CN113445384A - Artificial turf production line and production flow - Google Patents
Artificial turf production line and production flow Download PDFInfo
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- CN113445384A CN113445384A CN202110701384.XA CN202110701384A CN113445384A CN 113445384 A CN113445384 A CN 113445384A CN 202110701384 A CN202110701384 A CN 202110701384A CN 113445384 A CN113445384 A CN 113445384A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume, or surface-area of porous materials
- G01N15/08—Investigating permeability, pore-volume, or surface area of porous materials
- G01N15/082—Investigating permeability by forcing a fluid through a sample
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
- G01N17/004—Investigating resistance of materials to the weather, to corrosion, or to light to light
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/56—Investigating resistance to wear or abrasion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
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Abstract
The invention relates to an artificial turf production line which comprises an impurity removing machine, a mixing machine, a screw extruder, a doubling machine, a tufting machine, a gluing machine, a drying machine and a finished product inspection table. This artificial turf production line and production flow, through setting up anti wear and ultraviolet resistance effect that anti fatigue detection mechanism detected artificial turf, and through setting up permeability detection mechanism, it changes to detect the infiltration rate of artificial turf after wearing and tearing and ultraviolet ageing, thereby make things convenient for the measurement personnel to judge whether up to standard artificial turf through multidata, ensure that the artificial turf of every batch production all accords with the production standard, through setting up the filter core board, can filter the plastic granules that artificial turf produced after wearing and tearing, avoid producing adverse effect to permeability detection mechanism, and through setting up ejection mechanism, then can be before the permeability detects at every turn, replace the filter core board, avoid the testing result to receive the influence of filter core board permeability.
Description
Technical Field
The invention relates to the technical field of artificial turf production, in particular to an artificial turf production line and a production flow.
Background
The artificial lawn is divided into injection artificial lawn and woven artificial lawn according to production process, the injection artificial lawn adopts injection process, the plastic granules are once extruded and formed in the mould, and the lawn is bent by bending technology, so that the grass blades are regularly arranged in equal distance and equal quantity, the grass blade height is completely uniform, and the artificial lawn is suitable for kindergarten, playground, balcony, greening, alluvial gold and other aspects.
With the development of scientific and technical and educational career, artificial turf is increasingly applied to sport and leisure places, is usually woven by resin fiber and substance interlayers, and has high strength and durability due to the conventional structure of artificial grass fiber, base cloth and gum.
The quality of products needs to be checked after the current artificial turf production line finishes production, but the detection mode is not comprehensive enough, so that a producer is inconvenient to judge that the products can be completely combined with the delivery standard.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an artificial turf production line and a production flow, has the advantages of comprehensive detection and convenient use, and solves the problem that the detection mode of the conventional artificial turf production line is not comprehensive enough.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an artificial turf production line and production flow, includes shaker, mixing machine, screw extruder, doubling machine, tufting machine, spreading machine, drying-machine and finished product checkout stand, the finished product checkout stand includes the workstation, the workstation upper surface is equipped with anti fatigue detection mechanism, the workstation upper surface is equipped with the protection casing that cup joints mutually with anti fatigue detection mechanism, workstation right side surface is equipped with inserts the ejection mechanism who connects to in the workstation, be equipped with the permeability detection mechanism in the workstation.
The ejection mechanism comprises a sleeve and a transverse electric sliding table, the left surface of a sliding block of the transverse electric sliding table is fixedly connected with a top plate, an ejection spring is fixedly installed in the sleeve, and the upper surface of the ejection spring is movably connected with a filter core plate.
The permeability detection mechanism comprises a mounting base and a weighing platform, wherein a water collecting plate is fixedly connected to the lower surface of the mounting base, a water collecting tank is fixedly mounted on the upper surface of the weighing platform, a control cabinet is fixedly connected to the left surface of the weighing platform, a water replenishing valve is fixedly connected to the left surface of the water collecting tank, a water inlet pipe is fixedly connected to the upper surface of the water collecting tank, a water outlet valve is fixedly connected to the right surface of the water collecting tank, and a water delivery pump is fixedly connected to the right surface of the water outlet valve.
