the water sword device is responsible for the ejection of compact branch pipe, the ejection of compact is responsible for the hose, ejection of compact branch pipe connect in the exit end of agitator tank, a plurality of ejection of compact branch pipe and multiunit the drive assembly is followed the axial of puddler is arranged alternately.
Through adopting above-mentioned technical scheme, the ejection of compact branch pipe of above-mentioned mode of laying can reduce the water direct outflow agitator tank that gets into between two rolling discs to make the water outflow agitator tank that mixes with the carborundum, be favorable to keeping the carborundum content of outflow water steadily, and further promote the cutting face line uniformity of stone slab.
Optionally, adjustment mechanism is provided with in the bottom of loading hopper, adjustment mechanism is used for adjusting the flow that the carborundum got into under different rivers flow the agitator tank.
Through adopting above-mentioned technical scheme, when the rivers flow that gets into the agitator tank changes, adjustment mechanism can adjust the carborundum flow that gets into the agitator tank, is favorable to keeping the carborundum content in the water to further promote the cutting surface line uniformity of stone material board, and can restrict too much carborundum and get into the agitator tank, reduce the risk that the ejection of compact branch pipe takes place to block up.
Optionally, adjustment mechanism including be fixed in fixed plate, rotation connect in on the fixed plate adjust pole, a plurality of being fixed in adjust pole on the pole and be used for restricting adjust pole pivoted elastic component, a plurality of regulation holes have been seted up to the fixed plate, a plurality of regulation holes and a plurality of regulating plate one-to-one, the regulating plate is fixed with the drive plate, the bottom of drive plate is inserted and is located in the agitator tank.
By adopting the technical scheme, when no water enters the stirring box, the adjusting plate covers the adjusting hole, so that the carborundum cannot enter the stirring box, waste of the carborundum can be reduced, and the carborundum content in water during initial starting can be reduced; after water enters the stirring tank, part of water flows around the stirring rod to generate rotational flow, part of water impacts on the transmission plate, the adjusting plate and the transmission plate are pushed to rotate around the axis of the adjusting rod, the elastic piece is in a stretching or compressing state, the adjusting hole is gradually opened until the elastic force applied by the elastic piece is balanced with the pushing force of the water flow, the opening of the adjusting hole is kept constant, and the opening of the adjusting hole is automatically changed when the flow rate of the water flow changes, so that the diamond content in the water in the stirring tank is maintained, and the consistency of the lines of the cutting surfaces of stone plates can be improved.
Optionally, the elastic component includes the cover is located the torsional spring on the regulation pole, one end of torsional spring is connected in on the fixed plate, the other end is connected in on the regulation pole.
By adopting the technical scheme, when no water enters the stirring box, the adjusting plate covers the adjusting hole, so that the carborundum cannot enter the stirring box, waste of the carborundum can be reduced, and the carborundum content in water during initial starting can be reduced; after water enters the stirring tank, part of water flows around the stirring rod to generate rotational flow, part of water impacts on the transmission plate, the adjusting plate and the transmission plate are pushed to rotate around the axis of the adjusting rod, the torsion spring is in a stretching state, the adjusting hole is gradually opened until the elastic force applied by the elastic piece is balanced with the pushing force of the water flow, the opening of the adjusting hole is kept constant, and the opening of the adjusting hole is changed when the flow rate of the water flow changes, so that the silicon carbide content in the water in the stirring tank is maintained, and the consistency of the lines of cutting surfaces of stone plates can be improved.
Optionally, a detachable filter screen is arranged in the hopper, and the filter screen is positioned above the fixed plate.
Through adopting above-mentioned technical scheme, the carborundum that the filter screen can restrict large granule gets into the agitator tank in, can reduce cutters and take place the risk of jam.
Optionally, the filter screen is fixed with the overlap ring, the overlap ring with the top butt adaptation of loading hopper.
Through adopting above-mentioned technical scheme, when the filter screen is installed to needs, insert the filter screen earlier in locating the loading hopper, until the overlap joint ring butt in the top of loading hopper, can accomplish the filter screen, when need demolish the filter screen, directly with overlap joint ring and filter screen pull out by the loading hopper can, be convenient for regularly change or clear up the filter screen.
