CN113445163B - Intelligent spinning winding device - Google Patents
Intelligent spinning winding device Download PDFInfo
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- CN113445163B CN113445163B CN202111000319.0A CN202111000319A CN113445163B CN 113445163 B CN113445163 B CN 113445163B CN 202111000319 A CN202111000319 A CN 202111000319A CN 113445163 B CN113445163 B CN 113445163B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/36—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H11/00—Arrangements for confining or removing dust, fly or the like
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J7/00—Cleaning, e.g. removing dust, loose fibres, charred ends
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The invention discloses intelligent textile winding equipment, which comprises a winding machine and is characterized in that: the novel cotton cleaning machine is characterized in that a carding shaft is connected with a front inner wall bearing and a rear inner wall bearing on the left side inside the winding machine, a winding drum is arranged on the right side of the carding shaft, a wheel disc is fixedly mounted on the rear side of the winding drum, the wheel disc is connected with the inner wall bearing of the winding machine, a control mechanism is fixedly mounted in the middle of the bottom of the winding machine, the wheel disc is connected with a control mechanism crawler, a winding wheel is sleeved on the outer side of the winding drum, a starter is fixedly mounted on the front side of the winding machine, the control mechanism comprises a motor, the motor is fixedly connected with the bottom of the winding machine, the motor is electrically connected with the starter, a turntable is fixedly mounted on the front side of the motor, the right crawler on the right side of the turntable is connected with a rotating shaft, a cotton cleaner is sleeved on the outer bearing of the rotating shaft, and a plurality of suction holes are formed in the surface of the cotton cleaner.
Description
Technical Field
The invention relates to the technical field of textile winding, in particular to intelligent textile winding equipment.
Background
The spinning and winding process includes various ring spinning frames of cotton spinning, wool spinning, silk spinning, ramie spinning and the like, and the ring spinning frame of ramie spinning (ramie and flax) is divided into long ramie spinning and short ramie spinning and consists of feeding, drafting, twisting and winding mechanisms and the like.
The prior art can't be different according to the yarn thickness when the spiral, and automatic switch-over is to the fixed power of winding wheel, leads to the winding wheel to break away from easily, influences going on of spiral work, and can't intelligent clear up the cotton fibre at spiral in-process in addition, and the used winding wheel wall of thicker yarn is thicker, and on the contrary the used winding wheel wall of thinner yarn is thinner, influences the cotton fibre quality, and consequently, it is very necessary to design an intelligent weaving spooling equipment of stable anti-drop and automatic clearance cotton fibre.
Disclosure of Invention
The invention aims to provide intelligent textile winding equipment to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligence weaving spooling equipment, includes the coiling machine, its characterized in that: the front inner wall and the rear inner wall of the left side inside the winding machine are connected with a combing shaft, the right side of the combing shaft is provided with a winding drum, the rear side of the winding drum is fixedly provided with a wheel disc, the wheel disc is connected with the inner wall of the winding machine through a bearing, the middle of the bottom of the winding machine is fixedly provided with a control mechanism, the wheel disc is connected with a control mechanism crawler, the outer side of the winding drum is sleeved with a winding wheel, the front side of the winding machine is fixedly provided with a starter, the control mechanism comprises a motor, the motor is fixedly connected with the bottom of the winding machine, the motor is electrically connected with the starter, the front side of the motor is fixedly provided with a turntable, the right side crawler of the turntable is connected with a rotating shaft, the outer bearing of the rotating shaft is sleeved with a cotton cleaner, the surface of the cotton cleaner is provided with a plurality of suction holes, the cotton cleaner is fixedly connected with the bottom of the winding machine, the rear end of the rotating shaft is connected with the crawler of the wheel disc, the inner wall of the winding drum is fixedly provided with an air pump, the intelligent textile winding device comprises a winding system, wherein the winding system is respectively electrically connected with an air pump and a starter, the winding system comprises a scanning module, a data acquisition module, an emergency stop module, a data receiving module, a calculation module and a control module, the scanning module is electrically connected with the inner wall of a carding spool, the data acquisition module is electrically connected with the scanning module, the emergency stop module is electrically connected with the data acquisition module, the data acquisition module is electrically connected with the data receiving module, the calculation module is electrically connected with the data receiving module, the control module is electrically connected with the calculation module, the