CN113405608B - Iron wire galvanizing film monitoring system and working method thereof - Google Patents
Iron wire galvanizing film monitoring system and working method thereof Download PDFInfo
- Publication number
- CN113405608B CN113405608B CN202110768071.6A CN202110768071A CN113405608B CN 113405608 B CN113405608 B CN 113405608B CN 202110768071 A CN202110768071 A CN 202110768071A CN 113405608 B CN113405608 B CN 113405608B
- Authority
- CN
- China
- Prior art keywords
- iron wire
- data
- galvanizing
- analysis
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 444
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 222
- 238000005246 galvanizing Methods 0.000 title claims abstract description 94
- 238000012544 monitoring process Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims description 25
- 238000007747 plating Methods 0.000 claims description 25
- 239000003086 colorant Substances 0.000 claims description 11
- 239000008186 active pharmaceutical agent Substances 0.000 claims description 4
- 238000011282 treatment Methods 0.000 claims description 4
- 230000007613 environmental effect Effects 0.000 claims description 2
- 230000000875 corresponding effect Effects 0.000 description 20
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 10
- 229910052725 zinc Inorganic materials 0.000 description 10
- 239000011701 zinc Substances 0.000 description 10
- 238000004364 calculation method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005536 corrosion prevention Methods 0.000 description 2
- 238000013480 data collection Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
The invention discloses an iron wire galvanized film monitoring system which comprises an iron wire collecting module, a galvanized collecting module, a cloud platform, an iron wire counting module, a galvanized processing module, an analysis counting module and an early warning regulation and control module, wherein the iron wire collecting module is used for collecting data of an iron wire to be galvanized to obtain an iron wire data set; the galvanizing acquisition module is used for acquiring galvanizing working data; the iron wire statistical module is used for processing and counting an iron wire data set to obtain an iron wire processing set, and the iron wire processing set comprises the stability and the smoothness of iron wires; the galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data; the invention also discloses a working method of the iron wire galvanized film monitoring system; the method is used for solving the technical problem that the accuracy of iron wire galvanizing monitoring is poor because data acquisition and comprehensive analysis are not carried out on different iron wires and galvanizing conditions in the existing scheme.
Description
Technical Field
The invention relates to the technical field of iron wire galvanized films, in particular to an iron wire galvanized film monitoring system and a working method thereof.
Background
The galvanized iron wire is divided into hot galvanized wire and cold galvanized wire (electrogalvanized wire) which are processed by adopting high-quality low-carbon steel through the process flows of drawing forming, acid pickling for rust removal, high-temperature annealing, hot galvanizing, cooling and the like; the galvanized iron wire has good toughness and elasticity, and the maximum zinc adding amount can reach 300 g/square meter; has the characteristics of thick galvanized layer, strong corrosion resistance and the like.
The existing iron wire galvanized film monitoring system has the following defects in use: data collection and comprehensive analysis are not carried out on different iron wires and galvanizing conditions, so that the accuracy of monitoring the iron wire galvanization is poor, and the quality of finished iron wire galvanized products is influenced.
Disclosure of Invention
The invention aims to provide an iron wire galvanized film monitoring system and a working method thereof, and solves the following technical problems: in the existing scheme, data acquisition and comprehensive analysis are not carried out on different iron wires and galvanizing conditions, so that the accuracy of monitoring the iron wire galvanizing is poor.
The purpose of the invention can be realized by the following technical scheme:
an iron wire galvanized film monitoring system comprises an iron wire collecting module, a galvanized collecting module, a cloud platform, an iron wire statistical module, a galvanized processing module, an analysis statistical module and an early warning regulation and control module, wherein the iron wire collecting module is used for collecting data of an iron wire to be galvanized to obtain an iron wire data set; the galvanizing acquisition module is used for acquiring galvanizing working data;
the iron wire statistical module is used for processing and counting an iron wire data set to obtain an iron wire processing set, and the iron wire processing set comprises the stability and the smoothness of iron wires; the galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data;
the analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data to obtain an analysis set; the early warning regulation and control module is used for early warning and regulation and control of the galvanization of the iron wire according to the analysis set.