The processing technology of the curved edge of the stone slab adopts the processing system of the curved edge of the stone slab, and comprises the following steps,
placing stone plates, hanging the stone plates onto a frame through a vacuum chuck, and fixing and limiting the stone plates;
cutting stone plates, starting a water knife device, a water collecting device and a water supply device, wherein the water supply device is used for conveying water mixed with silicon carbide with the water knife device, cutting the stone plates by the water knife device, and discharging cut waste;
and taking down the stone slab, and hanging off the frame through the vacuum chuck.
Through adopting above-mentioned technical scheme, can carry out curve limit processing steadily to stone slab, and the cutting surface line uniformity of stone slab is higher, is favorable to promoting stone slab's pleasing to the eye degree.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when the water pump conveys water into the stirring box, the kinetic energy part of water flowing is converted into the rotational kinetic energy of the stirring rod through the transmission blade and the rotating disc, and the stirring blade is driven to rotate around the axis of the stirring rod, so that the carborundum is uniformly dispersed into the water, the carborundum content in the water conveyed to the cutting position of the water knife device is basically consistent, and the effect of improving the grain consistency of the cutting surface of the stone plate is realized;
2. when the water pump conveys water into the stirring tank, the kinetic energy part of the water flow is converted into the rotation kinetic energy of the regulating plate through the transmission plate, the torsion spring is in a stretching state, the regulating hole is gradually opened until the elastic force exerted by the elastic piece is balanced with the pushing force of the water flow, the opening of the regulating hole is kept constant, and the opening of the regulating hole is changed when the water flow rate is changed, so that the content of silicon carbide in the water in the stirring tank is maintained, and the consistency of the cutting surface grains of the stone plate can be improved;
3. the feeding branch pipe of the arrangement mode can convert the kinetic energy of water flowing into the rotational kinetic energy of the stirring rod more, so that the mixing effect of the water and the silicon carbide is further improved, the discharging branch pipe of the arrangement mode can reduce the water entering between the two rotating discs to directly flow out of the stirring box, and the water mixed with the silicon carbide flows out of the stirring box, so that the silicon carbide content of the flowing water is kept stably.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present application.
Fig. 2 is a schematic structural view of a feeding pipe, a discharging pipe, a hopper, a stirring mechanism, an adjusting mechanism and a filter screen according to an embodiment of the present application.
Fig. 3 is a schematic structural view of a feeding pipe, a discharging pipe and a stirring mechanism according to an embodiment of the present application.
Fig. 4 is a schematic view of an exploded view of a hopper, an adjustment mechanism and a filter screen according to an embodiment of the present application.
Fig. 5 is an enlarged schematic view of the portion a in fig. 4.
Fig. 6 is a schematic cross-sectional view taken along line B-B in fig. 2.
Reference numerals: 1. a frame; 11. a shaking cylinder; 111. a collar; 2. a water knife device; 3. a water supply device; 31. a water storage tank; 32. a water pump; 4. a stirring tank; 5. a feed tube; 51. a feed main pipe; 52. a feed manifold; 6. a discharge pipe fitting; 61. a discharging main pipe; 62. a discharge branch pipe; 7. a hopper; 71. fixing the column; 711. a clamping disc; 8. a stirring mechanism; 81. a stirring rod; 811. a shaft sleeve; 812. a bearing seat; 8121. a first connecting rod; 82. stirring blades; 83. a transmission assembly; 831. a rotating disc; 832. a drive vane; 9. an adjusting mechanism; 91. a fixing plate; 911. an adjustment aperture; 92. an adjusting rod; 921. a connecting plate; 9211. a second connecting rod; 93. an adjusting plate; 931. a drive plate; 94. a torsion spring; 10. a filter screen; 101. a lap ring; 1011. an arc-shaped groove; 1012. unlocking groove.
Detailed Description
The application is described in further detail below with reference to fig. 1-6.
The embodiment of the application discloses a system for processing a curved edge of a stone slab. Referring to fig. 1, the system for processing the curved edge of the stone slab comprises a frame 1, a water knife device 2 and a water supply device 3, wherein the water supply device 3 comprises a water storage tank 31 and a water pump 32 connected with the water storage tank 31 through a water guide pipe (not shown in the figure), the water pump 32 can be fixed on a floor or a floor slab through bolts, one end of the water guide pipe is fixed on the water storage tank 31 through a flange, and the other end of the water guide pipe is fixed on the water pump 32 through a flange.
