CN113458391A - Neodymium iron boron shaping parallel press system - Google Patents

Neodymium iron boron shaping parallel press system Download PDF

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Publication number
CN113458391A
CN113458391A CN202110739648.0A CN202110739648A CN113458391A CN 113458391 A CN113458391 A CN 113458391A CN 202110739648 A CN202110739648 A CN 202110739648A CN 113458391 A CN113458391 A CN 113458391A
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CN
China
Prior art keywords
parallel press
oil cylinder
disc
press body
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110739648.0A
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Chinese (zh)
Inventor
张洪波
王兴杰
周年生
方辉鹤
李军
张雷
李欢
朱雄鹏
郑科琦
王晗权
周文忠
黄岳明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baiqida Intelligent Technology Ningbo Co ltd
Original Assignee
Baiqida Intelligent Technology Ningbo Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baiqida Intelligent Technology Ningbo Co ltd filed Critical Baiqida Intelligent Technology Ningbo Co ltd
Priority to CN202110739648.0A priority Critical patent/CN113458391A/en
Publication of CN113458391A publication Critical patent/CN113458391A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • B22F3/03Press-moulding apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/02Compacting only
    • B22F3/04Compacting only by applying fluid pressure, e.g. by cold isostatic pressing [CIP]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets

Abstract

The invention discloses a neodymium iron boron forming parallel press system which comprises a parallel press body, a double-disc transfer mechanism, a charging disc transition conveying mechanism, a product disc stacking mechanism, a flexible manipulator and a control system, wherein the parallel press body, the double-disc transfer mechanism, the charging disc transition conveying mechanism, the product disc stacking mechanism, the flexible manipulator and the control system are arranged in a matched mode; an output shaft of the upper oil cylinder is fixedly connected with an upper pole column and an upper pole head in sequence, and the upper pole column and the upper pole head are movably arranged in the upper coil in a penetrating manner; the output shaft of the lower oil cylinder is fixedly connected with a lower pole column and a lower pole head in sequence, and the lower pole column and the lower pole head are movably arranged in a lower wire packet in a penetrating manner; the coil inserting bag is provided with a mold, an upper pole head fixedly connected with an upper pressure head which is coaxially matched with a mold cavity of the mold, and a lower pole head fixedly connected with a lower pressure head which is coaxially matched with the mold cavity of the mold. The invention has simple structure, compact and reasonable layout, and higher processing precision and processing efficiency.

