CN113440023B - Full-automatic high-intelligent bread machine for processing old bread - Google Patents

Full-automatic high-intelligent bread machine for processing old bread Download PDF

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Publication number
CN113440023B
CN113440023B CN202110913047.7A CN202110913047A CN113440023B CN 113440023 B CN113440023 B CN 113440023B CN 202110913047 A CN202110913047 A CN 202110913047A CN 113440023 B CN113440023 B CN 113440023B
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China
Prior art keywords
main body
bread
body machine
baking
assembly
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CN202110913047.7A
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CN113440023A (en
Inventor
陈随奈
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Fuyang Jiajule Food Co ltd
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Fuyang Jiajule Food Co ltd
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/06Roasters; Grills; Sandwich grills
    • A47J37/08Bread-toasters
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/06Roasters; Grills; Sandwich grills
    • A47J37/08Bread-toasters
    • A47J37/0871Accessories
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Baking, Grill, Roasting (AREA)

Abstract

The utility model relates to a full-automatic high-intelligent bread machine for processing old bread, which comprises a baking main body machine; the baking main body machine is provided with a feeding part and a discharging part along the length direction, the side wall of the baking main body machine is provided with an arc-shaped groove, the feeding part and the discharging part drive a switch through an electric signal, and the arc-shaped groove is provided with a brush of soft material; an automatic guiding mechanism; the automatic guide mechanism comprises a truss, a reciprocating assembly, a first driving assembly and a storage assembly; a turnover mechanism; the turnover mechanism comprises a supporting shaft, a stirring assembly and a second driving assembly; the support shafts are arranged in two groups and are positioned at the head end and the tail end of the baking main body machine; a processing mechanism; the processing mechanism comprises a notch component and a nut adding component; a baling mechanism; the packaging mechanism comprises a conveying assembly, a plastic package assembly and a collecting box; the utility model solves the technical problems that the bread can not realize automatic packaging work after baking, the working efficiency is low and the output of products is low.

Description

Full-automatic high-intelligent bread machine for processing old bread
Technical Field
The utility model relates to the technical field of old bread, in particular to a full-automatic high-intelligent bread machine for processing old bread.
Background
Bread is a baked food prepared by using wheat flour as main raw material and yeast, egg, grease, sugar salt and the like as auxiliary materials through the processes of cutting, shaping, proofing, baking, cooling and the like.
Patent document No. cn20160968111. X discloses a bread oven, including having the box of placing the cavity, the box includes bottom plate and curb plate, the bottom plate is equipped with the lifter plate that is used for ejecting bread, curb plate or bottom plate are equipped with and are used for ejecting the boost piece of lifter plate, bottom plate or curb plate are equipped with the fretwork position, boost piece pass through the fretwork position with the lifter plate is connected. The utility model aims to provide a bread oven which has the advantage that the bread oven is convenient to take after baking.
However, in the actual use process, the inventor finds that the automatic packaging work cannot be realized after the bread is baked, and the problems of low working efficiency and low product output are solved.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art, and sequentially completing the notch processing work before baking bread, the nut particle processing work after baking and the packaging output processing work by arranging the automatic guide mechanism to match with the processing mechanism, and the whole production line work is tightly combined and mutually promoted, so that the technical problems that the automatic packaging work cannot be realized after baking the bread, the working efficiency is low and the product output is low are solved.
Aiming at the technical problems, the technical scheme is as follows: a full-automatic high intelligent bread machine for processing old bread, comprising:
a baking main body machine;
the baking main body machine is provided with a feeding part and a discharging part along the length direction, the side wall of the baking main body machine is provided with an arc-shaped groove, the feeding part and the discharging part drive a switch through an electric signal, and the arc-shaped groove is provided with a brush made of soft materials;
an automatic guiding mechanism;
the automatic guide mechanism comprises two groups of trusses which are arranged in a penetrating manner along the length direction of the baking main body machine and are arranged at the upper end of the baking main body machine, a reciprocating assembly which is arranged below the trusses in a sliding manner, a first driving assembly which is used for driving the reciprocating assembly to reciprocate, and a storage assembly which is arranged on the reciprocating assembly and is arranged along the length direction of the baking main body machine;
a turnover mechanism;
the turnover mechanism comprises a support shaft, a stirring assembly and a second driving assembly, wherein the support shaft is arranged at the upper end of the baking main body machine and positioned between the two groups of trusses, the stirring assembly is rotatably arranged on the support shaft and arranged along the length direction of the baking main body machine, and the second driving assembly is arranged outside the baking main body machine and used for driving the stirring assembly to reciprocally turn over;
the support shafts are arranged in two groups and are positioned at the head end and the tail end of the baking main body machine;
a processing mechanism;
the processing mechanism comprises a notch component which is arranged on the supporting shaft and positioned at the input end of the baking main body machine and a nut adding component which is arranged at the output end of the baking main body machine and positioned outside the baking main body machine;
a baling mechanism;
the packaging mechanism comprises a conveying assembly, plastic package assemblies and a collecting box, wherein the conveying assembly is arranged in the length direction of the baking main body machine and located at the output end of the baking main body machine, the plastic package assemblies are arranged on two sides of the conveying assembly and used for completing packaging operation of the bread, and the collecting box is arranged at the output end of the conveying assembly.
Preferably, the reciprocating assembly comprises:
a carriage;
the sliding frames are arranged in two groups and are correspondingly arranged under the trusses in a sliding manner respectively, and the sliding frames are matched and slide in the T-shaped grooves of the trusses;
a base;
the base sets up two sets of and is located respectively the first both ends of carriage, the base passes through flexible unit fixed setting on two carriages.
