CN113446855B - Ceramic energy-saving kiln for efficiently recycling cooling waste heat - Google Patents

Ceramic energy-saving kiln for efficiently recycling cooling waste heat Download PDF

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Publication number
CN113446855B
CN113446855B CN202111014314.3A CN202111014314A CN113446855B CN 113446855 B CN113446855 B CN 113446855B CN 202111014314 A CN202111014314 A CN 202111014314A CN 113446855 B CN113446855 B CN 113446855B
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air
hole
groove
pipe
rotating
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CN113446855A (en
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付志龙
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Foshan Jingxinda Ceramic Machinery Co ltd
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Foshan Jingxinda Ceramic Machinery Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00Furnaces of a kind not covered by any preceding group
    • F27B17/0016Chamber type furnaces
    • F27B17/0041Chamber type furnaces specially adapted for burning bricks or pottery
    • F27B17/005Chamber type furnaces specially adapted for burning bricks or pottery with cylindrical chambers
    • F27B17/0058Chamber type furnaces specially adapted for burning bricks or pottery with cylindrical chambers with superposed cylindrical chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/004Systems for reclaiming waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00Cooling of furnaces or of charges therein
    • F27D2009/0002Cooling of furnaces
    • F27D2009/0005Cooling of furnaces the cooling medium being a gas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The invention relates to the technical field of ceramic firing, in particular to a ceramic energy-saving kiln for efficiently recycling cooling waste heat, which comprises a kiln body, a driving component and an air suction component, wherein the driving component is fixedly arranged in the kiln body, the air suction component is fixedly connected to the driving component, when ceramic tiles are cooled and shaped, cold air in a cavity flows into an air delivery pipe and then enters a fixed sleeve through the air delivery pipe, the baffle generates a driving force on the baffle through air flow, the baffle can drive a rotating block to rotate, so that the rotating block drives a fixed shaft to synchronously rotate, a main gear can drive an outer gear ring to rotate while rotating along with the fixed shaft, the connecting rod can drive the outer gear ring to rotate while rotating, the rotating disc drives blades to synchronously rotate, and the blades can generate suction force during rotation, thereby absorbing the hot air flow in the kiln body, being beneficial to the quick upward flow of the hot air flow and avoiding the mixing of the hot air and the cold air.

Description

Ceramic energy-saving kiln for efficiently recycling cooling waste heat
Technical Field
The invention relates to the technical field of ceramic firing, in particular to a ceramic energy-saving kiln for efficiently recycling cooling waste heat.
Background
In the ceramic industry, ceramic products need to be sintered at high temperature through a kiln, cooled and shaped and reach certain strength so as to be convenient for people to use, the ceramic products need to absorb heat in the sintering process, the heat needs to be released in the cooling process, and in order to improve the cooling efficiency, the ceramic products are cooled by adopting a sectional cooling mode according to the characteristics of the ceramic products.
The ceramic energy-saving kiln body of present high-efficient circulation recovery cooling waste heat is many when cooling off the pottery, carry air conditioning to this internal furnace through the air pump, and carry out circulation recovery to hot-blast and recycle, make the heat in the hot-blast can heat the heat preservation to the water in the water storage chamber, thereby can avoid the temperature to descend at cooling design in-process, lead to needing to heat up this internal water of kiln again, nevertheless when this internal air conditioning of carrying of kiln, air conditioning can mix with steam, thereby make the heat of steam absorbed, reduce the utilization ratio of steam, and then lead to the heating heat preservation effect to water and reduce.
Disclosure of Invention
The invention aims to provide a ceramic energy-saving kiln for efficiently recycling cooling waste heat, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a ceramic energy-saving kiln for efficiently recycling cooling waste heat comprises a kiln body, a partition plate, a placing frame, a groove, an exhaust hole, a driving assembly and an air suction assembly;
the kiln comprises a kiln body and is characterized in that a partition board is fixedly arranged in the kiln body, a working chamber and a water storage chamber are formed through the partition board, the working chamber is located right above the water storage chamber, a placement frame is fixedly arranged at the middle position of the upper end face of the partition board and located in the working chamber, a groove is formed in the middle position of the upper end of the inside of the kiln body, the opening of the groove is downward, the groove is located at the top of the working chamber, an exhaust hole is formed in the bottom of the groove, a driving assembly is fixedly arranged in the working chamber of the kiln body and can provide operation power for the air suction assembly through the driving assembly, the air suction assembly is fixedly connected onto the driving assembly, hot air in the kiln body can be rapidly absorbed through the air suction assembly, and mixing of the hot air and cold air is avoided, and the driving assembly comprises an air suction hole, an air pump, an air suction pipe, an exhaust pipe, a cavity, an air delivery hole, an air delivery pipe, a gas delivery pipe and a water delivery pipe, The kiln comprises a kiln body, and is characterized by comprising a fixed