CN113458763A - Automatic android mobile phone disassembling equipment and method - Google Patents
Automatic android mobile phone disassembling equipment and method Download PDFInfo
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- CN113458763A CN113458763A CN202110936812.7A CN202110936812A CN113458763A CN 113458763 A CN113458763 A CN 113458763A CN 202110936812 A CN202110936812 A CN 202110936812A CN 113458763 A CN113458763 A CN 113458763A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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Abstract
The invention relates to the technical field of waste mobile phone environmental protection, in particular to an automatic android mobile phone disassembling device and method, wherein the disassembling device comprises a first disassembling device, a second disassembling device, a third disassembling device, a fourth disassembling device, a fifth disassembling device, a sixth disassembling device and a seventh disassembling device which are sequentially connected, and all the devices are sequentially connected through a conveyor belt; the disassembling method comprises the steps of feeding, position adjustment, card support disassembly, information reading, end face screw disassembly, rear cover disassembly, middle frame buckle disassembly, first battery disassembly, main board screw disassembly, BTB flat cable disassembly, steel pressing sheet disassembly, camera disassembly, rubber pressing block disassembly, main board disassembly and second battery disassembly. The full-automatic production equipment is adopted, so that the full automation of the processes of feeding, model identification, disassembly, part classification and recovery and the like of the android mobile phone is realized, the disassembly efficiency of the mobile phone is improved, and the resource utilization rate of the mobile phone is improved.
Description
Technical Field
The invention relates to the technical field of waste mobile phone environment protection, in particular to automatic android mobile phone disassembling equipment and method.
Background
With the increase of the updating speed of the mobile phones, a large amount of waste mobile phones are generated every year. These handsets are either idle or flow into a recycling mechanism. The mobile phone mainly comprises a shell, a battery, a mainboard, a display screen, a camera and the like, wherein the components not only contain lead, cadmium, mercury and other toxic and harmful substances which pollute the environment, but also contain metals which can be recycled, such as gold, silver, tin, copper and the like. The idle mobile phone at present can generate resource waste on one hand, and on the other hand, if the service life of the electronic product is exceeded, the risk of harmful substance leakage exists; most of the waste mobile phones flowing into the recovery mechanism are manually disassembled by a black workshop, so that serious environmental pollution is caused, and the health of people is seriously threatened. Therefore, a safe and environment-friendly automatic mobile phone disassembling method and equipment are urgently needed, the resource utilization efficiency of the mobile phone is improved, and the environmental pollution is reduced or even avoided.
Android mobile phones usually have an installation mode of pasting waterproof glue and buckling two back covers, the mobile phone with the back cover glue type has better waterproof performance, and the back cover is more convenient to install and dismantle in the buckling type mobile phone. Patent ZL201610222392.5 has designed one set of old and useless cell-phone and has disassembled equipment, and this equipment mainly includes to classify band conveyer in advance, disassemble band conveyer, detection work platform, artifical classification workstation in advance, disassemble workstation etc. through the cooperation subregion operation of manual work and conveyer belt, realizes progressively disassembling of cell-phone, nevertheless disassembles the process and still needs a large amount of manual works to participate in and fail to realize the automation completely.
Patent ZL201610934550.X has designed a old and useless cell-phone detaching device, and wherein the device is including disassembling platform, three-layer belt line, promotion belt line and total collection station etc. disassemble the cell-phone through each worker of disassembling on the bench station to on placing the conveyer belt with the cell-phone part after disassembling, realize dismantling of cell-phone and the categorised recovery of part, nevertheless disassemble the process and still need a large amount of manual work to participate in and fail to realize the automation completely.
Patent ZL201520851099.6 has designed a line device is disassembled to cell-phone, disassemble work platform device etc. including material loading conveyor, disassemble thing conveyor, duplex position negative pressure, disassemble the cell-phone on the conveyer belt through the workman on each station and disassemble to on placing other conveyer belt with the cell-phone part after disassembling, realized the semi-automatization of abandonment cell-phone and disassemble and resource recovery, nevertheless disassemble the process and still need a large amount of manual work to participate in and fail to realize the automation completely.
Patent ZL201621256195.7 has designed a carousel formula abandonment cell-phone and has disassembled workstation, including former feed bin, result storehouse and disassemble platform etc. the workman can realize getting of cell-phone simultaneously through a rotatory work platform, disassemble and disassemble the categorised recovery of thing, but whole process all still needs artifical the participation.
Patent ZL201510561392.3 proposes a method and apparatus for crushing the casing of a mobile phone from the inside by using the action of air pressure, which can realize the efficient and rapid disassembly of the waste mobile phone. Compared with a mechanical disassembling method, the method has better compatibility to the types of the mobile phones, but has the problems of incomplete disassembling, mixing of different mobile phone parts after disassembling and the like.
Patent ZL201911303196.0 has designed a waste mobile phone automation and has disassembled equipment suitable for pipelining, disassembles mechanism and unloading system including feeding system, carousel formula pipelining, and through with the help of the industry camera, industrial robot etc. carries out acquireing of information, and the transmission is disassembled the execution of process, has realized the automation of gum back lid cell-phone and has disassembled. But the equipment has limited types of mobile phones and is not thorough in mobile phone disassembly.
In summary, no data is available at present, and it is shown that in the prior art, there are equipment and a method capable of automatically disassembling two back cover installation modes of an android mobile phone at the same time, so that research on automatic disassembling equipment suitable for the android mobile phone is urgently needed, and resource utilization rate of the waste android mobile phone is improved.