Preferably, the first driving assembly includes:
a transmission rack a;
the transmission rack a is arranged on the sliding frame, and teeth of the transmission rack a are vertically arranged downwards;
a transmission unit a;
the transmission unit a is arranged at the input end of the baking main body machine and comprises a bracket a, a rotating shaft a rotatably arranged on the bracket a and a gear a meshed with the transmission rack a and synchronously transmitted with the rotating shaft a;
a transmission unit b;
the transmission unit b is arranged at the input end of the baking main body machine and comprises a bracket b, a rotating shaft b rotatably arranged on the bracket b and a gear b meshed with the transmission rack a and synchronously transmitted with the rotating shaft b;
the transmission unit a is in transmission connection with the transmission unit b through a belt a;
a driving motor;
the driving motor drives the rotating shaft a to synchronously drive.
Preferably, the storage assembly includes:
a mounting shaft;
the mounting shafts are arranged in two groups and are respectively arranged on the two groups of bases, and the two groups of mounting shafts are arranged coaxially;
a material carrying unit a;
the material carrying unit a comprises a servo motor a arranged in the base, a driving wheel a which is driven by the servo motor a to rotate and is positioned outside the base, a material receiving disc a which is rotatably arranged on the mounting shaft close to the input end of the baking main body machine, and an incomplete driven wheel a which is fixedly connected with the end part of the material receiving disc a and meshed with the driving wheel a;
a receiving part b;
the material receiving part b comprises a servo motor b arranged in the base, a driving wheel b which is driven by the servo motor b to rotate and is positioned outside the base, a material receiving disc b which is rotatably arranged on the mounting shaft close to the input end of the baking main body machine, and an incomplete driven wheel b which is fixedly connected with the end part of the material receiving disc b and meshed with the driving wheel b;
the receiving tray a and the receiving tray b are in matched transmission and are in arc-shaped structure, and a plurality of groups of dividing blocks a are arranged on the receiving tray a and the receiving tray b at equal intervals along the length direction of the receiving tray a and the receiving tray b;
the contact part of the two dividing blocks a is provided with a chamfer;
a bread placing space a is formed between two adjacent dividing blocks a, a guide plate is arranged above the bread placing space, and the guide plates on the material carrying unit a and the material receiving piece b are arranged alternately in a staggered mode.
Preferably, the material stirring assembly comprises:
a support frame;
the two ends of the supporting frame are rotatably arranged on the supporting shaft;
a bearing bin;
the two ends of the bearing bin are arranged on the supporting frame and below the material carrying unit a and the material receiving piece b, and a plurality of groups of dividing blocks b are arranged at equal intervals along the length direction of the bearing bin;
and a placing space b of the bread is formed between two adjacent dividing blocks b, the placing spaces b and the placing spaces a are arranged in one-to-one correspondence, and the placing spaces a are smaller than the placing spaces b.
Preferably, the second driving assembly includes:
a frame;
a sliding seat;
the sliding seat is arranged on the rack in a sliding manner along the vertical direction;
a telescopic cylinder;
the telescopic cylinder is rotatably arranged on the sliding seat;
a push rod;
one end of the push rod is fixedly connected with the telescopic end of the telescopic cylinder, and the other end of the push rod is rotatably connected with the outer wall of the bearing bin.
Preferably, the incision assembly comprises a support bar arranged vertically and a blade arranged below the support bar and arranged along the length direction of the roasting main body machine.
Preferably, the nut adding assembly comprises:
a filling bin;
the filling bin is of a cylindrical structure, and crushing blades are arranged in the filling bin and are driven by a transmission to rotate;
discharging the material bin;
the discharging bin is arranged in the tangential direction of the lower end of the filling bin, and the switch of the discharging bin is controlled by the control valve;
a drainage seat;
the drainage seat is arranged in the filling bin and above the smashing paddles, is in a right-angle triangular prism structure, and forms a discharge chute with the inner wall of the filling bin at the lower end of the drainage seat;
a blanking plate;
the material blocking plate is arranged on the lower surface of the drainage seat in a sliding manner and is connected and installed on the outer wall of the filling bin through an elastic unit;
a linkage member;
the linkage piece comprises a transmission rack b fixedly connected with the elastic unit, a ratchet wheel a rotatably arranged outside the filling bin and meshed with the transmission rack b, and a transmission rack c meshed with the ratchet wheel a and fixedly connected with the reciprocating assembly.
Preferably, the transfer assembly includes:
a bar-shaped chain moving unit;
the strip-shaped chain moving unit is arranged below the storage component;
a setting plate;
the arranging discs are provided with a plurality of groups at equal intervals along the transmission direction of the strip-shaped chain moving unit, dividing blocks c of a plurality of groups are provided at equal intervals along the length direction of the arranging discs, a storage space of a packaging bag is formed between two adjacent dividing blocks c, and any storage space is arranged in one-to-one correspondence with the placement space a of the upper bag during discharging operation;
a start-up member;
the starting piece comprises a bracket c, a rotating shaft c rotatably arranged on the bracket c and a ratchet wheel b which is synchronously driven with the rotating shaft c and meshed with the driving rack a;
the rotating shaft c drives the strip-shaped chain moving unit to synchronously drive through a belt b;
when the reciprocating component is driven outwards from the baking main body machine, the ratchet wheel b is in a meshed state with the driving rack a; when the reciprocating component is reset from the baking main body machine, the ratchet wheel b and the transmission rack a are in a non-meshed state.