sleeve, an air inlet hole, an expansion plate, a rotary hole, a fixed shaft, a rotary block, a baffle plate and an air hole, wherein the lower part of one side of the kiln body is provided with the air suction hole, an air pump is fixedly arranged above the port part of the air suction hole, the input end of the air pump is fixedly connected with an air suction pipe, the output end of the air pump is fixedly connected with an exhaust pipe, the exhaust pipe penetrates through the air suction hole, the cavity is positioned in a partition plate, the exhaust pipe is fixedly connected with the input end of the cavity, the air suction pipe sucks cold air by starting the air pump and then discharges the cold air into the cavity through the exhaust pipe, the two sides of the upper end of the partition plate are symmetrically provided with air delivery holes, the air delivery pipes are fixedly connected in the air delivery holes, the two sides of the upper end of the partition plate are symmetrically and fixedly provided with the fixed sleeve, the air inlet hole is arranged on one side of the fixed sleeve close to the air delivery pipes, and the air in the cavity can flow into the air delivery pipes through the air delivery holes, in the gas-supply pipe enters into the fixed cover again, the port department fixed mounting of inlet port has the expansion board, the expansion board is isosceles trapezoid structure, gas-supply pipe and expansion board fixed connection can enlarge the injection area of air current through the expansion board, the upper end central point of fixed cover puts and has seted up the commentaries on classics hole, change downthehole rotation and install the fixed axle, the lower extreme fixed mounting of fixed axle has the commentaries on classics piece, the commentaries on classics piece is located the fixed cover, the outer wall of commentaries on classics piece has the baffle along circumference fixed mounting, the baffle is 60 with the contained angle of commentaries on classics piece, produces the motive force to the baffle through the air current, enables the baffle and drives the commentaries on classics piece and rotate in the fixed cover to let the commentaries on classics piece drive the fixed axle and carry out synchronous rotation, the bleeder vent has been seted up to the one side of inlet port was kept away from to the fixed cover through the bleeder vent, is convenient to the air current from the fixed cover outflow through the bleeder vent.
As a preferred technical scheme, the driving assembly further comprises a first bearing, a first rotating groove and a second bearing, the first bearing is fixedly mounted in the rotating hole, a fixed shaft penetrates through the first bearing, the rotating friction force of the fixed shaft can be weakened through the first bearing, the fixed shaft can rotate conveniently, the first rotating groove is symmetrically formed in the upper end of the inside of the kiln body, the second bearing is fixedly mounted in the first rotating groove, the upper end of the fixed shaft is fixedly mounted in the second bearing, and the rotating effect of the fixed shaft cannot be influenced when the fixed shaft is fixed through the second bearing.
According to a preferred technical scheme, the air suction assembly comprises a main gear, a fixed rod, a connecting shaft, a rotary table, a rotary groove II, a bearing III, a connecting rod, an external gear ring and fan blades;
the upper part of the fixed shaft is fixedly provided with a main gear which can synchronously rotate along with the rotation of the fixed shaft, the groove is internally provided with fixing rods in an inclined way, the fixing rods are uniformly arranged on the groove wall of the groove along the circumferential direction, the number of the fixing rods is 4, the upper end of each fixing rod is fixedly connected on the groove wall of the groove, the lower end of each fixing rod is fixedly provided with a connecting shaft, the lower end of each connecting shaft is rotatably provided with a turntable, the connecting shaft can fix the position of the turntable through the fixing rods, the central position of the upper end of the turntable is provided with a second rotating groove, a third bearing is fixedly arranged in the second rotating groove, the connecting shaft is fixedly arranged in the third bearing, the turntable can rotate around the connecting shaft through the rotating lubricating action of the third bearing, the turntable can conveniently rotate, the turntable is fixedly provided with an outer gear ring, and the outer gear ring is meshed with the main gear, fixedly connected with connecting rod between the external diameter of carousel and the internal diameter of external gear ring, the outside of carousel is fixed mounting all around has the flabellum, because master gear and external gear ring mesh mutually, can drive external gear ring synchronous revolution through the rotation of master gear, can let external gear ring drive the carousel and rotate in the pivoted simultaneously through the connecting rod for the carousel drives the flabellum and carries out synchronous revolution, and the flabellum can produce suction at rotatory in-process, thereby can absorb this internal hot gas flow of kiln.
According to the preferable technical scheme, the air suction assembly further comprises a spiral blade, the spiral blade is fixedly mounted on the fixed shaft, and the spiral blade rotates synchronously along with the rotation of the fixed shaft, so that hot air flow at the bottom in the kiln body can be quickly and upwards promoted by the spiral blade, and the quick upwelling of the hot air is facilitated.
As a preferred technical scheme, the kiln body is internally and fixedly provided with a gas transmission assembly, hot gas can be recycled through the gas transmission assembly, a switching assembly is arranged in the gas transmission assembly, and the gas transmission assembly can be respectively guided and discharged according to the hot gas and cold gas.