Disclosure of Invention
In order to solve the above problems in the background art, a first object of the present invention is to provide an automated android phone disassembling apparatus, which includes a first disassembling device, a second disassembling device, a third disassembling device, a fourth disassembling device, a fifth disassembling device, a sixth disassembling device, and a seventh disassembling device, which are connected in sequence, wherein:
the second disassembling device comprises a position adjusting device, a card holder disassembling device and a USB identification device; the position adjusting device receives the mobile phone transferred from the feeding device, and a first CCD camera used for judging the direction of the mobile phone is arranged on the position adjusting device; the card support disassembling device receives the mobile phone which is transmitted from the position adjusting device, and a second CCD camera for identifying the card support position of the mobile phone is arranged on the card support disassembling device; the USB identification device receives the mobile phone which is transmitted from the card support disassembling device, and a third CCD camera for identifying a USB socket is arranged on the USB identification device;
the third disassembling device comprises an end face screw disassembling device and a first rear cover disassembling device; the end face screw disassembling device receives a mobile phone which is circulated on the USB identification device, and the first rear cover disassembling device receives the mobile phone which is provided with the waterproof glue on the upper rear cover of the end face screw disassembling device.
The fourth disassembling device comprises a second rear cover disassembling device and a middle frame buckle disassembling device; the second rear cover disassembling device receives the mobile phone with the buckle type rear cover on the USB identification device or the end face screw disassembling device; the middle frame buckle disassembling device receives the mobile phone which is transmitted from the second rear cover disassembling device and is used for disassembling the middle frame buckle in the mobile phone;
the fifth disassembling device comprises a first battery disassembling device, a radiating fin disassembling device and a main board screw disassembling device; the first battery disassembling device receives the mobile phone which is flowed upwards by the third disassembling device and the fourth disassembling device, and the battery is disassembled and recycled; the cooling fin disassembling device receives the mobile phones circulating on the third disassembling device and the fourth disassembling device to disassemble the cooling fin; the main board screw disassembling device receives a mobile phone which flows upwards from the first battery disassembling device or the radiating fin disassembling device or the fourth disassembling device; a fourth CCD camera for identifying the screw position is arranged on the main board screw disassembling device;
the sixth disassembling device comprises a BTB flat cable disassembling device, a steel pressing sheet disassembling device, a camera disassembling device, a rubber pressing block disassembling device and a main board disassembling device; the BTB flat cable disassembling device receives the mobile phone which flows from the fifth disassembling device and performs flat cable treatment; the steel pressing sheet disassembling device receives the mobile phone which flows from the BTB flat cable disassembling device, and the steel pressing sheet is disassembled and recycled; the camera disassembling device receives the mobile phone which flows from the steel pressing sheet disassembling device, and disassembling and recycling the camera; the rubber pressing block disassembling device receives the mobile phone which flows from the camera disassembling device, and the rubber pressing blocks are disassembled and recycled; the main board disassembling device receives the mobile phone which flows from the rubber pressing block disassembling device, and the main board is disassembled and recycled;
the seventh disassembling device comprises a second battery disassembling device, and the seventh battery disassembling device receives the mobile phone which is circulated by the sixth disassembling device to disassemble the battery.
Further, the first dismantling device, the second dismantling device, the third dismantling device, the fourth dismantling device, the fifth dismantling device, the sixth dismantling device and the seventh dismantling device are sequentially connected through a conveyor belt.
Further, the position adjusting device is provided with a rotating shaft, the rotating shaft is provided with a horizontal shaft and a vertical shaft, and the rotating angle of the rotating shaft is 0-360 degrees.
Furthermore, the fifth disassembling device further comprises an abnormal screw processing device, the abnormal screw processing device receives the mobile phone on the main board screw disassembling device, and a fifth CCD camera used for identifying the position of the mobile phone where the screw is not disassembled is arranged on the abnormal screw processing device.
Further, the seventh disassembling device further comprises a battery abnormity processing device, and the battery abnormity processing device receives the mobile phone on the second battery disassembling device.
Furthermore, the disassembling device for the main board screws is provided with at least two groups.
Furthermore, the operation and transmission modes of the mobile phone between the disassembling devices are all mechanical arms or linear moving modules.
