CN113433897A - Product debugging method, service industrial personal computer and collaboration server - Google Patents
Product debugging method, service industrial personal computer and collaboration server Download PDFInfo
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Abstract
The present disclosure provides a product debugging method, a service industrial personal computer, a collaboration server, an electronic device and a storage medium, wherein the method comprises: the service industrial personal computer monitors and records debugging information after a product to be debugged starts to read a debugging program of a corresponding debugging section on the assembly line; receiving a communication data request sent by a cooperative server; reporting the debugging information on the debugging sections to the cooperative server, enabling the cooperative server to gather after receiving the debugging information on the corresponding debugging sections reported by the service industrial personal computers, carrying out parameter fine adjustment on a new assembly line debugging program, and sending the updated assembly line debugging program to each service industrial personal computer; and the service industrial personal computer sends an updated debugging program to the product to be debugged on the corresponding debugging section. The technical scheme can realize low time delay and high speed requirement of data transmission, well adapt to severe test environment, can respond in time when debugging products need to be replaced, and improves production debugging efficiency.
Description
Technical Field
The disclosure relates to the technical field of internet of things, in particular to a product debugging method, a service industrial personal computer, a collaboration server, electronic equipment and a computer readable storage medium.
Background
According to the development requirements of the novel flow instrument and instrument debugging internet field, the construction requirements of the flow instrument and instrument debugging production line, and along with the deep integration of the current informatization technology and industrialization, the data generated by mechanical equipment and an informatization system are increasingly abundant, and the requirements of low time delay, high speed and timely response are provided for the network of the instrument and instrument debugging production line. And can respond in time to different products, can in time adjust in order to be suitable for the debugging of various products to equipment.
However, the existing product debugging equipment mainly focuses on calculating time delay, and the data transmission rate excessively depends on the stability of a network, and wired debugging is necessary, but the debugging environment is relatively severe according to the debugging requirement, a debugging line is difficult to bear, and when a product is replaced and tested, a test program of each equipment needs to be manually replaced, so that the response is not timely enough, and the debugging efficiency is influenced.
Disclosure of Invention
The utility model provides a product debugging method, service industrial computer, collaboration server, electronic equipment and storage medium, based on 5G network technology combines regional computing power, carries out collaborative computation, and the security technology is high, can be fine solve instrument, instrument debugging assembly line's network low delay, the requirement of high speed, reduce the wire line and damage, can in time respond when needing to change the debugging product, improve production debugging efficiency.
In a first aspect, an embodiment of the present disclosure provides a product debugging method applied to a service industrial personal computer, where the method includes:
after a product to be debugged starts to read a debugging program of a debugging section corresponding to the service industrial personal computer on the assembly line, monitoring and recording debugging information of the product to be debugged on the debugging section;
receiving a communication data request sent by a cooperative server on the pipeline after receiving a new pipeline debugging program sent by a central data cluster;
reporting the debugging information of the products to be debugged on the debugging sections to a cooperative server, so that the cooperative server collects the debugging information of the products to be debugged on the corresponding debugging sections reported by the service industrial personal computers on the production line after receiving the debugging information of the products to be debugged on the debugging sections, finely adjusts the parameters of a new production line debugging program according to the collected debugging information of the products to be debugged on the debugging sections to obtain an updated production line debugging program, and sends the updated production line debugging program to the service industrial personal computers on the production line;
receiving an updated pipeline debugging program sent by the cooperative server;
and sending the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program so as to debug the product to be debugged according to the updated debugging program.
Further, the method further comprises:
synchronizing debugging information of products to be debugged on a debugging section corresponding to the service industrial personal computer to other service industrial personal computers on the same assembly line; and the number of the first and second groups,
receiving debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers on the same pipeline synchronously;
after the debugging information of the product to be debugged on the debugging section is reported to the cooperative server, the method further comprises the following steps:
and reporting debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers on the same pipeline to the cooperative server.
Further, the method further comprises:
receiving debugging parameter information which is required to be updated and sent by a central data cluster;
and sending a signal that the debugging program needs to be updated to the debugging section corresponding to the service industrial personal computer according to the debugging parameter information needing to be updated of the assembly line, so that the debugging section corresponding to the service industrial personal computer is ready for updating the debugging program.
In a second aspect, an embodiment of the present disclosure provides a product debugging method applied to a collaboration server, where the method includes:
receiving a new pipeline debugging program sent by the central data cluster;
respectively sending communication data requests to each service industrial personal computer on the pipeline so that each service industrial personal computer respectively reports debugging information of products to be debugged on the corresponding debugging section monitored and recorded by the service industrial personal computer to the cooperative server;
receiving and summarizing debugging information of products to be debugged on the corresponding debugging sections reported by each service industrial personal computer;
carrying out parameter fine adjustment on the new assembly line debugging program according to the gathered debugging information of the product to be debugged on each debugging section to obtain an updated assembly line debugging program;
and sending the updated pipeline debugging program to each service industrial personal computer on the pipeline, so that each service industrial personal computer on the pipeline sends the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program, and the product to be debugged is debugged according to the updated debugging program.
