CN113442583B - High-speed textile printing machine for cotton and linen fabric and printing process thereof - Google Patents
High-speed textile printing machine for cotton and linen fabric and printing process thereof Download PDFInfo
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- CN113442583B CN113442583B CN202111008252.5A CN202111008252A CN113442583B CN 113442583 B CN113442583 B CN 113442583B CN 202111008252 A CN202111008252 A CN 202111008252A CN 113442583 B CN113442583 B CN 113442583B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
- B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
Abstract
The invention discloses a high-speed textile printing machine for cotton and linen fabrics and a printing process thereof, belonging to the field of textile printing, and the high-speed textile printing machine for the cotton and linen fabrics and the printing process thereof comprise a high-speed printing machine body, wherein the lower end of a printing dye hopper is fixedly connected with a dye spraying tube communicated with the printing dye hopper, a dye diffusion and immersion assembly can be adjusted through a self-contraction bag, immersion water is dripped into cotton and linen fabrics when the dye spraying tube carries out printing and ink jetting, the dye is assisted and carried to be continuously immersed into fibers of the cotton and linen fabrics, the printing and dyeing depth of the dye is increased, the immersion dyeing range of the dye is enlarged, the quality problem that the cotton and linen fabrics are exposed in white or uneven in design and color is caused when the printing difficulty of the cotton and linen fabrics is reduced, the printing quality is further improved, the ink jetting speed of the dye in the dye spraying tube is regulated through needles and awns to pressurize the ink jetting speed of the dye in the dye spraying tube, and the printing position accuracy is improved, the adhesive force of the dye is improved.
Description
Technical Field
The invention relates to the field of textile printing, in particular to a high-speed textile printing machine for cotton and linen fabrics and a printing process thereof.
Background
Textile printing can be viewed as a method of applying pigments to specific areas of a fabric to obtain a desired pattern. To achieve this, there are mainly two processes: traditional dye printing and pigment printing. In both processes, a dye or paint is applied to the fabric requiring a printing paste capable of carrying dyes or pigments. The textile printing equipment mainly comprises a printing machine, a dryer, a washing machine and the like.
With the continuous development of mechanical intelligence, a lot of new impacts are brought to the textile printing process, and the traditional textile printing process and textile printing equipment of crude oil are continuously improved, so that the efficiency and the quality of textile printing are improved, and the input cost of the textile printing is reduced. Among them, digital printing is performed by various digitalization means such as: the scanning, digital photo, image or various digital patterns processed by the computer are input into the computer, processed by the computer color separation printing system, and then various special dyes (active, dispersed and acidic main paints) are directly sprayed and printed on various fabrics or other media by the special RIP software through the spraying and printing system, and after processing, various required high-precision printed products are obtained on various textile fabrics.
The digital textile printing machine is also called a high-speed textile printing machine, and the application of the digital textile printing machine is convenient for proofing textile printed products while further improving the textile printing efficiency, thereby improving the portability of textile printing. Due to the fiber characteristics of the cotton and linen fabric, the coloring and color fixing effects of the cotton and linen fabric are poorer in quality compared with other textile fabrics, when the cotton and linen fabric is printed by a digital textile printing machine, the material spraying structure cannot be adjusted in applicability, the quality problem that the cotton and linen fabric is printed in white or uneven color is easily caused, and the printing quality of the cotton and linen fabric is further reduced.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a high-speed textile printing machine for cotton and linen fabrics and a printing process thereof, dye is adjusted to diffuse and immerse a component through a self-contraction bag, when the dye ink jet tube is used for printing and ink jetting, the soaking water is dripped into the cotton and linen fabric, the dye is assisted and carried to be continuously soaked into the fiber of the cotton and linen fabric, the printing and dyeing depth of the dye is increased, the dyeing range of the dye is expanded, the printing difficulty of the cotton and linen fabric is reduced, the quality problem that the cotton and linen fabric is printed and whitened or the color is not uniform is effectively avoided, further improving the printing quality of the ink-jet printing ink, pressurizing the ink-jet speed of the dye in the dye ink-jet tube through the needle-stem adjusting spray tube, when the printing position accuracy is improved, the ink-jet pressure of the dye is improved, the adhesive force of the dye is further improved, the printing efficiency of the high-speed printing machine body is improved, and the economic benefit of the high-speed printing machine body is improved.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A high-speed textile printing machine for cotton and linen fabrics comprises a high-speed printing machine body, a textile printing control box fixedly mounted on the high-speed printing machine body and a printing dye hopper mounted in the high-speed printing machine body, wherein the lower end of the printing dye hopper is fixedly connected with an ink-jet controller electrically connected with the textile printing control box, the lower end of the printing dye hopper is fixedly connected with a dye ink-jet tube communicated with the printing dye hopper, the lower end of the dye ink-jet tube is fixedly connected with a taper adjusting nozzle, a plurality of needle-stem adjusting spray tubes communicated with the dye ink-jet tube are fixedly connected in the taper adjusting nozzle, the outer ends of the needle-stem adjusting spray tubes are connected with a dye diffusion immersion assembly, and the outer ends of the needle-stem adjusting spray tubes are connected with a self-shrinkage bag matched with the dye diffusion immersion assembly;
the dye diffusion and immersion assembly comprises a dripping support ring, the outer end of the needle awn adjusting spray pipe is fixedly connected with a dripping support ring, the upper end of the dripping support ring is fixedly connected with a soaking water storage sleeve, a plurality of stacked dripping hoses communicated with the soaking water storage sleeve are fixedly connected in the dripping support ring, the middle of each stacked dripping hose is fixedly connected with a self-shrinking bag, the dye diffusion and immersion assembly is adjusted through the self-shrinking bags, soaking water is dripped into cotton and linen fabrics when the dye ink jet pipe conducts printing and ink jetting, the dye is assisted and carried to be constantly immersed into fibers of the cotton and linen fabrics, the dyeing depth of the dye is increased, the dyeing range of the dye is enlarged, the quality problems that the cotton and linen fabrics are exposed in white or uneven in color and design are effectively avoided while the difficulty of printing of the cotton and linen fabrics is reduced, the printing quality of the cotton and linen fabrics is improved, and the ink jetting speed in the dye ink jet pipe is pressurized through the needle awn adjusting spray pipe, when the printing position accuracy is improved, the ink-jet pressure of the dye is improved, the adhesive force of the dye is further improved, the printing efficiency of the high-speed printing machine body is improved, and the economic benefit of the high-speed printing machine body is improved.