The second purpose of the invention is to provide a disassembling method of the android mobile phone automatic disassembling equipment, which comprises the following steps:
s1, feeding: feeding: placing the mobile phone into a material groove in the first disassembling device, feeding the mobile phone through a feeding device, and flowing into the second disassembling device;
s2, position adjustment: after the mobile phone transferred from the first disassembling device is transferred to the position adjusting device, the position adjusting device identifies the model of the mobile phone and judges the direction of the mobile phone through the first CCD camera, if the direction of the mobile phone accords with the preset direction, the preset direction is that the rear cover is upward, and the card support faces to the left side of the advancing direction of the mobile phone, the position adjusting device does not act, otherwise, the position adjusting device rotates to adjust the mobile phone to the preset direction;
s3, disassembling the card holder: the mobile phone on the position adjusting device is transferred to the card support disassembling device through the manipulator, the card support disassembling device identifies the position of the hole on the card support through the second CCD camera, if the card support exists in the mobile phone, the card support disassembling device disassembles and recovers the card support, and if the card support does not exist in the mobile phone, the card support disassembling device does not act;
s4, information reading: transferring the mobile phone on the card support disassembling device to a USB identification device through a manipulator, reading related information in the mobile phone by the USB identification device after identifying the position of a USB socket through a third CCD camera, and then flowing the mobile phone into the third disassembling device if the information in the mobile phone can be read normally, and removing the mobile phone from the USB identification device if the information in the mobile phone can not be read normally;
s5, disassembling an end face screw: judging whether the mobile phone has an end face screw or not through the identified mobile phone model, and if the mobile phone has the end face screw, transferring the mobile phone transmitted from the second disassembling device to the end face screw disassembling device to disassemble and recover the end face screw; if the mobile phone has no end face screw, skipping step S5;
s6, disassembling the rear cover: judging the connection mode of the rear cover of the mobile phone through the identified model of the mobile phone, if the connection mode is waterproof glue connection, the mobile phone is transferred to a first rear cover disassembling device, the first rear cover disassembling device heats the rear cover of the mobile phone first to soften the waterproof glue and then disassemble and recover the rear cover, and if the rear cover is in snap-in connection, the mobile phone is transferred to a second rear cover disassembling device to disassemble and recover the rear cover of the mobile phone;
s7, disassembling the middle frame buckle: transferring the mobile phone on the second rear cover disassembling device to a middle frame buckle disassembling device, if the mobile phone is provided with a middle frame, disassembling the middle frame, and then flowing the mobile phone into a fifth disassembling device, and if the mobile phone is not provided with the middle frame, directly flowing the mobile phone into the fifth disassembling device;
s8, disassembling the battery without adhesive: judging whether a battery of the mobile phone has adhesive and a radiating fin or not according to the model of the mobile phone, if the battery of the mobile phone does not have the adhesive and the radiating fin, moving the mobile phone transmitted by a fourth disassembling device to a first battery disassembling device for disassembling and recovering the battery, and then transferring the battery to a main board screw disassembling device;
s9, disassembling the main board screws: the main board screw disassembling device identifies the screw position through a fourth CCD camera, and performs disassembling and recycling, the fourth CCD camera is used for rechecking after the action is finished, the mobile phone flows into a sixth disassembling device when the screw is completely disassembled, if the rechecking finds that part of screws are not disassembled, the mobile phone is transferred to an abnormal screw processing device, the abnormal screw processing device identifies the position of the screws which are not disassembled through a fifth CCD camera, then performs destructive disassembling, and the mobile phone flows into the sixth disassembling device after the disassembling is finished;
s10, disassembling a BTB flat cable: transferring the mobile phone transmitted by the fifth disassembling device to a BTB flat cable disassembling device to remove related flat cables;
s11, disassembling steel sheets: transferring the mobile phone on the BTB flat cable disassembling device to a steel pressing sheet disassembling device, disassembling and recovering the steel pressing sheet, and then transferring the mobile phone to a transmission belt;
s12, disassembling the camera: transferring the mobile phone on the conveyor belt to a camera disassembling device, and disassembling and recycling the camera;
s13, disassembling the rubber pressing block: transferring the mobile phone on the camera disassembling device to a rubber pressing block disassembling device, disassembling and recycling the rubber pressing block, and then putting the mobile phone back on the conveying belt;
s14, disassembling the main board: transferring the mobile phone on the conveyor belt to a main board disassembling device, disassembling and recycling the main board, and then flowing the mobile phone into a seventh disassembling device;
s15, disassembling the viscose battery: if the mobile phone battery does not have adhesive and radiating fins, the battery is disassembled in step S8, then the mobile phone screen after the disassembly that the sixth disassembling device transmits is completed directly flows out of the equipment and is recovered, if the mobile phone battery has adhesive, the mobile phone that flows out of the sixth disassembling device is transferred to the second battery disassembling device, the second battery disassembling device heats the battery and then performs the disassembly and recovery of the battery, if the battery is disassembled smoothly, then after the disassembly is completed, the last remaining mobile phone screen is disassembled with the mobile phone and is recovered.
Further, in step S6, the heating temperature of the first rear cover dismantling device to the mobile phone is controlled between 150 ° and 200 °, and the heating time is controlled between 30S and 100S.
Further, in step S15, the heating temperature of the mobile phone by the second battery disassembling device is controlled between 150 ° and 200 °, the heating time is controlled between 30S and 100S, the state of the battery is detected during the heating process of the battery, and if the battery is abnormal, the battery abnormality processing device rapidly processes the mobile phone to prevent the battery from exploding.
Compared with the prior art, the invention has the beneficial effects that:
1) the full-automatic assembly line is adopted, so that the full automation of the processes of feeding, model identification, disassembly, part classification and recovery and the like of the mobile phone is realized, the complete automation of the disassembling process is realized for the screen, the rear cover, the middle frame, the screws, the battery, the steel sheet, the clamping support, the camera, the main board and the like of the android mobile phone, the disassembling efficiency of the mobile phone is improved, the resource utilization rate of the mobile phone is improved, and the environmental pollution is avoided.
2) The invention adopts a method of combining CCD camera identification and USB information identification to realize the accurate identification of the mobile phone model.
3) The invention realizes the automatic removal of screws of each part of the mobile phone by adopting the recognition and matching of the mechanical arm and the CCD camera.
4) The invention adopts two sets of automatic disassembling devices for the rear covers of the mobile phones so as to adapt to different mounting modes of the rear covers of the mobile phones with different models.
5) The invention adopts two sets of battery disassembling devices to adapt to different installation modes of batteries of mobile phones with different models.