control module is electrically connected with the air pump, the air pump is electrically connected with a cotton cleaner, the emergency stop module is electrically connected with the starter, and the scanning module scans the spinning through the surface of the carding spool, the data acquisition module is used for acquiring the scanned spinning data, the emergency stop module is used for controlling the starter to stop running, the data receiving module is used for receiving the acquired spinning data, the calculation module is used for calculating the received spinning data to obtain a result, the control module is used for controlling the air pump according to the calculation result, the cotton cleaner is electrically driven by the air pump to clean cotton wool adhered to the spinning, the scanning module comprises an image acquisition module and an analysis module, the data acquisition module comprises a data integration module and a simulation module, the emergency stop module comprises a judgment module and an execution module, the image acquisition module is electrically connected with the analysis module, the data integration module is electrically connected with the simulation module, the data integration module is electrically connected with the data receiving module, and the simulation module is electrically connected with the judgment module, the spinning thread thickness degree after analysis is carried out by the data integration module, simulation module carries out analog simulation according to the spinning thread thickness, the spinning thread receives the pulling force size when judging the module is used for judging the simulation and can not make self collapse, execution module is used for controlling the running state of starter.
According to the technical scheme, the winding system comprises the following operation steps:
s1, the winding machine runs, and the winding system starts running when being electrified;
s2, the scanning assembly controls the surface of the comb thread shaft to scan the spinning thread through electric drive, the internal image acquisition module acquires images of the spinning thread, and the analysis module analyzes the acquired images;
s3, the data obtained by analysis is collected by a data collection module, and the collected data is integrated by a data integration module;
s4, the simulation module carries out simulation through the integrated data, the thickness degree of the spinning thread is different, and the tensile strength of the spinning thread is measured during simulation;
s5, judging the result after the simulation by the judging module to obtain that the yarn quality is unqualified, and finally controlling the starter by the executing module to realize the sudden stop work of the sudden stop module on the starter;
s6, simultaneously, the data integration module transmits the integrated yarn thickness data to the data receiving module, and the data receiving module transmits the data to the calculation module;
s7, the calculation module calculates results according to different spinning line thickness degrees, the results are input into the control module, and the control module controls the suction force of the air pump to fix the winding wheel;
s8, simultaneously, after the thickness degree of the spinning thread reaches a certain degree, the air pump controls the cotton cleaner to clean cotton wool adhered to the spinning thread through electric drive;
s9, after the winding is finished, the starter is closed, the winding machine stops working, the system stops running, and if the winding needs to be continued, the steps S1 to S8 are repeated.
According to the technical scheme, in the step S1 and the step S2, the spinning thread is scanned and projected to form an image through the image acquisition module in the scanning assembly, then the image acquisition is carried out on the projected spinning thread, and the data analysis is carried out on the acquired image according to the analysis module to obtain the size of the spinning thread thickness, so that the structure operation in the subsequent winding machine is adjusted, the accuracy of the acquired spinning thread thickness data is ensured, and the possibility of errors is reduced.
According to the technical scheme, in the step S3 and the step S4, the collected spinning thread thickness degree data are integrated through the data integration module, the simulation module is used for carrying out simulation on the spinning threads with the thick and thin sizes, the tensile strength of the spinning threads with the thick and thin sizes is measured, the spinning thread joint failure can be conveniently judged in the following process, the quality of the spinning threads is known at the beginning of winding, and the possibility that inferior products flow into the market is reduced.
According to the technical scheme, in the step S5, the execution module controls the starter according to the result obtained by the simulation module, the tensile strength in the simulation is within the specified value again, which indicates that the quality of the spun yarn is qualified, and the winding operation is continued, the execution module controls the starter to stop suddenly if the tensile strength in the simulation is too low, the winding machine is controlled to stop suddenly if the starter stops suddenly, and the quality of the spun yarn is judged just before the winding operation starts, so that the device is stopped suddenly, and the phenomenon that the winding machine does no work is avoided.