Further, the iron wire statistics module is used for carrying out processing statistics on the iron wire data set, and the specific steps comprise:
acquiring material data, size data and surface data of iron wires in the iron wire data set; marking iron wire materials in the material data and acquiring corresponding preset material values; the radius and the surface area of the iron wire in the size data are counted and marked; taking values of the quantity YS and the distribution area YM of different colors of the outer surface of the iron wire in the surface data and marking;
using formulas
Calculating to obtain the stability of the iron wire; wherein a1 and a2 are expressed as different proportionality coefficients, CY is expressed as a material preset value corresponding to the iron wire material, TB is expressed as the radius of the iron wire, and TS is expressed as the surface area of the iron wire;
using a formula
Calculating the smoothness of the iron wire; wherein b1 and b2 are expressed as different proportionality coefficients, YS is expressed as the number of different colors on the outer surface of the iron wire, and YM is expressed as the outer surface of the iron wireThe distribution areas of the different colors.
Further, the specific steps of the galvanizing processing module for performing calculation analysis on the working data include:
acquiring galvanizing duration data, temperature data and plating data in the working data, and respectively taking and marking the galvanizing duration in the duration data and the galvanizing temperature in the temperature data; marking the plating purity DC in the plating data and obtaining a corresponding purity correlation value;
using formulas
Calculating to obtain the environment degree of galvanizing; wherein c1, c2 and c3 are different proportionality coefficients, DS is the duration of galvanizing, DW is the galvanizing temperature, and CG is a purity related value corresponding to the plating purity.
Further, the analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data, and comprises the following specific steps:
extracting stability WD and smoothness GH concentrated in iron wire treatment and environmental degree HJ in work analysis data; using formulas
Calculating to obtain the operation coefficient of iron wire galvanization; calculating the ratio of the operation coefficient to a preset operation threshold, and setting the galvanizing grade of the iron wire according to the ratio to generate different analysis signals, wherein the set galvanizing grade comprises an unqualified grade, a qualified grade and an over-standard grade; wherein the unqualified grade has a value range of (— infinity, m); the value range of the qualified grade is [ m, m + n ]; the value range of the super-standard grade is [ m + n, + ∞), and m and n are preset constants;
if the ratio belongs to the value range of the unqualified grade, generating a first analysis signal; if the ratio belongs to the value range of the qualified grade, generating a second analysis signal; if the ratio belongs to the value range of the super-standard grade, generating a third analysis signal; and combining the operation coefficient with the first analysis signal, the second analysis signal and the third analysis signal to obtain an analysis set.
Further, the early warning regulation and control module is used for early warning and regulating and controlling the galvanization of the iron wire according to the analysis set, and comprises the following specific steps: receiving and analyzing the analysis set, and if the analysis set contains a first analysis signal, judging that the galvanized iron wire corresponding to the first analysis signal is unqualified, and marking and prompting the galvanized iron wire; if the analysis set contains a second analysis signal, judging that the galvanized iron wire corresponding to the second analysis signal is qualified, and marking and prompting the galvanized iron wire; and if the analysis set contains the third analysis signal, judging that the galvanized iron wire corresponding to the third analysis signal is out of standard, and marking and prompting the galvanized iron wire.
A working method based on an iron wire galvanizing film monitoring system comprises the following specific steps:
the method comprises the following steps: carrying out data acquisition on an iron wire to be galvanized by using an iron wire acquisition module to obtain an iron wire data set; acquiring galvanizing working data by using a galvanizing acquisition module;
step two: processing and counting the iron wire data set by using an iron wire counting module to obtain an iron wire processing set, wherein the iron wire processing set comprises the stability and the smoothness of iron wires; calculating by using a galvanizing processing module to obtain the galvanizing environment degree and analyzing to obtain galvanizing work analysis data;
step three: calculating by using an analysis and statistics module to obtain an operation coefficient of iron wire galvanization and analyzing the galvanization of the iron wire to obtain an analysis set; and the early warning regulation and control module performs early warning and regulation and control on the galvanization of the iron wire according to the analysis set.