6) The invention designs measures for processing abnormal conditions in the disassembly process, such as a battery abnormity processing device, a screw abnormity processing device and the like, and can ensure the smooth operation of the disassembly process.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automated android phone disassembling device according to the present invention;
FIG. 2 is a flow chart of an automated android phone disassembly method of the present invention;
FIG. 3 is a flow chart of a first disassembling device according to the present invention;
FIG. 4 is a flow chart of a second disassembling device according to the present invention;
FIG. 5 is a flow chart of a third disassembling device according to the present invention;
FIG. 6 is a flow chart of a fourth disassembling device according to the present invention;
FIG. 7 is a flow chart of a fifth disassembling device according to the present invention;
FIG. 8 is a flow chart of a sixth disassembling device according to the present invention;
fig. 9 is a flow chart of a seventh dismantling device of the present invention.
In the figure: 1-a first disassembling device, 11-a trough, 12-a feeding device, 2-a second disassembling device, 21-a position adjusting device, 22-a card holder disassembling device, 23-a USB identifying device, 3-a third disassembling device, 31-an end face screw disassembling device, 32-a first rear cover disassembling device, 4-a fourth disassembling device, 41-a second rear cover disassembling device, 42-a middle frame buckle disassembling device, 5-a fifth disassembling device, 51-a first battery disassembling device, 52-a cooling fin disassembling device, 53-a main board screw disassembling device, 54-an abnormal screw processing device, 6-a sixth disassembling device, 61-a BTB disassembling device, 62-a steel pressing sheet disassembling device, 63-a camera disassembling device, 64-a glue pressing block disassembling device, 65-main board dismantling device, 7-seventh dismantling device, 71-second battery dismantling device and 72-battery abnormity processing device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention is discussed in detail below with reference to figures 1 to 9 and specific embodiments:
the embodiment of the invention provides an automatic android mobile phone disassembling device, which comprises a first disassembling device, a second disassembling device, a third disassembling device, a fourth disassembling device, a fifth disassembling device, a sixth disassembling device and a seventh disassembling device which are sequentially connected as shown in figures 1-9, wherein: the first disassembling device comprises a trough and a feeding device connected with the trough, android mobile phones of various models are randomly placed in the trough, the feeding device carries out mobile phone feeding from the trough through a conveyor belt or a manipulator, and then the mobile phones are conveyed to the second disassembling device of the next procedure.
Furthermore, the second disassembling device comprises a position adjusting device, a card holder disassembling device and a USB identification device; the position adjusting device is used for receiving the mobile phone which is transferred from the feeding device, a first CCD camera used for judging the position of the mobile phone is arranged on the position adjusting device, the model of the mobile phone is identified through the first CCD camera, if the orientation of the rear cover of the mobile phone and the orientation of the card support both accord with the preset direction, the position adjusting device does not act, otherwise, the position adjusting device rotates. Specifically, the position adjusting device 3 is provided with a rotating shaft which is parallel to the ground and perpendicular to the ground, and the rotating angle of the rotating shaft is 0-360 degrees. Specifically, the mobile phone is arranged with the back cover facing upwards, and the left side of the card support facing the advancing direction of the mobile phone is the standard judged by the position adjusting device; the card support disassembling device receives the mobile phone which is transferred from the position adjusting device, a second CCD camera for identifying the position of a mobile phone card support is arranged on the card support disassembling device, the mobile phone on the position adjusting device is conveyed to the card support disassembling device through a mechanical arm, the position of an upper hole of the mobile phone card support is identified through the second CCD camera, if the mobile phone has the card support, the card support disassembling device removes the card support and recovers the card support, and if the mobile phone has no card support in the hand 1, the card support disassembling device does not act; the USB identification device receives the mobile phone which is transferred from the card support disassembling device, a third CCD camera used for identifying a USB socket is arranged on the USB identification device, the mobile phone on the card support disassembling device is transferred to the USB identification device by the manipulator, the USB identification device reads relevant information in the mobile phone after identifying the position of the USB socket on the mobile phone through the third CCD camera, and then the mobile phone flows into the third disassembling device. And if the information in the mobile phone can not be read normally, removing the mobile phone from the USB identification device through the manipulator.
Furthermore, the third disassembling device comprises an end face screw disassembling device and a first rear cover disassembling device; the end face screw disassembling device receives a mobile phone which flows on the USB identification device, and the first rear cover disassembling device receives a mobile phone of which the rear cover is provided with waterproof glue on the end face screw disassembling device; through, to the discernment of cell-phone model, the manipulator judges the installation type of the back lid of cell-phone and has no terminal surface screw, if the cell-phone has the terminal surface screw and the back is covered with waterproof glue, follow the cell-phone of taking the terminal surface screw that the second disassembling device circulated is first operated to terminal surface screw disassembling device carries out the disassembling of terminal surface screw, then with the cell-phone of back lid waterproof glue operation to first back lid disassembling device. If the mobile phone has an end face screw and the rear cover is connected in a buckle mode, the manipulator transfers the mobile phone to the end face screw disassembling device to disassemble and recover the end face screw and then flows into the fourth disassembling device. If the mobile phone has no end face screw and the rear cover is in snap-fit connection, the mobile phone directly flows into the fourth disassembling device. If the mobile phone has no end face screw and the rear cover is provided with waterproof glue, the manipulator directly transfers the mobile phone to the first rear cover disassembling device to disassemble the rear cover, the first rear cover disassembling device heats the rear cover of the mobile phone first to soften the waterproof glue and then disassemble and recover the rear cover, the heating temperature is controlled between 150-200 degrees, and the heating time is 30-100 s. Thereafter, the handset flows from the first rear cover dismantling device into the fourth dismantling device.