Referring to fig. 2 and 3, a stirring tank 4 is provided at one side of the water storage tank 31, the stirring tank 4 may be placed on a floor or a floor slab, the stirring tank 4 may be a rectangular parallelepiped shape provided in a hollow manner, or may be a cylindrical shape provided in a hollow manner, and the second type is selected in the embodiment of the present application. The inlet end and the outlet end of the stirring tank 4 are arranged on the same side, and the inlet end and the outlet end are arranged on the side wall of the stirring tank 4, which is close to the water pump 32. The water pump 32 is connected with the inlet end of the stirring tank 4 through the feeding pipe fitting 5, and the outlet end of the stirring tank 4 is connected with the water knife device 2 through the discharging pipe fitting 6. The through-hole has been seted up to the roof of agitator tank 4, and agitator tank 4 is provided with the loading hopper 7 that is used for placing the carborundum in through-hole department, and loading hopper 7 is connected with agitator tank 4 through the welding mode. The stirring tank 4 is internally provided with a stirring mechanism 8, and when water enters the stirring tank 4 from the feeding pipe fitting 5, the stirring mechanism 8 is used for driving the silicon carbide to be uniformly dispersed in the water.
In the process of processing the curved edge of the stone slab, the water pump 32 drives the water in the water storage tank 31 to enter the stirring tank 4, and the carborundum in the feeding hopper 7 enters the stirring tank 4, and meanwhile, the water flow drives the stirring mechanism 8 to stir the water in the stirring tank 4 and the carborundum, so that the carborundum is uniformly dispersed into the water, the carborundum content in the water conveyed to the cutting position of the water knife device 2 is basically consistent, the effect of improving the cutting surface texture consistency of the stone slab is realized, the attractiveness of a stone slab finished product can be improved, and the waste of the stone slab can be reduced.
Referring to fig. 2 and 3, the stirring mechanism 8 includes a stirring rod 81 rotatably connected to the stirring tank 4, a plurality of groups of stirring blades 82 fixed to the stirring rod 81, and a plurality of groups of transmission assemblies 83, the stirring rod 81 is cylindrical, the axis of the stirring rod 81 is arranged in the vertical direction, a bottom end fixing sleeve of the stirring rod 81 is provided with a sleeve 811, an outer ring of the sleeve 811 is fixedly connected with the bottom wall of the stirring tank 4, a top end fixing sleeve of the stirring rod 81 is provided with a bearing seat 812, and the bearing seat 812 is welded to the inner peripheral wall of the stirring tank 4 through a first connecting rod 8121, so that the stirring rod 81 stably rotates around the axis.
Referring to fig. 2 and 3, the stirring blades 82 and the transmission members 83 are each provided in three groups in the embodiment of the present application, and other groups may be selected according to the size of the stirring tank 4 in other embodiments, and the three groups of stirring blades 82 and the three groups of transmission members 83 are alternately and alternately arranged at intervals along the length direction of the stirring rod 81. The transmission assembly 83 includes two rotating discs 831 fixedly sleeved on the stirring rod 81 in a welding manner and a plurality of transmission blades 832 fixedly arranged between the two rotating discs 831 in a welding manner, wherein the plurality of transmission blades 832 are arranged at equal intervals along the circumferential direction of the peripheral wall of the stirring rod 81.
When the water pump 32 drives water to enter the stirring tank 4, the water impacts the transmission blade 832 and pushes the stirring rod 81 to rotate around the central axis, and then drives the stirring blade 82 to rotate around the axis of the stirring rod 81, so that the water in the stirring tank 4 and the silicon carbide are stirred and mixed, the effect of uniformly dispersing the silicon carbide into the water is achieved, and the stirring rod 81 is driven to rotate without adding additional equipment, so that the production cost is reduced.
Referring to fig. 2 and 3, the feed pipe 5 includes a feed main pipe 51 connected to the water pump 32 and a plurality of feed branch pipes 52 connected to the feed main pipe 51, one end of the feed main pipe 51 is fixed to an outlet end of the water pump 32 by a flange, and the other end is connected to the plurality of feed branch pipes 52 by welding. The three feeding branch pipes 52 are arranged in the embodiment of the application, one end of the feeding branch pipe 52 far away from the water pump 32 is connected to the inlet end of the stirring tank 4 in a welding mode and is inserted into the stirring tank 4, the three feeding branch pipes 52 are in one-to-one correspondence with the three groups of transmission assemblies 83, and the end of the feeding branch pipe 52 far away from the water pump 32 is positioned between the two rotating discs 831 along the axial direction of the stirring rod 81.