The invention has the beneficial effects that:
according to the invention, through the matched use of the iron wire acquisition module, the galvanizing acquisition module, the cloud platform, the iron wire statistical module, the galvanizing processing module, the analysis statistical module and the early warning regulation and control module, the technical problem that the accuracy of iron wire galvanizing monitoring is poor because data acquisition and comprehensive analysis are not carried out on different iron wires and galvanizing conditions in the existing scheme can be solved; carrying out data acquisition on an iron wire to be galvanized through an iron wire acquisition module to obtain an iron wire data set; acquiring galvanizing working data through a galvanizing acquisition module; by carrying out data acquisition on the iron wire and the galvanization, effective data support is provided for subsequent data processing and calculation;
processing and counting the iron wire data set through an iron wire counting module to obtain an iron wire processing set, wherein the iron wire processing set comprises the stability and the smoothness of the iron wire; the galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data; the collected data are processed and calculated, so that the data are linked, and the data collection and the comprehensive analysis of different iron wires and galvanizing conditions are facilitated to improve the monitoring accuracy;
analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data through an analysis and statistics module to obtain an analysis set; pre-warning and regulating the galvanization of the iron wire according to the analysis set through a pre-warning regulation and control module; and analyzing the quality of the finished product of the iron wire galvanized steel according to the calculated result, and carrying out different prompts and treatments, so that the finished product with unqualified quality can be treated in time, and the screening effect of the finished product of the iron wire galvanized steel is improved.
Drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic block diagram of an iron wire galvanized film monitoring system according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the invention relates to an iron wire galvanized film monitoring system, which comprises an iron wire acquisition module, a galvanized acquisition module, a cloud platform, an iron wire statistics module, a galvanized processing module, an analysis statistics module and an early warning regulation module, wherein the iron wire acquisition module is used for acquiring data of an iron wire to be galvanized to obtain an iron wire data set; the galvanizing acquisition module is used for acquiring galvanizing working data; the cloud platform is used for processing data calculation of each module;
in the embodiment of the invention, the iron wire galvanizing quality is comprehensively analyzed from two aspects by acquiring the data acquisition of the iron wire and the galvanizing working data, so that the iron wire galvanizing process is conveniently monitored and effective data support is provided, and the problem that the data acquisition and comprehensive analysis are not carried out on different iron wires and galvanizing conditions in the existing scheme is solved, so that the accuracy of iron wire galvanizing monitoring is poor. Hot galvanizing, also called hot dip galvanizing and hot dip galvanizing, is an effective metal corrosion prevention mode, is mainly used for metal structure facilities in various industries, and is used for immersing a steel member after rust removal into molten zinc at about 500 ℃ to attach a zinc layer on the surface of the steel member, thereby achieving the purpose of corrosion prevention.
The iron wire statistical module is used for processing and counting an iron wire data set to obtain an iron wire processing set, and the iron wire processing set comprises the stability and the smoothness of iron wires; the method comprises the following specific steps:
acquiring material data, size data and surface data of iron wires in the iron wire data set; marking iron wire materials in the material data, acquiring corresponding preset values of the materials, and marking the iron wire materials as TC; setting different iron wire materials to correspond to different material preset values, matching the iron wire materials in the material data with all the iron wire materials to obtain corresponding material preset values, and marking the corresponding material preset values as CY; the radius and the surface area of the iron wire in the size data are counted and marked, and the radius of the iron wire is marked as TB; marking the surface area of the iron wire as TS; taking values of the number and the distribution area of different colors of the outer surface of the iron wire in the surface data, marking the number of the colors as YS, and marking the distribution area of the colors as YM; the different colors of the outer surface of the iron wire are used for obtaining smooth data of the surface of the iron wire, the surface of the iron wire is smooth and has only one color when no foreign matter exists, the surface of the iron wire is not smooth and has a groove pit or has more than one color when the foreign matter adheres to, and the iron wire is monitored based on the number and the distribution area of color distribution on the surface of the iron wire;
using formulas
Calculating to obtain the stability of the iron wire; wherein a1 and a2 are expressed as different proportionality coefficients, CY is expressed as a material preset value corresponding to the iron wire material, TB is expressed as the radius of the iron wire, and TS is expressed as the surface area of the iron wire;
using formulas
Calculating the smoothness of the iron wire; b1 and b2 are expressed as different proportionality coefficients, YS is expressed as the number of different colors on the outer surface of the iron wire, and YM is expressed as the distribution area of the different colors on the outer surface of the iron wire;
in the embodiment of the invention, each item of data is normalized and standardized to facilitate calculation by processing and marking each item of collected data, and each item of data is linked by calculation to facilitate subsequent overall analysis; the stability of the iron wire is used for establishing the attribute information of the iron wire, so that the iron wires of different types can be conveniently adapted to the corresponding galvanizing environment; the smoothness of the iron wire is used for monitoring the galvanizing condition from the aspect of the iron wire, and if the smoothness of the iron wire is high, the galvanizing effect of the galvanizing is slightly influenced; if the smoothness of the iron wire is low, the effect of galvanization is greatly affected.
The galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data; the method comprises the following specific steps:
acquiring galvanizing duration data, temperature data and plating data in the working data, respectively taking values and marking the galvanizing duration in the duration data and the galvanizing temperature in the temperature data, and marking the galvanizing duration as DS; marking the galvanizing temperature as DW; marking the purity of the plating layer in the plating layer data, acquiring a corresponding purity correlation value, and marking the purity of the plating layer as DC; setting different plating layer purities to correspond to different purity correlation values, and matching the plating layer purities in the plating layer data with all the plating layer purities to obtain corresponding purity correlation values CG; wherein the purity of the plating layer in the plating layer data represents the purity of the zinc plating material, for example, 99.995% purity zinc is used for the plating layer;
using a formula
Calculating to obtain the environment degree of galvanizing; wherein c1, c2 and c3 are represented as different proportionality coefficients, DS is represented as a galvanizing duration, DW is represented as a galvanizing temperature, and CG is represented as a purity correlation value corresponding to the plating purity;
in the embodiment of the invention, the zinc plating environment degree is calculated to match and adjust the zinc plating of iron wires of different types, so that the monitoring accuracy is improved by adapting to the requirements of the iron wires of different types during zinc plating, and the defect that the monitoring result is influenced because the monitoring result cannot be adaptively adjusted due to the change of the zinc plating conditions during the zinc plating of the iron wires of different types in the existing scheme is solved; the galvanizing environment degree is correlated and counted based on the galvanizing duration, the galvanizing temperature and the purity correlation value corresponding to the plating purity, so that the galvanizing environment condition can be conveniently and integrally analyzed.
The analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data to obtain an analysis set; the method comprises the following specific steps:
extracting stability WD and smoothness GH concentrated in iron wire treatment and environment HJ in work analysis data; using formulas
Calculating to obtain the operation coefficient of iron wire galvanization; calculating the ratio of the operation coefficient to a preset operation threshold value, and setting the galvanizing grade of the iron wire according to the ratio to generate different analysis signals, wherein the set galvanizing grade comprises an unqualified grade, a qualified grade and an out-of-standard grade; wherein the unqualified grade has the value range of (∞, m); the value range of the qualified grade is [ m, m + n ]; the value range of the super-standard grade is [ m + n, + ∞), and m and n are preset constants;
if the ratio belongs to the value range of the unqualified grade, generating a first analysis signal; if the ratio belongs to the value range of the qualified grade, generating a second analysis signal; if the ratio belongs to the value range of the super-standard grade, generating a third analysis signal; combining the operation coefficient with the first analysis signal, the second analysis signal and the third analysis signal to obtain an analysis set;
in the embodiment of the invention, the running coefficient of iron wire galvanization is obtained by calculation, the running coefficient is analyzed and matched to obtain the corresponding galvanization grade, and different galvanization grades correspond to different galvanization qualities, so that different prompts are facilitated.
The early warning regulation and control module is used for early warning and regulation and control of galvanization of iron wire according to the analysis set, and the concrete steps include: receiving and analyzing the analysis set, and if the analysis set contains a first analysis signal, judging that the galvanized iron wire corresponding to the first analysis signal is unqualified, and marking and prompting the galvanized iron wire; if the analysis set contains a second analysis signal, judging that the galvanized iron wire corresponding to the second analysis signal is qualified, and marking and prompting the galvanized iron wire; and if the analysis set contains the third analysis signal, judging that the galvanized iron wire corresponding to the third analysis signal exceeds the standard, and marking and prompting the galvanized iron wire.