According to the above technical solution, in the step S6 and the step S7,
wherein
The suction force inside the air pump is the same as the suction force inside the air pump,
the size of the thickness of the spinning thread is,
the limit value of the suction force which can be borne by the inner wall of the reel is constant,
is a constant at the winding angle when winding,
in order that the average suction loss value of the air pump is constant,
in order that the yarn thickness coefficient is constant, the suction force of the air pump is larger when the yarn is thick, and smaller when the yarn is thin.
According to the above technical solution, in the step S8, after the suction force of the air pump is large to a certain degree, in order to prevent the cotton wool adhered to the surface of the yarn from being sucked into the suction cup and blocking the suction cup, the cotton wool needs to be cleaned first, and the calculation is performed by the following formula:
wherein
The suction force of the air pump is set to be constant when the suction force is greater than or equal to
When the air pump is driven electrically to control the scutcher to enter the reel in a limited wayAnd (4) carrying out cotton wool adsorption on the spinning yarns, and cleaning the cotton wool on the surfaces of the spinning yarns.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the sucking disc, when the winding wheel is sleeved on the winding drum, the sucking disc is mutually attached to the bottom of the winding wheel, after gas between the sucking disc and the inner wall of the bottom of the winding wheel is subjected to suction force, the gas enters the pipeline through the suction hole and then enters the air pump through the pipeline, and at the moment, the external air pressure is greater than the air pressure between the sucking disc and the inner wall of the bottom of the winding wheel, so that the winding wheel is pressed, and the winding wheel is fixed.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the roll of the present invention;
FIG. 3 is a schematic flow diagram of the system of the present invention;
in the figure: 1. a winding machine; 2. a starter; 3. a comb wire shaft; 4. a motor; 5. a turntable; 6. a cotton cleaner; 7. a rotating shaft; 8. a wheel disc; 9. a reel; 10. a winding wheel; 11. an air pump; 12. and (4) sucking discs.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides an intelligence weaving spooling equipment, includes coiling machine 1, its characterized in that: the front inner wall and the rear inner wall of the left side inside the winding machine 1 are connected with a combing wire shaft 3, the right side of the combing wire shaft 3 is provided with a winding drum 9, the rear side of the winding drum 9 is fixedly provided with a wheel disc 8, the wheel disc 8 is connected with the inner wall of the winding machine 1, the middle of the bottom of the winding machine 1 is fixedly provided with a control mechanism, the wheel disc 8 is connected with a crawler belt of the control mechanism, the outer side of the winding drum 9 is sleeved with a winding wheel 10, an operator firstly sleeves the winding wheel 10 on the surface of the winding drum 9 and then holds one end of a spinning thread, the spinning thread is pulled out to pass through the surface of the combing wire shaft 3 and is wound on the surface of the winding wheel 10, the control mechanism runs by electric drive and drives the wheel disc 8 to rotate by the crawler belt, so as to drive the winding wheel 10 to rotate, the spinning thread is wound to work, the front side of the winding machine 1 is fixedly provided with a starter 2, the control mechanism comprises a motor 4, the motor 4 is fixedly connected with the bottom of the winding machine 1, and the starter 2 is electrically connected with the starter, the intelligent textile winding equipment comprises a winding system, wherein the winding system is respectively electrically connected with an air pump 11 and a starter 2, after winding on a winding wheel 10, the starter 2 is rotated by an operator to open, the motor 4 is driven by electric drive to operate, the rotating disc 5 rotates through driving the rotating shaft 7 to rotate, the rotating shaft 7 drives the rotating disc 8 to rotate through the crawler belt, so that the winding work is carried out, meanwhile, the winding system is started through the starter 2 to operate, the air pump 11 is driven to suck air through electric connection, when the winding wheel 10 is sleeved on the winding drum 9, the suction cup 12 is attached to the bottom of the winding wheel 10, after air between the suction cup 12 and the inner wall of the bottom of the winding wheel 10 is sucked, the air enters a pipeline through a suction hole and then enters the air pump 11 through the pipeline, at the moment, the external air pressure is larger than the air pressure between the suction cup 12 and the inner wall of the bottom of the winding wheel 10, so that the winding wheel 10 is pressed, and the winding wheel 10 is fixed, the winding system comprises a scanning module, a data acquisition module, an emergency stop module, a data receiving module, a calculation module and a control module, the scanning module is electrically connected with the inner wall of the comb wire shaft 3, the data acquisition module is electrically connected with the scanning module, the emergency stop