Further, the method further comprises:
sharing the debugging information of the products to be debugged on each debugging section which is summarized respectively with the cooperative servers on other pipelines;
performing parameter fine adjustment on a new pipeline debugging program according to debugging information of products to be debugged on each debugging section respectively summarized by the cooperative servers on all pipelines to obtain fine-adjusted parameters;
sending the parameters of the new pipeline debugging program finely adjusted by the cooperative server on the current pipeline to the cooperative servers of other pipelines, and receiving the parameters of the new pipeline debugging program finely adjusted by the cooperative servers on other pipelines;
confirming whether parameters of the cooperative server on the pipeline and the cooperative servers on other pipelines after the new pipeline debugging program is subjected to fine tuning are consistent or not;
and if the parameters are consistent, obtaining an updated assembly line debugging program according to the fine-tuned parameters, and sending the updated assembly line debugging program to each service industrial personal computer on the assembly line.
In a third aspect, an embodiment of the present disclosure provides a service industrial personal computer, including:
the monitoring module is arranged for monitoring and recording debugging information of the product to be debugged on the debugging section after the product to be debugged starts to read a debugging program of the debugging section corresponding to the service industrial personal computer on the assembly line;
the first receiving module is configured to receive a communication data request sent by a collaboration server on the pipeline after receiving a new pipeline debugging program sent by a central data cluster;
the first sending module is configured to report debugging information of products to be debugged on the debugging sections to the cooperative server, so that the cooperative server collects debugging information of the products to be debugged on the corresponding debugging sections reported by the service industrial personal computers on the pipeline after receiving the debugging information, fine-tunes parameters of a new pipeline debugging program according to the collected debugging information of the products to be debugged on the debugging sections to obtain an updated pipeline debugging program, and sends the updated pipeline debugging program to the service industrial personal computers on the pipeline;
the first receiving module is further configured to receive an updated pipeline debugging program sent by the collaboration server;
the first sending module is further configured to send an updated debugging program to the product to be debugged on the debugging section corresponding to the service industrial personal computer according to the updated pipeline debugging program, so that the product to be debugged is debugged according to the updated debugging program.
Furthermore, the service industrial personal computer also comprises a synchronization module
The synchronization module is used for synchronizing debugging information of products to be debugged on a debugging section corresponding to the service industrial personal computer to other service industrial personal computers on the same assembly line;
the first receiving module is also set to receive debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers synchronized on the same pipeline;
the first sending module is also configured to report debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers on the same pipeline to the coordination server.
In a fourth aspect, an embodiment of the present disclosure provides a collaboration server, including:
the second receiving module is arranged for receiving a new pipeline debugging program sent by the central data cluster;
the second sending module is arranged to send communication data requests to each service industrial personal computer on the pipeline respectively so that each service industrial personal computer reports debugging information of products to be debugged on the corresponding debugging section monitored and recorded by the service industrial personal computer to the cooperative server respectively;
the second receiving module is also configured to receive and collect debugging information of the products to be debugged on the corresponding debugging sections reported by the service industrial personal computers;
the parameter adjusting module is used for carrying out parameter fine adjustment on the new pipeline debugging program according to the gathered debugging information of the product to be debugged on each debugging section to obtain an updated pipeline debugging program;
the second sending module is also set to send the updated pipeline debugging program to each service industrial personal computer on the pipeline, so that each service industrial personal computer on the pipeline sends the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program, and the product to be debugged is debugged according to the updated debugging program.
In a fifth aspect, an embodiment of the present disclosure further provides an electronic device, including a memory and a processor, where the memory stores a computer program, and when the processor runs the computer program stored in the memory, the processor executes the product debugging method according to any one of the first and second aspects.
In a sixth aspect, this disclosed embodiment also provides a computer-readable storage medium, including: a computer program which, when run on a computer, causes the computer to perform the method of product commissioning as described in any one of the first and second aspects.
Has the advantages that:
according to the product debugging method, the service industrial personal computer, the collaboration server, the electronic equipment and the storage medium, after a product to be debugged starts to read a debugging program of a debugging section corresponding to the service industrial personal computer on a production line, the service industrial personal computer monitors and records debugging information of the product to be debugged on the debugging section; receiving a communication data request sent by a cooperative server on the pipeline after receiving a new pipeline debugging program sent by a central data cluster; reporting the debugging information of the products to be debugged on the debugging sections to a cooperative server, so that the cooperative server collects the debugging information of the products to be debugged on the corresponding debugging sections reported by the service industrial personal computers on the production line after receiving the debugging information of the products to be debugged on the corresponding debugging sections, finely adjusts the parameters of a new production line debugging program according to the collected debugging information of the products to be debugged on the debugging sections to obtain a final updated production line debugging program, and sends the final updated production line debugging program to each service industrial personal computer on the production line; receiving a final updated pipeline debugging program sent by the cooperative server; and sending a new updated debugging program to the product to be debugged on the corresponding debugging section according to the final updated pipeline debugging program so as to debug the product to be debugged according to the new updated debugging program. The technical scheme is based on the 5G network technology and combined with the regional computing capacity, the collaborative computing is carried out, the safety technology is high, the requirements of low network delay and high speed of instrument and instrument debugging assembly lines can be well met, the damage of wired lines is reduced, the system can respond timely when debugging products need to be replaced, and the production debugging efficiency is improved.