As still another preferred aspect, the plastic package assembly includes:
a linkage member;
the linkage piece comprises an incomplete driven wheel c which is arranged at the other end of the receiving tray a and is coaxial with the incomplete driven wheel a, and an incomplete driven wheel d which is arranged at the other end of the receiving tray b and is coaxial with the incomplete driven wheel b;
a plastic package part a;
the plastic package part a comprises a bottom stay bar a arranged on one side of the reciprocating assembly, a gear c rotatably arranged on the bottom stay bar a and meshed with the incomplete driven wheel c, a sliding track a arranged on the bottom stay bar a, a driving rack a slidably arranged in the sliding track a and meshed with the gear c, and an ironing plate a arranged at the end part of the driving rack a;
a plastic package part b;
the plastic package part b and the plastic package part a are symmetrically arranged relative to the reciprocating assembly, and comprise a bottom stay bar b arranged on one side of the reciprocating assembly, a gear d rotatably arranged on the bottom stay bar b and meshed with the incomplete driven wheel d, a sliding track b arranged on the bottom stay bar b, a driving rack b slidably arranged in the sliding track b and meshed with the gear d, and an ironing plate b arranged at the end part of the driving rack b;
limiting blocks are arranged on the sliding track a and the sliding track b.
The utility model has the beneficial effects that:
(1) According to the utility model, by arranging the automatic guide mechanism to be matched with the processing mechanism, the notch processing work before bread baking, the nut particle scattering processing work after baking and the packaging output processing work are sequentially completed, and the whole production line works are tightly combined and mutually promoted; further, the processing efficiency of the whole bread is further improved on the premise of improving the baking effect, the yield is greatly improved, and the production cost is reduced;
(2) According to the utility model, the automatic guiding mechanism is matched with the turnover mechanism, so that the bread enters the turnover mechanism to finish normal drying work after primary drying, the bread is changed from a traditional static baking mode to a turnover baking mode, and the complete baking work of the bread is further finished, so that the brittleness of the surface of the bread is improved, and the bread is more delicious; on the other hand, the heat in the baking main body machine is continuously circulated and input into the bread turned downwards by the swing of the automatic guide mechanism, so that the baking effect is further improved;
(3) According to the utility model, through arranging the nut adding assembly to be matched with the reciprocating assembly, on one hand, large-particle nuts purchased in the market can be reprocessed, the delicacy of bread is improved, meanwhile, the quantitative adding work of nut particles can be realized by utilizing the blocking matched linkage piece, the waste is avoided, and the controllability is high; on the other hand, the nut adding assembly is driven to automatically discharge by using the moving power of the reciprocating assembly, so that the extra power output is saved, and the production cost is reduced;
(4) According to the utility model, through arranging the placement component and matching the stirring component, twice baking of bread is completed, on one hand, the operation of releasing the primary baked bread to the stirring component and the operation of extracting the baked bread from the stirring component are completed by utilizing the opening and closing action of the placement component, and on the other hand, the heat in the baking main body machine is conducted with the diversion operation of the placement component, so that the heat is concentrated to enter the bread surface on the carrying bin from top to bottom along with the diversion of the material receiving tray a and the material receiving tray b, the baking effect is improved, the heat is fully utilized, the energy loss is avoided, and the production cost is reduced.
In conclusion, the equipment has the advantages of simple structure and high automation degree, and is particularly suitable for the technical field of bread.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a full-automatic high-intelligent bread machine for processing old bread.
Fig. 2 is a schematic structural view of the automatic guiding mechanism.
Fig. 3 is a schematic structural view of the flip mechanism.
Fig. 4 is a schematic front view of the flipping mechanism.
Fig. 5 is a schematic structural view of the first driving assembly.
Fig. 6 is a schematic structural view of the incision component.
Fig. 7 is a schematic structural view of the storage component.
Fig. 8 is a schematic diagram of the driving operation of the storage assembly.
Fig. 9 is a schematic structural view of the packing mechanism.
Fig. 10 is a schematic view of a part of the structure of the packing mechanism.
Fig. 11 is a schematic structural view of the transfer assembly.
Fig. 12 is a schematic structural view of the roasting body.
Fig. 13 is a schematic diagram of the drive operation of the transfer assembly.
Fig. 14 is a schematic view of the driving operation of the nut adding assembly.
Fig. 15 is a schematic view of a portion of the structure of the nut adding assembly.
Detailed Description
The technical solutions in the embodiments of the present utility model are clearly and completely described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1, a full-automatic high-intelligent bread machine for processing old bread, comprising:
a baking main body machine 1;
the baking main body machine 1 is provided with a feeding part 11 and a discharging part 12 along the length direction, the side wall of the baking main body machine 1 is provided with an arc groove 13, the feeding part 11 and the discharging part 12 drive a switch through an electric signal, and the arc groove 13 is provided with a brush of soft material;
an automatic guide mechanism 2;
the automatic guiding mechanism 2 comprises two groups of trusses 21 penetrating through the baking main body machine 1 along the length direction and installed at the upper end of the baking main body machine 1, a reciprocating assembly 22 arranged below the trusses 21 in a sliding manner, a first driving assembly 23 used for driving the reciprocating assembly 22 to reciprocate, and a placement assembly 24 installed on the reciprocating assembly 22 and arranged along the length direction of the baking main body machine 1;
a turnover mechanism 3;
the turnover mechanism 3 comprises a supporting shaft 31 arranged at the upper end of the baking main body machine 1 and positioned between the two groups of trusses 21, a stirring assembly 32 rotatably arranged on the supporting shaft 31 and arranged along the length direction of the baking main body machine 1, and a second driving assembly 33 arranged outside the baking main body machine 1 and used for driving the stirring assembly 32 to reciprocally turn;
the support shafts 31 are arranged in two groups and are positioned at the head end and the tail end of the baking main body machine 1;
a processing mechanism 4;
the processing mechanism 4 comprises a notch component 41 which is arranged on the supporting shaft 31 and is positioned at the input end of the baking main body machine 1, a brush component which is arranged on the supporting shaft 31 and is positioned at the output end of the baking main body machine 1, and a nut adding component 42 which is arranged at the output end of the baking main body machine 1 and is positioned outside the baking main body machine 1, wherein the notch component 41 and the brush component are arranged in a same line along the middle line of the width of the baking main body machine 1;
a packing mechanism 5;
the packaging mechanism 5 comprises a conveying assembly 51, plastic package assemblies 52 and a collecting box 53, wherein the conveying assembly 51 is arranged along the length direction of the baking main body machine 1 and is positioned at the output end of the baking main body machine 1, the plastic package assemblies 52 are arranged on two sides of the conveying assembly 51 and are used for completing packaging work of bread, and the collecting box 53 is arranged at the output end of the conveying assembly 51.