module is electrically connected with the data acquisition module, the data acquisition module is electrically connected with the data receiving module, and the calculation module is electrically connected with the data receiving module, the control module is electrically connected with the calculation module, the control module is electrically connected with the air pump 11, the air pump 11 is electrically connected with the cotton cleaner 6, the emergency stop module is electrically connected with the starter 2, the scanning module scans the spinning thread through the surface of the spinning shaft 3, the data acquisition module is used for acquiring the scanned spinning thread data, the emergency stop module is used for controlling the starter 2 to stop running, the data receiving module is used for receiving the acquired spinning thread data, the calculation module calculates the received spinning thread data to obtain a result, the control module is used for controlling the air pump 11 according to the calculation result, the cotton cleaner 6 electrically drives the air pump 11 to clean cotton wool adhered to the spinning thread, the scanning module comprises an image acquisition module and an analysis module, the data acquisition module comprises a data integration module and a simulation module, the emergency stop module comprises a judgment module and an execution module, the spinning thread thickness monitoring system comprises an image acquisition module, an analysis module, a data integration module, a simulation module, a data receiving module, a judgment module, an execution module, a starter 2, an analysis module, an execution module, a simulation module and an execution module, wherein the image acquisition module is electrically connected with the simulation module, the data integration module is electrically connected with the judgment module, the simulation module is electrically connected with the data receiving module, the simulation module is electrically connected with the judgment module, the judgment module is electrically connected with the execution module, the execution module is electrically connected with the starter 2, the image acquisition module is used for acquiring an image of a spinning thread, the analysis module is used for carrying out data analysis on the acquired image to obtain the thickness degree of the spinning thread, the data integration module is used for carrying out data integration on the analyzed thickness degree of the spinning thread, the simulation module is used for carrying out analog simulation according to the thickness of the spinning thread, the judgment module is used for judging that the spinning thread can not break by itself due to the pulling force during simulation, and the execution module is used for controlling the running state of the starter 2;
the winding system comprises the following operation steps:
s1, the winding machine 1 runs, and the winding system starts running when being electrified;
s2, the scanning assembly controls the surface of the combing spool 3 to scan the spinning thread through electric drive, an internal image acquisition module acquires images of the spinning thread, and an analysis module analyzes the acquired images to obtain data;
s3, the data obtained by analysis is collected by a data collection module, and the collected data is integrated by a data integration module;
s4, the simulation module carries out simulation through the integrated data, the thickness degree of the spinning thread is different, and the tensile strength of the spinning thread is measured during simulation;
s5, judging the result after the simulation by the judging module to obtain that the yarn quality is unqualified, and finally controlling the starter 2 by the executing module to realize the sudden stop work of the sudden stop module on the starter 2;
s6, simultaneously, the data integration module transmits the integrated yarn thickness data to the data receiving module, and the data receiving module transmits the data to the calculation module;
s7, the calculation module calculates results according to different spinning line thickness degrees, the results are input into the control module, and the control module controls the suction force of the air pump 11 to fix the winding wheel 10;
s8, simultaneously, after the thickness degree of the spinning thread reaches a certain degree, the air pump 11 controls the cotton cleaning machine 6 through electric drive to clean cotton wool adhered to the spinning thread;
s9, after the winding is finished, closing the starter 2, stopping the winding machine 1, stopping the system, and repeating the steps S1 to S8 if the winding needs to be continued;
in the steps S1 and S2, the spinning thread is scanned and projected to form an image through an image acquisition module in the scanning assembly, then the image of the projected spinning thread is acquired, and the acquired image is subjected to data analysis according to an analysis module to obtain the size of the spinning thread thickness, so that the structure operation in the subsequent winding machine 1 is adjusted, the accuracy of the acquired spinning thread thickness data is ensured, and the possibility of errors is reduced;