Drawings
Fig. 1 is a schematic flowchart of a product debugging method according to an embodiment of the present disclosure;
fig. 2 is a schematic flowchart of a product debugging method according to a second embodiment of the disclosure;
fig. 3 is an architecture diagram of a product debugging pipeline provided in a third embodiment of the present disclosure;
fig. 4 is a schematic flowchart of a product debugging method according to a third embodiment of the present disclosure;
fig. 5 is an architecture diagram of a service industrial personal computer according to a fourth embodiment of the present disclosure;
fig. 6 is an architecture diagram of a collaboration server according to a fifth embodiment of the present disclosure;
fig. 7 is an architecture diagram of an electronic device according to a sixth embodiment of the disclosure.
Detailed Description
In order to make the technical solutions of the present disclosure better understood by those skilled in the art, the present disclosure is further described in detail below with reference to the accompanying drawings and examples.
In which the terminology used in the embodiments of the disclosure is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used in the disclosed embodiments and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
The network of flow instruments and instrument debugging pipelines requires low time delay, high speed and timely response. And can respond in time to different products, can in time adjust in order to be suitable for the debugging of various products to equipment. However, the existing equipment mainly focuses on highly centralized calculation of time delay, the speed excessively depends on the stability of a network, wired debugging is required, the debugging environment is severe according to debugging requirements, debugging lines are difficult to bear, and when a product is replaced and tested, a test program of each piece of equipment needs to be manually replaced, so that the response is not timely enough, and the debugging efficiency is influenced.
The following describes the technical solutions of the present disclosure and how to solve the above problems in detail with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.
Fig. 1 is a schematic flowchart of a product debugging method provided in an embodiment of the present disclosure, and is applied to a service industrial personal computer, as shown in fig. 1, the method includes:
step S101: after a product to be debugged starts to read a debugging program of a debugging section corresponding to the service industrial personal computer on the assembly line, monitoring and recording debugging information of the product to be debugged on the debugging section;
step S102: receiving a communication data request sent by a cooperative server on the pipeline after receiving a new pipeline debugging program sent by a central data cluster;
step S103: reporting the debugging information of the products to be debugged on the debugging sections to a cooperative server, so that the cooperative server collects the debugging information of the products to be debugged on the corresponding debugging sections reported by the service industrial personal computers on the production line after receiving the debugging information of the products to be debugged on the corresponding debugging sections, finely adjusts the parameters of a new production line debugging program according to the collected debugging information of the products to be debugged on the debugging sections to obtain a final updated production line debugging program, and sends the final updated production line debugging program to each service industrial personal computer on the production line;
step S104: receiving a final updated pipeline debugging program sent by the cooperative server;
step S105: and sending a new updated debugging program to the product to be debugged on the corresponding debugging section according to the final updated pipeline debugging program so as to debug the product to be debugged according to the new updated debugging program.
The product to be debugged of the embodiment of the disclosure is an instrument and a meter. Commissioning of a meter includes calibration and testing, also known as a calibration, i.e. a check before installation of the meter, which is a set of operations under specified conditions to determine the relationship between the value represented by the indication, material measure or standard substance of the measuring instrument or measuring system and the corresponding quantity determined by a reference standard. The debugging of instruments and meters is generally divided into a plurality of debugging sections, each section corresponds to different debugging conditions or debugging items, each debugging section is provided with a corresponding debugging program, different debugging programs need to be correspondingly updated for different debugging products or models, a service industrial personal computer is arranged in each debugging section of each assembly line, the assembly line starts to operate, the service industrial personal computer in the debugging section in the first step of verifying and debugging receives a working signal, the verification debugging program in the verification debugging section is read when the instrument to be debugged starts to be read, the operation method of the instrument to be debugged in other verification and debugging steps is the same as that of the verification debugging section, and the instrument to be debugged normally operates and debugs in sequence according to the sequence of the verification and debugging steps.
When the instrument to be debugged is in the step of verifying and debugging and passes the flow of the step of verifying and debugging, the service industrial control machine in the step of verifying and debugging can monitor and record the debugging information of the instrument to be debugged, the recorded debugging information comprises the debugging number in the step of verifying and debugging, the debugging parameters and the equipment running information in the debugging section, and the debugging parameters include but are not limited to: the method comprises the steps of measuring the operation state of the equipment, and obtaining the operation state of the equipment. When the instrument to be debugged is defective, the information of the instrument to be debugged can be recorded when the verification debugging step of the debugging section cannot pass through, and meanwhile, the service industrial personal computer sends out an alarm to mark the defective.
When the batch, model and type of the instrument to be debugged are changed and debugging parameters need to be updated, the central data cluster starts to send debugging program data information to the pipeline through the 5G network, and the debugging program needs to be updated. And the cooperative server of the pipeline receives the information needing parameter adjustment, and the cooperative server starts to receive a new pipeline debugging program. The cooperative server receives the information and then initiates a communication data request to each service industrial personal computer, the service industrial personal computers report the running conditions of all devices in the debugging section in the flow instrument and instrument debugging pipeline and the debugging information of the product to be debugged to the cooperative server after receiving the request, and the cooperative server empties the debugging result data of the current batch and prepares to receive a new verification program and a new debugging instrument. The reported debugging information includes but is not limited to: and debugging and verifying the serial number of the server, the existing running condition and whether the server fails or not.