In the embodiment, by arranging the automatic guide mechanism 2 and matching with the processing mechanism 4, the notch processing work before bread baking, the nut particle scattering processing work after baking and the packaging output processing work are sequentially completed, and the whole production line works are tightly combined and mutually promoted; further, the processing efficiency of the whole bread is further improved on the premise of improving the baking effect, the yield is greatly improved, and the production cost is reduced.
Secondly, by arranging the automatic guide mechanism 2 and matching with the turnover mechanism 3, the bread enters the turnover mechanism 3 to finish normal drying work after primary drying, the bread is changed from a traditional static baking mode to a turnover baking mode, and then the bread is subjected to comprehensive baking work, so that the brittleness of the surface of the bread is improved, and the bread is more delicious; on the other hand, the heat in the baking main body machine 1 is continuously circulated and input into the bread turned downwards by the swinging of the automatic guide mechanism 2, so that the baking effect is further improved.
It should be noted that, by setting the processing mechanism 4 and the packing mechanism 5 in cooperation with the automatic guiding mechanism 2, when the automatic guiding mechanism 2 enters the baking main body machine 1, the processing mechanism 4 automatically completes the notch work of each input bread by using the transmission work, and then the automatic guiding mechanism 2 leaves the baking main body machine 1 and then the cream is sequentially extruded into the corresponding notch by using the packing mechanism 5, thereby realizing the automation of the whole production line, improving the bread processing output yield and greatly increasing the income.
Further, as shown in fig. 2, the reciprocating assembly 22 includes:
a carriage 221;
the sliding frames 221 are arranged in two groups and are correspondingly and slidingly arranged below the truss 21 respectively, and the sliding frames 221 are matched and slidingly arranged in T-shaped grooves of the truss 21;
a base 222;
the bases 222 are provided with two groups and are respectively positioned at the front end and the rear end of the sliding frames 221, and the bases 222 are fixedly arranged on the two sliding frames 221 through the telescopic units 223.
Further, as shown in fig. 3, the first driving assembly 23 includes:
a drive rack a231;
the transmission rack a231 is mounted on the sliding frame 221, and teeth of the transmission rack a are vertically arranged downwards;
a transmission unit a232;
the transmission unit a232 is arranged at the input end of the baking main body machine 1 and comprises a bracket a2321, a rotating shaft a2322 rotatably arranged on the bracket a2321 and a gear a2323 meshed with the transmission rack a231 and synchronously transmitted with the rotating shaft a 2322;
a transmission unit b233;
the transmission unit b233 is arranged at the input end of the baking main body machine 1 and comprises a bracket b2331, a rotating shaft b2332 rotatably arranged on the bracket b2331 and a gear b2333 meshed with the transmission rack a231 and synchronously transmitted with the rotating shaft b 2332;
the transmission unit a232 is in transmission connection with the transmission unit b233 through a belt a 234;
a drive motor 235;
the driving motor 235 drives the rotation shaft a2322 to synchronously drive.
In detail, by arranging the transmission unit a232 and the transmission unit b233, the pushing work of the reciprocating assembly 22 is realized by using two groups of transmission parts, and the transmission stability is high.
Further, as shown in fig. 7 to 8, the storage assembly 24 includes:
a mounting shaft 241;
the two groups of mounting shafts 241 are arranged on the two groups of bases 222 respectively, and the two groups of mounting shafts 241 are arranged coaxially;
a loading unit a242;
the loading unit a242 comprises a servo motor a2421 installed in the base 222, a driving wheel a2422 which is driven by the servo motor a2421 to rotate and is positioned outside the base 222, a receiving tray a2423 which is rotatably arranged on the installation shaft 241 near the input end of the baking main body machine 1, and an incomplete driven wheel a2424 which is fixedly connected with the end part of the receiving tray a2423 and is meshed with the driving wheel a 2422;
receiving element b243;
the receiving part b243 comprises a servo motor b2431 installed in the base 222, a driving wheel b2432 which is driven by the servo motor b2431 to rotate and is positioned outside the base 222, a receiving disc b2433 which is rotatably arranged on the installation shaft 241 near the input end of the baking main body machine 1, and an incomplete driven wheel b2434 which is fixedly connected with the end part of the receiving disc b2433 and is meshed with the driving wheel b 2432;
the material receiving disc a2423 and the material receiving disc b2433 are in matched transmission and are all in arc-shaped structure, and a plurality of groups of dividing blocks a245 are arranged on the material receiving disc a2423 and the material receiving disc b2433 at equal intervals along the length direction of the material receiving disc a2423 and the material receiving disc b 2433;
the contact part of the two dividing blocks a245 is provided with a chamfer;
a bread placing space a246 is formed between two adjacent dividing blocks a245, a guide plate 247 is arranged above the bread placing space, and the guide plates 247 on the material carrying unit a242 and the material receiving piece b243 are arranged alternatively.