Further, an intelligent printing system matched with the high-speed printing machine body is arranged in the textile printing control box and comprises a printing data processing unit, the input end of the printing data processing unit is respectively connected with a USB port and a local internet cloud end, the output end of the printing data processing unit is respectively connected with a dye control unit, an ink-jet control unit, a soaking water storage control unit and a spray pipe adjusting unit, the output end of the dye control unit is electrically connected with a printing dye hopper through a wire, the output end of the ink-jet control unit is electrically connected with an ink-jet controller through a wire, the output end of the soaking water storage control unit is electrically connected with a soaking water storage sleeve through a wire, the output end of the spray pipe adjusting unit is electrically connected with a self-shrinking bag through a wire, the intelligent printing system is matched with each component, and the adjusting speed of an ink-jet pipe of the dye-jet machine body during ink jet is effectively improved, the degree of automation of its adjustment process is improved, and then the input of manpower has been reduced, has reduced the manual control error, and then effectively improves the intellectuality of high-speed calico printing machine body, improves the stamp efficiency and the stamp quality of high-speed calico printing machine body.
Further, dye ink jet tube lower extreme fixed mounting has fabric scanning probe, dye control unit input is connected with fabric contrast unit, fabric contrast unit input passes through wire and fabric scanning probe electric connection, and fabric scanning probe detects the printing fabric of placing on the high-speed calico printing machine body, compares the fabric data that dye control unit accepted and is verifying, effectively avoids appearing the quality problems that instruction error or material loading mistake caused, reduces the economic loss of high-speed calico printing machine body printing in-process.
Further, dye ink-jet tube lower extreme fixed mounting has stamp test probe, dye control unit input is connected with stamp contrast unit, stamp contrast unit input passes through wire and stamp test probe electric connection, and stamp test probe can detect the fabric surface after the inkjet stamp, carries out real time monitoring to the stamp process, effectively improves the quality feedback efficiency of high-speed calico printing machine body, and the technical staff of being convenient for in time adjusts the stamp parameter, effectively improves the quality that high-speed calico printing machine body played the design, improves the laminating degree of making a design.
Further, a plurality of bracing pieces of hourglass braced ring inner wall fixedly connected with, bracing piece inner extends to in the needle awn adjusts the spray tube to fixedly connected with and the coaxial current-limiting bulb back taper pole of needle awn adjusting spray tube, the setting up of current-limiting bulb back taper pole can adjust the spraying material bore of needle awn adjusting spray tube, adjusts the dyestuff inkjet pressure of high-speed calico printing machine body, and then has adjusted the staining effect of dyestuff, makes high-speed calico printing machine body stamp to the fabric of different materials, improves the suitability of high-speed calico printing machine body.
Furthermore, the middle section of the needle and awn adjusting spray pipe is made of flexible telescopic materials, the middle section of the needle and awn adjusting spray pipe is fixedly connected with the inner wall of the self-contraction bag, the upper section and the lower section of the needle and awn adjusting spray pipe are made of rigid materials, the needle and awn adjusting spray pipe is made of split materials, the needle and awn adjusting spray pipe is linked with the self-contraction bag while ink jet pressure of the needle and awn adjusting spray pipe is effectively met, the needle and awn adjusting spray pipe is driven to expand and contract when the needle and awn adjusting spray pipe are immersed in the assembly through self-contraction bag effect and dye diffusion, and then an ink jet gap between the needle and awn adjusting spray pipe and a current-limiting ball head reverse taper rod is changed, so that input of a power source is reduced, energy loss is reduced, and environmental protection and energy conservation in the printing process of the high-speed printing machine body are improved.