Description

Neodymium iron boron shaping parallel press system
Technical Field
The invention relates to the technical field of neodymium iron boron processing equipment, in particular to a neodymium iron boron forming parallel press system.
Background
Sintered Nd-Fe-B is the strongest permanent magnet of modern times, it not merely has high remanence, high coercivity, high magnetic energy product, high performance-price ratio advantage, etc., and it is easy to process into various sizes, especially suitable for various high-performance, miniaturized, light electronic products. In recent years, due to the rapid development of high-technology industries represented by information industries, higher and higher requirements are put forward on the performance of the neodymium iron boron, and the production process of sintered neodymium iron boron generally comprises the process flows of raw material detection, formula, melt spinning, hydrogen breaking, coarse mixing, powder making, fine mixing, molding and sintering.
The existing forming equipment for the neodymium iron boron permanent magnet material mainly comprises a magnetic field press, an isostatic press and a magnetic field isostatic press, wherein the forming mode of the permanent magnet material comprises vertical magnetic field pressure forming, parallel magnetic field pressure forming and magnetic field isostatic press according to the relation between the magnetic field direction and the pressure direction, so the forming equipment is also divided into the magnetic field vertical press, the magnetic field parallel press and the magnetic field isostatic press. The cylindrical blank pressed by the magnetic field vertical press has a large density difference due to the fact that the direction of the magnetic field is vertical to the forming direction, stress cracking is easily caused in the sintering process, and waste products are generated. Therefore, blanks pressed by a magnetic field vertical press often need to be further processed by an isostatic press. In comparison, the magnetic field parallel press not only can enable the blank to have good density distribution and effectively reduce stress cracking, but also can make the blank with a smaller magnetic declination angle which is basically close to 0 degree. Therefore, the blank pressed by the magnetic field parallel press can be directly subjected to subsequent sintering. However, since the technical development of the magnetic field parallel press is not mature enough, the magnetic field vertical press is mainly used in the current production of neodymium iron boron.
Although a few magnetic field parallel presses are also available on the market, from the viewpoint of feedback in practical use, there are still major disadvantages: the existing magnetic field parallel press has unreasonable structure and layout, so that the whole machine is large in size, needs to occupy a large installation space, and is relatively low in machining precision.
In view of the above, there is a need for improvement of the prior art.
Disclosure of Invention
The invention aims to provide a neodymium iron boron forming parallel press system which is simple in structure, compact and reasonable in layout and high in machining precision and machining efficiency aiming at the defects and shortcomings of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme.
A parallel press system for forming neodymium iron boron, comprising:
the parallel press comprises a parallel press body, wherein the parallel press body comprises a rack, and an upper oil cylinder, an upper coil, a lower coil and a lower oil cylinder are fixedly arranged on the rack from top to bottom in sequence; an output shaft of the upper oil cylinder is fixedly connected with an upper pole column and an upper pole head in sequence, and the upper pole column and the upper pole head are movably arranged in the upper coil in a penetrating manner; the output shaft of the lower oil cylinder is fixedly connected with a lower pole column and a lower pole head in sequence, and the lower pole column and the lower pole head are movably arranged in the lower coil in a penetrating manner; the lower coil is provided with a die, the upper pole head is fixedly connected with an upper pressure head which is coaxially matched with a die cavity of the die, and the lower pole head is fixedly connected with a lower pressure head which is coaxially matched with the die cavity of the die;
the double-disc transfer mechanism is used for storing and conveying empty material discs;
the charging tray transition conveying mechanism is arranged between the parallel press body and the double-tray transfer mechanism;
the product code disc mechanism is arranged between the parallel press body and the double-disc conveying mechanism and is positioned beside a travelling path of the material disc transition conveying mechanism;
the flexible manipulator is arranged in the parallel press body and is used for moving between the die and a discharging station of the parallel press body;
the parallel press body, the double-disc transfer mechanism, the material disc transition conveying mechanism, the product code disc mechanism and the flexible manipulator are respectively connected with a control signal of the control system;
the double-disc transfer mechanism conveys the material empty discs to the material disc transition conveying mechanism one by one according to a set number, the material disc transition conveying mechanism transfers the corresponding material empty discs to the discharging station of the parallel press body, and the flexible manipulator transfers products processed by the parallel press body into the corresponding material empty discs positioned in the discharging station through the mold.
