Full-process low-temperature plant dye extraction technology
Technical Field
The invention relates to the technical field of plant dyes, in particular to a full-process low-temperature plant dye extraction technology.
Background
The vegetable dye is non-toxic and harmless, and does not cause any harm to human health. The fabric dyed by the vegetable dye has natural color and shape and is not faded for a long time; has the functions of insect prevention and antibiosis, which is not possessed by chemical dyes. Is especially suitable for children's clothes, underwear, shoes and socks, automobile interiors, bags, indoor and bedding and the like. The color fastness is high, and the practical use requirement can be met.
The work of drawing of present vegetable dye all is operated under the normal environment mostly, may lead to vegetable dye to volatilize or the inside bacterium that breeds of extraction element, influences follow-up dyestuff and draws purity, and some extraction elements demolish more troublesome, the clearance of being not convenient for.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a full-flow low-temperature plant dye extraction technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
a full-flow low-temperature plant dye extraction technology comprises an extraction device for the full-flow low-temperature plant dye extraction technology, wherein the extraction device comprises an extraction box, a servo motor is fixed in the middle of one outer wall of the extraction box, a lead screw is fixed at the output end of the servo motor, a sliding part is matched with the outer wall of the lead screw in a threaded manner, a placing plate is fixed on the outer wall of the top of the sliding part, a circular groove is formed in the middle of the outer wall of the top of the placing plate, an electromagnet is fixed on the inner wall of the bottom of the circular groove, a metal block is adsorbed on the outer wall of the top of the electromagnet, a placing frame is fixed on the outer wall of the top of the metal block, supporting blocks are fixed at the bottoms of the inner walls of two sides of the placing frame, the outer walls of the two supporting blocks are fixed with the same filter screen through screws, a discharge port is formed in one side of the outer wall of the bottom of the placing frame, and a discharge pipe is fixed on the inner wall of the discharge port, arrange the outer wall of material pipe and to pressing from both sides and be provided with the solenoid valve, draw top outer wall one side of case and seted up the import, and the inner wall joint of import has the apron, one side of apron is articulated mutually with drawing the case through articulated, the top outer wall opposite side of drawing the case has seted up the opening, and draws the case to be located the opening and be fixed with operating device all around, it is fixed with the disinfection part to draw one side outer wall that the case is located the servo motor top, and draws the back outer wall top of case to be fixed with the refrigerator, the output of refrigerator with draw the case and communicate mutually, draw the fixed temperature sensor of one side inner wall of case, and temperature sensor's signal end is connected with microprocessor through the signal line, draw one side outer wall that the case is located the servo motor below and seted up the export, and the inner wall of export is fixed with the drain valve.
Preferably, operating device includes the sealed cowling, and the sealed cowling is fixed in on the top outer wall of drawing the case, the opening is located the inside of sealed cowling, the opening has been seted up to one side outer wall of sealed cowling, and one side inner wall middle part of sealed cowling is fixed with the baffle, crushing space and extrusion space are cut apart into with the sealed cowling to the baffle, and the sealed cowling is close to one side outer wall of opening and has two symmetric distribution's closing plate through the bolt fastening, crushing space and extrusion space inside all are provided with two fixed plates, and two fixed plates and closing plate fixed connection, two relative one side outer wall middle parts of fixed plate all are fixed with electronic slide rail, and the relative one side outer wall of the slider of two electronic slide rails in the crushing space is fixed with same first mounting panel, the relative one side outer wall of the slider of two electronic slide rails in the extrusion space is fixed with same second mounting panel.