Further, the fourth disassembling device comprises a second rear cover disassembling device and a middle frame buckle disassembling device; the second rear cover disassembling device receives the mobile phone with the buckle type rear cover on the USB identification device or the end face screw disassembling device; the middle frame buckle disassembling device receives the mobile phone which is transferred from the second rear cover disassembling device and is used for disassembling the middle frame buckle in the mobile phone, and if the mobile phone has a middle frame, the mobile phone flows into the fifth disassembling device after the middle frame buckle is disassembled. And if the mobile phone has no middle frame, the mobile phone directly flows into the sixth disassembling device.
Further, the fifth disassembling device comprises a first battery disassembling device, a radiating fin disassembling device and a main board screw disassembling device; the first battery disassembling device receives the mobile phone which is flowed upwards by the third disassembling device and the fourth disassembling device, and the battery is disassembled and recycled; the cooling fin disassembling device receives the mobile phones circulating on the third disassembling device and the fourth disassembling device to disassemble the cooling fin; the main board screw disassembling device receives a mobile phone which flows upwards from the first battery disassembling device or the radiating fin disassembling device or the fourth disassembling device; and a fourth CCD camera for identifying the screw position is arranged on the main board screw disassembling device. And judging whether the battery of the mobile phone has the viscose and the radiating fins by the manipulator according to the model of the mobile phone identified by the front end of the equipment. If the battery of the mobile phone does not have the adhesive and the radiating fins, the manipulator transfers the mobile phone to the first battery disassembling device to disassemble and recover the battery, and then transfers the battery to the main board screw disassembling device. If the battery of the mobile phone has the adhesive and the radiating fin, the manipulator transfers the mobile phone to the radiating fin disassembling device to remove the radiating fin, and then transfers the mobile phone to the mainboard screw disassembling device. If the battery of the mobile phone has the viscose but no radiating fin, the mechanical arm directly transfers the mobile phone 1 to the main board screw disassembling device. Specifically, because of the mainboard screw is more, for improving disassembling efficiency, two sets ofly are no less than to mainboard screw disassembling device quantity. The mainboard screw disassembling device identifies the screw position through the fourth CCD camera, and is disassembled and recycled, the fourth CCD camera rechecks after the action is completed, and the mobile phone flows into the sixth disassembling device after the screw is confirmed to be disassembled.
Furthermore, the fifth disassembling device further comprises an abnormal screw processing device, the abnormal screw processing device is used for a mobile phone with screws not completely disassembled in the main board screw disassembling device to perform disassembling processing on the screws not disassembled, a fifth CCD camera used for identifying the positions of the screws not disassembled on the mobile phone is arranged on the abnormal screw processing device, if part of the screws are detected not to be disassembled (sliding teeth, rusting and the like), the mobile phone is transferred to the abnormal screw processing device by the manipulator, the abnormal screw processing device is destructively cleared after the screw positions not disassembled are identified by the fifth CCD camera, and then the mobile phone flows into the sixth disassembling device.
Further, the sixth disassembling device comprises a BTB flat cable disassembling device, a steel pressing sheet disassembling device, a camera disassembling device, a rubber pressing block disassembling device and a main board disassembling device; the BTB flat cable disassembling device receives the mobile phone which flows from the fifth disassembling device and performs flat cable treatment; the steel pressing sheet disassembling device receives the mobile phone which flows from the BTB flat cable disassembling device, and the steel pressing sheet is disassembled and recycled; the camera disassembling device receives the mobile phone which flows from the steel pressing sheet disassembling device, and disassembling and recycling the camera; the rubber pressing block disassembling device receives the mobile phone which flows from the camera disassembling device, and the rubber pressing blocks are disassembled and recycled; and the main board disassembling device receives the mobile phone which flows from the rubber pressing block disassembling device, and the main board is disassembled and recycled.
Furthermore, the seventh dismantling device comprises a second battery dismantling device, the second battery dismantling device is used for dismantling the battery with the viscose, and if the fifth dismantling device completes the dismantling of the mobile phone battery, the mobile phone screen flowing out of the sixth dismantling device directly flows out of the equipment for recycling. If the battery is not disassembled in the fifth disassembling device, the manipulator transfers the mobile phone flowing out of the sixth disassembling device to a second battery disassembling device, the second battery disassembling device heats the battery first and then performs disassembling and recycling, the heating temperature is controlled between 150 degrees and 200 degrees, and the heating time is 30s to 100 s. Specifically, the seventh disassembling device further comprises a battery abnormity processing device, and the battery abnormity processing device receives the mobile phone on the second battery disassembling device. The battery heating process detects the state of the battery at any time, and if the battery is abnormal, the battery abnormity processing device rapidly processes the mobile phone to prevent the battery from exploding. And if the battery is disassembled smoothly, the residual mobile phone screen after the disassembly is finished is recovered by the flowing-out equipment.
Further, the first detaching device, the second detaching device, the third detaching device, the fourth detaching device, the fifth detaching device, the sixth detaching device and the seventh detaching device are sequentially connected through a conveyor belt, and the connection mode includes, but is not limited to, horizontal connection, vertical connection and annular connection. The manipulator is adopted for the operation of the batteries among the disassembling devices to finish the automatic transportation of the batteries, the full-automatic flow from the feeding to the disassembling of the mobile phone to the disassembling is realized, and the human resources are saved.