Furthermore, the anti-fatigue detection mechanism comprises two longitudinal electric sliding tables, wherein the lower surfaces of the longitudinal electric sliding tables are fixedly connected with the upper surface of the workbench, and the sliding blocks of the longitudinal electric sliding tables are fixedly connected with a mounting rack.
Further, fixed surface installs driving motor on the mounting bracket, fixed surface installs the pivot frame that quantity is two under the mounting bracket, two rotate between the pivot frame and be connected with the friction roller, fixed surface installs the ageing lamp of ultraviolet ray under the mounting bracket.
Furthermore, the left surface of the output shaft of the driving motor is fixedly connected with a driving wheel, the left surface of the rotating shaft frame is rotatably connected with a driven wheel, a rotating shaft of the driven wheel is fixedly connected with a rotating shaft of the friction roller, and the driving wheel and the driven wheel are both sleeved with a transmission belt.
Further, the tooth's socket has all been seted up with following the driving wheel periphery wall, driving belt meshes with the tooth's socket mutually, the quantity of the ageing lamp of ultraviolet ray is two, the friction roller is located between the ageing lamp of two ultraviolet rays, friction roller periphery wall threaded connection has the clutch blocks.
Further, the slot with protection casing looks adaptation is seted up to the workstation upper surface, the protection casing is pegged graft to the slot in, protection casing left surface fixed mounting has the ultraviolet protection observation window that is linked together with the protection casing inner chamber, protection casing inner chamber upper surface fixed mounting has the shower.
Further, the mounting groove has been seted up to the workstation upper surface, mounting base fixed mounting is in the mounting groove, the interval between water-collecting plate and the mounting groove lower surface equals the height of filter element board, the hole that leaks has been seted up to the mounting base upper surface.
Further, a water collecting groove is formed in the upper surface of the water collecting plate, a drain hole communicated with the water collecting groove is formed in the lower surface of the water collecting plate, the hole diameter of the drain hole is smaller than the outer diameter of the filter core plate, and the transverse electric sliding table is fixedly installed on the right surface of the workbench.
Further, an installation cavity is formed in the workbench, the lower surface of the weighing platform is fixedly connected with the lower surface of the installation cavity, the sleeve is fixedly installed in the workbench, the upper surfaces of the sleeve and the water inlet pipe are flush with the lower surface of the installation groove, and the top plate is located between the sleeve and the water collecting plate.
A production flow of an artificial turf production line comprises the following steps:
1) removing impurities: putting various raw materials prepared by the artificial lawn into an impurity remover in batches for impurity removal treatment, and removing iron filings mixed in the artificial lawn;
2) mixing: weighing the raw materials after impurity removal according to the weight components of the artificial turf, and then putting the raw materials into a mixer for mixing treatment;
3) extruding and drawing: putting the mixed raw materials into a screw extruder, heating and melting the raw materials, and extruding straight-filament fibers;
4) and (3) doubling: enabling two straight silk fibers to pass through an automatic doubling machine, and doubling the straight silk fibers into one strand;
5) tufting: weaving the doubled grass filaments on the pp base fabric through a tufting machine;
6) gluing: uniformly coating the hot melt adhesive on the pp base fabric by using a glue spreader, and then bonding the non-woven fabric on the pp base fabric;
7) drying: sending the pp base fabric adhered with the non-woven fabric into a dryer for drying treatment;
8) and (4) checking: and after the hot melt adhesive is completely solidified, taking down the artificial turf, cutting off a small section, and placing the small section into a finished product inspection bench for quality detection.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
1. this artificial turf production line and production flow through setting up anti fatigue detection mechanism and detecting artificial turf's resistance to wear and ultraviolet resistance effect to through setting up permeability detection mechanism, detect artificial turf and change at the infiltration rate of wearing and tearing and ultraviolet ageing back, thereby make things convenient for the measurement personnel to judge whether up to standard artificial turf through multidata, ensure that the artificial turf of every batch production all accords with production standard.