And the collaboration server collects the equipment information conditions uploaded by the service industrial personal computers and finely adjusts the parameters of the new pipeline debugging program according to the collected conditions. The fine tuning content includes, but is not limited to, the meter number and the content of actual verification and debugging, the content of the debugging and verification steps and the sequence of the debugging and verification steps are changed, and some verification and debugging steps stop and exit the flow meter and the instrument debugging pipeline. And after receiving the updated pipeline debugging program, the service industrial personal computer sends the updated debugging program to the product to be debugged on the corresponding debugging section according to the debugging program of the debugging section in the updated pipeline debugging program, and sends a control signal to each device in the debugging section.
The embodiment of the disclosure combines the regional computing power based on the 5G network technology, carries out the collaborative computation, and the safety technology is high, the network low time delay of solution instrument, instrument debugging assembly line that can be fine, the requirement of high speed reduces the wire line and damages, stores through the industrial computer and tests industrial control program, and supplementary industrial equipment realizes NG and judges, realizes flexible production to the actual conditions of mastering assembly line that can be fine can in time respond when needing to change the debugging product, improves production debugging efficiency.
Further, the method further comprises:
synchronizing debugging information of products to be debugged on a debugging section corresponding to the service industrial personal computer to other service industrial personal computers on the same assembly line; and the number of the first and second groups,
receiving debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers on the same pipeline synchronously;
after the debugging information of the product to be debugged on the debugging section is reported to the cooperative server, the method further comprises the following steps:
and reporting debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers on the same pipeline to the cooperative server.
When the defective products appear in the products to be debugged, the information records of the products to be debugged can be recorded when the products cannot pass through the current debugging step, the defective information is sent to the service industrial personal computers of other debugging sections of the assembly line for standby storage in a network computing mode, and meanwhile, the service industrial personal computers of the current debugging section send out alarms to mark the defective products. When the qualified products are debugged to pass through the current debugging step, the information can be synchronously sent to the service industrial personal computers of other debugging sections of the assembly line.
Through other service industrial computers synchronizing information to the same assembly line, can reserve data, the record is more comprehensive, prevents that information from missing by mistake to let each debugging section learn other debugging section situations. And when the service industrial personal computer has insufficient computing capability or has problems, requesting to call other service industrial personal computer services.
Further, the method further comprises:
receiving debugging parameter information which is required to be updated and sent by a central data cluster;
and sending a signal that the debugging program needs to be updated to the debugging section corresponding to the service industrial personal computer according to the debugging parameter information needing to be updated of the assembly line, so that the debugging section corresponding to the service industrial personal computer is ready for updating the debugging program.
When the central computing cluster starts to send data information to the production line through the 5G network and indicates that debugging parameter information needs to be updated, if the batch, the model and the type of a product to be debugged are changed, each service industrial personal computer of the production line can also receive the debugging parameter information needing to be updated, which is sent by the central computing cluster, and each service industrial personal computer sends a debugging parameter signal needing to be updated to a corresponding debugging section through the 5G network so that the service industrial personal computer is ready to replace the product to be debugged.
The embodiment of the disclosure can realize the transmission requirements of low time delay and high speed of the product debugging of the data pipeline, can well adapt to the severe environment in the debugging, has good safety, and can respond in time when the debugging product needs to be replaced, thereby improving the production debugging efficiency.
Fig. 2 is a schematic flowchart of a product debugging method provided in the second embodiment of the present disclosure, which is applied to a collaboration server, and as shown in fig. 2, the method includes:
step S201: receiving a new pipeline debugging program sent by the central data cluster;
step S202: respectively sending communication data requests to each service industrial personal computer on the pipeline so that each service industrial personal computer respectively reports debugging information of products to be debugged on the corresponding debugging section monitored and recorded by the service industrial personal computer to the cooperative server;
step S203: receiving and summarizing debugging information of products to be debugged on the corresponding debugging sections reported by each service industrial personal computer;
step S204: carrying out parameter fine adjustment on the new assembly line debugging program according to the gathered debugging information of the product to be debugged on each debugging section to obtain an updated assembly line debugging program;
step S205: and sending the updated pipeline debugging program to each service industrial personal computer on the pipeline, so that each service industrial personal computer on the pipeline sends the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program, and the product to be debugged is debugged according to the updated debugging program.