Furthermore, needle awn adjusting spray pipe lower extreme fixedly connected with closing up ring, the external diameter of closing up ring is 0.4-0.6 times of water clock support ring external diameter, it extends closing up ring to pile up water clock hose lower extreme to rather than fixed connection, and closing up ring can carry out the injecing in position and the angle to piling up the water clock hose, and when the flexible action is carried out from the shrink bag, closing up ring effectively keeps needle awn adjusting spray pipe and piles up the position degree between the water clock hose, effectively avoids because the great phenomenon that causes the dizzy dyeing of position error, when improving the stamp introduction depth, effectively improves the effect of immersing of dyestuff diffusion subassembly.
Further, inner wall fixedly connected with locking electric slide on the shrink bag, a plurality of electric expansion touch strips of locking electric slide lower extreme fixedly connected with, and electric expansion touch strip lower extreme and inner wall fixed connection under the shrink bag, the electric expansion touch strip adopts electroactive polymer to make, after locking electric slide circular telegram, the electric expansion touch strip produces the inductance reaction, expand, and then drive the self-shrink bag and produce the inflation, after locking electric slide outage, the electric expansion touch strip can the automatic recovery drive self-shrink bag and reset, when improving the self-shrink bag action effect, reduce the setting of drive structure, reduce the counter weight from the shrink bag.
Furthermore, a supporting ring positioned on the lower side of the locking electric sliding plate is fixedly connected in the self-contraction bag, and the supporting ring is fixedly connected with the electric expansion touch strip. The supporting force ring assists in locking the electric sliding plate to perform contraction control, position recording of the electric expansion contact strip is limited, the action precision of the self-contraction bag is improved, meanwhile, the electric expansion contact strip is effectively prevented from being wound due to deformation, and the use effectiveness of the electric expansion contact strip is improved.
In addition, the invention also discloses a printing process of the high-speed textile printing machine for the cotton and linen fabric, which comprises the following steps:
s1, color matching and ink jetting: the high-speed printing machine body adjusts and matches colors of dyes in the printing dye hopper according to the pattern data conveyed in the textile printing control box;
s2, fabric printing: after the color matching is finished, the high-speed printing machine body controls a printing dye hopper to act, and the textile printing control box starts an ink-jet controller to enable dye to perform ink-jet printing on the cotton and linen fabric through a dye ink-jet pipe;
s3, soaking and color aiding: when the dye ink-jet tube carries out ink-jet printing on the cotton and linen fabric through the taper adjusting nozzle and the needle and stem adjusting spray tube, the self-contraction bag drives the stacking drip hose to extend, so that the interior of the stacking drip hose is dredged, immersion water in the soaked water storage sleeve flows to the surface of the cotton and linen fabric through the stacking drip hose, and the dye is immersed in fibers of the cotton and linen fabric in a matching manner;
s4, air-drying and color-fixing: after the printing is finished, primarily air-drying the cotton and linen fabric through natural wind;
s5, electric heating drying: after the preliminary air drying is finished, conveying the printed cotton-linen fabric into a dryer for electric heating drying;
s6, rolling and warehousing: carry out quality control to the cotton-flax fabric that the stoving was accomplished, after qualified, the rolling is put in storage, high-speed calico printing machine body is when carrying out the seal flower to cotton-flax fabric, soak the effect through the supplementary of dyestuff diffusion immersion subassembly, effectively improve the degree of depth that the dyestuff immerses in cotton-flax fabric fibre, and under the effect of moisture diffusion, improve the colouring scope of dyestuff, and then effectively improve the quality of high-speed calico printing machine body to cotton-flax fabric stamp, and adopt air cooling's mode in advance, make the water droplet of dyestuff diffusion immersion subassembly output can continuously drive the dyestuff effect, in the cooling fixation, continuously increase the stamp effect.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme is through self-contraction bag adjustment dye diffusion and immerses the subassembly, instil into the soaking water to the cotton-flax fabric when dyeing agent inkjet pipe carries out the printing inkjet, supplementary and carry in the continuous fibre of soaking the cotton-flax fabric of dyeing agent, increase the printing and dyeing degree of depth of dyeing agent, enlarge the dip-dyeing scope of dyeing agent, when reducing the cotton-flax fabric printing degree of difficulty, effectively avoid the cotton-flax fabric to appear the printing and reveal white or the uneven quality problems of design, and then improve its printing quality, and adjust the dye inkjet speed of spray tube in to dyeing agent inkjet pipe through the needle awn and pressurize, when improving printing position precision, improve the ink jet pressure of dyeing agent, and then improve the adhesive force of dyeing agent, improve the printing efficiency of high-speed printing machine body, improve the economic benefits of high-speed printing machine body.
(2) The adjustment speed of dye ink jet pipe when intelligent printing system and each component effectively improve high-speed calico printing machine body inkjet improves the degree of automation of its adjustment process, and then has reduced the input of manpower, has reduced the manual control error, and then effectively improves the intellectuality of high-speed calico printing machine body, improves the stamp efficiency and the stamp quality of high-speed calico printing machine body.
(3) The fabric scanning probe detects the printed fabric placed on the high-speed printing machine body, compares the fabric data received by the dye control unit and verifies the fabric data, so that the quality problem caused by instruction errors or feeding errors is effectively avoided, and the economic loss in the printing process of the high-speed printing machine body is reduced.