2. This artificial turf production line and production flow through setting up the filter core board, can filter the plastic granules that artificial turf produced after wearing and tearing, avoid producing adverse effect to permeability detection mechanism, and through setting up ejection mechanism, then can replace the filter core board before the permeability detects at every turn, avoid the testing result to receive the influence of filter core board permeability.
Drawings
FIG. 1 is a schematic view of a production process of the present invention;
FIG. 2 is a schematic structural diagram of a finished product inspection station according to the present invention;
FIG. 3 is a schematic structural diagram of the anti-fatigue detection mechanism of the present invention;
FIG. 4 is a schematic structural diagram of the ejection mechanism of the present invention;
fig. 5 is a schematic structural diagram of a permeability detection mechanism according to the present invention.
In the figure: the device comprises a working table 1, a fatigue resistance detection mechanism 2, a longitudinal electric sliding table 21, a mounting frame 22, a driving motor 23, a rotating shaft frame 24, a friction roller 25, an ultraviolet aging lamp 26, a driving wheel 27, a driven wheel 28, a transmission belt 29, a protective cover 3, an ejection mechanism 4, a sleeve 41, a transverse electric sliding table 42, a top plate 43, an ejection spring 44, a filter core plate 45, a permeability detection mechanism 5, a mounting base 51, a weighing table 52, a water collecting plate 53, a water collecting tank 54, a control cabinet 55, a water replenishing valve 56, a water inlet pipe 57, a water outlet valve 58 and a water delivery pump 59.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the artificial turf production line and the production process in this embodiment include an impurity removing machine, a mixing machine, a screw extruder, a doubling machine, a tufting machine, a glue spreader, a dryer, and a finished product inspection table, where the finished product inspection table includes a table 1, an anti-fatigue detection mechanism 2 is fixedly mounted on the upper surface of the table 1, a protective cover 3 sleeved with the anti-fatigue detection mechanism 2 is movably mounted on the upper surface of the table 1, an ejection mechanism 4 inserted into the table 1 is fixedly mounted on the right surface of the table 1, and a permeability detection mechanism 5 is fixedly mounted in the table 1.
Referring to fig. 2 and 3, the fatigue resistance detection mechanism 2 includes two longitudinal electric sliding tables 21, lower surfaces of the two longitudinal electric sliding tables 21 are fixedly connected to an upper surface of the workbench 1, a mounting frame 22 is fixedly connected between sliders of the two longitudinal electric sliding tables 21, the mounting frame 22 is driven to move back and forth by the sliders of the longitudinal electric sliding tables 21, a driving motor 23 is fixedly mounted on an upper surface of the mounting frame 22, two rotating shaft frames 24 are fixedly mounted on a lower surface of the mounting frame 22, a friction roller 25 is rotatably connected between the two rotating shaft frames 24, an ultraviolet aging lamp 26 is fixedly mounted on a lower surface of the mounting frame 22, sunlight irradiation is simulated by the ultraviolet aging lamp 26 for detecting ultraviolet resistance, a driving wheel 27 is fixedly connected to a left surface of an output shaft of the driving motor 23, a driven wheel 28 is rotatably connected to a left surface of the rotating shaft frame 24 on the left side, and a rotating shaft of the driven wheel 28 is fixedly connected to a rotating shaft of the friction roller 25, the driving wheel 27 and the driven wheel 28 are sleeved with the transmission belt 29, the driving wheel 27 is driven to rotate through the driving motor 23, the transmission belt 29 and the driven wheel 28 are further utilized to drive the friction roller 25 to rotate, and then the detected objects at the bottoms of the friction roller are rubbed back and forth, so that the movement of a person on the lawn is simulated.