A working method based on an iron wire galvanizing film monitoring system comprises the following specific steps:
the method comprises the following steps: carrying out data acquisition on an iron wire to be galvanized by using an iron wire acquisition module to obtain an iron wire data set, wherein the iron wire data set comprises material data, size data and surface data of the iron wire; acquiring galvanizing working data by using a galvanizing acquisition module, wherein the working data comprises;
step two: processing and counting the iron wire data set by using an iron wire counting module to obtain an iron wire processing set, and processing the iron wire data set by using a formula
Calculating to obtain the stability of the iron wire by using a formula
Calculating the smoothness of the iron wire; using a galvanizing process module to pass a formula
Calculating to obtain the galvanizing environment degree and analyzing to obtain galvanizing work analysis data;
step three: using an analytical statistical module to pass a formula
Calculating to obtain an operation coefficient of iron wire galvanization and analyzing the galvanization of the iron wire to obtain an analysis set; and the early warning regulation and control module is used for early warning and regulating and controlling the galvanization of the iron wire according to the analysis set.
The formulas in the invention are all a formula which is obtained by removing dimensions and taking numerical value calculation, and software simulation is carried out by collecting a large amount of data to obtain the formula closest to the real condition, and the preset proportionality coefficient and the threshold value in the formula are set by the technical personnel in the field according to the actual condition or are obtained by simulating a large amount of data.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (3)
1. An iron wire galvanized film monitoring system is characterized by comprising an iron wire acquisition module, a galvanized acquisition module, a cloud platform, an iron wire statistical module, a galvanized processing module, an analysis statistical module and an early warning regulation and control module, wherein the iron wire acquisition module is used for acquiring data of an iron wire to be galvanized to obtain an iron wire data set; the galvanizing acquisition module is used for acquiring galvanizing working data;
the iron wire statistical module is used for processing and counting an iron wire data set to obtain an iron wire processing set, and the iron wire processing set comprises the stability and the smoothness of iron wires; the galvanizing processing module is used for calculating and analyzing the working data to obtain galvanizing working analysis data;
the analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data to obtain an analysis set; the early warning regulation and control module is used for early warning and regulation and control of the galvanization of the iron wire according to the analysis set;
the iron wire statistics module is used for processing and counting iron wire data sets, and the specific steps comprise: carrying out value marking on material data, size data and surface data of the iron wires in the iron wire data set; using formulas
Calculating to obtain the stability of the iron wire; wherein a1 and a2 are expressed as different proportionality coefficients, CY is expressed as a material preset value corresponding to the iron wire material, TB is expressed as the radius of the iron wire, and TS is expressed as the surface area of the iron wire; using formulas
Calculating the smoothness of the iron wire; b1 and b2 are expressed as different proportionality coefficients, YS is expressed as the number of different colors on the outer surface of the iron wire, and YM is expressed as the distribution area of the different colors on the outer surface of the iron wire;
the specific steps of the galvanizing processing module for calculating and analyzing the working data comprise: carrying out value marking on galvanizing duration data, temperature data and plating layer data in the working data; using a formula
Calculating to obtain the environment degree of galvanizing; wherein c1, c2 and c3 are expressed as different proportionality coefficients, DS is expressed as the galvanizing duration, DW is expressed as the galvanizing temperature, and CG is expressed as a purity correlation value corresponding to the plating purity;
the analysis and statistics module is used for analyzing the galvanization of the iron wire according to the iron wire processing set and the work analysis data, and comprises the following specific steps:
extracting stability WD and smoothness GH concentrated in iron wire treatment and environmental degree HJ in work analysis data; using formulas
Calculating to obtain the operation coefficient of iron wire galvanization; calculating the ratio of the operation coefficient to a preset operation threshold, and setting the galvanizing grade of the iron wire according to the ratio to generate different analysis signals, wherein the set galvanizing grade comprises an unqualified grade, a qualified grade and an over-standard grade; the running coefficients are combined with different analysis signals to obtain an analysis set.
2. The iron wire galvanized film monitoring system according to claim 1, wherein the specific steps of the early warning and control module for early warning and controlling the galvanizing of the iron wire according to the analysis set comprise: and receiving the analysis set, and marking and prompting the corresponding galvanized iron wire according to different analysis signals.