(4) The printing detection probe can detect the surface of the fabric after ink-jet printing, monitors the printing process in real time, effectively improves the quality feedback efficiency of the high-speed printing machine body, is convenient for technicians to adjust printing parameters in time, effectively improves the quality of the high-speed printing machine body proofing, and improves the proofing fitting degree.
(5) The setting up of current-limiting bulb back taper pole can adjust the material spraying bore of needle awn adjusting nozzle, adjusts the dyestuff inkjet pressure of high-speed calico printing machine body, and then has adjusted the colouring effect of dyestuff, makes high-speed calico printing machine body can stamp to the fabric of different materials, improves the suitability of high-speed calico printing machine body.
(6) Through adopting the components of a whole that can function independently material to make needle awn adjusting spray tube, when effectively satisfying its inkjet pressure, still effectively make needle awn adjusting spray tube and the linkage of shrink bag certainly, it is flexible to drive needle awn adjusting spray tube simultaneously when the subassembly is soaked with dye diffusion in the shrink bag effect, and then change the ink jet clearance between needle awn adjusting spray tube and the current-limiting bulb back taper pole, and then reduce the input of power supply, reduce the energy loss, environmental protection and the energy-conservation nature of high-speed calico printing machine body printing in-process are improved.
(7) The receipts head ring can carry out the injecing in position and the angle to piling up the water clock hose, when the action of stretching out and drawing back from the shrink bag, the receipts head ring effectively keeps the needle awn adjusting spray tube and piles up the position degree between the water clock hose, effectively avoids because the great phenomenon that causes the dyestuff to be tinged of position error, when improving the stamp and introducing the degree of depth, effectively improves the effect of immersing of dyestuff diffusion immersion subassembly.
(8) After locking electric slide circular telegram, the electric expansion touch strip produces the inductance reaction, expands, and then drives the self-contraction bag and produce the inflation, and after locking electric slide outage, the electric expansion touch strip can resume automatically and drive the self-contraction bag and reset, when improving the self-contraction bag action effect, reduces the setting of drive structure, reduces the counter weight from the contraction bag.
(9) The supporting force ring assists in locking the electric sliding plate to perform contraction control, position recording of the electric expansion contact strip is limited, the action precision of the self-contraction bag is improved, meanwhile, the electric expansion contact strip is effectively prevented from being wound due to deformation, and the use effectiveness of the electric expansion contact strip is improved.
(10) Through the supplementary effect of soaking that the dyestuff diffusion immerses the subassembly, effectively improve the degree of depth that the dyestuff immerses in cotton-flax fabric fibre to under the effect of moisture diffusion, improve the colouring scope of dyestuff, and then effectively improve the quality of high-speed calico printing machine body to cotton-flax fabric stamp, and adopt air cooling's mode in advance, make the water droplet that the dyestuff diffusion immerses the subassembly output can continuously drive the dyestuff effect, in the cooling fixation, continuously increase the stamp effect.
Drawings
FIG. 1 is a schematic view of an axial structure of the present invention;
FIG. 2 is a schematic view of the printing process flow structure of the present invention;
FIG. 3 is a schematic diagram of the control flow structure of the intelligent printing system of the present invention;
FIG. 4 is an exploded view of the dye hopper of the present invention;
FIG. 5 is a schematic view of a partial cross-sectional structure of the dye ink-jet tube and a taper adjusting nozzle of the present invention;
FIG. 6 is a schematic diagram of a needle and wand conditioning nozzle and dye diffusion immersion assembly incorporating an axial measurement configuration in accordance with the present invention;
FIG. 7 is a schematic diagram of the dye diffusion immersion assembly and self-shrinking balloon coupled axial structure of the present invention;
FIG. 8 is a schematic cross-sectional front view of the self-retracting capsule of the present invention;
FIG. 9 is a schematic view of the internal structure of a hour and awn adjusting spray pipe when the high-speed printing machine body prints cotton and linen fabrics;
FIG. 10 is a schematic view of the internal structure of the hour-awn adjusting nozzle of the high-speed printing machine body for printing non-cotton linen fabrics.