The ejection mechanism 4 comprises a sleeve 41 and a transverse electric sliding table 42, the sleeve 41 is fixedly arranged in the workbench 1, the transverse electric sliding table 42 is fixedly arranged on the right surface of the workbench 1, a top plate 43 is fixedly connected to the left surface of a sliding block of the transverse electric sliding table 42, an ejection spring 44 is fixedly arranged in the sleeve 41, a filter element plate 45 is movably connected to the upper surface of the ejection spring 44, and the transverse electric sliding table 42 is used for driving the top plate 43 to move left, so that the filter element plate 45 can be pushed out for replacement.
The permeability detection mechanism 5 comprises a mounting base 51 and a weighing platform 52, a mounting groove is arranged on the upper surface of the workbench 1, the mounting base 51 is fixedly mounted in the mounting groove, a water leakage hole is arranged on the upper surface of the mounting base 51, a mounting cavity is arranged in the workbench 1, the lower surface of the weighing platform 52 is fixedly connected with the lower surface of the mounting cavity, a water collecting plate 53 is fixedly connected with the lower surface of the mounting base 51, the distance between the water collecting plate 53 and the lower surface of the mounting groove is equal to the height of the filter core plate 45, a water collecting tank is arranged on the upper surface of the water collecting plate 53, a water drainage hole communicated with the water collecting tank is arranged on the lower surface of the water collecting plate 53, the top plate 43 is positioned between the sleeve 41 and the water collecting plate 53, the aperture of the water drainage hole is smaller than the outer diameter of the filter core plate 45, a water collecting tank 54 is fixedly mounted on the upper surface of the weighing platform 52, a control cabinet 55 is fixedly connected with the left surface of the weighing platform 52, a water replenishing valve 56 is fixedly connected with the left surface of the water collecting tank 54, the upper surface of the water collecting tank 54 is fixedly connected with a water inlet pipe 57, the upper surfaces of the sleeve 41 and the water inlet pipe 57 are flush with the lower surface of the mounting groove, the right surface of the water collecting tank 54 is fixedly connected with a water outlet valve 58, the right surface of the water outlet valve 58 is fixedly connected with a water delivery pump 59, the upper surface of the inner cavity of the protective cover 3 is fixedly provided with a spray pipe, the water outlet of the water delivery pump 59 is communicated with the spray pipe, the water outlet of the water delivery pump 59 is fixedly provided with a flow meter, the water in the water collecting tank 54 is delivered to be sprayed to the surface of the lawn by the water delivery pump 59, so that the water passes through the lawn and flows back to the water collecting tank 54, the weighing platform 52 is used for judging whether the water completely flows back or not, and then the time is counted, and the water permeability can be obtained.
It should be noted that tooth grooves are formed in the peripheral walls of the driving wheel 27 and the driven wheel 28, the driving belt 29 is meshed with the tooth grooves, the number of the ultraviolet aging lamps 26 is two, the friction roller 25 is located between the two ultraviolet aging lamps 26, and the peripheral wall of the friction roller 25 is in threaded connection with a friction block.
Referring to fig. 2, in order to facilitate maintenance of a user, in this embodiment, a slot adapted to the protective cover 3 is formed in the upper surface of the workbench 1, the protective cover 3 is inserted into the slot, the protective cover 3 can be directly pulled out upward and then separated from the workbench 1, an ultraviolet-proof observation window communicated with an inner cavity of the protective cover 3 is fixedly installed on the left surface of the protective cover 3, and a manufacturer can observe an internal detection condition conveniently through the ultraviolet-proof observation window.
A production flow of an artificial turf production line comprises the following steps:
1) removing impurities: putting various raw materials prepared by the artificial lawn into an impurity remover in batches for impurity removal treatment, and removing iron filings mixed in the artificial lawn;
2) mixing: weighing the raw materials after impurity removal according to the weight components of the artificial turf, and then putting the raw materials into a mixer for mixing treatment;
3) extruding and drawing: putting the mixed raw materials into a screw extruder, heating and melting the raw materials, and extruding straight-filament fibers;
4) and (3) doubling: enabling two straight silk fibers to pass through an automatic doubling machine, and doubling the straight silk fibers into one strand;
5) tufting: weaving the doubled grass filaments on the pp base fabric through a tufting machine;
6) gluing: uniformly coating the hot melt adhesive on the pp base fabric by using a glue spreader, and then bonding the non-woven fabric on the pp base fabric;
7) drying: sending the pp base fabric adhered with the non-woven fabric into a dryer for drying treatment;
8) and (4) checking: and after the hot melt adhesive is completely solidified, taking down the artificial turf, cutting off a small section, and placing the small section into a finished product inspection bench for quality detection.