Furthermore, a first detection device for detecting the stroke of the upper oil cylinder in real time and a second detection device for detecting the stroke of the lower oil cylinder in real time are respectively arranged on the rack, and the first detection device and the second detection device are respectively connected with the control system through control signals.
Further, the coil inserting bag is fixedly connected with a die frame, the die is fixed on the die frame, and the lower pressure head is movably arranged in the die frame in a penetrating mode.
Furthermore, an output shaft of the upper oil cylinder is fixedly provided with an upper guide rod, an output shaft of the lower oil cylinder is fixedly provided with a lower guide rod, and the upper guide rod and the lower guide rod are respectively in sliding fit with the rack.
Furthermore, the first detection device and the second detection device are both provided with magnetic displacement sensors, and the upper guide rod and the lower guide rod are respectively provided with magnetic rings correspondingly matched with the corresponding magnetic displacement sensors.
The invention has the beneficial effects that: compared with the prior art, the neodymium iron boron forming parallel press provided by the invention has the advantages that the structure and the layout of the whole press are optimized and improved, the structure is simple, the layout is compact and reasonable, and the processing precision is higher. Specifically, the upper oil cylinder, the upper coil, the lower coil and the lower oil cylinder are vertically and longitudinally arranged, so that the transverse size of the whole equipment is reduced, the space occupancy rate is small, the structure is more compact, and the manufacturing cost is lower; the first detection device for detecting the stroke of the upper oil cylinder in real time and the second detection device for detecting the stroke of the lower oil cylinder in real time are respectively configured, so that the movement positions of the upper pressure head and the lower pressure head can be accurately detected in the working process, the forming effect of the neodymium iron boron material is effectively ensured, and the processing precision is improved; meanwhile, the double-disc transfer mechanism, the material disc transition conveying mechanism, the product code disc mechanism and the flexible manipulator are respectively configured, so that the integrated production of neodymium iron boron forming, material stacking and code disc can be realized, the automation degree is high, and the product processing efficiency can be effectively improved.
Drawings
Fig. 1 is a schematic overall perspective view of the present invention.
Fig. 2 is an overall top view of the present invention.
Fig. 3 is a schematic view of the internal structure of the parallel press body of the present invention.
Fig. 4 is a front view of the parallel press body of the present invention.
Fig. 5 is a top view of the parallel press body of the present invention.
Fig. 6 is a schematic structural diagram of the upper oil cylinder, the upper pole, the upper guide rod and the first detection device of the present invention working in cooperation.
In FIGS. 1-6: A. a parallel press body; B. a double-disk transfer mechanism; C. a tray transition conveying mechanism; D. a product code disc mechanism; E. a flexible manipulator; 1. a frame; 2. a hydraulic station; 3. an electric cabinet; 4. feeding an oil cylinder; 5. winding a coil; 6. winding a coil; 7. a lower oil cylinder; 8. arranging a pole; 9. a lower pole column; 10. a lower pole head; 11. a mold; 111. a mold cavity; 12. a mold frame; 13. an upper pressure head; 14. a lower pressure head; 15. a first detection device; 16. a second detection device; 17. an upper guide bar; 18. a lower guide bar; 19. a magnetic ring.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
A neodymium iron boron forming parallel press system as shown in fig. 1-6, comprising: the parallel press comprises a parallel press body A, wherein the parallel press body A comprises a rack 1, and an upper oil cylinder 4, an upper thread package 5, a lower thread package 6 and a lower oil cylinder 7 are fixedly arranged on the rack 1 from top to bottom in sequence.
An output shaft of the upper oil cylinder 4 is fixedly connected with an upper pole 8 and an upper pole head (not shown in the figure) in sequence, and the upper pole 8 and the upper pole head are movably arranged in the upper coil package 5 in a penetrating way; the output shaft of the lower oil cylinder 7 is fixedly connected with a lower pole 9 and a lower pole head 10 in sequence, and the lower pole 9 and the lower pole head 10 are movably arranged in the lower coil 6 in a penetrating way.
The lower coil 6 is provided with a mold 11, in this embodiment, in order to facilitate the detachment and replacement of the mold 11, a mold frame 12 is fixedly connected to the lower coil 6, and the mold 11 is fixed on the mold frame 12. The upper pole head is fixedly connected with an upper pressure head 13 coaxially matched with the die cavity 111 of the die 11, the lower pole head 10 is fixedly connected with a lower pressure head 14 coaxially matched with the die cavity 111 of the die 11, and the lower pressure head 14 movably penetrates through the die frame 12.