A disassembling method of automatic disassembling equipment for android mobile phones is characterized by comprising the following steps:
s1, feeding: placing the mobile phone into a material groove in the first disassembling device, feeding the mobile phone through a feeding device, and flowing into the second disassembling device;
s2, position adjustment: after the mobile phone transferred from the first disassembling device is transferred to the position adjusting device, the position adjusting device identifies the model of the mobile phone and judges the direction of the mobile phone through the first CCD camera, if the direction of the mobile phone accords with the preset direction, the preset direction is that the rear cover is upward, and the card support faces to the left side of the advancing direction of the mobile phone, the position adjusting device does not act, otherwise, the position adjusting device rotates to adjust the mobile phone to the preset direction;
s3, disassembling the card holder: the mobile phone on the position adjusting device is transferred to the card support disassembling device through the manipulator, the card support disassembling device identifies the position of the hole on the card support through the second CCD camera, if the card support exists in the mobile phone, the card support disassembling device disassembles and recovers the card support, and if the card support does not exist in the mobile phone, the card support disassembling device does not act;
s4, information reading: transferring the mobile phone on the card support disassembling device to a USB identification device through a manipulator, reading related information in the mobile phone by the USB identification device after identifying the position of a USB socket through a third CCD camera, and then flowing the mobile phone into the third disassembling device if the information in the mobile phone can be read normally, and removing the mobile phone from the USB identification device if the information in the mobile phone can not be read normally;
s5, disassembling an end face screw: judging whether the mobile phone has an end face screw or not through the identified mobile phone model, and if the mobile phone has the end face screw, transferring the mobile phone transmitted from the second disassembling device to the end face screw disassembling device to disassemble and recover the end face screw; if the mobile phone has no end face screw, skipping step S5;
s6, disassembling the rear cover: judging the connection mode of the rear cover of the mobile phone through the identified model of the mobile phone, if the connection mode is waterproof glue connection, the mobile phone is transferred to a first rear cover disassembling device, the first rear cover disassembling device heats the rear cover of the mobile phone first to soften the waterproof glue and then disassemble and recover the rear cover, and if the rear cover is in snap-in connection, the mobile phone is transferred to a second rear cover disassembling device to disassemble and recover the rear cover of the mobile phone;
s7, disassembling the middle frame buckle: transferring the mobile phone on the second rear cover disassembling device to a middle frame buckle disassembling device, if the mobile phone is provided with a middle frame, disassembling the middle frame, and then flowing the mobile phone into a fifth disassembling device, and if the mobile phone is not provided with the middle frame, directly flowing the mobile phone into the fifth disassembling device;
s8, disassembling the battery without adhesive: judging whether a battery of the mobile phone has adhesive and a radiating fin or not according to the model of the mobile phone, if the battery of the mobile phone does not have the adhesive and the radiating fin, moving the mobile phone transmitted by a fourth disassembling device to a first battery disassembling device for disassembling and recovering the battery, and then transferring the battery to a main board screw disassembling device;
s9, disassembling the main board screws: the main board screw disassembling device identifies the screw position through a fourth CCD camera, and performs disassembling and recycling, the fourth CCD camera is used for rechecking after the action is finished, the mobile phone flows into a sixth disassembling device when the screw is completely disassembled, if the rechecking finds that part of screws are not disassembled, the mobile phone is transferred to an abnormal screw processing device, the abnormal screw processing device identifies the position of the screws which are not disassembled through a fifth CCD camera, then performs destructive disassembling, and the mobile phone flows into the sixth disassembling device after the disassembling is finished;
s10, disassembling a BTB flat cable: transferring the mobile phone transmitted by the fifth disassembling device to a BTB flat cable disassembling device to remove related flat cables;
s11, disassembling steel sheets: transferring the mobile phone on the BTB flat cable disassembling device to a steel pressing sheet disassembling device, disassembling and recovering the steel pressing sheet, and then transferring the mobile phone to a transmission belt;
s12, disassembling the camera: transferring the mobile phone on the conveyor belt to a camera disassembling device, and disassembling and recycling the camera;
s13, disassembling the rubber pressing block: transferring the mobile phone on the camera disassembling device to a rubber pressing block disassembling device, disassembling and recycling the rubber pressing block, and then putting the mobile phone back on the conveying belt;
s14, disassembling the main board: transferring the mobile phone on the conveyor belt to a main board disassembling device, disassembling and recycling the main board, and then flowing the mobile phone into a seventh disassembling device;
s15, disassembling the viscose battery: if the mobile phone battery does not have adhesive and radiating fins, the battery is disassembled in step S8, then the mobile phone screen after the disassembly that the sixth disassembling device transmits is completed directly flows out of the equipment and is recovered, if the mobile phone battery has adhesive, the mobile phone that flows out of the sixth disassembling device is transferred to the second battery disassembling device, the second battery disassembling device heats the battery and then performs the disassembly and recovery of the battery, if the battery is disassembled smoothly, then after the disassembly is completed, the last remaining mobile phone screen is disassembled with the mobile phone and is recovered.
Further, in step S6, the heating temperature of the first rear cover dismantling device to the mobile phone is controlled between 150 ° and 200 °, and the heating time is controlled between 30S and 100S.