in the steps S3 and S4, the collected spinning thickness degree data are integrated by the data integration module, the simulation module is used for carrying out simulation on the spinning with the thickness, the tensile strength of the spinning with the thickness is measured, so that the spinning can be judged to be unqualified in subsequent process, the quality of the spinning is known at the beginning of winding, and the possibility that inferior-quality products flow into the market is reduced;
in step S5, the execution module controls the starter 2 according to the result obtained by the simulation module, the tensile strength during simulation is within a specified value again to indicate that the quality of the spun yarn is qualified, the winding operation is continued, the execution module controls the starter 2 to stop suddenly if the tensile strength during simulation is too low, the winding machine 1 is controlled to stop suddenly if the starter 2 stops suddenly, the quality of the spun yarn is judged just before the winding operation starts, the device is stopped suddenly, and the phenomenon that the winding machine 1 does no work is avoided;
in step S6 and step S7,
wherein
As the amount of suction force inside the air pump 11,
the size of the thickness of the spinning thread is,
the limit value of the suction force which can be borne by the inner wall of the reel 10 is constant,
is a constant at the winding angle when winding,
the average suction loss value is constant for the air pump 11,
for the reason that the spinning thread thickness coefficient is constant, when the spinning thread is thick, the suction force of the air pump 11 is larger, when the spinning thread is thin, the suction force of the air pump 11 is smaller, according to the spinning thread thickness, the suction force of the air pump 11 is automatically controlled, so that the suction force of the suction disc 12 to the inner wall of the bottom of the winding wheel 10 is controlled, the suction force can be increased for the thick spinning thread, the phenomenon of follow-up rotation caused by the fact that the winding wheel 10 is stressed too much is avoided, the winding failure is prevented, the suction force to the inner wall of the winding wheel 10 is reduced for the thin spinning thread, and the winding wheel 10 for the thin spinning thread is larger than that for the thin spinning threadThe inner wall of the winding wheel 10 is prevented from being excessively sucked and deformed to influence the winding operation;
in step S8, after the suction force of the air pump 11 is increased to a certain degree, in order to prevent the cotton wool adhered to the surface of the yarn from being sucked into the suction cup 12 and blocking the suction cup 12, the cotton wool needs to be cleaned first, and the calculation is performed according to the following formula:
wherein
The suction force of the air pump 11 is set to be constant when the suction force of the air pump 11 is equal to or greater than
During the process, the air pump 11 carries out cotton wool adsorption on the spinning threads entering the winding wheel 10 to the limit through the electric drive control cotton cleaner 6, the cotton wool on the surface of the spinning threads is cleaned, the situation that the surface cotton wool is sucked by the sucking disc 12 when the spinning threads are close to the sucking disc 12 to cause the small holes on the surface of the sucking disc 12 to be blocked is avoided, and the situation that the adsorption failure of the winding wheel 10 cannot continue to wind in the steps is prevented.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an intelligence weaving spooling equipment, includes coiling machine (1), its characterized in that: the winding machine is characterized in that a combing shaft (3) is connected with a front inner wall bearing and a rear inner wall bearing on the left side inside the winding machine (1), a winding drum (9) is arranged on the right side of the combing shaft (3), a wheel disc (8) is fixedly mounted on the rear side of the winding drum (9), the wheel disc (8) is connected with an inner wall bearing of the winding machine (1), a control mechanism is fixedly mounted in the middle of the bottom of the winding machine (1), the wheel disc (8) is connected with a control mechanism crawler belt, a winding wheel (10) is sleeved on the outer side of the winding drum (9), a starter (2) is fixedly mounted on the front side of the winding machine (1), the control mechanism comprises a motor (4), the motor (4) is fixedly connected with the bottom of the winding machine (1), the motor (4) is electrically connected with the starter (2), a turntable (5) is fixedly mounted on the front side of the motor (4), and a rotating shaft (7) is connected with the right crawler belt of the turntable (5), the utility model discloses an intelligent spinning winding device, including pivot (7), scutcher (6) has been cup jointed to pivot (7) external bearing, a plurality of holes of inhaling have been seted up on scutcher (6) surface, scutcher (6) and coiling machine (1) bottom fixed connection, pivot (7) rear end is connected with rim plate (8) track, reel (9) inner wall fixed mounting has air pump (11), air pump (11) front side pipe connection has sucking disc (12), reel (9) and winding wheel (10) are hollow form, an intelligence weaving winding device includes winding system, winding system is connected with air pump (11), starter (2) electricity respectively, winding system includes scanning module, data acquisition