According to a preferred technical scheme, the gas transmission assembly comprises a first connecting hole, a connecting pipe, a mounting groove, a second connecting hole, a copper plate, a gas cavity, a first gas permeation hole, a one-way valve, a second gas permeation hole and a gas transmission valve;
a first connecting hole is formed in one side of the exhaust hole in the hole, the upper end of a connecting pipe is fixedly connected in the first connecting hole, a mounting groove is formed in the middle position of the bottom of the water storage chamber, a second connecting hole is formed in one side of the mounting groove, which is far away from the air pump, a connecting pipe penetrates through the second connecting hole, a copper plate is fixedly mounted in the mounting groove and can absorb partial heat in hot air so as to facilitate the copper plate to heat and preserve heat of water in the water storage chamber, an air cavity is formed in the copper plate, the lower end of the connecting pipe is fixedly connected with the air cavity, hot air can enter the connecting pipe through the first exhaust hole and then enter the air cavity through the second connecting hole, a first air seepage hole is uniformly formed in the upper end of the copper plate, a one-way valve is fixedly mounted in the first air seepage hole, and water can be prevented from flowing back into the air cavity through the one-way valve and then flows along with the hot air in the air cavity, thereby steam can be through the bottom discharge of the one-way valve in the infiltration hole one reservoir chamber, because gaseous density is less than liquid, steam can follow the bottom of rivers and upwelling, and the heat in the in-process steam that upwells again can be absorbed by rivers completely, and then improves the heating heat preservation effect to rivers, infiltration hole two has been seted up to the bottom of baffle, fixed mounting has gas transmission valve in the infiltration hole two, can be with losing thermal steam and follow the reservoir chamber and discharge in the cavity through gas transmission valve in the infiltration hole two.
As a preferred technical scheme, the switching assembly comprises a reaction tank, a movable cavity, an air bag, an L-shaped hole, an L-shaped pipe, a sliding plate, a push rod, a containing groove, a first sliding hole, a second sliding hole, an inclined block and a spring;
the reaction tank is fixedly arranged in the groove of the groove, the reaction tank is of a circular structure and is provided with a plurality of circulation holes, the contact surface between the reaction tank and air flow can be increased, the expansion and contraction gas stored in the reaction tank can conveniently make corresponding reaction according to hot gas and cold gas, the reaction tank is positioned above the fixed rod, one side of the groove far away from the first connecting hole is provided with a movable cavity, the right side of the inside of the movable cavity is fixedly provided with an air bag, an L-shaped hole is arranged below the movable cavity, an L-shaped pipe penetrates through the L-shaped hole, the air bag is connected with the reaction tank through the L-shaped pipe, the air flow in the reaction tank can conveniently enter the air bag through the L-shaped pipe, the left end of the air bag is fixedly connected with a sliding plate, the sliding plate is positioned in the movable cavity and is in sliding fit with the movable cavity, and a push rod is fixedly arranged at the middle position of one side of the sliding plate far away from the air bag, the volume through the gasbag changes and can promote the slide and carry out lateral shifting at the activity intracavity to let the slide drive the push rod and carry out corresponding removal, the exhaust hole is kept away from one side of connecting hole one and has been seted up and has been accomodate the groove, the tank bottom central point of accomodating the groove puts and has been seted up smooth hole two, the activity chamber is close to the chamber wall central point of accomodating the groove and puts and has seted up smooth hole one, the push rod runs through smooth hole one and smooth hole two, and the push rod is located the one end fixedly connected with sloping block of accomodating the groove, the sloping block is sliding fit with accomodating the groove, and the inclined plane of sloping block is downward, can promote the sloping block through the removal of push rod and obstruct the exhaust hole, the hot gas flow of being convenient for is guided into connecting hole one through the inclined plane, fixedly connected with spring is favorable to the sloping block to restore to the throne to the accomodating inslot through the spring between one side that the sloping block is connected with the push rod and accomodates the tank bottom in the groove.
Compared with the prior art, the invention has the following beneficial effects:
1. the ceramic tile cooling and shaping device is provided with a driving component and an air suction component, when ceramic tiles of a kiln body need to be cooled and shaped, an air pump is started to enable an air suction pipe to suck cold air, the cold air is discharged into a cavity through an exhaust pipe, the cold air in the cavity can enter the air delivery pipe through an air delivery hole, and then enters a fixed sleeve through an air delivery pipe, a pushing force is generated on a baffle through air flow, the baffle can drive a rotating block to rotate in the fixed sleeve, so that the rotating block drives a fixed shaft to synchronously rotate, as the main gear is meshed with an outer gear ring, the main gear can drive the outer gear ring to rotate along with the rotation of the fixed shaft, the outer gear ring can drive a turntable to rotate while rotating through a connecting rod, the turntable drives fan blades to synchronously rotate, the fan blades can generate a suction force in the rotating process, and therefore hot air in the kiln body can be absorbed, the hot air flow can flow upwards quickly, and the mixing of the hot air and the cold air is avoided.