The reference numbers in the figures illustrate:
1 high-speed calico printing machine body, 2 textile printing control box, 3 printing dye hoppers, 301 dyestuff ink jet pipe, 4 inkjet controllers, 5 tapering adjusting nozzle, 6 needle awn adjusting nozzle, 7 dyestuff diffusion immersion components, 701 soaks the water storage cover, 702 drips prop ring, 703 receipts head ring, 704 pile up drips and leaks the hose, 705 current-limiting bulb down cone pole, 8 from shrink bag, 801 locking electric slide, 802 electric inflation touch-strip, 803 bracing power ring.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1-10, a high-speed textile printing machine for cotton and linen fabrics comprises a high-speed printing machine body 1, a textile printing control box 2 fixedly installed on the high-speed printing machine body 1 and a printing dye hopper 3 installed in the high-speed printing machine body 1, wherein the lower end of the printing dye hopper 3 is fixedly connected with an ink-jet controller 4 electrically connected with the textile printing control box 2, the lower end of the printing dye hopper 3 is fixedly connected with a dye ink-jet pipe 301 communicated with the printing dye hopper 3, the lower end of the dye ink-jet pipe 301 is fixedly connected with a taper adjusting nozzle 5, a plurality of needle stem adjusting spray pipes 6 communicated with the dye ink-jet pipe 301 are fixedly connected in the taper adjusting nozzle 5, the outer ends of the needle stem adjusting spray pipes 6 are connected with a dye diffusion immersion assembly 7, and the outer ends of the needle stem adjusting spray pipes 6 are connected with a self-shrinking bag 8 matched with the dye diffusion immersion assembly 7; referring to fig. 9 and 10, the middle section of the needle stem regulating nozzle 6 is made of flexible telescopic material, the middle section of the needle stem regulating nozzle 6 is fixedly connected with the inner wall of the self-contraction bag 8, the upper and lower sections of the needle stem regulating nozzle 6 are made of rigid material, the needle stem regulating nozzle 6 is made of split material, the needle stem regulating nozzle 6 is effectively linked with the self-contraction bag 8 while the ink jet pressure is effectively met, the needle stem regulating nozzle 6 is driven to expand and contract while the self-contraction bag 8 acts and the dye diffusion and immersion assembly 7 acts, and the ink jet gap between the needle stem regulating nozzle 6 and the flow-limiting ball-head reverse taper rod 705 is changed, so that the input of power source is reduced, the energy loss is reduced, and the environmental protection and energy conservation in the printing process of the high-speed printing machine body 1 are improved. Referring to fig. 8, a locking electric sliding plate 801 is fixedly connected to an upper inner wall of a self-contraction bag 8, a plurality of electric expansion touch strips 802 are fixedly connected to a lower end of the locking electric sliding plate 801, lower ends of the electric expansion touch strips 802 are fixedly connected to a lower inner wall of the self-contraction bag 8, the electric expansion touch strips 802 are made of an electroactive polymer, when the locking electric sliding plate 801 is powered on, the electric expansion touch strips 802 generate an inductive reaction to expand, so as to drive the self-contraction bag 8 to expand, and when the locking electric sliding plate 801 is powered off, the electric expansion touch strips 802 can automatically recover to drive the self-contraction bag 8 to reset, so that the action effect of the self-contraction bag 8 is improved, the arrangement of a driving structure is reduced, and the counter weight of the self-contraction bag 8 is reduced. Referring to fig. 8-10, a supporting ring 803 is fixedly connected to the inside of the self-contraction bag 8 and located on the lower side of the locking electric sliding plate 801, and the supporting ring 803 is fixedly connected to the electric expansion contact strip 802. The supporting ring 803 assists in locking the electric sliding plate 801 to perform contraction control, limits the position memorability of the electric expansion contact strip 802, improves the action precision of the self-contraction bag 8, effectively avoids the winding of the electric expansion contact strip 802 due to deformation, and improves the use effectiveness of the electric expansion contact strip 802.
Referring to fig. 6 and 7, the dye diffusion and immersion assembly 7 includes a dripping support ring 702, the outer end of the needle and awn adjusting nozzle 6 is fixedly connected with the dripping support ring 702, the upper end of the dripping support ring 702 is fixedly connected with a soaking water storage sleeve 701, the soaking water storage sleeves 701 are communicated with each other through a water path, a plurality of stacked dripping hoses 704 communicated with the soaking water storage sleeves 701 are fixedly connected in the dripping support ring 702, the middle of the stacked dripping hoses 704 is fixedly connected with a self-shrinking bag 8, the dye diffusion and immersion assembly 7 is adjusted through the self-shrinking bag 8, when the dye spraying tube 301 is used for printing and ink jetting, soaking water is dripped into the cotton and flax fabrics, the auxiliary dye is continuously immersed into the fibers of the cotton and flax fabrics, the printing and dyeing depth of the dye is increased, the dyeing range of the dye is enlarged, the printing difficulty of the cotton and flax fabrics is reduced, and the quality problem of white printing or uneven color of the cotton and flax fabrics is effectively avoided, and then improve its printing quality to pressurize through the dyestuff inkjet speed of needle awn adjusting spray pipe 6 in to dyestuff inkjet pipe 301, when improving printing position precision, improve the inkjet pressure of dyestuff, and then improve the adhesive force of dyestuff, improve the stamp efficiency of high-speed calico printing machine body 1, improve the economic benefits of high-speed calico printing machine body 1. Referring to fig. 7, a plurality of support rods are fixedly connected to the inner wall of the drip support ring 702, the inner ends of the support rods extend into the needle and awn adjusting spray pipe 6, and are fixedly connected with a current-limiting ball-head inverted cone rod 705 coaxial with the needle and awn adjusting spray pipe 6, the setting of the current-limiting ball-head inverted cone rod 705 can adjust the caliber of the material spraying of the needle and awn adjusting spray pipe 6, the ink-jet pressure of the dye of the high-speed printing machine body 1 is adjusted, the coloring effect of the dye is further adjusted, the high-speed printing machine body 1 can print fabrics made of different materials, and the applicability of the high-speed printing machine body 1 is improved. Referring to fig. 5 and 6, the lower end of the needle stem regulating nozzle 6 is fixedly connected with a head ring 703, the outer diameter of the head ring 703 is 0.4-0.6 times of the outer diameter of the drip support ring 702, the lower end of the stacked drip hose 704 extends out of the head ring 703 and is fixedly connected with the head ring 703, the head ring 703 can limit the position and angle of the stacked drip hose 704, when the self-shrinking bag 8 stretches, the head ring 703 effectively maintains the position between the needle stem regulating nozzle 6 and the stacked drip hose 704, the phenomenon of dyeing with halation caused by large position error is effectively avoided, the depth of introducing printing is increased, and the immersion effect of the dye diffusion immersion assembly 7 is effectively improved.