module, scram module, data receiving module, calculation module and control module, scanning module and comb line axle (3) inner wall electricity are connected, data acquisition module and scanning module electricity are connected, the spinning machine comprises an emergency stop module, a data acquisition module, a calculation module, a control module, an air pump (11), an air cleaner (6), a starter (2), a scanning module, a data acquisition module, a starter (2), a data receiving module, a calculation module and a control module, wherein the emergency stop module is electrically connected with the data acquisition module, the data acquisition module is electrically connected with the air pump (11), the air pump (11) is electrically connected with the cotton cleaner (6), the emergency stop module is electrically connected with the starter (2), the scanning module scans the spinning through the surface of a spinning shaft (3), the data acquisition module is used for acquiring the scanned spinning data, the emergency stop module is used for controlling the starter (2) to stop running, the data receiving module is used for receiving the acquired spinning data, the calculation module calculates the received spinning data to obtain a result, and the control module is used for controlling the air pump (11) according to the calculation result, the cotton cleaning machine (6) is electrically driven by an air pump (11) to clean cotton wool adhered to a spinning thread, the scanning module comprises an image acquisition module and an analysis module, the data acquisition module comprises a data integration module and a simulation module, the emergency stop module comprises a judgment module and an execution module, the image acquisition module is electrically connected with the analysis module, the data integration module is electrically connected with the simulation module, the data integration module is electrically connected with a data receiving module, the simulation module is electrically connected with the judgment module, the judgment module is electrically connected with the execution module, the execution module is electrically connected with a starter (2), the image acquisition module is used for acquiring images of the spinning thread, the analysis module is used for carrying out data analysis on the acquired images to obtain the thickness degree of the spinning thread, and the data integration module carries out data integration on the analyzed thickness degree of the spinning thread, the simulation module carries out analog simulation according to the thickness of the spun yarn, the judgment module is used for judging that the spun yarn cannot break due to the fact that the spun yarn is subjected to the pulling force during simulation, and the execution module is used for controlling the running state of the starter (2).
2. An intelligent textile winding apparatus as claimed in claim 1, wherein: the winding system comprises the following operation steps:
s1, the winding machine (1) operates, and the winding system starts to operate when being electrified;
s2, the scanning assembly controls the surface of the combing shaft (3) to scan the spinning line through electric drive, an internal image acquisition module acquires images of the spinning line, and an analysis module analyzes the acquired images;
s3, the data obtained by analysis is collected by a data collection module, and the collected data is integrated by a data integration module;
s4, the simulation module carries out simulation through the integrated data, the thickness degree of the spinning thread is different, and the tensile strength of the spinning thread is measured during simulation;
s5, judging the result after the simulation by the judging module to obtain that the yarn quality is unqualified, and finally controlling the starter (2) by the executing module to realize the emergency stop work of the emergency stop module on the starter (2);
s6, simultaneously, the data integration module transmits the integrated yarn thickness data to the data receiving module, and the data receiving module transmits the data to the calculation module;
s7, the calculation module calculates results according to different spinning line thickness degrees, the results are input into the control module, and the control module controls the suction force of the air pump (11) to fix the winding wheel (10);
s8, simultaneously, after the thickness degree of the spinning thread reaches a certain degree, the air pump (11) controls the cotton cleaning machine (6) to clean cotton wool adhered to the spinning thread through electric drive;
s9, after the winding is finished, closing the starter (2), stopping the winding machine (1), stopping the system, and repeating the steps S1 to S8 if the winding needs to be continued.
3. An intelligent textile winding apparatus as claimed in claim 2, wherein: in the step S1 and the step S2, the threadline is scanned and projected to form an image through an image acquisition module in the scanning assembly, the image of the projected threadline is acquired, and the acquired image is subjected to data analysis according to an analysis module to obtain the thread thickness degree, so that the structural operation in a subsequent winding machine (1) is adjusted, the accuracy of the acquired thread thickness degree data is ensured, and the possibility of error occurrence is reduced.