A production line corresponds to a collaboration server, the collaboration server manages all service industrial personal computers on the production line, when the batch, model and type of instruments to be debugged are changed and debugging parameters need to be updated, the collaboration server receives information, needing parameter adjustment, of debugging programs sent by a central data cluster through a 5G network, begins to receive new production line debugging programs, after receiving the information, needing parameter adjustment, of the debugging programs, the collaboration server initiates communication data requests to all the service industrial personal computers on the production line, after receiving the requests, the service industrial personal computers report debugging parameters including the running conditions of all devices to the collaboration server, and empty debugging result data of the current batch to prepare for receiving new debugging programs and new debugging products. And the collaboration server receives and summarizes debugging information of products to be debugged on the corresponding debugging sections reported by the service industrial personal computers, and carries out parameter fine tuning on a new assembly line debugging program according to the total real-time equipment information condition and the debugging parameter condition, such as whether the parameters are proper or not. The fine tuning content includes, but is not limited to, the meter number and the content of the actual verification debugging, the content of the debugging verification step and the sequence of the debugging verification step are changed, and some verification debugging steps stop and exit the debugging pipeline. And sending the obtained updated pipeline debugging program to each service industrial personal computer on the pipeline after the parameters are finely adjusted, so that each service industrial personal computer on the pipeline sends the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program, and the product to be debugged is debugged according to the updated debugging program.
Further, the method further comprises:
sharing the debugging information of the products to be debugged on each debugging section which is summarized respectively with the cooperative servers on other pipelines;
performing parameter fine adjustment on a new pipeline debugging program according to debugging information of products to be debugged on each debugging section respectively summarized by the cooperative servers on all pipelines to obtain fine-adjusted parameters;
sending the parameters of the new pipeline debugging program finely adjusted by the cooperative server on the current pipeline to the cooperative servers of other pipelines, and receiving the parameters of the new pipeline debugging program finely adjusted by the cooperative servers on other pipelines;
confirming whether parameters of the cooperative server on the pipeline and the cooperative servers on other pipelines after the new pipeline debugging program is subjected to fine tuning are consistent or not;
and if the parameters are consistent, obtaining an updated assembly line debugging program according to the fine-tuned parameters, and sending the updated assembly line debugging program to each service industrial personal computer on the assembly line.
Each assembly line of a plant area is provided with a cooperative server, and each cooperative server collects debugging information of products to be debugged of each debugging section on the assembly line; when the batch, model and type of the instrument to be debugged are changed and debugging parameters need to be updated, the debugging information of the product to be debugged on each debugging section which is gathered by the coordination server of other pipelines is shared, if other pipelines debug the batch of products, problems which possibly occur in the debugging process can be directly obtained to avoid in advance, and the debugging program parameters of a new pipeline are finely adjusted according to the debugging information of the product to be debugged on each debugging section which is gathered by the coordination servers of all pipelines, so that the finely adjusted parameters are obtained; after debugging information of products to be debugged on each debugging section respectively summarized by the cooperative servers of all the pipelines is obtained, parameter fine tuning is carried out on a new pipeline debugging program, the fine-tuned parameters are sent to the cooperative servers of other pipelines, and the cooperative servers of other pipelines confirm whether the fine-tuned parameters are feasible or not; and if all the cooperative servers of other pipelines are confirmed to be feasible, obtaining an updated pipeline debugging program according to the fine-tuned parameters. In another implementation manner of the embodiment of the present disclosure, after tuning parameters of a new pipeline debugging program according to debugging information of a product to be debugged on each debugging section respectively summarized by the cooperative servers of all pipelines, and obtaining the tuned parameters, parameters obtained by tuning the new pipeline debugging program by the cooperative servers of other pipelines can also be received; confirming whether the parameters after the fine adjustment of the new pipeline debugging program are consistent or not by the collaboration server of the pipeline and the collaboration servers of other factories; and if the two are consistent, obtaining the updated pipeline debugging program. Through comparison and fine tuning of parameters of all the cooperative servers and consistency confirmation of all the cooperative servers, cooperative computing can be achieved, and unified management is achieved.
Through parameter fine adjustment of the cooperative server, the debugging program is more suitable for the product to be debugged, and the debugging technical capacity and the production efficiency are improved.