2. Utilize the switching subassembly, when getting into the exhaust hole through the sparse hole on the retort through the hot gas flow, gas in the retort is heated and takes place to expand and enters into the gasbag through L type pipe in, take place horizontal deformation along with gaseous a large amount of gasbags that gush into, thereby promote the slide and carry out lateral shifting in the activity intracavity, the slide can drive the push rod at the removal in-process and carry out corresponding removal, and then let the push rod promote the sloping block and hinder the exhaust hole, be convenient for the hot gas flow is guided into connecting hole one through the inclined plane, when air conditioning is through the retort, can cool down the retort, thereby can let the air current shrink in the gasbag return retort, and then let the sloping block reset under the effort of spring and accomodate the inslot, let air conditioning can directly pass through exhaust hole discharge.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic diagram of an axial structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a front view cut-away schematic of the present invention;
FIG. 4 is an enlarged schematic view of FIG. 3 at a;
FIG. 5 is a schematic cross-sectional view taken from above at b of FIG. 3;
FIG. 6 is an enlarged schematic view of FIG. 3 at c;
fig. 7 is an enlarged schematic view of fig. 3 at d.
In the figure: 1. a kiln body; 2. a partition plate; 3. a placement frame; 4. a groove; 5. an exhaust hole;
6. a drive assembly; 601. a suction hole; 602. an air pump; 603. an air intake duct; 604. an exhaust pipe; 605. a cavity; 606. a gas transmission hole; 607. a gas delivery pipe; 608. fixing a sleeve; 609. an air inlet; 610. an expansion plate; 611. hole turning; 612. a fixed shaft; 613. rotating the block; 614. a baffle plate; 615. air holes are formed; 616. a first bearing; 617. a first rotary groove; 618. a second bearing;
7. a getter assembly; 701. a main gear; 702. fixing the rod; 703. a connecting shaft; 704. a turntable; 705. a second rotary groove; 706. a third bearing; 707. a connecting rod; 708. an outer gear ring; 709. a fan blade; 710. a helical blade;
8. a gas delivery assembly; 801. a first connecting hole; 802. a connecting pipe; 803. mounting grooves; 804. a second connecting hole; 805. a copper plate; 806. an air cavity; 807. a first air seepage hole; 808. a one-way valve; 809. a second air seepage hole; 810. a gas delivery valve;
9. a switching component; 901. a reaction tank; 902. a movable cavity; 903. an air bag; 904. an L-shaped hole; 905. an L-shaped pipe; 906. a slide plate; 907. a push rod; 908. a receiving groove; 9091. a first sliding hole; 9092. a second sliding hole; 910. a sloping block; 911. a spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1 to 7, the present invention provides the following technical solutions: a ceramic energy-saving kiln for efficiently recycling cooling waste heat comprises a kiln body 1, a partition plate 2, a placing frame 3, a groove 4, an exhaust hole 5, a driving assembly 6 and an air suction assembly 7;
fixed mounting has baffle 2 in the kiln body 1, forms studio and reservoir chamber through baffle 2, the studio is located the reservoir chamber directly over, the up end intermediate position fixed mounting of baffle 2 places frame 3, place frame 3 and be located the studio, kiln body 1's inside upper end intermediate position is seted up fluted 4, recess 4's opening is downward, and recess 4 is located the top of studio, exhaust hole 5 has been seted up to recess 4's tank bottom, kiln body 1's studio fixed mounting has drive assembly 6, can provide operating power for subassembly 7 through drive assembly 6, fixedly connected with subassembly 7 of breathing in on the drive assembly 6, can be quick through subassembly 7 of breathing in with the steam absorption in kiln body 1, avoids steam and air conditioning to mix.
As shown in fig. 1-6, the driving assembly 6 includes a suction hole 601, an air pump 602, an air suction pipe 603, an air discharge pipe 604, a cavity 605, an air delivery hole 606, an air delivery pipe 607, a fixing sleeve 608, an air inlet 609, an expansion plate 610, a rotation hole 611, a fixing shaft 612, a rotation block 613, a baffle 614 and an air hole 615;
the kiln comprises a kiln body 1, and is characterized in that a suction hole 601 is formed in the lower portion of one side of the kiln body 1, an air pump 602 is fixedly mounted above a port of the suction hole 601, an air suction pipe 603 is fixedly connected to an input end of the air pump 602, an exhaust pipe 604 is fixedly connected to an output end of the air pump 602, the exhaust pipe 604 penetrates through the suction hole 601, the air suction pipe 603 sucks cold air by starting the air pump 602, the cold air is discharged into a cavity 605 through the exhaust pipe 604, the cavity 605 is located in a partition plate 2, the exhaust pipe 604 is fixedly connected to the input end of the cavity 605, air delivery holes 606 are symmetrically formed in two sides of the upper end of the partition plate 2, air delivery pipes 607 are fixedly connected to the air delivery holes 606, fixing sleeves 608 are symmetrically and fixedly mounted on two sides of the upper end of the partition plate 2, one side of the fixing sleeve 608 close to the air delivery pipes 607 is provided with a 609, and the cold air in the cavity 605 can enter the air delivery pipes 607 through the air delivery holes 606, enter into fixed cover 608 through the gas-supply pipe 607 again in, the port department fixed mounting of inlet port 609 has expansion board 610, expansion board 610 is isosceles trapezoid structure, gas-supply pipe 607 and expansion board 610 fixed connection, can enlarge the jet area of air current through expansion board 610, the upper end central point of fixed cover 608 puts and has seted up changeing hole 611, change the internal rotation of hole 611 and install fixed axle 612, the lower extreme fixed mounting of fixed axle 612 has changeing piece 613, changeing piece 613 is located fixed cover 608, the outer wall of changeing piece 613 has baffle 614 along circumference fixed mounting, the contained angle of baffle 614 and changeing piece 613 is 60, produce the motive force to baffle 614 through the air current, enable baffle 614 to drive changeing piece 613 and rotate in fixed cover 608 to let changeing piece 613 drive fixed axle 612 and carry out synchronous rotation, fixed cover 608 keeps away from the one side of inlet port 609 and has seted up bleeder vent 615, the flow of air from the harness 608 is facilitated by the air holes 615.