Further, in step S15, the heating temperature of the mobile phone by the second battery disassembling device is controlled between 150 ° and 200 °, the heating time is controlled between 30S and 100S, the state of the battery is detected during the heating process of the battery, and if the battery is abnormal, the battery abnormality processing device rapidly processes the mobile phone to prevent the battery from exploding.
The disassembly method provided by the invention realizes full automation of processes of loading, model identification, disassembly, part classification and recovery and the like of the mobile phone, wherein the disassembly process realizes full automation disassembly of a screen, rear covers of two structures, a middle frame, screws, batteries of two mounting modes, steel sheets, card holders, cameras, a main board and the like of the mobile phone, the disassembly efficiency of the mobile phone is improved, and the resource utilization rate of the mobile phone is improved.
The present invention has been further described with reference to specific embodiments, but it should be understood that the detailed description should not be construed as limiting the spirit and scope of the present invention, and various modifications made to the above-described embodiments by those of ordinary skill in the art after reading this specification are within the scope of the present invention.
Claims (10)
1. The utility model provides an automatic equipment of disassembling of android mobile phone which characterized in that: including first detaching device, second detaching device, third detaching device, fourth detaching device, fifth detaching device, sixth detaching device and the seventh detaching device that connects gradually, wherein:
the first disassembling device comprises a material groove and a feeding device connected with the material groove;
the second disassembling device comprises a position adjusting device, a card holder disassembling device and a USB identification device; the position adjusting device receives the mobile phone transferred from the feeding device, and a first CCD camera used for judging the direction of the mobile phone is arranged on the position adjusting device; the card support disassembling device receives the mobile phone which is transmitted from the position adjusting device, and a second CCD camera for identifying the card support position of the mobile phone is arranged on the card support disassembling device; the USB identification device receives the mobile phone which is transmitted from the card support disassembling device, and a third CCD camera for identifying a USB socket is arranged on the USB identification device;
the third disassembling device comprises an end face screw disassembling device and a first rear cover disassembling device; the end face screw disassembling device receives a mobile phone which is circulated on the USB identification device, and the first rear cover disassembling device receives the mobile phone which is provided with the waterproof glue on the upper rear cover of the end face screw disassembling device.
The fourth disassembling device comprises a second rear cover disassembling device and a middle frame buckle disassembling device; the second rear cover disassembling device receives the mobile phone with the buckle type rear cover on the USB identification device or the end face screw disassembling device; the middle frame buckle disassembling device receives the mobile phone which is transmitted from the second rear cover disassembling device and is used for disassembling the middle frame buckle in the mobile phone;
the fifth disassembling device comprises a first battery disassembling device, a radiating fin disassembling device and a main board screw disassembling device; the first battery disassembling device receives the mobile phone which is flowed upwards by the third disassembling device and the fourth disassembling device, and the battery is disassembled and recycled; the cooling fin disassembling device receives the mobile phones circulating on the third disassembling device and the fourth disassembling device to disassemble the cooling fin; the main board screw disassembling device receives a mobile phone which flows upwards from the first battery disassembling device or the radiating fin disassembling device or the fourth disassembling device; a fourth CCD camera for identifying the screw position is arranged on the main board screw disassembling device;
the sixth disassembling device comprises a BTB flat cable disassembling device, a steel pressing sheet disassembling device, a camera disassembling device, a rubber pressing block disassembling device and a main board disassembling device; the BTB flat cable disassembling device receives the mobile phone which flows from the fifth disassembling device and performs flat cable treatment; the steel pressing sheet disassembling device receives the mobile phone which flows from the BTB flat cable disassembling device, and the steel pressing sheet is disassembled and recycled; the camera disassembling device receives the mobile phone which flows from the steel pressing sheet disassembling device, and disassembling and recycling the camera; the rubber pressing block disassembling device receives the mobile phone which flows from the camera disassembling device, and the rubber pressing blocks are disassembled and recycled; the main board disassembling device receives the mobile phone which flows from the rubber pressing block disassembling device, and the main board is disassembled and recycled;
the seventh disassembling device comprises a second battery disassembling device, and the seventh battery disassembling device receives the mobile phone which is circulated by the sixth disassembling device to disassemble the battery.
2. The automated android phone disassembling device of claim 1, wherein: the first disassembling device, the second disassembling device, the third disassembling device, the fourth disassembling device, the fifth disassembling device, the sixth disassembling device and the seventh disassembling device are sequentially connected through a conveyor belt.
3. The automated android phone disassembling device of claim 1, wherein: the position adjusting device is provided with a rotating shaft, the rotating shaft is provided with a horizontal shaft and a vertical shaft, and the rotating angle of the rotating shaft is 0-360 degrees.
4. The automated android phone disassembling device of claim 1, wherein: the fifth disassembling device further comprises an abnormal screw processing device, the abnormal screw processing device receives the mobile phone on the mainboard screw disassembling device, and a fifth CCD camera used for identifying the position of the mobile phone where the screw is not disassembled is arranged on the abnormal screw processing device.
5. The automated android phone disassembling device of claim 1, wherein: the seventh disassembling device further comprises a battery abnormity processing device, and the battery abnormity processing device receives the mobile phone on the second battery disassembling device.
6. The automated android phone disassembling device of claim 1, wherein: the main board screw disassembling device is provided with at least two groups.
7. The automated android phone disassembling device of claim 1, wherein: the operation and transmission modes of the mobile phone among all the disassembling devices are all mechanical arms or linear moving modules.