The working principle of the above embodiment is as follows:
(1) the cut artificial turf is fixed to the upper surface of the mounting base 51 by normal mounting steps, then the anti-fatigue detection mechanism 2 is started to rub the artificial turf back and forth, the ultraviolet aging lamp 26 is controlled to be started at intervals, the surface of the artificial turf is irradiated, after irradiation is completed, the permeability detection mechanism 5 is started to spray clear water to the surface of the artificial turf to detect the permeability after abrasion, the service life of the artificial turf can be obtained by comparing the permeability at different times, and if the permeability is longer than the set service life, the composite standard of the artificial turf produced in the batch can be judged.
(2) Before spraying water at every turn, control horizontal electronic slip table 42 earlier and drive roof 43 and move to the right, make new filter core plate 45 upwards ejecting by ejecting spring 44, then horizontal electronic slip table 42 of rethread drives roof 43 and moves to the left, just can promote new filter core plate 45 and replace old filter core plate 45, ensures that the rate of permeating water detects at every turn and can not receive filter core plate 45 filtration efficiency's influence.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an artificial turf production line, includes shaker, mixer, screw extruder, doubling machine, tufting machine, spreading machine, drying-machine and finished product checkout stand, its characterized in that: the finished product inspection bench comprises a workbench (1), wherein an anti-fatigue detection mechanism (2) is arranged on the upper surface of the workbench (1), a protective cover (3) which is sleeved with the anti-fatigue detection mechanism (2) is arranged on the upper surface of the workbench (1), an ejection mechanism (4) which is inserted into the workbench (1) is arranged on the right surface of the workbench (1), and a permeability detection mechanism (5) is arranged in the workbench (1);
the ejection mechanism (4) comprises a sleeve (41) and a transverse electric sliding table (42), the left surface of a sliding block of the transverse electric sliding table (42) is fixedly connected with a top plate (43), an ejection spring (44) is fixedly installed in the sleeve (41), and the upper surface of the ejection spring (44) is movably connected with a filter plate (45);
the permeability detection mechanism (5) comprises a mounting base (51) and a weighing platform (52), wherein a water collecting plate (53) is fixedly connected to the lower surface of the mounting base (51), a water collecting tank (54) is fixedly mounted on the upper surface of the weighing platform (52), a control cabinet (55) is fixedly connected to the left surface of the weighing platform (52), a water replenishing valve (56) is fixedly connected to the left surface of the water collecting tank (54), a water inlet pipe (57) is fixedly connected to the upper surface of the water collecting tank (54), a water outlet valve (58) is fixedly connected to the right surface of the water collecting tank (54), and a water delivery pump (59) is fixedly connected to the right surface of the water outlet valve (58).
2. An artificial lawn production line as claimed in claim 1, wherein: the anti-fatigue detection mechanism (2) comprises two longitudinal electric sliding tables (21) and two lower surfaces of the longitudinal electric sliding tables (21) are fixedly connected with the upper surface of the workbench (1) and are fixedly connected with mounting frames (22) between sliders of the longitudinal electric sliding tables (21).
3. An artificial lawn production line as claimed in claim 2, wherein: fixed surface installs driving motor (23) on mounting bracket (22), fixed surface installs pivot frame (24) that quantity is two, two under mounting bracket (22) fixed surface installs between pivot frame (24) rotate and be connected with friction roller (25), fixed surface installs ultraviolet ageing lamp (26) under mounting bracket (22).