It should be noted that, the receiving tray a2423 and the receiving tray b2433 are configured to be close to the shape of the bread, so that the bread can stably fall into the placement space a 246; the purpose of the staggered arrangement of the guide plates 247 on the material carrying unit a242 and the material receiving piece b243 is to avoid interference between the two guide plates when the heat flow guiding works; the contact part of the lower end of the dividing block a245 is provided with a chamfer, so that the bread can be quickly scooped up like a spade knife when the bread is folded; the purpose of the dividing block a245 is that any bread can not be adhered to each other in the conveying process and the primary drying process, and the molding efficiency is high.
Further, as shown in fig. 3 to 4, the second driving assembly 33 includes:
a frame 331;
a slide base 332;
the sliding seat 332 is slidably disposed on the frame 331 along a vertical direction;
a telescopic cylinder 333;
the telescopic cylinder 333 is rotatably disposed on the sliding seat 332;
a push rod 334;
one end of the push rod 334 is fixedly connected with the telescopic end of the telescopic cylinder 333, and the other end is rotatably connected with the outer wall of the bearing bin 322.
Further, as shown in fig. 6, the incision assembly 41 includes a support bar 411 vertically disposed and a blade 412 disposed below the support bar 411 and disposed along the length direction of the roasting body 1.
In this embodiment, by providing the cutter assembly, the bread sequentially passes through the blade 412 in the moving process of the reciprocating assembly 22, and the opening work is completed under the action of the blade 412, so that the conventional manual work is replaced to perform the opening work on the bread one by one, and the working efficiency is improved.
Further, as shown in fig. 14-15, the nut adding assembly 42 includes:
a filler bin 421;
the packing bin 421 is in a cylindrical structure, a smashing blade 422 is arranged in the packing bin, and the smashing blade 422 is driven by a transmission to rotate;
a discharge bin 423;
the discharging bin 423 is arranged in the tangential direction of the lower end of the filling bin 421, and the switch of the discharging bin 423 is controlled by a control valve;
a drainage seat 424;
the drainage seat 424 is disposed in the packing bin 421 and above the breaking blade 422, and is disposed in a right-angled triangular prism structure, and a discharge chute 425 is formed by the lower end of the drainage seat 424 and the inner wall of the packing bin 421;
a blanking plate 426;
the material blocking plate 426 is slidably disposed on the lower surface of the drainage seat 424, and the material blocking plate 426 is connected and mounted on the outer wall of the filling bin 421 through an elastic unit 427;
a linkage 428;
the linkage member 428 includes a driving rack b4281 fixedly connected to the elastic unit 427, a ratchet wheel a4282 rotatably disposed outside the filling bin 421 and engaged with the driving rack b4281, and a driving rack c4283 engaged with the ratchet wheel a4282 and fixedly connected to the reciprocating assembly 22.
In the embodiment, through arranging the nut adding component 42 to be matched with the reciprocating component 22, on one hand, large-particle nuts purchased in the market can be reprocessed, the delicacy of bread is improved, and quantitative adding work of nut particles can be realized by utilizing the blanking plate 426 to be matched with the linkage part 428, so that waste is avoided, and the controllability is high; on the other hand, the nut adding assembly 42 is driven to automatically discharge by the moving power of the reciprocating assembly 22, so that the extra power output is saved, and the production cost is reduced.
The big nuts are 30, and the small nuts are 30'; through the computer setting in advance, when the telescopic cylinder 333 of the second driving assembly 33 is started, the smashing paddles 422 rotate rapidly, so that large-particle nuts purchased by the finished products are smashed into nut particles, when the telescopic cylinder 333 is closed, the rotating speed of the smashing paddles 422 is slowed, the valve of the discharging bin 423 is opened, the nut particles are automatically discharged under the rotation of the smashing paddles 422, and the nut particles are uniformly sprayed on bread cuts below.
In addition, the purpose of the brush assembly to be coated with edible oil as the baked bread is delivered is to facilitate the adherence of nut particles to the bread surface.
Further, as shown in fig. 11 to 13, the transfer assembly 51 includes:
a bar-shaped chain unit 511;
the strip-shaped chain moving unit 511 is arranged below the storage component 24;
a settling plate 512;
the arrangement plate 512 is provided with a plurality of groups at equal intervals along the transmission direction of the strip-shaped chain moving unit 511, a plurality of dividing blocks c513 of the plurality of groups are provided at equal intervals along the length direction of the arrangement plate 512, a storage space 514 of the packaging bag is formed between two adjacent dividing blocks c513, and when the feeding work is performed, any storage space 514 is arranged in one-to-one correspondence with the storage space a246 of the upper bag;
an actuator 515;
the start member 515 includes a bracket c5151, a rotation shaft c5152 rotatably provided on the bracket c5151, and a ratchet wheel b5153 which is synchronously driven with the rotation shaft c5152 and is engaged with the driving rack a231;
the rotating shaft c5152 drives the strip-shaped chain moving unit 511 to synchronously drive through a belt b 516;
when the reciprocating component 22 is driven outwards from the baking main body machine 1, the ratchet wheel b5153 is in a meshed state with the driving rack a231; when the reciprocating assembly 22 is reset from the baking main body 1, the ratchet wheel b5153 and the transmission rack a231 are in a non-meshed state.
It should be noted that the reciprocating assembly 22 drives the bar-shaped chain moving unit 511 to intermittently start, so that on one hand, the packaging bags 20 to be fed on the placement trays 512 are loaded, and automatically enter the lower part of the baked bread to wait for the bread to fall, the moving accuracy of the placement trays 512 is ensured, the transmission speed and the transmission path of the bread can be stably controlled, and on the other hand, the automatic output of the bread packaged on the placement trays 512 in the previous group is also realized and falls into the collecting box 53 for collection.