Preferably, a fixing frame is fixed in the middle of the outer wall of the top of the first mounting plate, a motor is fixed on the outer wall of the top of the fixing frame, a rotating shaft is fixed on the output end of the motor, the rotating shaft penetrates through the fixing frame and extends to the lower part of the first mounting plate, first cutting knives which are symmetrically distributed at equal intervals are fixed on the outer wall of the rotating shaft, two round openings which are symmetrically distributed are formed in the outer wall of the first mounting plate, a first auxiliary shaft and a second auxiliary shaft are respectively fixed on the inner walls of the two round openings through bearings, second cutting knives which are symmetrically distributed at equal intervals are fixed on the outer wall of the first auxiliary shaft and the outer wall of the second auxiliary shaft, a first belt pulley and a second belt pulley are respectively sleeved on the top end of the first auxiliary shaft and the top end of the second auxiliary shaft, a third belt pulley is fixed on the outer wall of the rotating shaft which is located in the fixing frame, and the same first belt pulley is sleeved on the third belt pulley, the third belt pulley and the second belt pulley are sleeved with a second belt.
Preferably, the bottom outer wall of second mounting panel is fixed with the branch of two symmetric distributions, and the bottom mounting of two branches has same stripper plate, and the bottom outer wall of stripper plate is fixed with the extrusion head that the equidistance distributes.
Preferably, two slots which are symmetrically distributed are formed in the inner walls of the two sides of the crushing space and the inner walls of the two sides of the extrusion space, the outer walls of the four fixing plates are fixed with two inserting strips which are symmetrically distributed, and the inserting strips are in inserting fit with the slots.
Preferably, the top outer wall and the bottom outer wall of mounting plate all are fixed with the heating lamp of two symmetric distributions, and draw the both sides outer wall middle part of case and all seted up the spacing groove, and the equal sliding connection of inner wall in two spacing grooves has the stopper, and two stoppers and mounting plate fixed connection, the front outer wall that draws the case is provided with the observation window.
Preferably, the disinfection part includes the disinfect box, and the disinfect box is fixed in and draws one side outer wall that the case is located the servo motor top, the bottom inner wall of disinfect box is fixed with the water pump, and the play water end of water pump is fixed with the water pipe, the play water end of water pipe is fixed with the connecting pipe, one side outer wall of connecting pipe is fixed with the installing port that the equidistance distributes, and the inner wall of installing port is fixed with the atomizer, the atomizer with draw the case and communicate mutually, one side outer wall top of disinfect box is provided with the feed valve, and one side outer wall bottom of disinfect box is provided with the relief valve.
Preferably, the servo motor, the electromagnet, the refrigerator, the motor, the electric slide rail, the water pump and the electromagnetic valve are all connected with a switch through wires, and the switch is connected with the microprocessor through a wire.
The invention provides a full-flow low-temperature plant dye extraction technology, which comprises the following steps:
s1: cleaning raw materials of vegetable dyes, opening a cover plate, putting the raw materials into a placing frame, injecting a proper amount of water, starting a refrigerant in advance, controlling the interior of an extraction box to be in a low-temperature state by matching a temperature sensor and a microprocessor to avoid volatilization of the raw materials, then driving a lead screw to be in threaded fit with a sliding piece by rotating a servo motor so as to drive the placing frame to run in the extraction box, observing the internal condition of the extraction box through an observation window by an operator, and then moving the placing frame to a position below a crushing space to stop;
s2: two electric slide rails in the crushing space on the operating mechanism operate to drive the first mounting plate to move downwards, the plurality of first cutting knives and the plurality of second cutting knives enter the placing frame, then the motor operates to drive the rotating shaft to rotate, so that a third belt pulley on the rotating shaft drives the first belt pulley and the second belt pulley to rotate through a first belt and a second belt, so that the first auxiliary shaft and the second auxiliary shaft rotate, the plurality of second cutting knives and the plurality of first cutting knives rotate together to fully cut and crush the raw materials in the placing frame, and after a period of time, the two electric slide rails in the crushing space move upwards to reset to drive the first mounting plate to be retracted into the crushing space;