Referring to fig. 1-10, when the high-speed printing machine body 1 prints on a cotton/linen fabric, the locking electric slide plate 801 is powered on to make the electric expansion contact strip 802 generate inductive expansion, and the self-contraction bag 8 is driven to extend under the guidance of the supporting ring 803, the self-contraction bag 8 drives the stacking drip hose 704 and the needle-cord adjusting nozzle 6 to extend, the stacking drip hose 704 is tightly attached to the mouth of the needle-cord adjusting nozzle 6 under the limit of the closing ring 703, the middle section of the stacking drip hose 704 is extended to dredge, so that water in the soaking water storage sleeve 701 can be discharged from the stacking drip hose 704 (see fig. 9), a dripping state is formed to act on the cotton/linen fabric, the ink-jet caliber of a dye is reduced through the action of the flow-limiting ball-head inverted cone rod 705 after the needle-cord adjusting nozzle 6 extends, the ink-jet pressure of the dye is pressurized, and the dyeing strength of the dye is improved, promoting the dip dyeing of the dye; when high-speed calico printing machine body 1 carries out the seal flower to non-cotton ramie fabric, locking electric slide 801 outage, make electric expansion touch strip 802 produce the deformation that resets, it produces the shrink to drive from shrink bag 8, make and pile up hourglass hose 704 and needle awn adjusting spray pipe 6 and produce and shorten, it breaks and piles up to pile up hourglass hose 704, and then block it, make the water of soaking water storage cover 701 can not let the outflow, effectively avoid the water droplet to carry out the halation to other fabrics, after needle awn adjusting spray pipe 6 shortens, through the effect of current-limiting bulb back taper pole 705, the inkjet bore of dyestuff has been increased (please refer to figure 10), the inkjet pressure has been reduced, but the inkjet scope has been increased, and then stamp efficiency has been improved.
Example 2:
referring to fig. 1 to 10, wherein the same or corresponding components as those in embodiment 1 are designated by the same reference numerals as those in embodiment 1, only the points different from embodiment 1 will be described below for the sake of convenience. This example 2 differs from example 1 in that: referring to fig. 3, an intelligent printing system matched with the high-speed printing machine body 1 is arranged in the textile printing control box 2, the intelligent printing system comprises a printing data processing unit, the input end of the printing data processing unit is respectively connected with a USB port and a local internet cloud, the output end of the printing data processing unit is respectively connected with a dye control unit, an ink jet control unit, a soaking water storage control unit and a spray pipe adjusting unit, the output end of the dye control unit is electrically connected with a printing dye hopper 3 through a wire, the output end of the ink jet control unit is electrically connected with an ink jet controller 4 through a wire, the output end of the soaking water storage control unit is electrically connected with a soaking water storage jacket 701 through a wire, the output end of the spray pipe adjusting unit is electrically connected with a self-shrinking bag 8 through a wire, the intelligent printing system is matched with each component, so as to effectively improve the adjusting speed of the dye-spraying ink pipe 301 when the high-speed printing machine body 1 sprays ink, the degree of automation of its adjustment process is improved, and then the input of manpower has been reduced, has reduced the manual control error, and then effectively improves high-speed calico printing machine body 1's intellectuality, improves high-speed calico printing machine body 1's stamp efficiency and stamp quality. Please refer to fig. 3, a fabric scanning probe is fixedly installed at the lower end of the dye inkjet tube 301, the input end of the dye control unit is connected with a fabric comparison unit, the input end of the fabric comparison unit is electrically connected with the fabric scanning probe through a wire, the fabric scanning probe detects the printed fabric placed on the high-speed printing machine body 1, the fabric data received by the dye control unit is compared and verified, the quality problem caused by instruction errors or feeding errors is effectively avoided, and the economic loss in the printing process of the high-speed printing machine body 1 is reduced. Please refer to fig. 3, dyestuff inkjet pipe 301 lower extreme fixed mounting has stamp test probe, dyestuff the control unit input is connected with stamp contrast unit, stamp contrast unit input passes through wire and stamp test probe electric connection, stamp test probe can detect the fabric surface after the inkjet stamp, carry out real time monitoring to the stamp process, effectively improve high-speed calico printing machine body 1's quality feedback efficiency, the technical staff of being convenient for in time adjusts the stamp parameter, effectively improve the quality of 1 proofings of high-speed calico printing machine body, improve the fitting degree of making a design.