In order to more clearly illustrate the technical solution of the present disclosure, as shown in fig. 3 and fig. 4, a third embodiment of the present disclosure further provides a product debugging method, fig. 3 is an architecture diagram of a product debugging production line of the embodiment of the present disclosure, and includes a pipeline No. 1 and a pipeline No. 3, a factory floor has a signal overlay of 5G, and fig. 4 is a process of product debugging and running, including:
step S1: starting to operate in the No. 1 and No. 3 flow meters and the instrument debugging production line, receiving a working signal by a debugging and verifying calculation service industrial personal computer in the initial step of verifying and debugging, starting to read a verifying and debugging program in the initial step of verifying and debugging by the instrument to be debugged, sequentially operating and debugging the instrument to be debugged according to the sequence of the steps of verifying and debugging in the subsequent steps;
step S2: when the instrument to be debugged is in the initial step of verification and debugging and passes the flow of the initial step of verification and debugging, the debugging verification calculation service industrial control machine in the initial step of verification and debugging can monitor and record, the debugging information of the instrument to be debugged includes the debugging number of a debugging section, the equipment operation information and the debugging parameters of the debugging section, and the debugging parameters include but are not limited to: the instrument metering value, standard error, error rate and metering time;
step S3: when the instrument to be debugged is defective and fails to pass the initial verification and debugging step, the information record of the instrument to be debugged is also recorded; sending the bad information to a No. 1 flow instrument and an industrial personal computer for debugging and verifying calculation service in other debugging and verifying steps of an instrument debugging assembly line for standby storage in a network calculation mode, and simultaneously sending an alarm by the industrial personal computer in the initial step to mark a defective product;
step S4: when the debugging is that the qualified product instrument passes the verification and debugging initiation, the information is synchronously sent to the No. 1 flow instrument and a debugging verification calculation service industrial personal computer in other verification and debugging steps of an instrument debugging pipeline;
step S5: when the instrument reaches a second debugging section, the debugging, verifying and debugging second step, debugging, verifying and calculating service industrial personal computer receives the information, and starting to read the verifying and debugging program in the verifying and debugging second step;
step S6: when the batch, the model and the type of the instrument to be debugged are changed, debugging parameters need to be updated;
step S7: manufacturing a calculation cluster (namely a central data cluster) by a group central instrument, and starting to send debugging program data information to a No. 1 flow instrument and an instrument debugging production line through a 5G network;
step S8: a calculation service industrial personal computer of the No. 1 flow instrument and the instrument debugging production line receives information needing parameter adjustment;
step S9: the cooperative server of the pipeline receives the information needing parameter adjustment, and the cooperative server starts to receive the updated debugging program;
step S10: the cooperative server initiates a communication data request to a debugging and verifying calculation service industrial personal computer;
step S11: the debugging, verifying and calculating service industrial personal computer empties the current debugging program after receiving the request, carries out fault detection, reports the running conditions of all devices in the flow instrument and the instrument debugging pipeline to the cooperative server, empties the debugging result data of the current batch, prepares to receive a new verifying program and a new debugging instrument, and reports the data including, but not limited to, the serial number of the debugging and verifying server, the current running condition and whether the fault occurs;
step S12: the cooperative server of the No. 1 flow instrument and the instrument debugging pipeline exchanges shared equipment information with the cooperative servers of other flow instruments and instrument debugging pipelines, and parameter fine tuning is carried out on the updated debugging program according to the total real-time equipment information condition; the fine tuning content includes but is not limited to the serial number of the instrument and the content of actual verification and debugging, the content of the debugging and verification steps and the sequence of the debugging and verification steps are changed, and some verification and debugging steps stop and exit the flow instrument and the instrument debugging pipeline;
step S13: after all the cooperative servers carry out consistency confirmation, a new instrument program to be debugged is issued to a debugging verification calculation service industrial personal computer;
step S14: after receiving a new instrument program to be debugged, the flow instrument and the debugging and verifying calculation service industrial personal computer in the instrument debugging and verifying production line send control signals to the instrument to be debugged in the debugging and verifying step through a 5g mobile network.
Fig. 5 is an architecture diagram of a service industrial personal computer according to a fourth embodiment of the present disclosure, as shown in fig. 5, including:
the monitoring module 11 is configured to monitor and record debugging information of the product to be debugged on the debugging section after the product to be debugged starts to read a debugging program of the debugging section corresponding to the service industrial personal computer on the assembly line;
a first receiving module 12, configured to receive a communication data request sent by a collaboration server on the pipeline after receiving a new pipeline debugging program sent by a central data cluster;
a first sending module 13, configured to report debugging information of the product to be debugged on the debugging section to the coordination server, so that the coordination server collects debugging information of the product to be debugged on the corresponding debugging section reported by each service industrial personal computer on the pipeline after receiving the debugging information of the product to be debugged on the debugging section, performs parameter fine-tuning on a new pipeline debugging program according to the collected debugging information of the product to be debugged on each debugging section, obtains an updated pipeline debugging program, and sends the updated pipeline debugging program to each service industrial personal computer on the pipeline;
the first receiving module 12 is further configured to receive an updated pipeline debugging program sent by the collaboration server;
the first sending module 13 is further configured to send an updated debugging program to a product to be debugged on a debugging section corresponding to the service industrial personal computer according to the updated pipeline debugging program, so that the product to be debugged is debugged according to the updated debugging program.
Further, the service industrial personal computer also comprises a synchronization module 14;
the synchronization module 14 is configured to synchronize debugging information of products to be debugged on a debugging section corresponding to the service industrial personal computer to other service industrial personal computers on the same assembly line;
the first receiving module 12 is further configured to receive debugging information of products to be debugged on corresponding debugging sections of other service industrial personal computers synchronized on the same pipeline;
the first sending module 13 is further configured to report debugging information of products to be debugged on respective corresponding debugging segments of other service industrial personal computers on the same pipeline to the coordination server.
Further, the first receiving module 12 is further configured to receive information of debugging parameters that need to be updated of a pipeline sent by the central data cluster;
the first sending module 13 is further configured to send a signal that the debugging program needs to be updated to the debugging section corresponding to the service industrial personal computer according to the information that the debugging parameter needs to be updated by the assembly line, so that the debugging section corresponding to the service industrial personal computer is ready for updating the debugging program.