The invention provides a neodymium iron boron forming parallel press system, which also comprises: the double-disc transfer mechanism B is used for storing and conveying empty material discs; the material tray transition conveying mechanism C is arranged between the parallel press body A and the double-tray transfer mechanism B; the product code disc mechanism D is arranged between the parallel press body A and the double-disc conveying mechanism B and is positioned beside the travelling path of the material disc transition conveying mechanism C; the flexible manipulator E is arranged in the parallel press body A and is used for moving between the die 11 and a discharging station of the parallel press body A; and the parallel press body A, the double-disc transfer mechanism B, the material disc transition conveying mechanism C, the product code disc mechanism D and the flexible manipulator E are respectively connected with the control system through control signals. In this embodiment, the control system includes an electric cabinet 3, a hydraulic station 2 and an air compression station, and when the system works, the electric cabinet 3, the hydraulic station 2 and the air compression station cooperate with each other to control the neodymium iron boron forming parallel press system provided by the invention.
The double-disc transfer mechanism conveys the material empty discs to the material disc transition conveying mechanism one by one according to a set number, the material disc transition conveying mechanism transfers the corresponding material empty discs to the discharging station of the parallel press body, and the flexible manipulator transfers products processed by the parallel press body into the corresponding material empty discs positioned in the discharging station through the mold.
For the specific structures of the double-disc transfer mechanism, the tray transition transfer mechanism, the product code disc mechanism and the flexible manipulator, and the working process/principle of the coordination and cooperation among the parallel press body, the double-disc transfer mechanism, the tray transition transfer mechanism, the product code disc mechanism and the flexible manipulator, reference may be made to an integrated production line of full-electric single-sheet molding, material stacking, code disc and transfer car, which is disclosed in the chinese patent application No. 201911056159.4, and therefore, detailed descriptions of the specific structures thereof are omitted herein. The working principle of the parallel press body provided by the invention is also the same as that of the existing magnetic field parallel press, so that the details are not repeated here.
In this embodiment, the frame 1 is further provided with a first detection device 15 for detecting the stroke of the upper cylinder 4 in real time and a second detection device 16 for detecting the stroke of the lower cylinder 7 in real time, and the first detection device 15 and the second detection device 16 are respectively connected with the control system through control signals.
In this embodiment, in order to ensure that the upper pole 8, the upper pole head, the upper pressure head 13, the lower pole 9, the lower pole head 10 and the lower pressure head 14 are kept stable during vertical movement to avoid shaking, the upper guide rod 17 is fixedly arranged on the output shaft of the upper oil cylinder 4, the lower guide rod 18 is fixedly arranged on the output shaft of the lower oil cylinder 7, and the upper guide rod 17 and the lower guide rod 18 are respectively matched with the frame 1 in a sliding manner.
In this embodiment, the first detecting device 15 and the second detecting device 16 are both configured as magnetic displacement sensors, and the upper guide rod 17 and the lower guide rod 18 are respectively provided with magnetic rings 19 correspondingly matched with the corresponding magnetic displacement sensors. When the upper oil cylinder 4 and the lower oil cylinder 7 are started, the upper oil cylinder 4 drives the upper guide rod 17 to move, the lower oil cylinder 7 drives the lower guide rod 18 to move, and in the moving process of the upper guide rod 17 and the lower guide rod 18, the magnetic ring 19 on the upper guide rod and the corresponding magnetic displacement sensor generate signal induction, so that the real-time strokes of the upper oil cylinder 4 and the lower oil cylinder 7 can be detected, the real-time positions of the upper pressure head 13 and the lower pressure head 14 are detected, and the processing precision of products is improved.
Compared with the prior art, the upper oil cylinder 4, the upper thread package 5, the lower thread package 6 and the lower oil cylinder 7 are vertically and longitudinally arranged, so that the transverse size of the whole machine equipment is favorably reduced, the space occupancy rate is smaller, the structure is more compact, and the manufacturing cost is lower; through configuring the first detection device 15 for detecting the stroke of the upper oil cylinder 4 in real time and the second detection device 16 for detecting the stroke of the lower oil cylinder 7 in real time respectively, the movement positions of the upper pressure head 13 and the lower pressure head 14 can be accurately detected in the working process, so that the forming effect of the neodymium iron boron material is effectively ensured, and the processing precision is improved. Meanwhile, the double-disc transfer mechanism, the material disc transition conveying mechanism, the product code disc mechanism and the flexible manipulator are respectively configured, so that the integrated production of neodymium iron boron forming, material stacking and code disc can be realized, the automation degree is high, and the product processing efficiency can be effectively improved.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present invention are included in the scope of the present invention.