Referring to fig. 1-10, a worker firstly inputs printing data including printing patterns, printing sizes, printed fabric materials and the like into an intelligent printing system through a USB port or a local internet cloud, the intelligent printing system conveys the printing patterns to a dye control unit according to the printing data, the dye control unit controls a printing dye hopper 3 to mix a dye, the intelligent printing system conveys the printed fabric material data to a fabric comparison unit, the fabric comparison unit controls a fabric scanning probe to detect the fabric placed on a high-speed printing machine body 1 and compares the scanning data, the comparison data are consistent and then fed back to a dye control unit, the dye control unit conveys the printed fabric material data to a spray pipe adjusting unit, so that a self-shrinking bag 8 performs a shrinking reaction according to whether the fabric is a cotton and linen fabric, and then the dye control unit conveys a starting signal to an ink jet control unit, make inkjet control unit start inkjet controller 4, through the ending and leading to and the inkjet pressure of inkjet controller 4 control dyestuff inkjet pipe 301, the stamp detects the probe and detects till the stamp is accomplished, and carry detected data to stamp contrast unit, stamp contrast unit judges the testing result, and with data feedback to dyestuff control unit, dyestuff control unit can in time feed back data to technical staff or staff, it adjusts the printing parameter to supplementary it, when high-speed calico printing machine body 1 lasts to the cotton-flax fabric printing, the start-up of stamp data processing unit jack-up soaks water storage control unit, it soaks water storage control unit control and soaks water storage cover 701 and carries out the water storage action, in order to keep the abundant of its inside water yield.
Example 3:
referring to fig. 1 to 10, wherein the same or corresponding components as those in embodiment 1 are designated by the same reference numerals as those in embodiment 1, only the points different from embodiment 1 will be described below for the sake of convenience. This example 3 differs from example 1 in that: referring to fig. 2, a printing process of a high-speed textile printing machine for cotton and linen fabric includes the following steps:
s1, color matching and ink jetting: the high-speed printing machine body 1 adjusts and matches colors of dyes in the printing dye hopper 3 according to the pattern data conveyed in the textile printing control box 2;
s2, fabric printing: after the color matching is finished, the high-speed printing machine body 1 controls a printing dye hopper 3 to act, and the textile printing control box 2 starts an ink-jet controller 4 to enable dye to perform ink-jet printing on the cotton and linen fabric through a dye ink-jet pipe 301;
s3, soaking and color aiding: when the dye ink-jet pipe 301 performs ink-jet printing on the cotton and linen fabric through the taper adjusting nozzle 5 and the needle and stem adjusting nozzle 6, the self-contraction bag 8 drives the stacking drip hose 704 to extend, so that the interior of the stacking drip hose 704 is dredged, immersion water in the soaking water storage sleeve 701 flows to the surface of the cotton and linen fabric through the stacking drip hose 704, and the immersion water is matched with a dye to be immersed in fibers of the cotton and linen fabric;
s4, air-drying and color-fixing: after the printing is finished, primarily air-drying the cotton and linen fabric through natural wind;
s5, electric heating drying: after the preliminary air drying is finished, conveying the printed cotton-linen fabric into a dryer for electric heating drying;
s6, rolling and warehousing: carry out quality control to the cotton-flax fabric that the stoving was accomplished, after qualified, the rolling is put in storage, high-speed calico printing machine body 1 is when carrying out the printing to cotton-flax fabric, soak the effect through the supplementary of dyeing agent diffusion infiltration subassembly 7, effectively improve the degree of depth that the dyeing agent immerged in cotton-flax fabric fibre, and under the effect of moisture diffusion, improve the colouring scope of dyeing agent, and then effectively improve high-speed calico printing machine body 1 to the quality of cotton-flax fabric stamp, and adopt air cooling's mode in advance, make the water droplet that the dyeing agent diffusion immersed subassembly 7 outputs can continuously drive the dyeing agent effect, in the cooling fixation, continuously increase the printing effect.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (5)
1. The utility model provides a cotton-flax fabric is with high-speed textile printing machine, includes high-speed calico printing machine body (1), textile printing control box (2) and the printing dye fill (3) of installing in high-speed calico printing machine body (1) of fixed mounting on high-speed calico printing machine body (1), its characterized in that: the lower end of the printing dye hopper (3) is fixedly connected with an ink-jet controller (4) which is electrically connected with the textile printing control box (2), the lower end of the printing dye hopper (3) is fixedly connected with a dye ink-jet pipe (301) communicated with the printing dye hopper, the lower end of the dye ink-jet pipe (301) is fixedly connected with a taper adjusting nozzle (5), a plurality of needle-stem adjusting spray pipes (6) communicated with the dye ink-jet pipe (301) are fixedly connected in the taper adjusting nozzle (5), the outer ends of the needle-stem adjusting spray pipes (6) are connected with a dye diffusion immersion assembly (7), and the outer ends of the needle-stem adjusting spray pipes (6) are connected with a self-shrinkage bag (8) matched with the dye diffusion immersion assembly (7);
the dye diffusion and immersion component (7) comprises a dripping support ring (702), the outer end of the needle and awn adjusting spray pipe (6) is fixedly connected with the dripping support ring (702), the upper end of the dripping support ring (702) is fixedly connected with a soaking water storage sleeve (701), the inner part of the dripping support ring (702) is fixedly connected with a plurality of stacked dripping hoses (704) communicated with the soaking water storage sleeve (701), the middle part of each stacked dripping hose (704) is fixedly connected with a self-contraction bag (8), the inner wall of the dripping support ring (702) is fixedly connected with a plurality of support rods, the inner ends of the support rods extend into the needle and awn adjusting spray pipe (6), and are fixedly connected with a flow-limiting ball head inverted cone rod (705) coaxial with the needle and awn adjusting spray pipe (6);
the middle section of the needle stem regulating spray pipe (6) is made of flexible telescopic materials, the middle section of the needle stem regulating spray pipe (6) is fixedly connected with the inner wall of the self-contraction bag (8), the upper section and the lower section of the needle stem regulating spray pipe (6) are made of rigid materials, the lower end of the needle stem regulating spray pipe (6) is fixedly connected with a head collecting ring (703), the outer diameter of the head collecting ring (703) is 0.4-0.6 times of the outer diameter of the drip support ring (702), and the lower end of the stacked drip hose (704) extends out of the head collecting ring (703) and is fixedly connected with the same;
from inner wall fixedly connected with locking electric slide plate (801) on shrink bag (8), a plurality of electric expansion touch strips (802) of locking electric slide plate (801) lower extreme fixedly connected with, and electric expansion touch strip (802) lower extreme and from shrink bag (8) lower inner wall fixed connection, from shrink bag (8) interior fixedly connected with be located locking electric slide plate (801) downside bracing ring (803), and bracing ring (803) and electric expansion touch strip (802) fixed connection.