8. A disassembling method of automatic disassembling equipment for android mobile phones is characterized by comprising the following steps:
s1, feeding: placing the mobile phone into a material groove in the first disassembling device, feeding the mobile phone through a feeding device, and flowing into the second disassembling device;
s2, position adjustment: after the mobile phone transferred from the first disassembling device is transferred to the position adjusting device, the position adjusting device identifies the model of the mobile phone and judges the direction of the mobile phone through the first CCD camera, if the direction of the mobile phone accords with the preset direction, the preset direction is that the rear cover is upward, and the card support faces to the left side of the advancing direction of the mobile phone, the position adjusting device does not act, otherwise, the position adjusting device rotates to adjust the mobile phone to the preset direction;
s3, disassembling the card holder: the mobile phone on the position adjusting device is transferred to the card support disassembling device through the manipulator, the card support disassembling device identifies the position of the hole on the card support through the second CCD camera, if the card support exists in the mobile phone, the card support disassembling device disassembles and recovers the card support, and if the card support does not exist in the mobile phone, the card support disassembling device does not act;
s4, information reading: transferring the mobile phone on the card support disassembling device to a USB identification device through a manipulator, reading related information in the mobile phone by the USB identification device after identifying the position of a USB socket through a third CCD camera, and then flowing the mobile phone into the third disassembling device if the information in the mobile phone can be read normally, and removing the mobile phone from the USB identification device if the information in the mobile phone can not be read normally;
s5, disassembling an end face screw: judging whether the mobile phone has an end face screw or not through the identified mobile phone model, and if the mobile phone has the end face screw, transferring the mobile phone transmitted from the second disassembling device to the end face screw disassembling device to disassemble and recover the end face screw; if the mobile phone has no end face screw, skipping step S5;
s6, disassembling the rear cover: judging the connection mode of the rear cover of the mobile phone through the identified model of the mobile phone, if the connection mode is waterproof glue connection, the mobile phone is transferred to a first rear cover disassembling device, the first rear cover disassembling device heats the rear cover of the mobile phone first to soften the waterproof glue and then disassemble and recover the rear cover, and if the rear cover is in snap-in connection, the mobile phone is transferred to a second rear cover disassembling device to disassemble and recover the rear cover of the mobile phone;
s7, disassembling the middle frame buckle: transferring the mobile phone on the second rear cover disassembling device to a middle frame buckle disassembling device, if the mobile phone is provided with a middle frame, disassembling the middle frame, and then flowing the mobile phone into a fifth disassembling device, and if the mobile phone is not provided with the middle frame, directly flowing the mobile phone into the fifth disassembling device;
s8, disassembling the battery without adhesive: judging whether a battery of the mobile phone has adhesive and a radiating fin or not according to the model of the mobile phone, if the battery of the mobile phone does not have the adhesive and the radiating fin, moving the mobile phone transmitted by a fourth disassembling device to a first battery disassembling device for disassembling and recovering the battery, and then transferring the battery to a main board screw disassembling device;
s9, disassembling the main board screws: the main board screw disassembling device identifies the screw position through a fourth CCD camera, and performs disassembling and recycling, the fourth CCD camera is used for rechecking after the action is finished, the mobile phone flows into a sixth disassembling device when the screw is completely disassembled, if the rechecking finds that part of screws are not disassembled, the mobile phone is transferred to an abnormal screw processing device, the abnormal screw processing device identifies the position of the screws which are not disassembled through a fifth CCD camera, then performs destructive disassembling, and the mobile phone flows into the sixth disassembling device after the disassembling is finished;
s10, disassembling a BTB flat cable: transferring the mobile phone transmitted by the fifth disassembling device to a BTB flat cable disassembling device to remove related flat cables;
s11, disassembling steel sheets: transferring the mobile phone on the BTB flat cable disassembling device to a steel pressing sheet disassembling device, disassembling and recovering the steel pressing sheet, and then transferring the mobile phone to a transmission belt;
s12, disassembling the camera: transferring the mobile phone on the conveyor belt to a camera disassembling device, and disassembling and recycling the camera;
s13, disassembling the rubber pressing block: transferring the mobile phone on the camera disassembling device to a rubber pressing block disassembling device, disassembling and recycling the rubber pressing block, and then putting the mobile phone back on the conveying belt;
s14, disassembling the main board: transferring the mobile phone on the conveyor belt to a main board disassembling device, disassembling and recycling the main board, and then flowing the mobile phone into a seventh disassembling device;
s15, disassembling the viscose battery: if the mobile phone battery does not have adhesive and radiating fins, the battery is disassembled in step S8, then the mobile phone screen after the disassembly that the sixth disassembling device transmits is completed directly flows out of the equipment and is recovered, if the mobile phone battery has adhesive, the mobile phone that flows out of the sixth disassembling device is transferred to the second battery disassembling device, the second battery disassembling device heats the battery and then performs the disassembly and recovery of the battery, if the battery is disassembled smoothly, then after the disassembly is completed, the last remaining mobile phone screen is disassembled with the mobile phone and is recovered.
9. The disassembling method according to claim 8, wherein: in step S6, the heating temperature of the first rear cover disassembling device for the mobile phone is controlled between 150-200 degrees, and the heating time is controlled between 30S and 100S.
10. The disassembling method according to claim 8, wherein: in step S15, the second battery disassembling device controls the heating temperature of the mobile phone to be between 150 ° and 200 °, the heating time is 30S to 100S, the battery heating process detects the battery state at the same time, if the battery is abnormal, the battery abnormal processing device processes the mobile phone rapidly to prevent the battery from exploding.
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