The driving assembly 6 further comprises a first bearing 616, a first rotating groove 617 and a second bearing 618, the first bearing 616 is fixedly installed in the rotating hole 611, the fixing shaft 612 penetrates through the first bearing 616, the rotating friction force of the fixing shaft 612 can be weakened through the first bearing 616, the fixing shaft 612 can rotate conveniently, the first rotating groove 617 is symmetrically formed in two sides of the upper end of the interior of the kiln body 1, the second bearing 618 is fixedly installed in the first rotating groove 617, the upper end of the fixing shaft 612 is fixedly installed in the second bearing 618, and the rotating effect of the fixing shaft 612 cannot be influenced when the fixing shaft 612 is fixed through the second bearing 618.
As shown in fig. 3 and 6, the air suction assembly 7 includes a main gear 701, a fixing rod 702, a connecting shaft 703, a rotating disc 704, a second rotating groove 705, a third bearing 706, a connecting rod 707, an outer gear ring 708, and fan blades 709;
a main gear 701 is fixedly installed on the upper portion of the fixing shaft 612, the main gear 701 can synchronously rotate along with the rotation of the fixing shaft 612, fixing rods 702 are obliquely installed in the groove 4, the fixing rods 702 are uniformly arranged on the groove wall of the groove 4 along the circumferential direction, the number of the fixing rods is 4, the upper end of each fixing rod 702 is fixedly connected to the groove wall of the groove 4, a connecting shaft 703 is fixedly installed at the lower end of each fixing rod 702, a rotating disc 704 is rotatably installed at the lower end of each connecting shaft 703, the connecting shaft 703 can fix the position of the rotating disc 704 through the corresponding fixing rods 702, a rotating groove II 705 is formed in the center position of the upper end of the rotating disc 704, a bearing III 706 is fixedly installed in the corresponding rotating groove II 705, the connecting shaft 703 is fixedly installed in the bearing III 706, the rotating disc 704 can rotate around the connecting shaft 703 through the rotating lubrication effect of the bearing III 706, and the rotation of the rotating disc 704 is facilitated, the outer gear ring 708 is fixedly mounted on the rotary disc 704, the outer gear ring 708 is meshed with the main gear 701, a connecting rod 707 is fixedly connected between the outer diameter of the rotary disc 704 and the inner diameter of the outer gear ring 708, fan blades 709 are fixedly mounted on the periphery of the outer side of the rotary disc 704, the main gear 701 is meshed with the outer gear ring 708, the outer gear ring 708 can be driven to rotate synchronously through rotation of the main gear 701, the outer gear ring 708 can drive the rotary disc 704 to rotate while rotating through the connecting rod 707, the rotary disc 704 drives the fan blades 709 to rotate synchronously, and the fan blades 709 can generate suction in the rotating process, so that hot air in the kiln body 1 can be absorbed.
The air suction assembly 7 further comprises a helical blade 710, the helical blade 710 is fixedly mounted on the fixed shaft 612, and the helical blade 710 rotates synchronously with the rotation of the fixed shaft 612, so that hot air flow at the bottom in the kiln body 1 can be quickly and upwards promoted by the helical blade 710, and the quick upwelling of the hot air is facilitated.
Fixed mounting has gas transmission subassembly 8 in the kiln body 1, can carry out cyclic utilization to steam through gas transmission subassembly 8, be provided with switching module 9 in the gas transmission subassembly 8, can guide respectively and discharge according to steam and air conditioning through switching module 9.
As shown in fig. 1-3, the gas transmission assembly 8 includes a first connection hole 801, a connection pipe 802, a mounting groove 803, a second connection hole 804, a copper plate 805, a gas cavity 806, a first air permeation hole 807, a one-way valve 808, a second air permeation hole 809 and a gas transmission valve 810;
a first connecting hole 801 is formed in one side of the inside of the hole of the exhaust hole 5, the upper end of a connecting pipe 802 is fixedly connected in the first connecting hole 801, an installation groove 803 is formed in the middle position of the bottom of the water storage chamber, a second connecting hole 804 is formed in one side of the installation groove 803, which is far away from the air pump 602, the connecting pipe 802 penetrates through the second connecting hole 804, a copper plate 805 is fixedly installed in the installation groove 803, the copper plate 805 can absorb part of heat in hot air, the copper plate 805 can heat and insulate water in the water storage chamber conveniently, an air cavity 806 is formed in the copper plate 805, the lower end of the connecting pipe 802 is fixedly connected with the air cavity 806, hot air can enter the connecting pipe 802 through the first exhaust hole 801 and then enter the air cavity 806 through the second connecting hole 804 through the connecting pipe 802, first air seepage holes 807 are uniformly formed in the upper end of the copper plate 805, and a one-way valve 808 is fixedly installed in the first air seepage holes 807, can avoid rivers to flow back in the air cavity 806 through check valve 808, along with the steam in the air cavity 806 gushes in, thereby steam can be discharged through the bottom of check valve 808 in the infiltration hole 807 water storage chamber, because the density of gas is less than liquid, steam can gush from the bottom of rivers, and the heat in the in-process steam of again upwelling can be absorbed by rivers completely, and then improves the heating heat preservation effect to rivers, infiltration hole two 809 has been seted up to the bottom of baffle 2, fixed mounting has gas transmission valve 810 in the infiltration hole two 809, can discharge into cavity 605 from the water storage chamber through gas transmission valve 810 in the infiltration hole two 809 with losing thermal steam.