2. The high-speed textile printing machine for the cotton and linen fabric, according to claim 1, is characterized in that: be provided with in weaving stamp control box (2) with high-speed calico printing machine body (1) matched with intelligent printing system, intelligent printing system is including stamp data processing unit, stamp data processing unit input is connected with USB port and local internet high in the clouds respectively, stamp data processing unit output is connected with dye the control unit respectively, the inkjet control unit, soaks water storage the control unit and spray tube regulating unit, dye the control unit output and pass through wire and stamp dye fill (3) electric connection, the inkjet control unit output passes through wire and inkjet controller (4) electric connection, soak water storage the control unit output and pass through the wire and soak water storage cover (701) electric connection, spray tube regulating unit output passes through wire and self-shrinking bag (8) electric connection.
3. The high-speed textile printing machine for the cotton and linen fabric as claimed in claim 2, characterized in that: the dyeing agent ink jet tube is characterized in that a fabric scanning probe is fixedly mounted at the lower end of the dyeing agent ink jet tube (301), the input end of the dyeing agent control unit is connected with a fabric comparison unit, and the input end of the fabric comparison unit is electrically connected with the fabric scanning probe through a wire.
4. The high-speed textile printing machine for the cotton and linen fabric as claimed in claim 2, characterized in that: dye inkjet pipe (301) lower extreme fixed mounting has stamp test probe, dye control unit input is connected with stamp contrast unit, stamp contrast unit input passes through wire and stamp test probe electric connection.
5. The printing process of the high-speed textile printing machine for the cotton and linen fabric, according to claim 1, is characterized in that: the method comprises the following steps:
s1, color matching and ink jetting: the high-speed printing machine body (1) adjusts and matches colors of dyes in the printing dye hopper (3) according to pattern data conveyed in the textile printing control box (2);
s2, fabric printing: after color matching is finished, the high-speed printing machine body (1) controls a printing dye hopper (3) to act, and a textile printing control box (2) starts an ink-jet controller (4) to enable dye to perform ink-jet printing on the cotton and linen fabric through a dye ink-jet tube (301);
s3, soaking and color aiding: when a dye ink jet pipe (301) carries out ink-jet printing on the cotton and linen fabric through a taper adjusting nozzle (5) and a needle and mango adjusting nozzle (6), a self-contraction bag (8) drives a stacking dripping hose (704) to extend to dredge the interior of the stacking dripping hose, immersion water in a soaking water storage sleeve (701) flows to the surface of the cotton and linen fabric through the stacking dripping hose (704), and the dye is immersed in fibers of the cotton and linen fabric in a matching manner;
s4, air-drying and color-fixing: after the printing is finished, primarily air-drying the cotton and linen fabric through natural wind;
s5, electric heating drying: after the preliminary air drying is finished, conveying the printed cotton-linen fabric into a dryer for electric heating drying;
s6, rolling and warehousing: and (4) performing quality inspection on the dried cotton and linen fabric, and rolling and warehousing after the cotton and linen fabric is qualified.
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| CN205573274U (en) * | 2016-03-08 | 2016-09-14 | 苏州瑞日纺织科技有限公司 | Circular screen printer with humidification device |
| CN108360198A (en) * | 2018-05-15 | 2018-08-03 | 海宁酷彩数码科技有限公司 | A kind of calico dyeing and printing device |
| CN208980922U (en) * | 2018-10-19 | 2019-06-14 | 西南交通大学 | A kind of small-sized textile fabric dyeing and printing device |
| CN110624617A (en) * | 2019-09-30 | 2019-12-31 | 德庆县智联机械科技有限公司 | Multistage water clock formula stoste feed mechanism device |
| CN212501895U (en) * | 2020-06-10 | 2021-02-09 | 烟台六谛医药科技有限公司 | Anti-dripping hair dye bottle |
| CN113246595B (en) * | 2021-07-15 | 2021-09-21 | 兴晔新材料(南通)有限公司 | Textile fabric printing machine and printing process thereof |
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