Further, as shown in fig. 9 to 10, the molding assembly 52 includes:
a linkage 521;
the linkage 521 includes an incomplete driven wheel c5211 disposed at the other end of the receiving tray a2423 and coaxially disposed with the incomplete driven wheel a2424, and an incomplete driven wheel d5212 disposed at the other end of the receiving tray b2433 and coaxially disposed with the incomplete driven wheel b2434;
plastic package a522;
the plastic package a522 includes a bottom stay a5221 provided at one side of the reciprocating assembly 22, a gear c5222 rotatably provided on the bottom stay a5221 and engaged with the incomplete driven wheel c5211, a sliding rail a5223 mounted on the bottom stay a5221, a driving rack a5224 slidably provided in the sliding rail a5223 and engaged with the gear c5222, and an ironing plate a5225 provided at an end of the driving rack a 5224;
plastic package b523;
the plastic package b523 and the plastic package a522 are symmetrically arranged relative to the reciprocating assembly 22, and comprise a bottom stay bar b5231 arranged on one side of the reciprocating assembly 22, a gear d5232 rotatably arranged on the bottom stay bar b5231 and meshed with the incomplete driven wheel d5212, a sliding rail b5233 mounted on the bottom stay bar b5231, a driving rack b5234 slidably arranged in the sliding rail b5233 and meshed with the gear d5232, and an ironing plate b5235 arranged at the end part of the driving rack b 5234;
the sliding rail a5223 and the sliding rail b5233 are provided with a stopper 524.
In this embodiment, by arranging the plastic package assembly 52 and matching with the reciprocating assembly 22, on one hand, the unfolding work of the reciprocating assembly 22 is utilized to complete the release work of baked bread, and then the unfolding work is utilized to drive the plastic package a522 and the plastic package b523 to complete the automatic plastic package work of the packaging bag 20, so that the front and back work is closely connected and is easy to control; on the other hand, the automatic connection of two works is completed through one driving force, so that extra power output is saved, and the production cost is reduced.
Example two
As shown in fig. 3 to 4, wherein the same or corresponding parts as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the differences from the first embodiment will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that:
further, as shown in fig. 3 to 4, the kick-out assembly 32 includes:
a support frame 321;
both ends of the supporting frame 321 are rotatably arranged on the supporting shaft 31;
a load compartment 322;
two ends of the carrying bin 322 are arranged on the supporting frame 321 and below the carrying unit a242 and the receiving piece b243, and a plurality of groups of dividing blocks b323 are arranged at equal intervals along the length direction of the carrying bin 322;
a placing space b324 of the bread is formed between two adjacent dividing blocks b323, the placing spaces b324 are arranged in one-to-one correspondence with the placing spaces a246, and the placing spaces a246 are smaller than the placing spaces b324.
In this embodiment, by arranging the placement component 24 and matching the material stirring component 32, the twice baking of the bread is completed, on one hand, the opening and closing actions of the placement component 24 are utilized to complete the operation of releasing the primary baked bread to the material stirring component 32 and the operation of extracting the baked bread from the material stirring component 32, on the other hand, the opening and closing actions of the placement component 24 are utilized to conduct the flow guiding operation on the heat in the baking main body machine 1, so that the heat is concentrated along with the flow guiding of the material receiving tray a2423 and the material receiving tray b2433 to enter the surface of the bread on the bearing bin 322 from top to bottom, the baking effect is improved, meanwhile, the heat is fully utilized, the energy loss is avoided, and the production cost is reduced.
In detail, the placing space a246 and the placing space b324 are arranged in one-to-one correspondence, so that disordered running of a plurality of breads in the transmission process is avoided, each bread is limited, clamping, rolling and cream adding of the bread can be accurately completed in the processing process, and pertinence is high.
The working process comprises the following steps:
firstly, putting a plurality of groups of breads 10 into a corresponding placing space a246 of a storage assembly 24 in sequence, starting a driving motor 235 of a first driving assembly 23, driving a transmission unit a232 by the driving motor 235, and horizontally and transversely moving a transmission rack 231 by the transmission unit a232 until a reciprocating assembly 22 enters a baking main body machine 1, wherein in the moving process, a processing mechanism 4 completes the cutting work of the breads;
then, after the reciprocating assembly 22 completely enters the baking main body machine 1, the electric signal gives out an instruction, the doors of the feeding part 11 and the discharging part 12 are automatically closed, the baking main body machine 1 is opened, and the bread is subjected to primary baking in the placing space a 246;
then, after the surface of the bread has certain hardness, the rodless cylinder drives the two bases 222 to vertically move downwards to the upper surface of the bearing bin 322 of the stirring assembly 32 through the telescopic unit 223, then the servo motor a2421 and the servo motor b2431 are automatically started, the material receiving tray a2423 and the material receiving tray b2433 are automatically opened, the bread falls into the lower bearing bin 322, and the rodless cylinder drives the two bases 222 to reset through the telescopic unit 223;
then, the telescopic cylinder 333 of the second driving assembly 33 is started, the telescopic cylinder 333 drives the bearing bin 322 to swing reciprocally through the push rod 334, and the bearing bin 322 drives bread therein to roll in the swinging process, namely, the bread is overturned and falls after reaching the highest point, so that comprehensive baking is realized;
meanwhile, the servo motor a2421 and the servo motor b2431 are automatically started to rotate forward and backward, so that the material receiving tray a2423 and the material receiving tray b2433 are driven to rotate in a reciprocating manner, in the rotating process, the flow guide plates 247 guide heat in the baking main body machine 1, so that the heat is intensively beaten down and is beaten onto bread, the heat is concentrated, the rodless cylinder drives the two bases 222 to move down through the telescopic unit 223 until the baking is completed, and the material receiving tray a2423 and the material receiving tray b2433 in an opened state are folded to extract bread on the bearing bin 322 and reset under the action of the rodless cylinder;
next, the door signal of the discharging part 12 is driven to be automatically opened, the driving motor 235 is started, the reciprocating assembly 22 moves out of the baking main body machine 1, in the moving process, the oil brush assembly coats a layer of oil on the upper surface of bread, then the rear transmission rack a231 drives the ratchet wheel b5153 to rotate, the rotating ratchet wheel b515 drives the strip-shaped chain moving unit 511 to synchronously transmit through the belt b516, the placing plate 512, the receiving plate a2423 and the receiving plate b2433 are transmitted together, at the moment, the discharging bin valve is opened, and the crushing blade 422 pushes nut powder in the filling bin 421 out along the tangential direction and falls on a bread notch in sequence;