Fig. 6 is an architecture diagram of a collaboration server according to a fourth embodiment of the present disclosure, as shown in fig. 6, including:
a second receiving module 21, configured to receive a new pipeline debugging program sent by the central data cluster;
a second sending module 22, configured to send communication data requests to each service industrial personal computer on the pipeline, so that each service industrial personal computer reports debugging information of the product to be debugged on the corresponding debugging segment monitored and recorded by the service industrial personal computer to the cooperative server;
the second receiving module 21 is further configured to receive and collect debugging information of products to be debugged on the corresponding debugging segments reported by the service industrial personal computers;
the parameter adjusting module 23 is used for performing parameter fine adjustment on the new pipeline debugging program according to the gathered debugging information of the product to be debugged on each debugging section to obtain an updated pipeline debugging program;
the second sending module 22 is further configured to send the updated pipeline debugging program to each service industrial personal computer on the pipeline, so that each service industrial personal computer on the pipeline sends the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program, so that the product to be debugged is debugged according to the updated debugging program.
Further, the collaboration server further includes a sharing module 24;
the sharing module 24 is configured to share the debugging information of the products to be debugged on each respective summarized debugging segment with the collaboration servers on other pipelines;
the parameter adjusting module 23 includes a parameter adjusting unit and a parameter confirming unit:
the parameter adjusting unit is arranged for carrying out parameter fine adjustment on a new pipeline debugging program according to debugging information of products to be debugged on each debugging section which is respectively gathered by the cooperative servers on all the pipelines to obtain fine-adjusted parameters; and the number of the first and second groups,
sending the parameters of the new pipeline debugging program finely tuned by the collaboration server on the current pipeline to the collaboration servers of other pipelines through the second sending module 22, and receiving the parameters of the new pipeline debugging program finely tuned by the collaboration servers on other pipelines through the second receiving module 21;
the parameter determining unit is set to determine whether parameters of the cooperative server on the current pipeline and the cooperative servers on other pipelines after the cooperative servers on the other pipelines respectively perform fine adjustment on the new pipeline debugging program are consistent;
if the parameters are consistent, obtaining an updated pipeline debugging program according to the fine-tuned parameters;
the second sending module 22 is further configured to send the updated pipeline debugging program to each service industrial personal computer on the current pipeline.
The service industrial personal computer and the collaboration server in the embodiments of the disclosure are used to implement the product debugging methods in the first to third embodiments of the methods, so that description is simple, and specific reference may be made to the related description in the first to third embodiments of the methods, and details are not described here.
Furthermore, as shown in fig. 7, a sixth embodiment of the present disclosure further provides an electronic device, which includes a memory 10 and a processor 20, where the memory 10 stores a computer program, and when the processor 20 runs the computer program stored in the memory 10, the processor 20 executes the above-mentioned various possible product debugging methods.
The memory 10 is connected to the processor 20, the memory 10 may be a flash memory, a read-only memory or other memories, and the processor 20 may be a central processing unit or a single chip microcomputer.
In addition, the embodiments of the present disclosure also provide a computer-readable storage medium, in which computer-executable instructions are stored, and when at least one processor of the user equipment executes the computer-executable instructions, the user equipment executes the above-mentioned various possible methods.
Computer-readable media includes both computer storage media and communication media including any medium that facilitates transfer of a computer program from one place to another. A storage media may be any available media that can be accessed by a general purpose or special purpose computer. An exemplary storage medium is coupled to the processor such the processor can read information from, and write information to, the storage medium. Of course, the storage medium may also be integral to the processor. The processor and the storage medium may reside in an ASIC (Application Specific Integrated Circuit). Additionally, the ASIC may reside in user equipment. Of course, the processor and the storage medium may reside as discrete components in a communication device.
It is to be understood that the above embodiments are merely exemplary embodiments that are employed to illustrate the principles of the present disclosure, and that the present disclosure is not limited thereto. It will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the disclosure, and these are to be considered as the scope of the disclosure.
Claims (10)
1. A product debugging method is characterized by being applied to a service industrial personal computer, and comprises the following steps:
after a product to be debugged starts to read a debugging program of a debugging section corresponding to the service industrial personal computer on the assembly line, monitoring and recording debugging information of the product to be debugged on the debugging section;
receiving a communication data request sent by a cooperative server on the pipeline after receiving a new pipeline debugging program sent by a central data cluster;
reporting the debugging information of the products to be debugged on the debugging sections to a cooperative server, so that the cooperative server collects the debugging information of the products to be debugged on the corresponding debugging sections reported by the service industrial personal computers on the production line after receiving the debugging information of the products to be debugged on the debugging sections, finely adjusts the parameters of a new production line debugging program according to the collected debugging information of the products to be debugged on the debugging sections to obtain an updated production line debugging program, and sends the updated production line debugging program to the service industrial personal computers on the production line;
receiving an updated pipeline debugging program sent by the cooperative server;
and sending the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program so as to debug the product to be debugged according to the updated debugging program.
2. The debugging method of claim 1, further comprising:
synchronizing debugging information of products to be debugged on a debugging section corresponding to the service industrial personal computer to other service industrial personal computers on the same assembly line; and the number of the first and second groups,
receiving debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers on the same pipeline synchronously;
after the debugging information of the product to be debugged on the debugging section is reported to the cooperative server, the method further comprises the following steps:
and reporting debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers on the same pipeline to the cooperative server.