s3: the servo motor continuously operates to move the placing frame to the position below the extrusion space to stop, then two electric slide rails in the extrusion space operate up and down to drive the extrusion plate and the extrusion heads to extrude the raw materials, the raw material juice is fully extruded, meanwhile, an electromagnetic valve of the discharge pipe is opened to discharge the pigment into the extraction box, and finally, the discharge valve is opened to discharge the pigment;
s4: after finishing using, the electro-magnet outage, open the apron and will place the frame and take out and clear up, then the water pump operation is in passing through water pipe injection connecting pipe with the disinfectant in the disinfect box, finally disinfect drawing incasement portion through a plurality of atomizer blowout, after a period of time, servo motor operation drives the continuous operation of making a round trip drawing the incasement of place board, four heating lamps are to drawing the incasement and drying, avoid drawing incasement part and rust, keep drawing incasement portion neatly clean simultaneously, then also can take out the part of two closing plates on with first mounting panel and second mounting panel and take out and clear up, the guarantee draws work at every turn and possess good operational environment
The invention has the beneficial effects that:
1. according to the full-flow low-temperature plant dye extraction technology, the interior of the extraction box is kept in a low-temperature state through the matching of the refrigerator and the temperature sensor with the microprocessor, raw materials are prevented from volatilizing, bacteria are prevented from breeding, the dye extraction purity is improved, meanwhile, the placing frame, the filter screen, parts on the first mounting plate and parts on the second mounting plate can be taken out for cleaning, and the next extraction working purity is prevented from being influenced;
2. this full flow low temperature plant dyestuff draws technique finishes using, and accessible disinfection part is disinfected to drawing the case, then four heating lamps of accessible are dried to drawing incasement portion, avoid its inside part to rust and improve its inside clean and tidy degree simultaneously, and further improvement dyestuff draws quality.
Drawings
FIG. 1 is a schematic perspective view of a full-flow low-temperature plant dye extraction technique according to the present invention;
FIG. 2 is a schematic diagram of a vertical cross-sectional structure of a full-flow low-temperature plant dye extraction technique proposed in the present invention;
FIG. 3 is an enlarged view of A in FIG. 2;
FIG. 4 is a schematic top cross-sectional view of an operating mechanism of a full-flow cryogenic plant dye extraction technique according to the present invention;
fig. 5 is a schematic view of a top view of a mounting plate for a full-flow low-temperature plant dye extraction technique according to the present invention.
In the figure: 1. an extraction box; 2. a servo motor; 3. a lead screw; 4. a slider; 5. placing a plate; 6. an electromagnet; 7. placing the frame; 8. a filter screen; 9. a metal block; 10. a discharge pipe; 11. an electromagnetic valve; 12. a heating lamp; 13. a temperature sensor; 14. a cover plate; 15. a sterilizing box; 16. a water pump; 17. a water pipe; 18. a connecting pipe; 19. an atomizing spray head; 20. a sealing cover; 21. a partition plate; 22. a sealing plate; 23. a fixing plate; 24. an electric slide rail; 25. a first mounting plate; 26. a motor; 27. a rotating shaft; 28. a first cutter; 29. a first auxiliary shaft; 30. a second auxiliary shaft; 31. a first pulley; 32. a third belt pulley; 33. a third belt pulley; 34. a second cutter; 35. a second mounting plate; 36. a strut; 37. a pressing plate; 38. an extrusion head; 39. a refrigerator; 40. and (4) draining the water valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, a full-flow low-temperature plant dye extraction technology comprises the following steps:
cleaning raw materials of vegetable dyes, opening a cover plate 14, putting the raw materials into a placing frame 7, injecting a proper amount of water, starting a refrigerant 39 in advance, cooperating with a temperature sensor 13 and a microprocessor to control the interior of an extraction box 1 to be in a low-temperature state to avoid volatilization of the raw materials, then rotating a servo motor 2 to drive a lead screw 3 to form threaded fit with a sliding piece 4, so as to drive the placing frame 7 to run in the extraction box 1, simultaneously observing the interior condition of the extraction box 1 through an observation window by an operator, and then placing the frame 7 to run to the position below a crushing space to stop;