Claims (5)

1. The utility model provides a parallel press system of neodymium iron boron shaping which characterized in that includes:
the parallel press comprises a parallel press body, wherein the parallel press body comprises a rack, and an upper oil cylinder, an upper coil, a lower coil and a lower oil cylinder are fixedly arranged on the rack from top to bottom in sequence; an output shaft of the upper oil cylinder is fixedly connected with an upper pole column and an upper pole head in sequence, and the upper pole column and the upper pole head are movably arranged in the upper coil in a penetrating manner; the output shaft of the lower oil cylinder is fixedly connected with a lower pole column and a lower pole head in sequence, and the lower pole column and the lower pole head are movably arranged in the lower coil in a penetrating manner; the lower coil is provided with a die, the upper pole head is fixedly connected with an upper pressure head which is coaxially matched with a die cavity of the die, and the lower pole head is fixedly connected with a lower pressure head which is coaxially matched with the die cavity of the die;
the double-disc transfer mechanism is used for storing and conveying empty material discs;
the charging tray transition conveying mechanism is arranged between the parallel press body and the double-tray transfer mechanism;
the product code disc mechanism is arranged between the parallel press body and the double-disc conveying mechanism and is positioned beside a travelling path of the material disc transition conveying mechanism;
the flexible manipulator is arranged in the parallel press body and is used for moving between the die and a discharging station of the parallel press body;
the parallel press body, the double-disc transfer mechanism, the material disc transition conveying mechanism, the product code disc mechanism and the flexible manipulator are respectively connected with a control signal of the control system;
the double-disc transfer mechanism conveys the material empty discs to the material disc transition conveying mechanism one by one according to a set number, the material disc transition conveying mechanism transfers the corresponding material empty discs to the discharging station of the parallel press body, and the flexible manipulator transfers products processed by the parallel press body into the corresponding material empty discs positioned in the discharging station through the mold.
2. The neodymium iron boron forming parallel press system according to claim 1, characterized in that: the rack is also provided with a first detection device for detecting the stroke of the upper oil cylinder in real time and a second detection device for detecting the stroke of the lower oil cylinder in real time, and the first detection device and the second detection device are respectively connected with the control signal of the control system.
3. The neodymium iron boron forming parallel press system according to claim 1, characterized in that: the lower coil pack is fixedly connected with a die frame, the die is fixed on the die frame, and the lower pressure head is movably arranged in the die frame in a penetrating mode.
4. The neodymium iron boron forming parallel press system according to claim 2, characterized in that: an upper guide rod is fixedly arranged on an output shaft of the upper oil cylinder, a lower guide rod is fixedly arranged on an output shaft of the lower oil cylinder, and the upper guide rod and the lower guide rod are respectively in sliding fit with the rack.
5. The neodymium iron boron forming parallel press system according to claim 4, characterized in that: the first detection device and the second detection device are both provided with magnetic displacement sensors, and the upper guide rod and the lower guide rod are respectively provided with magnetic rings correspondingly matched with the corresponding magnetic displacement sensors.
CN202110739648.0A 2021-06-30 2021-06-30 Neodymium iron boron shaping parallel press system Pending CN113458391A (en)

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Application Number Priority Date Filing Date Title
CN202110739648.0A CN113458391A (en) 2021-06-30 2021-06-30 Neodymium iron boron shaping parallel press system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116946732A (en) * 2023-09-20 2023-10-27 百琪达智能科技(宁波)股份有限公司 Neodymium iron boron shaping code wheel all-in-one
CN116946731A (en) * 2023-09-20 2023-10-27 百琪达智能科技(宁波)股份有限公司 Electric code wheel press

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CN110803515A (en) * 2019-10-31 2020-02-18 百琪达智能科技(宁波)股份有限公司 Integrated molding, stacking and code disc production line

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116946732A (en) * 2023-09-20 2023-10-27 百琪达智能科技(宁波)股份有限公司 Neodymium iron boron shaping code wheel all-in-one
CN116946731A (en) * 2023-09-20 2023-10-27 百琪达智能科技(宁波)股份有限公司 Electric code wheel press
CN116946731B (en) * 2023-09-20 2023-12-19 百琪达智能科技(宁波)股份有限公司 Electric code wheel press

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