As shown in fig. 3 and 7, the switching assembly 9 includes a reaction tank 901, a movable cavity 902, an air bag 903, an L-shaped hole 904, an L-shaped pipe 905, a sliding plate 906, a push rod 907, a receiving groove 908, a first sliding hole 9091, a second sliding hole 9092, an inclined block 910 and a spring 911;
a reaction tank 901 is fixedly arranged in a groove of the groove 4, the reaction tank 901 is of a circular structure and is provided with a plurality of flow holes, the contact surface between the reaction tank 901 and air flow can be increased, so that the expansion and contraction gas stored in the reaction tank 901 can make a corresponding reaction with cold air according to hot air, the reaction tank 901 is positioned above a fixed rod 702, a movable cavity 902 is arranged on one side of the groove 4 away from a connecting hole 801, an air bag 903 is fixedly arranged on the right side inside the movable cavity 902, an L-shaped hole 904 is arranged below the movable cavity 902, an L-shaped pipe 905 penetrates through the L-shaped hole 904, the air bag 903 is connected with the reaction tank 901 through the L-shaped pipe 905, the air flow in the reaction tank 901 can conveniently enter the air bag 903 through the L-shaped pipe 905, a sliding plate 906 is fixedly connected to the left end of the air bag 903, the sliding plate 906 is positioned in the movable cavity, and the sliding plate 902 is in sliding fit with the movable cavity 902, a push rod 907 is fixedly installed in the middle of one side of the sliding plate 906, which is far away from the air bag 903, the sliding plate 906 can be pushed to move transversely in the movable cavity 902 through the change of the volume of the air bag 903, so that the sliding plate 906 drives the push rod 907 to move correspondingly, one side of the exhaust hole 5, which is far away from the connecting hole one 801, is provided with an accommodating groove 908, the center of the bottom of the accommodating groove 908 is provided with a sliding hole two 9092, the center of the cavity wall of the movable cavity 902, which is close to the accommodating groove 908, is provided with a sliding hole one 9091, the push rod 907 penetrates through the sliding hole one 9091 and the sliding hole two 9092, one end of the push rod 907, which is located in the accommodating groove 908, is fixedly connected with an inclined block 910, the inclined block 910 is in sliding fit with the accommodating groove 908, the inclined plane of the inclined block 910 faces downward, the inclined block 910 can be pushed to block the exhaust hole 5 through the movement of the push rod 907, so that hot air can be guided into the connecting hole one 801 through the inclined plane, a spring 911 is fixedly connected between one side of the inclined block 910, which is connected with the push rod 907, and the bottom of the accommodating groove 908, and the inclined block 910 is favorable to return to the accommodating groove 908 through the spring 911.
The working principle of the invention is as follows: firstly, when the ceramic tile in the kiln body 1 needs to be cooled and shaped, the air pump 602 is started to make the air suction pipe 603 suck cold air, then the cold air is discharged into the cavity 605 through the air discharge pipe 604, the cold air in the cavity 605 can enter the air delivery pipe 607 through the air delivery hole 606, and then enters the fixing sleeve 608 through the air delivery pipe 607, the baffle 614 generates a driving force through the air flow, so that the baffle 614 can drive the rotating block 613 to rotate in the fixing sleeve 608, so that the rotating block 613 can drive the fixing shaft 612 to synchronously rotate, because the main gear 701 is meshed with the outer gear ring 708, the main gear 701 can drive the outer gear ring 708 to rotate while rotating along with the fixing shaft 612, the connecting rod 707 can drive the rotating disc 704 to rotate while rotating, so that the rotating disc 704 can drive the fan blades 709 to synchronously rotate, and the fan blades 709 can generate suction force during the rotation, thereby absorbing the hot air flow in the kiln body 1, being beneficial to the quick upward flow of the hot air flow and avoiding the mixing of the hot air and the cold air.