the two electric sliding rails 24 in the crushing space on the operating mechanism run to drive the first mounting plate 25 to move downwards, the plurality of first cutting knives 28 and the plurality of second cutting knives 34 enter the placing frame 7, then the motor 26 runs to drive the rotating shaft 28 to rotate, so that the third belt pulley 33 on the rotating shaft 28 drives the first belt pulley 31 and the second belt pulley 32 to rotate through the first belt and the second belt, the first auxiliary shaft 29 and the second auxiliary shaft 30 rotate, the plurality of second cutting knives 34 and the plurality of first cutting knives 34 rotate together to fully cut and crush the raw materials in the placing frame 7, and after a period of time, the two electric sliding rails 24 in the crushing space move upwards to reset to drive the first mounting plate 25 to be retracted into the crushing space;
the servo motor 2 continues to operate to move the placing frame 7 to the position below the extrusion space and stop, then the two electric slide rails 24 in the extrusion space operate up and down to drive the extrusion plate 37 and the extrusion heads 38 to extrude the raw materials sufficiently, meanwhile, the electromagnetic valve 11 of the discharge pipe 10 is opened to discharge the pigment into the extraction box 1, and finally the discharge valve 40 is opened to discharge the pigment;
after finishing using, 6 deenergizations of electro-magnet, open apron 14 and will place frame 7 and take out and clear up, then 16 operation of water pump pass through the water pipe 16 with the sterile water in the disinfect box 15 and pour into connecting pipe 18 into, finally disinfect to drawing 1 inside of case through 19 blowout of a plurality of atomizer, after a period of time, servo motor 2 moves and drives and places 6 continuous make a round trip to move in drawing 1 of board, four heating lamps 12 are dried in drawing 1 of case, avoid drawing 1 inside part of case and rust, keep drawing 1 inside clean degree of case simultaneously, then also can take out two closing plates 22 and take out the part on first mounting panel 25 and the second mounting panel 35 and clear up, the guarantee draws work at every turn and possess good operational environment.
In the invention, the extraction device for the full-process low-temperature plant dye extraction technology comprises an extraction box 1, a servo motor 2 is fixed in the middle of the outer wall of one side of the extraction box 1, a lead screw 3 is fixed at the output end of the servo motor 2, a sliding piece 4 is matched with the outer wall of the lead screw 3 in a threaded manner, a placing plate 5 is fixed on the outer wall of the top of the sliding piece 4, a circular groove is formed in the middle of the outer wall of the top of the placing plate 5, an electromagnet 6 is fixed on the inner wall of the bottom of the circular groove, a metal block 9 is adsorbed on the outer wall of the top of the electromagnet 6, a placing frame 7 is fixed on the outer wall of the top of the metal block 9, supporting blocks are fixed at the bottoms of the inner walls of two sides of the placing frame 7, the outer walls of the top of the two supporting blocks are fixed with a same filter screen 8 through screws, a discharge port is formed in one side of the outer wall of the bottom of the placing frame 7, a discharge pipe 10 is fixed on the inner wall of the discharge port, an electromagnetic valve 11 is arranged on the outer wall of the discharge pipe 10 in a clamp manner, an inlet is formed in one side of the outer wall of the top of the extraction box 1, a cover plate 14 is clamped on the inner wall of the inlet, one side of the cover plate 14 is hinged with the extraction box 1 through a hinge, an opening is formed in the other side of the outer wall of the top of the extraction box 1, an operating mechanism is fixed on the periphery of the opening of the extraction box 1, a disinfection part is fixed on the outer wall of one side of the extraction box 1 above the servo motor 2, a refrigerator 39 is fixed on the top of the outer wall of the back of the extraction box 1, the output end of the refrigerator 39 is communicated with the extraction box 1, a temperature sensor 13 is fixed on the inner wall of one side of the extraction box 1, a microprocessor is connected with the signal end of the temperature sensor 13 through a signal wire, an outlet is formed in the outer wall of one side of the extraction box 1 below the servo motor 2, and a drain valve 40 is fixed on the inner wall of the outlet;