4. An artificial lawn production line as claimed in claim 3, wherein: the left surface of the output shaft of the driving motor (23) is fixedly connected with a driving wheel (27), the left side of the output shaft is rotatably connected with a driven wheel (28) on the left surface of the rotating shaft frame (24), the rotating shaft of the driven wheel (28) is fixedly connected with the rotating shaft of the friction roller (25), and the driving wheel (27) and the driven wheel (28) are both sleeved with a transmission belt (29).
5. An artificial lawn production line as claimed in claim 4, wherein: tooth's socket has all been seted up to action wheel (27) and driven wheel (28) periphery wall, driving belt (29) mesh with the tooth's socket mutually, the quantity of the ageing lamp of ultraviolet ray (26) is two, friction roller (25) are located between two ageing lamps of ultraviolet ray (26), friction roller (25) periphery wall threaded connection has the clutch block.
6. An artificial lawn production line as claimed in claim 1, wherein: the utility model discloses a protection casing, including workstation (1), protection casing (3) left side fixed surface installs the ultraviolet protection observation window that is linked together with protection casing (3) inner chamber, protection casing (3) inner chamber upper surface fixed surface installs the shower.
7. An artificial lawn production line as claimed in claim 1, wherein: the mounting groove has been seted up to workstation (1) upper surface, mounting base (51) fixed mounting is in the mounting groove, the interval between water-collecting plate (53) and the mounting groove lower surface equals the height of filter core board (45), the hole that leaks has been seted up to mounting base (51) upper surface.
8. An artificial lawn production line as claimed in claim 1, wherein: the upper surface of the water collecting plate (53) is provided with a water collecting groove, the lower surface of the water collecting plate (53) is provided with a drain hole communicated with the water collecting groove, the aperture of the drain hole is smaller than the outer diameter of the filter core plate (45), and the transverse electric sliding table (42) is fixedly installed on the right surface of the workbench (1).
9. An artificial lawn production line as claimed in claim 7, wherein: the water-collecting weighing device is characterized in that an installation cavity is formed in the workbench (1), the lower surface of the weighing platform (52) is fixedly connected with the lower surface of the installation cavity, the sleeve (41) is fixedly installed in the workbench (1), the upper surfaces of the sleeve (41) and the water inlet pipe (57) are flush with the lower surface of the installation groove, and the top plate (43) is located between the sleeve (41) and the water collecting plate (53).
10. The production flow of the artificial turf production line is characterized by comprising the following steps of:
1) removing impurities: putting various raw materials prepared by the artificial lawn into an impurity remover in batches for impurity removal treatment, and removing iron filings mixed in the artificial lawn;
2) mixing: weighing the raw materials after impurity removal according to the weight components of the artificial turf, and then putting the raw materials into a mixer for mixing treatment;
3) extruding and drawing: putting the mixed raw materials into a screw extruder, heating and melting the raw materials, and extruding straight-filament fibers;
4) and (3) doubling: enabling two straight silk fibers to pass through an automatic doubling machine, and doubling the straight silk fibers into one strand;
5) tufting: weaving the doubled grass filaments on the pp base fabric through a tufting machine;
6) gluing: uniformly coating the hot melt adhesive on the pp base fabric by using a glue spreader, and then bonding the non-woven fabric on the pp base fabric;
7) drying: sending the pp base fabric adhered with the non-woven fabric into a dryer for drying treatment;
8) and (4) checking: and after the hot melt adhesive is completely solidified, taking down the artificial turf, cutting off a small section, and placing the small section into a finished product inspection bench for quality detection.
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| CN202110701384.XA CN113445384A (en) | 2021-06-23 | 2021-06-23 | Artificial turf production line and production flow |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110701384.XA CN113445384A (en) | 2021-06-23 | 2021-06-23 | Artificial turf production line and production flow |
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| CN113445384A true CN113445384A (en) | 2021-09-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114397196A (en) * | 2022-03-26 | 2022-04-26 | 常州市森迈网业有限公司 | Artificial turf softness detection device and detection method |
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| CN114397196B (en) * | 2022-03-26 | 2022-06-07 | 常州市森迈网业有限公司 | Artificial turf softness detection device and detection method |
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