When the water pump 32 drives water to enter the stirring tank 4, the water enters the stirring tank 4 and then directly enters between the two rotating discs 831 and impacts on the transmission blades 832, so that the kinetic energy of the water flow can be converted into the rotational kinetic energy of the stirring rod 81 more, the mixing effect of the water and the silicon carbide is further improved, and the consistency of the cutting surface grains of the stone plate is further improved.
Referring to fig. 2 and 3, the discharging pipe fitting 6 includes a discharging main pipe 61 connected to the water jet device 2 and a plurality of discharging branch pipes 62 connected to the discharging main pipe 61, the discharging main pipe 61 is a hose, one end of the discharging main pipe 61 is connected to the water jet device 2 through a pipe hoop, and the other end is connected to the plurality of discharging branch pipes 62 through welding. The number of the discharging branch pipes 62 is three in the embodiment of the application, one end of the discharging branch pipe 62 far away from the discharging main pipe 61 is connected to the outlet end of the stirring tank 4 in a welding mode and is inserted into the stirring tank 4, and the three discharging branch pipes 62 and the three groups of transmission components 83 are alternately and alternately arranged at intervals along the axial direction of the stirring rod 81.
When the water pump 32 drives water to enter the stirring tank 4, the discharging branch pipe 62 in the arrangement mode can reduce that water entering between the two rotating discs 831 directly flows out of the stirring tank 4, and the water mixed with silicon carbide flows out of the stirring tank 4, so that the silicon carbide content of the flowing water is kept stably, and the consistency of the cutting surface grains of the stone plate is further improved.
Referring to fig. 4 and 5, the bottom of the hopper 7 is provided with an adjusting mechanism 9, the adjusting mechanism 9 being used to adjust the flow of silicon carbide into the stirring tank 4 at different water flow rates. The adjusting mechanism 9 includes a fixing plate 91 fixed to the bottom of the hopper 7 by welding, an adjusting lever 92 rotatably connected to the center of the top wall of the fixing plate 91, a plurality of adjusting plates 93 fixed to the adjusting lever 92, and an elastic member for restricting the rotation of the adjusting lever 92. The fixing plate 91 is provided with a plurality of adjusting holes 911 along the vertical direction, the plurality of adjusting holes 911 are in one-to-one correspondence with the plurality of adjusting plates 93, the plurality of adjusting holes 911 and the plurality of adjusting plates 93 are all arranged at equal intervals along the circumferential direction of the outer circumferential wall of the adjusting rod 92, the number of the adjusting holes 911 and the adjusting plates 93 can be three, or can be four or five, and the first type is selected in the embodiment of the present application.
Referring to fig. 5 and 6, the adjustment lever 92 is arranged in the vertical direction, and the axis of the adjustment lever 92 is collinear with the axis of the stirring bar 81. The top of the adjusting lever 92 is welded with a connecting plate 921, and three adjusting plates 93 are welded to the connecting plate 921 through second connecting rods 9211. The bottom wall of the adjusting plate 93 is fixed with a driving plate 931 by welding, and the bottom end of the driving plate 931 passes through the fixing plate 91 and is inserted into the stirring tank 4. The elastic member includes a torsion spring 94 sleeved on the adjusting lever 92, one end of the torsion spring 94 is connected to the top wall of the fixing plate 91, and the other end is connected to the bottom wall of the connecting plate 921.
When no water enters the stirring tank 4, the adjusting plate 93 covers the adjusting hole 911, so that the carborundum cannot enter the stirring tank 4, waste of the carborundum can be reduced, and the carborundum content in water during initial starting can be reduced; after water enters the stirring tank 4, part of the water flows around the stirring rod 81 to swirl, part of the water impacts on the transmission plate 931, the adjusting plate 93 and the transmission plate 931 are pushed to rotate around the axis of the adjusting rod 92, the torsion spring 94 is in a stretching state, the adjusting hole 911 is gradually opened until the elastic force applied by the elastic piece is balanced with the pushing force of the water flow, the opening degree of the adjusting hole 911 is kept constant, and when the flow rate of the water flow changes, the opening degree of the adjusting hole 911 also changes, so that the silicon carbide content in the water in the stirring tank 4 is maintained, and the grain consistency of the cutting surface of the stone plate can be improved.