after the tray a2423 and the tray b2433 are completely separated from the baking main body machine 1, the servo motor a2421 and the servo motor b2431 are automatically started, the tray a2423 and the tray b2433 are opened, and the bread 10 in the placing space a246 automatically falls into the accommodating space 514;
meanwhile, the incomplete driven wheel c5211 and the incomplete driven wheel d5212 respectively drive the gear c5222 and the gear d5232 to synchronously rotate, the gear c5222 and the gear d5232 are respectively meshed with the driving rack a5224 and the driving rack a5224, the driving rack a5224 and the driving rack a5224 drive the ironing plate a5225 and the ironing plate b5235 to move in the same direction, when the ironing plate a5225 and the ironing plate b5235 are contacted, plastic package of the packaging bag 20 is completed, and when the incomplete driven wheel c5211 and the incomplete driven wheel d5212 are reset, the ironing plate a5225 and the ironing plate b5235 reversely move and reset;
finally, the bread after the last group has completed the packing work is output backward and falls into the collection box 53 when the next set of settling trays 512 is moved to the discharging position.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "front and rear", "left and right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or component in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the utility model.
Of course, in this disclosure, those skilled in the art will understand that the term "a" or "an" is to be interpreted as "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, and in another embodiment, the number of elements may be multiple, and the term "a" is not to be construed as limiting the number.
The foregoing is merely a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art under the technical teaching of the present utility model should be included in the scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.

Claims (6)

1. The utility model provides a old bread processing is with full-automatic high intelligent bread machine which characterized in that includes:
a baking main body machine (1) for performing a plurality of baking operations on a bread set;
the automatic guide mechanism (2) moves back and forth along the length direction of the baking main body machine (1) and is used for carrying a plurality of bread groups to sequentially finish feeding, baking and outputting from the input end to the output end of the baking main body machine (1);
the turnover mechanism (3) is arranged in the baking main body machine (1) and used for reciprocating and stirring the bread group which is transferred out of the automatic guiding mechanism (2) in the baking main body machine (1) and is to be baked for the second time;
a processing mechanism (4) which is arranged at the end part of the baking main body machine (1) and is used for processing the bread group outer surface forming pattern on the automatic guiding mechanism (2) in the working state before and after baking;
the packaging mechanism (5) is arranged at the output end of the baking main body machine (1) and is used for packaging and collecting the breads on the automatic guiding mechanism (2) after processing in batches;
the automatic guiding mechanism (2) comprises a truss (21) which is arranged in a penetrating manner along the length direction of the baking main body machine (1) and is arranged at the upper end of the baking main body machine (1), a reciprocating assembly (22) for carrying bread groups to pass through the baking main body machine (1), a first driving assembly (23) for driving the reciprocating assembly (22) to reciprocate, and a storage assembly (24) which is arranged on the reciprocating assembly (22) and is arranged along the length direction of the baking main body machine (1), wherein the truss (21) is provided with two groups;
the turnover mechanism (3) comprises a supporting shaft (31) which is arranged at the upper end of the baking main body machine (1) and positioned between two groups of trusses (21), a stirring component (32) which is arranged along the length direction of the baking main body machine (1) and used for repeatedly stirring bread groups, and a second driving component (33) which is arranged outside the baking main body machine (1) and used for driving the stirring component (32) to reciprocally turn;
the storage assembly (24) includes:
a mounting shaft (241);
the mounting shafts (241) are arranged in two groups and are respectively arranged on the two groups of bases (222), and the two groups of mounting shafts (241) are arranged coaxially;
a loading unit a (242);
the material loading unit a (242) comprises a servo motor a (2421) installed in the base (222), a driving wheel a (2422) which is driven by the servo motor a (2421) to rotate and is positioned outside the base (222), a material receiving disc a (2423) which is rotatably arranged on the installation shaft (241) close to the input end of the baking main body machine (1), and an incomplete driven wheel a (2424) which is fixedly connected with the end part of the material receiving disc a (2423) and is meshed with the driving wheel a (2422);
a loading unit b (243);
the material carrying unit b (243) comprises a servo motor b (2431) installed in the base (222), a driving wheel b (2432) which is driven by the servo motor b (2431) to rotate and is positioned outside the base (222), a material receiving disc b (2433) which is rotatably arranged on the installation shaft (241) close to the input end of the baking main body machine (1), and an incomplete driven wheel b (2434) which is fixedly connected with the end part of the material receiving disc b (2433) and is meshed with the driving wheel b (2432);
the material receiving disc a (2423) and the material receiving disc b (2433) are in matched transmission and are arranged in an arc-shaped structure, and a plurality of groups of dividing blocks a (245) are arranged on the material receiving disc a (2423) and the material receiving disc b (2433) at equal intervals along the length direction of the material receiving disc a (2423);
the support shafts (31) are arranged in two groups and are positioned at the head end and the tail end of the baking main body machine (1);
the kick-out assembly (32) includes:
a support frame (321);
both ends of the supporting frame (321) are rotatably arranged on the supporting shaft (31);
a load compartment (322);
two ends of the bearing bin (322) are arranged on the supporting frame (321) and below the carrying unit a (242) and the carrying unit b (243), and a plurality of groups of dividing blocks b (323) are arranged at equal intervals along the length direction of the bearing bin (322);
the baking main body machine (1) is provided with a feeding part (11) and a discharging part (12) along the length direction of the baking main body machine, the side wall of the baking main body machine (1) is provided with an arc groove (13), the feeding part (11) and the discharging part (12) are driven to be switched on and off through electric signals, and the arc groove (13) is provided with a brush made of soft materials.