3. The debugging method of claim 1, further comprising:
receiving debugging parameter information which is required to be updated and sent by a central data cluster;
and sending a signal that the debugging program needs to be updated to the debugging section corresponding to the service industrial personal computer according to the debugging parameter information needing to be updated of the assembly line, so that the debugging section corresponding to the service industrial personal computer is ready for updating the debugging program.
4. A product debugging method is applied to a collaboration server, and the method comprises the following steps:
receiving a new pipeline debugging program sent by the central data cluster;
respectively sending communication data requests to each service industrial personal computer on the pipeline so that each service industrial personal computer respectively reports debugging information of products to be debugged on the corresponding debugging section monitored and recorded by the service industrial personal computer to the cooperative server;
receiving and summarizing debugging information of products to be debugged on the corresponding debugging sections reported by each service industrial personal computer;
carrying out parameter fine adjustment on the new assembly line debugging program according to the gathered debugging information of the product to be debugged on each debugging section to obtain an updated assembly line debugging program;
and sending the updated pipeline debugging program to each service industrial personal computer on the pipeline, so that each service industrial personal computer on the pipeline sends the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program, and the product to be debugged is debugged according to the updated debugging program.
5. The debugging method of claim 4, further comprising:
sharing the debugging information of the products to be debugged on each debugging section which is summarized respectively with the cooperative servers on other pipelines;
performing parameter fine adjustment on a new pipeline debugging program according to debugging information of products to be debugged on each debugging section respectively summarized by the cooperative servers on all pipelines to obtain fine-adjusted parameters;
sending the parameters of the new pipeline debugging program finely adjusted by the cooperative server on the current pipeline to the cooperative servers of other pipelines, and receiving the parameters of the new pipeline debugging program finely adjusted by the cooperative servers on other pipelines;
confirming whether parameters of the cooperative server on the pipeline and the cooperative servers on other pipelines after the new pipeline debugging program is subjected to fine tuning are consistent or not;
and if the parameters are consistent, obtaining an updated assembly line debugging program according to the fine-tuned parameters, and sending the updated assembly line debugging program to each service industrial personal computer on the assembly line.
6. The utility model provides a service industrial computer which characterized in that, the service industrial computer includes:
the monitoring module is arranged for monitoring and recording debugging information of the product to be debugged on the debugging section after the product to be debugged starts to read a debugging program of the debugging section corresponding to the service industrial personal computer on the assembly line;
the first receiving module is configured to receive a communication data request sent by a collaboration server on the pipeline after receiving a new pipeline debugging program sent by a central data cluster;
the first sending module is configured to report debugging information of products to be debugged on the debugging sections to the cooperative server, so that the cooperative server collects debugging information of the products to be debugged on the corresponding debugging sections reported by the service industrial personal computers on the pipeline after receiving the debugging information, fine-tunes parameters of a new pipeline debugging program according to the collected debugging information of the products to be debugged on the debugging sections to obtain an updated pipeline debugging program, and sends the updated pipeline debugging program to the service industrial personal computers on the pipeline;
the first receiving module is further configured to receive an updated pipeline debugging program sent by the collaboration server;
the first sending module is further configured to send an updated debugging program to the product to be debugged on the debugging section corresponding to the service industrial personal computer according to the updated pipeline debugging program, so that the product to be debugged is debugged according to the updated debugging program.
7. The service industrial personal computer of claim 6, further comprising a synchronization module
The synchronization module is used for synchronizing debugging information of products to be debugged on a debugging section corresponding to the service industrial personal computer to other service industrial personal computers on the same assembly line;
the first receiving module is also set to receive debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers synchronized on the same pipeline;
the first sending module is also configured to report debugging information of products to be debugged on debugging sections corresponding to other service industrial personal computers on the same pipeline to the coordination server.
8. A collaboration server, comprising:
the second receiving module is arranged for receiving a new pipeline debugging program sent by the central data cluster;
the second sending module is arranged to send communication data requests to each service industrial personal computer on the pipeline respectively so that each service industrial personal computer reports debugging information of products to be debugged on the corresponding debugging section monitored and recorded by the service industrial personal computer to the cooperative server respectively;
the second receiving module is also configured to receive and collect debugging information of the products to be debugged on the corresponding debugging sections reported by the service industrial personal computers;
the parameter adjusting module is used for carrying out parameter fine adjustment on the new pipeline debugging program according to the gathered debugging information of the product to be debugged on each debugging section to obtain an updated pipeline debugging program;
the second sending module is also set to send the updated pipeline debugging program to each service industrial personal computer on the pipeline, so that each service industrial personal computer on the pipeline sends the updated debugging program to the product to be debugged on the corresponding debugging section according to the updated pipeline debugging program, and the product to be debugged is debugged according to the updated debugging program.
9. An electronic device comprising a memory and a processor, the memory having a computer program stored therein, the processor performing the product debugging method of any one of claims 1-3 and 4-5 when the processor executes the computer program stored in the memory.
10. A computer-readable storage medium, comprising: computer program which, when run on a computer, causes the computer to perform the product commissioning method as claimed in any one of claims 1 to 3 and claims 4 to 5.
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