Referring to fig. 2 and 4, in order to reduce the large-particle silicon carbide entering the hopper 7, a detachable filter screen 10 is provided in the hopper 7, and the filter screen 10 is located above the fixing plate 91. The filter screen 10 is fixed with the lap ring 101 through the welding mode, and lap ring 101 and the top butt adaptation of loading hopper 7. To limit the free movement of the lap ring 101 and the filter screen 10 along the vertical direction, the top of the hopper 7 is welded with a fixed column 71, the top wall of the lap ring 101 is provided with an arc-shaped groove 1011, and the fixed column 71 can rotate in the arc-shaped groove 1011 around the axis of the adjusting rod 92. The top end of the fixed column 71 is coaxially welded with a clamping disc 711, the cross-sectional circular size of the clamping disc 711 is larger than that of the fixed column 71, and the clamping disc 711 cannot pass through the arc-shaped groove 1011 along the vertical direction. The snap ring 101 has an unlocking slot 1012 formed at one end of the arc-shaped slot 1011, and the locking plate 711 can vertically pass through the unlocking slot 1012.
In the process of adding the carborundum to the stirring tank 4, the filter screen 10 can limit the carborundum with large particles to enter the stirring tank 4, and the risk of blockage of the cutter device can be reduced. When the filter screen 10 needs to be installed, firstly, the filter screen 10 is inserted into the hopper 7, the fixed column 71 and the clamping disc 711 penetrate through the unlocking groove 1012 until the lap joint ring 101 is abutted to the top of the hopper 7, and then the lap joint ring 101 is driven to rotate, so that the filter screen 10 can be completed; when the filter screen 10 needs to be removed, the precursor rotates the lap ring 101 until the fixed column 71 and the clamping disc 711 are positioned in the unlocking groove 1012, and the lap ring 101 and the filter screen 10 are directly pulled out of the hopper 7, so that the filter screen 10 can be replaced or cleaned regularly.
Referring to fig. 1, to limit the silicon carbide to be accumulated in a partial region of the discharge main pipe 61, a shaking cylinder 11 is fixed to the top of the frame 1 through bolts, a piston rod of the shaking cylinder 11 is arranged in a vertical direction, and a collar 111 is welded to the top end of the piston rod of the shaking cylinder 11, and the discharge main pipe 61 passes through the collar 111. When the discharging main pipe 61 conveys water and carborundum to the cutter device, the shaking cylinder 11 drives the discharging main pipe 61 to continuously shake, so that the water and carborundum in the discharging main pipe 61 are always in a turbulent state, the risk of carborundum accumulation can be reduced, the carborundum content in the water conveyed to the cutting position of the water knife device 2 is basically consistent, and the consistency of the cutting surface grains of the stone plate is further improved.
The embodiment of the application also discloses a processing technology of the curved edge of the stone slab, which comprises the following steps,
s1, placing stone plates, hanging the stone plates onto a frame 1 through a vacuum chuck, and fixing and limiting the stone plates;
s2, cutting stone slabs, starting a water knife device 2, a water collecting device and a water supply device 3, wherein the water supply device 3 is used for conveying water mixed with silicon carbide with the water knife device 2, cutting the stone slabs by the water knife device 2, and discharging cut waste;
s3, taking down the stone slab, and hanging off the frame 1 through a vacuum chuck.