the operating mechanism comprises a sealing cover 20, the sealing cover 20 is fixed on the outer wall of the top of the extraction box 1, an opening is positioned inside the sealing cover 20, a through hole is formed in the outer wall of one side of the sealing cover 20, a partition plate 21 is fixed in the middle of the inner wall of one side of the sealing cover 20, the sealing cover 20 is divided into a crushing space and an extrusion space by the partition plate 21, two sealing plates 22 which are symmetrically distributed are fixed on the outer wall of one side of the sealing cover 20 close to the through hole through bolts, two fixing plates 23 are arranged inside the crushing space and the extrusion space, the two fixing plates 23 are fixedly connected with the sealing plates 22, an electric slide rail 24 is fixed in the middle of the outer wall of the opposite side of the two fixing plates 23, the outer wall of the opposite side of the slide blocks of the two electric slide rails 24 in the crushing space is fixed with a same first mounting plate 25, and the outer wall of the opposite side of the slide blocks of the two electric slide rails 24 in the extrusion space is fixed with a same second mounting plate 35, a fixed frame is fixed in the middle of the outer wall of the top of the first mounting plate 25, a motor 26 is fixed on the outer wall of the top of the fixed frame, a rotating shaft 27 is fixed at the output end of the motor 26, the rotating shaft 27 penetrates through the fixed frame and extends to the position below the first mounting plate 25, and first cutting knives 28 which are symmetrically distributed at equal intervals are fixed on the outer wall of the rotating shaft 27;
the outer wall of the first mounting plate 25 is provided with two circular mouths which are symmetrically distributed, the inner walls of the two circular mouths are respectively fixed with a first auxiliary shaft 29 and a second auxiliary shaft 30 through bearings, the outer wall of the first auxiliary shaft 29 and the outer wall of the second auxiliary shaft 30 are respectively fixed with second cutting knives 34 which are symmetrically distributed at equal intervals, the top end of the first auxiliary shaft 29 and the top end of the second auxiliary shaft 30 are respectively sleeved with a first belt pulley 31 and a second belt pulley 32, the outer wall of the rotating shaft 27 which is positioned in the fixing frame is fixed with a third belt pulley 33, the third belt pulley 33 and the first belt pulley 31 are sleeved with the same first belt, the third belt pulley 33 and the second belt pulley 32 are sleeved with the second belt, the outer wall of the bottom of the second mounting plate 35 is fixed with two symmetrically distributed supporting rods 36, the bottom ends of the two supporting rods 36 are fixed with the same extrusion plate 37, the outer wall of the bottom of the extrusion plate 37 is fixed with extrusion heads 38 which are distributed at equal intervals, the inner walls of two sides of the crushing space and the inner walls of two sides of the extrusion space are both provided with two symmetrically distributed slots, the outer walls of the four fixing plates 23 are both fixed with two symmetrically distributed inserting strips, the inserting strips and the slots form inserting fit, the outer walls of the top and the bottom of the placing plate 5 are both fixed with two symmetrically distributed heating lamps 12, the middle parts of the outer walls of two sides of the extraction box 1 are both provided with limiting grooves, the inner walls of the two limiting grooves are both connected with limiting blocks in a sliding manner, the two limiting blocks are fixedly connected with the placing plate 5, and the outer wall of the front side of the extraction box 1 is provided with an observation window;
the disinfection part includes disinfect box 15, and disinfect box 15 is fixed in and draws one side outer wall that case 1 is located servo motor 2 top, the bottom inner wall of disinfect box 15 is fixed with water pump 16, and the play water end of water pump 16 is fixed with water pipe 17, the play water end of water pipe 17 is fixed with connecting pipe 18, one side outer wall of connecting pipe 18 is fixed with the installing port that the equidistance distributes, and the inner wall of installing port is fixed with atomizer 19, atomizer 19 is linked together with drawing case 1, one side outer wall top of disinfect box 15 is provided with the feed valve, and one side outer wall bottom of disinfect box 15 is provided with the blow-off valve, servo motor 2, electro-magnet 6, refrigerator 39, motor 26, electronic slide rail 24, water pump 16 and solenoid valve 11 all are connected with the switch through the wire, and the switch is connected with microprocessor through the wire.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.