Then, by using the switching component 9, when hot air flows through the sparse holes on the reaction tank 901 and enters the exhaust holes 5, the air in the reaction tank 901 is heated and expanded and enters the air bags 903 through the L-shaped pipes, and the air bags 903 are transversely deformed along with the large amount of the air flowing into the air bags, so that the sliding plate 906 is pushed to transversely move in the movable cavity 902, the sliding plate 906 can drive the push rod 907 to correspondingly move in the moving process, and then the push rod 907 pushes the inclined block 910 to block the exhaust holes 5, so that the hot air flows are guided into the connecting hole one 801 through the inclined surface, when the cold air passes through the reaction tank 901, the reaction tank 901 is cooled, so that the air flow in the air bags 903 can be collected and retracted into the reaction tank 901, and then the inclined block 910 is reset into the collecting groove 908 under the acting force of the spring 911, and the cold air can be directly discharged through the exhaust holes 5.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (7)

1. The utility model provides a ceramic energy-saving kiln of cooling waste heat is retrieved to high-efficient circulation which characterized in that: the ceramic energy-saving kiln for efficiently recycling the cooling waste heat comprises a kiln body (1), a partition plate (2), a placing frame (3), a groove (4), an exhaust hole (5), a driving assembly (6) and an air suction assembly (7);
fixed mounting has baffle (2) in kiln body (1), forms studio and reservoir chamber through baffle (2), the studio is located the reservoir chamber directly over, the up end intermediate position fixed mounting of baffle (2) places frame (3), place frame (3) and be located the studio, the inside upper end intermediate position of kiln body (1) is seted up fluted (4), the opening of recess (4) is down, and recess (4) are located the top of studio, exhaust hole (5) have been seted up to the tank bottom of recess (4), fixed mounting has drive assembly (6) in the studio of kiln body (1), fixedly connected with subassembly (7) of breathing in on drive assembly (6), drive assembly (6) are including breathing in hole (601), air pump (602), breathing pipe (603), blast pipe (604), The kiln comprises a cavity (605), an air delivery hole (606), air delivery pipes (607), a fixing sleeve (608), an air inlet hole (609), an expansion plate (610), a rotary hole (611), a fixing shaft (612), a rotary block (613), a baffle (614) and air holes (615), wherein the lower part of one side of the kiln body (1) is provided with the air suction hole (601), an air pump (602) is fixedly arranged above the port part of the air suction hole (601), the input end of the air pump (602) is fixedly connected with an air suction pipe (603), the output end of the air pump (602) is fixedly connected with an exhaust pipe (604), the exhaust pipe (604) penetrates through the air suction hole (601), the cavity (605) is positioned in a partition plate (2), the exhaust pipe (604) is fixedly connected with the input end of the cavity (605), the two sides of the upper end of the partition plate (2) are symmetrically provided with the air delivery holes (606), the air delivery pipes (607) are fixedly connected in the air delivery holes (606), fixing sleeves (608) are symmetrically and fixedly installed on two sides of the upper end of the partition plate (2), an air inlet hole (609) is formed in one side of each fixing sleeve (608) close to the air conveying pipe (607), an expansion plate (610) is fixedly installed at the port of the air inlet hole (609), the expansion plate (610) is of an isosceles trapezoid structure, the air pipe (607) is fixedly connected with an expansion plate (610), the center of the upper end of the fixed sleeve (608) is provided with a rotating hole (611), a fixed shaft (612) is rotatably arranged in the rotating hole (611), a rotating block (613) is fixedly arranged at the lower end of the fixed shaft (612), the rotating block (613) is positioned in the fixed sleeve (608), a baffle plate (614) is fixedly arranged on the outer wall of the rotating block (613) along the circumferential direction, the included angle between the baffle (614) and the rotating block (613) is 60 degrees, and an air hole (615) is formed in one side, away from the air inlet hole (609), of the fixed sleeve (608).
2. The ceramic energy-saving kiln for efficiently recycling and recovering cooling waste heat according to claim 1 is characterized in that: the driving assembly (6) further comprises a first bearing (616), a first rotating groove (617) and a second bearing (618), the first bearing (616) is fixedly installed in the rotating hole (611), a fixing shaft (612) penetrates through the first bearing (616), the first rotating groove (617) is symmetrically formed in two sides of the upper end of the interior of the kiln body (1), the second bearing (618) is fixedly installed in the first rotating groove (617), and the upper end of the fixing shaft (612) is fixedly installed in the second bearing (618).
3. The ceramic energy-saving kiln for efficiently recycling and recovering cooling waste heat according to claim 2 is characterized in that: the air suction assembly (7) comprises a main gear (701), a fixing rod (702), a connecting shaft (703), a rotary disc (704), a rotary groove II (705), a bearing III (706), a connecting rod (707), an outer gear ring (708) and fan blades (709);
a main gear (701) is fixedly installed at the upper part of the fixed shaft (612), fixing rods (702) are obliquely installed in the groove (4), the fixing rods (702) are uniformly arranged on the groove wall of the groove (4) along the circumferential direction, the number of the fixing rods is 4, the upper end of each fixing rod (702) is fixedly connected to the groove wall of the groove (4), a connecting shaft (703) is fixedly installed at the lower end of each fixing rod (702), a turntable (704) is rotatably installed at the lower end of each connecting shaft (703), a second rotating groove (705) is formed in the center position of the upper end of the turntable (704), a third bearing (706) is fixedly installed in the second rotating groove (705), the connecting shaft (703) is fixedly installed in the third bearing (706), an outer gear ring (708) is fixedly installed on the turntable (704), the outer gear ring (708) is meshed with the main gear (701), and a connecting rod (707) is fixedly connected between the outer diameter of the turntable (704) and the inner diameter of the outer gear ring (708), and fan blades (709) are fixedly arranged on the periphery of the outer side of the turntable (704).