4. An intelligent textile winding apparatus as claimed in claim 3, wherein: in the steps S3 and S4, the collected yarn thickness data is integrated by the data integration module, and the yarn with the thickness is subjected to analog simulation by the simulation module to measure the tensile strength of the yarn with the thickness, so that the yarn joining failure can be judged later, the quality of the yarn can be known at the beginning of winding, and the possibility that defective products flow into the market can be reduced.
5. An intelligent textile winding apparatus as claimed in claim 4, wherein: in the step S5, the execution module controls the starter (2) according to the result obtained by the simulation module, the tensile strength during simulation is within a specified value again to indicate that the quality of the spun yarn is qualified to continue the winding operation, the tensile strength during simulation is too low to control the starter (2) to stop suddenly through the execution module, the starter (2) stops suddenly to control the winding machine (1) to stop running, the quality of the spun yarn is judged just before the winding operation starts, and the device is stopped suddenly to avoid the phenomenon that the winding machine (1) does no work.
6. An intelligent textile winding apparatus as claimed in claim 5, wherein: in the step S7, in the above step,
wherein
The suction force inside the air pump (11) is the same,
the size of the thickness of the spinning thread is,
the limit value of the suction force which can be borne by the inner wall of the winding wheel (10) is constant,
is a constant at the winding angle when winding,
the average suction loss value of the air pump (11) is constant,
in order that the yarn thickness coefficient is constant, the suction force of the air pump (11) is larger when the yarn is thick, and the suction force of the air pump (11) is smaller when the yarn is thin.
7. An intelligent textile winding apparatus according to claim 6, wherein: in the step S8, after the suction force of the air pump (11) is increased to a certain degree, in order to prevent the cotton wool adhered to the surface of the yarn from being sucked into the suction cup (12) and blocking the suction cup (12), the cotton wool needs to be cleaned first, and the calculation is performed according to the following formula:
wherein
The suction force of the air pump (11) is set to be constant when the suction force of the air pump (11) is greater than or equal to
When the cotton cleaning machine is used, the air pump (11) is electrically driven to control the cotton cleaner (6) to adsorb cotton wool on the spinning yarn which enters the winding wheel (10) to the utmost extent, and the cotton wool on the surface of the spinning yarn is cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111000319.0A CN113445163B (en) | 2021-08-30 | 2021-08-30 | Intelligent spinning winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111000319.0A CN113445163B (en) | 2021-08-30 | 2021-08-30 | Intelligent spinning winding device |
Publications (2)
| Publication Number | Publication Date |
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| CN113445163A CN113445163A (en) | 2021-09-28 |
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| CN109436911A (en) * | 2018-12-23 | 2019-03-08 | 苏州璟珮新材料科技有限公司 | A kind of material collecting device and its rewinding method of loom |
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| CN209411435U (en) * | 2018-12-07 | 2019-09-20 | 常熟鼎鸿织造有限公司 | A kind of conveying device of textile fabric |
| CN111041618A (en) * | 2019-12-26 | 2020-04-21 | 铜陵龙嘉机电有限公司 | Plain type comb and parallel cotton fibers prior to spinning rod winder |
| CN211169127U (en) * | 2019-09-25 | 2020-08-04 | 绍兴思奈纺织有限公司 | Coiling mechanism is used in weaving convenient to level and smooth cloth |
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| US5361451A (en) * | 1992-06-26 | 1994-11-08 | Ernst Fehrer | Apparatus for making a nonwoven web |
| CN105855186A (en) * | 2016-05-31 | 2016-08-17 | 广东溢达纺织有限公司 | Automatic sorting device and method for textile materials |
| CN108820963A (en) * | 2018-05-10 | 2018-11-16 | 深圳市志凌伟业技术股份有限公司 | A kind of useless film device of large size film laminator receipts |
| CN209411435U (en) * | 2018-12-07 | 2019-09-20 | 常熟鼎鸿织造有限公司 | A kind of conveying device of textile fabric |
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| CN110053999A (en) * | 2019-04-29 | 2019-07-26 | 中山市旭森涂层材料有限公司 | A kind of film winding/unwinding device |
| CN211169127U (en) * | 2019-09-25 | 2020-08-04 | 绍兴思奈纺织有限公司 | Coiling mechanism is used in weaving convenient to level and smooth cloth |
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