2. The full-automatic high-intelligent bread machine for processing old bread according to claim 1, wherein the processing mechanism (4) comprises a notch component (41) installed on the supporting shaft (31) and located at the input end of the baking main body machine (1), a brush component installed on the stirring component (32) and located at the output end of the baking main body machine (1), and a nut adding component (42) arranged at the output end of the baking main body machine (1) and located outside the baking main body machine (1), wherein the notch component (41) and the brush component are arranged in a same line along a central line on the width of the baking main body machine (1).
3. The full-automatic high-intelligent bread machine for processing old bread according to claim 2, wherein the notch component (41) comprises a vertically arranged supporting rod (411) and a blade (412) arranged below the supporting rod (411) and along the length direction of the baking main body machine (1).
4. The full-automatic high-intelligent bread machine for old bread processing according to claim 2, wherein said nut adding assembly (42) comprises:
a filler bin (421);
the packing bin (421) is of a cylindrical structure, a breaking blade (422) is arranged in the packing bin, and the breaking blade (422) is driven by a transmission to rotate;
a discharge bin (423);
the discharging bin (423) is arranged in the tangential direction of the lower end of the filling bin (421), and the switch of the discharging bin (423) is controlled by a control valve;
a drainage seat (424);
the drainage seat (424) is arranged in the filling bin (421) and above the smashing paddles (422), the drainage seat is in a right-angle triangular prism structure, and a discharge chute (425) is formed by the lower end of the drainage seat (424) and the inner wall of the filling bin (421);
a blanking plate (426);
the material blocking plate (426) is arranged on the lower surface of the drainage seat (424) in a sliding manner, and the material blocking plate (426) is connected and installed on the outer wall of the filling bin (421) through an elastic unit (427);
a linkage (428);
the linkage (428) is driven synchronously with the reciprocating assembly (22).
5. The full-automatic high-intelligent bread machine for processing old bread according to claim 1, wherein the packaging mechanism (5) comprises a conveying assembly (51) arranged along the length direction of the baking main body machine (1) and positioned at the output end of the baking main body machine (1), and plastic package assemblies (52) arranged on two sides of the conveying assembly (51) and used for completing packaging work of the bread.
6. The full-automatic high-intelligent bread machine for old bread processing according to claim 5, wherein said conveying assembly (51) comprises:
a bar-shaped chain unit (511);
a setting tray (512);
the arranging discs (512) are provided with a plurality of groups at equal intervals along the transmission direction of the strip-shaped chain moving units (511), dividing blocks c (513) with multiple groups are provided at equal intervals along the length direction of the arranging discs (512), a containing space (514) of a packaging bag is formed between every two adjacent dividing blocks c (513), and when in discharging work, any containing space (514) is arranged in one-to-one correspondence with the containing space a (246) of the upper bag;
an actuator (515);
the output end of the conveying assembly (51) is provided with a collecting box (53);
the plastic package assembly (52) includes:
a linkage (521);
a plastic package a (522);
the plastic package a (522) comprises a bottom stay bar a (5221) arranged on one side of the reciprocating assembly (22), a gear c (5222) rotatably arranged on the bottom stay bar a (5221) and meshed with an incomplete driven wheel c (5211), a sliding track a (5223) arranged on the bottom stay bar a (5221), a driving rack a (5224) slidably arranged in the sliding track a (5223) and meshed with the gear c (5222), and an ironing plate a (5225) arranged at the end part of the driving rack a (5224);
a molding b (523);
the plastic package b (523) and the plastic package a (522) are symmetrically arranged relative to the reciprocating assembly (22), and the plastic package comprises a bottom stay bar b (5231) arranged on one side of the reciprocating assembly (22), a gear d (5232) rotatably arranged on the bottom stay bar b (5231) and meshed with an incomplete driven wheel d (5212), a sliding track b (5233) arranged on the bottom stay bar b (5231), a driving rack b (5234) slidably arranged in the sliding track b (5233) and meshed with the gear d (5232) and an ironing plate b (5235) arranged at the end part of the driving rack b (5234);
and limiting blocks (524) are arranged on the sliding rail a (5223) and the sliding rail b (5233).
CN202110913047.7A 2021-08-10 2021-08-10 Full-automatic high-intelligent bread machine for processing old bread Active CN113440023B (en)

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CN118419611B (en) * 2024-07-05 2024-08-30 长春市阿兴食品有限公司 Bread production conveying table

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CN112602740A (en) * 2020-12-05 2021-04-06 阜阳市家居乐食品有限公司 Automatic production device for old bread
CN113142267A (en) * 2021-05-11 2021-07-23 童军 Bread processing technology

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CN102578923A (en) * 2011-01-14 2012-07-18 余左同 Annular heating device applied to food heating
CN105263377A (en) * 2013-06-03 2016-01-20 松下知识产权经营株式会社 Automatic bread machine
CN210902666U (en) * 2019-08-28 2020-07-03 重庆奇分享实业股份有限公司 Baking swing box
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