3. The working method of the iron wire galvanizing film monitoring system according to claim 1 is characterized by comprising the following specific steps:
the method comprises the following steps: carrying out data acquisition on an iron wire to be galvanized by using an iron wire acquisition module to obtain an iron wire data set; acquiring galvanizing working data by using a galvanizing acquisition module;
step two: processing and counting the iron wire data set by using an iron wire counting module to obtain an iron wire processing set, wherein the iron wire processing set comprises the stability and the smoothness of the iron wire; calculating by using a galvanizing processing module to obtain the galvanizing environment degree and analyzing to obtain galvanizing work analysis data;
step three: calculating by using an analysis and statistics module to obtain an operation coefficient of iron wire galvanization and analyzing the galvanization of the iron wire to obtain an analysis set; and the early warning regulation and control module performs early warning and regulation and control on the galvanization of the iron wire according to the analysis set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110768071.6A CN113405608B (en) | 2021-07-07 | 2021-07-07 | Iron wire galvanizing film monitoring system and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110768071.6A CN113405608B (en) | 2021-07-07 | 2021-07-07 | Iron wire galvanizing film monitoring system and working method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113405608A CN113405608A (en) | 2021-09-17 |
| CN113405608B true CN113405608B (en) | 2022-11-18 |
Family
ID=77685406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110768071.6A Active CN113405608B (en) | 2021-07-07 | 2021-07-07 | Iron wire galvanizing film monitoring system and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113405608B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105372581A (en) * | 2015-11-18 | 2016-03-02 | 华南理工大学 | Flexible circuit board manufacturing process automatic monitoring and intelligent analysis system and method |
| CN109338262A (en) * | 2018-11-14 | 2019-02-15 | 罗源县中房镇人民政府 | A kind of method and its equipment that iron wire surface is zinc-plated |
| US10261059B1 (en) * | 2012-04-13 | 2019-04-16 | Design Data Corporation | Galvanization analysis system |
| CN209162176U (en) * | 2018-12-12 | 2019-07-26 | 淮南泰隆机械制造有限公司 | A kind of wire galvanization production hot dipping plating appts |
| CN110989510A (en) * | 2019-11-12 | 2020-04-10 | 邯郸钢铁集团有限责任公司 | Hot galvanizing product full-process quality control and grade automatic judgment system |
| CN111206196A (en) * | 2019-12-31 | 2020-05-29 | 四川省泉胜金属有限公司 | Iron wire galvanizing production line and acid-free galvanizing method |
| CN111312036A (en) * | 2019-10-14 | 2020-06-19 | 汤金波 | Double-cone falling demonstration experiment system and method |
| CN111695765A (en) * | 2020-04-30 | 2020-09-22 | 首钢京唐钢铁联合有限责任公司 | Monitoring method, device and system for product quality of galvanizing production line |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1014355A3 (en) * | 2001-08-30 | 2003-09-02 | Ct Rech Metallurgiques Asbl | METHOD AND DEVICE FOR MEASURING DISTANCES ON SHINY METAL STRIPS. |
| NL1022263C2 (en) * | 2002-12-24 | 2004-08-10 | Konink Bammens B V | Method for improving zinc layers. |
| CN102560314B (en) * | 2011-12-23 | 2013-11-27 | 首钢总公司 | Thickness setting method for ensuring thickness accuracy of galvanizing DX51D+Z end product |
| CN106546573B (en) * | 2015-09-17 | 2019-05-31 | 鞍钢股份有限公司 | A kind of method of lead, cadmium content in quick detection galvanized steel plain sheet coating |
| CN106048703B (en) * | 2016-08-18 | 2018-04-03 | 武汉同力智能系统股份有限公司 | A kind of steel wire copper plating galvanized method and automatic control system |
| CN107679683B (en) * | 2016-12-28 | 2020-03-24 | 平安科技（深圳）有限公司 | Software development progress early warning method and device |
| CN108704946A (en) * | 2018-07-09 | 2018-10-26 | 天津市翔亚金属制品有限公司 | A kind of galvanized wire production draw-off gear |
| CN111021115A (en) * | 2019-11-27 | 2020-04-17 | 广东迈诺工业技术有限公司 | Large-diameter zinc-aluminum alloy coating closed cable rope-closing method |
-
2021
- 2021-07-07 CN CN202110768071.6A patent/CN113405608B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10261059B1 (en) * | 2012-04-13 | 2019-04-16 | Design Data Corporation | Galvanization analysis system |