4. The ceramic energy-saving kiln for efficiently recycling and recovering cooling waste heat according to claim 3, is characterized in that: the air suction assembly (7) further comprises a spiral blade (710), and the spiral blade (710) is fixedly mounted on the fixed shaft (612).
5. The ceramic energy-saving kiln for efficiently recycling and recovering cooling waste heat according to claim 4 is characterized in that: the kiln comprises a kiln body (1), and is characterized in that a gas transmission assembly (8) is fixedly installed in the kiln body (1), and a switching assembly (9) is arranged in the gas transmission assembly (8).
6. The ceramic energy-saving kiln for efficiently recycling and recovering cooling waste heat according to claim 5 is characterized in that: the air transmission assembly (8) comprises a first connecting hole (801), a connecting pipe (802), a mounting groove (803), a second connecting hole (804), a copper plate (805), an air cavity (806), a first air seepage hole (807), a one-way valve (808), a second air seepage hole (809) and an air transmission valve (810);
a first connecting hole (801) is formed in one side in the exhaust hole (5), the upper end of a connecting pipe (802) is fixedly connected in the first connecting hole (801), a mounting groove (803) is formed in the middle of the bottom of the water storage chamber, a connecting hole II (804) is formed in one side, away from the air pump (602), of the mounting groove (803), a connecting pipe (802) penetrates through the connecting hole II (804), a copper plate (805) is fixedly arranged in the mounting groove (803), an air cavity (806) is arranged in the copper plate (805), the lower end of the connecting pipe (802) is fixedly connected with the air cavity (806), the upper end of the copper plate (805) is uniformly provided with a first air seepage hole (807), a one-way valve (808) is fixedly arranged in the first air seepage hole (807), and a second air seepage hole (809) is formed in the bottom of the partition plate (2), and an air delivery valve (810) is fixedly installed in the second air seepage hole (809).
7. The ceramic energy-saving kiln for efficiently recycling and recovering cooling waste heat according to claim 6, is characterized in that: the switching assembly (9) comprises a reaction tank (901), a movable cavity (902), an air bag (903), an L-shaped hole (904), an L-shaped pipe (905), a sliding plate (906), a push rod (907), a containing groove (908), a sliding hole I (9091), a sliding hole II (9092), an inclined block (910) and a spring (911);
a reaction tank (901) is fixedly arranged in a groove of the groove (4), the reaction tank (901) is of a circular structure and is provided with a plurality of circulation holes, the reaction tank (901) is positioned above the fixed rod (702), a movable cavity (902) is formed in one side, far away from the first connecting hole (801), of the groove (4), an air bag (903) is fixedly arranged on the right side in the movable cavity (902), an L-shaped hole (904) is formed in the lower portion of the movable cavity (902), an L-shaped pipe (905) penetrates through the L-shaped hole (904), the air bag (903) is connected with the reaction tank (901) through the L-shaped pipe (905), a sliding plate (906) is fixedly connected to the left end of the air bag (903), the sliding plate (906) is positioned in the movable cavity (902), the sliding plate (906) is in sliding fit with the movable cavity (902), and a push rod (907) is fixedly arranged in the middle position of one side, far away from the air bag (903), of the sliding plate (903), one side, far away from connecting hole one (801), of exhaust hole (5) is provided with accommodating groove (908), the groove bottom center position of accommodating groove (908) is provided with sliding hole two (9092), cavity wall center position that activity chamber (902) is close to accommodating groove (908) is provided with sliding hole one (9091), push rod (907) runs through sliding hole one (9091) and sliding hole two (9092), and push rod (907) is located the one end fixedly connected with sloping block (910) of accommodating groove (908), sloping block (910) and accommodating groove (908) are sliding fit, and the inclined plane of sloping block (910) is down, fixedly connected with spring (911) between one side that sloping block (910) is connected with push rod (907) and the groove bottom of accommodating groove (908).
CN202111014314.3A 2021-08-31 2021-08-31 Ceramic energy-saving kiln for efficiently recycling cooling waste heat Active CN113446855B (en)

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Publication number Priority date Publication date Assignee Title
US7780439B2 (en) * 2004-11-17 2010-08-24 Duncan Enterprises Kilns for the processing ceramics and methods for using such kilns
CN111043871A (en) * 2020-03-17 2020-04-21 佛山市景鑫达陶瓷机械有限公司 Waste heat utilization device for rock plate kiln
CN213179486U (en) * 2020-07-16 2021-05-11 湖北耐创新材料洁具有限公司 Kiln waste heat utilization device
CN113280632A (en) * 2021-05-31 2021-08-20 福建省德化新凯丰陶瓷有限公司 Energy-saving type technical ceramic firing kiln and firing method thereof

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