The embodiment of the application discloses a system for processing a curved edge of a stone plate, which comprises the following implementation principles: in the process of processing the curved edge of the stone slab, the water pump 32 drives water in the water storage tank 31 to enter the stirring tank 4, and the carborundum in the charging hopper 7 enters the stirring tank 4, meanwhile, the water impacts the transmission blade 832, and pushes the stirring rod 81 to rotate around the central axis, and then drives the stirring blade 82 to rotate around the axis of the stirring rod 81, so that the water in the stirring tank 4 and the carborundum are stirred and mixed, so that the carborundum is uniformly dispersed into the water, the carborundum content in the water conveyed to the cutting part of the water knife device 2 is basically consistent, the effect of improving the cutting surface texture consistency of the stone slab is realized, the aesthetic degree of the stone slab finished product can be improved, and the waste of the stone slab can be reduced.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims (8)

1. The utility model provides a curved edge processing system of stone slab, includes frame (1), water sword device (2) and water supply installation (3), water supply installation (3) include storage water tank (31) and with storage water tank (31) pass through aqueduct connection's water pump (32), its characterized in that: one side of the water storage tank (31) is provided with a stirring box (4), the inlet end and the outlet end of the stirring box (4) are arranged on the same side, the water pump (32) is connected with the inlet end of the stirring box (4) through a feeding pipe fitting (5), the outlet end of the stirring box (4) is connected with the water knife device (2) through a discharging pipe fitting (6), the top wall of the stirring box (4) is provided with a through hole, and the stirring box (4) is provided with a feeding hopper (7) for placing silicon carbide at the through hole;
a stirring mechanism (8) is arranged in the stirring box (4), and when water enters the stirring box (4) from the feeding pipe fitting (5), the stirring mechanism (8) is used for driving the silicon carbide to be uniformly dispersed in the water;
the stirring mechanism (8) comprises stirring rods (81) rotatably connected to the stirring box (4), a plurality of groups of stirring blades (82) fixed on the stirring rods (81) and a plurality of groups of transmission assemblies (83), wherein each transmission assembly (83) comprises two rotating discs (831) fixedly sleeved on the stirring rods (81) and a plurality of transmission blades (832) fixed between the two rotating discs (831), and the plurality of transmission blades (832) are arranged at equal intervals along the circumferential direction of the peripheral wall of the stirring rod (81);
the feeding pipe fitting (5) comprises a feeding main pipe (51) connected to the water pump (32) and a plurality of feeding branch pipes (52) connected to the feeding main pipe (51), the feeding branch pipes (52) are connected to the inlet ends of the stirring boxes (4), the feeding branch pipes (52) are in one-to-one correspondence with the transmission assemblies (83), and the end part, far away from the water pump (32), of each feeding branch pipe (52) is located between two rotating discs (831) along the axial direction of the stirring rod (81).
2. The curvilinearly edge processing system of stone slab according to claim 1, wherein: the utility model provides a water sword device, including water sword device (2) are last ejection of compact is responsible for (61) and a plurality of with ejection of compact branch pipe (62) that ejection of compact is responsible for (61) are connected, ejection of compact is responsible for (61) for the hose, ejection of compact branch pipe (62) connect in the exit end of agitator tank (4), a plurality of ejection of compact branch pipe (62) and multiunit drive assembly (83) are followed the axial of puddler (81) is arranged in turn.
3. The curvilinearly edge processing system of stone slab according to claim 1, wherein: the bottom of loading hopper (7) is provided with adjustment mechanism (9), adjustment mechanism (9) are used for adjusting the flow that carborundum got into agitator tank (4) under different rivers flow.
4. A curvilinearly edge processing system for stone slabs according to claim 3, characterized in that: the regulating mechanism (9) comprises a fixed plate (91) fixed at the bottom of the charging hopper (7), a regulating rod (92) rotatably connected to the fixed plate (91), a plurality of regulating plates (93) fixed to the regulating rod (92) and elastic pieces used for limiting rotation of the regulating rod (92), wherein the fixed plate (91) is provided with a plurality of regulating holes (911), the regulating holes (911) are in one-to-one correspondence with the regulating plates (93), the regulating plates (93) are fixedly provided with transmission plates (931), and the bottom ends of the transmission plates (931) are inserted into the stirring box (4).
5. The system for machining a curved edge of a stone slab according to claim 4, wherein: the elastic piece comprises a torsion spring (94) sleeved on the adjusting rod (92), one end of the torsion spring (94) is connected to the fixed plate (91), and the other end of the torsion spring is connected to the adjusting rod (92).
6. The system for machining a curved edge of a stone slab according to claim 5, wherein: a detachable filter screen (10) is arranged in the charging hopper (7), and the filter screen (10) is positioned above the fixed plate (91).
7. The curvilinearly edge processing system of stone slab as recited in claim 6, wherein: the filter screen (10) is fixed with a lap ring (101), and the lap ring (101) is in butt fit with the top end of the charging hopper (7).
8. A process for machining a curved edge of a stone slab, according to any one of claims 1 to 7, characterized in that: comprises the following steps of the method,
placing stone plates, hanging the stone plates onto a frame (1) through a vacuum chuck, and fixing and limiting the stone plates;
cutting stone plates, starting a water knife device (2), a water collecting device and a water supply device (3), wherein the water supply device (3) is used for conveying water mixed with silicon carbide by the water knife device (2), cutting the stone plates by the water knife device (2), and discharging cut waste;
and taking down the stone plate, and hanging off the frame (1) through a vacuum chuck.
CN202110826442.1A 2021-07-21 2021-07-21 Curve edge processing system and curve edge processing technology for stone plate Active CN113458977B (en)

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