| CN105372581A (en) * | 2015-11-18 | 2016-03-02 | 华南理工大学 | Flexible circuit board manufacturing process automatic monitoring and intelligent analysis system and method |
| CN109338262A (en) * | 2018-11-14 | 2019-02-15 | 罗源县中房镇人民政府 | A kind of method and its equipment that iron wire surface is zinc-plated |
| CN209162176U (en) * | 2018-12-12 | 2019-07-26 | 淮南泰隆机械制造有限公司 | A kind of wire galvanization production hot dipping plating appts |
| CN111312036A (en) * | 2019-10-14 | 2020-06-19 | 汤金波 | Double-cone falling demonstration experiment system and method |
| CN110989510A (en) * | 2019-11-12 | 2020-04-10 | 邯郸钢铁集团有限责任公司 | Hot galvanizing product full-process quality control and grade automatic judgment system |
| CN111206196A (en) * | 2019-12-31 | 2020-05-29 | 四川省泉胜金属有限公司 | Iron wire galvanizing production line and acid-free galvanizing method |
| CN111695765A (en) * | 2020-04-30 | 2020-09-22 | 首钢京唐钢铁联合有限责任公司 | Monitoring method, device and system for product quality of galvanizing production line |
Non-Patent Citations (1)
| Title |
|---|
| 镀锌生产线神经网络控制系统的研发与工业应用;王绍亮等;《冶金自动化》;20170131(第01期);1-5 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113405608A (en) | 2021-09-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107179749A (en) | Hot dip zinc product whole process method of quality control | |
| CN104751288B (en) | A kind of coil of strip segmentation online quality judging system and method for multidimensional | |
| CN109583663B (en) | Night water dissolved oxygen amount prediction method suitable for aquaculture pond | |
| CN102885392A (en) | Quality monitoring system and method of tobacco primary process | |
| CN110989510A (en) | Hot galvanizing product full-process quality control and grade automatic judgment system | |
| CN117032415B (en) | Equipment data supervision system and method based on temperature change | |
| CN117151631A (en) | Construction progress monitoring and management system based on wisdom building site | |
| CN114118355A (en) | Stainless steel pickling process parameter control method based on neural network | |
| CN113405608B (en) | Iron wire galvanizing film monitoring system and working method thereof | |
| CN115601313A (en) | Visual monitoring management system for tempered glass production process | |
| CN116307289A (en) | Textile processing procedure parameter detection and prediction method, system and storage medium | |
| CN116542538A (en) | Industrial equipment energy consumption monitoring method and device, electronic equipment and storage medium | |
| CN102788748B (en) | The preparation method of 82B wire rod sorbite percentage analysis standard model | |
| CN110457374B (en) | Method for identifying typical rainstorm process in time period | |
| CN112330089A (en) | Comprehensive energy efficiency monitoring method and monitoring system for equipment manufacturing enterprises | |
| CN105354848B (en) | A kind of optimization method of the Cognex Surface Quality Inspection System of hot galvanizing producing line | |
| CN115226612B (en) | Intelligent distribution system for water resource allocation management | |
| CN114860808B (en) | Power distribution network equipment abnormal event correlation analysis method based on big data | |
| CN113360838B (en) | Nozzle casting monitoring method and system based on image processing | |
| CN113406935B (en) | Hot-dip aluminizing zinc plate production process monitoring system | |
| CN109590341A (en) | A kind of cold rolling continuous processing line strip location tracking method | |
| CN113822587A (en) | Factory capacity evaluation method based on bus current data | |
| CN112246878A (en) | Thickness judgment system and judgment method for pickling coil hot rolling process | |
| CN116308664B (en) | Intelligent factory order full-period tracking management system based on intelligent manufacturing | |
| CN114611376B (en) | Continuous annealing deviation prediction method and device based on neural network |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A monitoring system for galvanized iron wire film and its working method Granted publication date: 20221118 Pledgee: Huainan Branch of Bank of China Ltd. Pledgor: HUAINAN TAILONG MACHINERY MANUFACTURING Co.,Ltd. Registration number: Y2024980000245 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |