CN113403731A - Weft detection device and system - Google Patents

Weft detection device and system Download PDF

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Publication number
CN113403731A
CN113403731A CN202110731468.8A CN202110731468A CN113403731A CN 113403731 A CN113403731 A CN 113403731A CN 202110731468 A CN202110731468 A CN 202110731468A CN 113403731 A CN113403731 A CN 113403731A
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CN
China
Prior art keywords
weft
analog
processing module
weft yarn
digital
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CN202110731468.8A
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Chinese (zh)
Inventor
李子军
杨学正
张勇
柳尚明
朱红伟
吕启兴
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Shandong Rifa Textile Machinery Co Ltd
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Shandong Rifa Textile Machinery Co Ltd
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Priority to CN202110731468.8A priority Critical patent/CN113403731A/en
Publication of CN113403731A publication Critical patent/CN113403731A/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00Details or constructional features not specially adapted for looms of a particular type
    • D03D49/24Mechanisms for inserting shuttle in shed
    • D03D49/50Miscellaneous devices or arrangements concerning insertion of weft and not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D45/00Looms with automatic weft replenishment
    • D03D45/02Controlling replenishment
    • D03D45/04Pirn feelers or other detectors for initiating replenishment
    • D03D45/10Pirn feelers or other detectors for initiating replenishment electrical
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D51/00Driving, starting, or stopping arrangements; Automatic stop motions
    • D03D51/18Automatic stop motions
    • D03D51/34Weft stop motions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)

Abstract

The invention discloses a weft feeler device which comprises a detection module, an analog processing module and a digital processing module, wherein the digital processing module can comprehensively judge whether weft reaches a preset position or not and judge whether deviation occurs in the analog processing module or not according to analog weft signals and digital weft signals. Compared with the mode that whether the weft reaches the preset position is judged only by the digital weft feeler or the analog weft feeler through the weft signal acquired by the detection module in the prior art, the scheme adopts the analog processing module to process the weft signal in an analog/digital mode by combining the digital processing module, and judges whether the weft reaches the preset position according to two results of the analog weft signal and the digital weft signal, so that the accuracy and precision of weft feeler are improved. The invention also discloses a weft detecting system which has the same beneficial effect as the weft detecting device.

Description

Weft detection device and system
Technical Field
The invention relates to the field of textile machinery detection, in particular to a weft detecting device and system.
Background
The weft feeler generally comprises a detection module and a processing module, wherein the detection module acquires weft signals, and the processing module judges whether the weft reaches a preset position according to the weft signals.
In the prior art, a processing module has two processing modes, namely analog processing and digital processing. The analog processing mode usually processes weft signals through an analog circuit and judges whether the weft reaches a preset position according to the weft signals after the analog processing, and the digital processing mode usually processes the weft signals through a processor and judges whether the weft reaches the preset position according to the weft signals after the digital processing. But the aging of the electrical elements of the analog circuit is easy to bring errors, and the vibration of the loom and the long-time oil stain have great influence on the circuit detection accuracy; the digital weft feeling device judges whether the weft yarn normally arrives or not through the digital weft yarn signal, but the digital weft yarn signal is discontinuous, so that the situations of error detection and missed detection are easy to occur in the practical application process.
Disclosure of Invention
The invention aims to provide a weft detecting device and a weft detecting system, wherein an analog processing module is combined with a digital processing module to carry out analog/digital processing on weft signals, and whether the weft reaches a preset position is judged according to two results of analog weft signals and digital weft signals, so that the accuracy and precision of weft detection are improved.
In order to solve the above technical problem, the present invention provides a weft detecting device, including:
the detecting module is used for determining weft yarn signals;
the analog processing module is connected with the detection module and used for performing analog processing on the weft yarn signals to obtain analog weft yarn signals and comparing the analog weft yarn signals with reference analog weft yarn signals within first preset time to obtain the first peak frequency of the analog weft yarn signals;
and the digital processing module is connected with the detection module and the analog processing module and is used for carrying out digital processing on the weft yarn signals to obtain digital weft yarn signals and judging whether the weft yarns reach a preset position according to the first peak value times and the digital weft yarn signals.
Preferably, the method further comprises the following steps:
the amplifying module is used for amplifying the weft yarn signals, and the input end of the amplifying module is connected with the output end of the detecting module, and the output end of the amplifying module is connected with the input end of the analog processing module and the input end of the digital processing module.
Preferably, the analog processing module includes:
the filtering and detecting circuit is connected with the amplifying module and is used for filtering and detecting the amplified weft yarn signals;
the first gain adjusting circuit is connected with the filtering and detecting circuit and is used for carrying out gain adjustment on the filtered and detected weft yarn signals to obtain the analog weft yarn signals;
and the comparator is connected with the first gain adjusting circuit and used for comparing the analog quantity weft yarn signal with the reference analog quantity weft yarn signal within the first preset time to obtain the first peak times of the analog quantity weft yarn signal.
Preferably, the digital processing module comprises:
the analog-to-digital conversion module is connected with the amplification module and is used for converting the amplified weft yarn signals into digital weft yarn signals;
and the processor is respectively connected with the analog-to-digital conversion module and the comparator and is used for comparing the digital quantity weft yarn signal with a reference digital quantity weft yarn signal within a second preset time to obtain a second peak value frequency of the digital quantity weft yarn signal, and judging that the weft yarn reaches a preset position when the first peak value frequency is within a preset first peak value frequency interval and/or the second peak value frequency is within a preset second peak value frequency interval.
Preferably, the digital processing module further comprises:
and the second gain adjusting circuit is used for performing gain adjustment on the digital quantity weft yarn signal, and the input end of the second gain adjusting circuit is connected with the output end of the analog-to-digital conversion module, and the output end of the second gain adjusting circuit is connected with the processor.
Preferably, the detection module comprises:
the light emitting diode is connected with the analog processing module and used for generating an optical pulse signal after receiving the carrier signal sent by the digital processing module;
the photoelectric receiving tube is connected with the analog processing module and is opposite to the light emitting diode and used for determining weft yarn signals based on the light pulse signals and the interference signals; the interference signal is a signal generated when the weft yarn reaches between the light-emitting diode and the photoelectric receiving tube;
and the digital processing module is also used for sending the carrier signal to the light-emitting diode after the weft feeler is started.
Preferably, the digital processing module is further configured to determine that the analog processing module needs to be overhauled when the analog weft yarn signal continuously deviates from a normal range within a third preset time.
In order to solve the above technical problem, the present invention further provides a weft detecting system, including the weft detecting device as described above, further including:
and the main control module is connected with the digital processing module and is used for correspondingly controlling the weft feeler device based on the information that whether the weft reaches the preset position or not, which is determined by the digital processing module.
Preferably, the method further comprises the following steps:
the amplifying and isolating module is arranged between the digital processing module and the main control module and used for amplifying, isolating and sending the information output by the digital processing module to the main control module.
The invention provides a weft detection device, which comprises a detection module, an analog processing module and a digital processing module, wherein the digital processing module can comprehensively judge whether weft yarns reach a preset position or not and whether deviation occurs in the analog processing module or not according to analog weft yarn signals and digital weft yarn signals. Compared with the mode that whether the weft reaches the preset position is judged only by the digital weft feeler or the analog weft feeler through the weft signal acquired by the detection module in the prior art, the scheme adopts the analog processing module to process the weft signal in an analog/digital mode by combining the digital processing module, and judges whether the weft reaches the preset position according to two results of the analog weft signal and the digital weft signal, so that the accuracy and precision of weft feeler are improved.
The invention also provides a weft detecting system which has the same beneficial effects as the weft detecting device.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed in the prior art and the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of a weft feeler according to the present invention;
FIG. 2 is a schematic structural view of another weft feeler according to the present invention;
fig. 3 is a schematic structural diagram of a weft detecting system provided by the invention.
Detailed Description
The core of the invention is to provide a weft detecting device and a weft detecting system, wherein an analog processing module is combined with a digital processing module to carry out analog/digital processing on weft signals, and whether the weft reaches a preset position is judged according to two results of analog weft signals and digital weft signals, so that the accuracy and precision of weft detection are improved.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a weft feeler according to the present invention.
The device includes:
the detecting module 1 is used for determining weft signals;
the analog processing module 2 is connected with the detection module 1 and is used for performing analog processing on the weft yarn signals to obtain analog weft yarn signals and comparing the analog weft yarn signals with the reference analog weft yarn signals within a first preset time to obtain the first peak times of the analog weft yarn signals;
and the digital processing module 3 is connected with the detection module 1 and the analog processing module 2 and is used for performing digital processing on the weft yarn signals to obtain digital weft yarn signals and judging whether the weft yarns reach a preset position according to the first peak value times and the digital weft yarn signals.
The weft detecting device generally comprises a detection module 1 and a processing module, wherein the detection module 1 acquires weft signals, and the detection module 1 judges whether the weft reaches a preset position according to the weft signals.
The applicant considers that the processing modules in the prior art have two processing modes, namely analog processing and digital processing. The analog processing generally processes the weft signals through an analog circuit and determines whether the weft reaches a predetermined position according to the analog processed weft signals, and the digital processing generally processes the weft signals through the processor 32 and determines whether the weft reaches the predetermined position according to the digital processed weft signals. But the aging of the electrical elements of the analog circuit is easy to bring errors, and the vibration of the loom and the long-time oil stain have great influence on the circuit detection accuracy; the digital weft feeling device judges whether the weft yarn normally arrives or not through the digital weft yarn signal, but the digital weft yarn signal is discontinuous, so that the situations of error detection and missed detection are easy to occur in the practical application process.
In this embodiment, the weft feeler includes a detecting module 1, an analog processing module 2 and a digital processing module 3, and the digital processing module 3 can comprehensively determine whether the weft reaches the preset position and whether the analog processing module 2 has a deviation according to the analog weft signal and the digital weft signal.
It should be noted that, the manner of determining whether the weft yarn reaches the preset position according to the first peak number and the digital weft yarn signal is generally three ways in which the analog processing module 2 determines that the weft yarn reaches the preset position and/or the result of the digital weft yarn signal indicates that the weft yarn reaches the preset position, that is, the manner of determining that the weft yarn has reached the preset position is three ways, and the respective manners are that the analog processing module 2 and the result of the digital weft yarn signal both indicate that the weft yarn reaches the preset position, the analog processing module 2 determines that the weft yarn reaches the preset position but the result of the digital weft yarn signal does not indicate that the weft yarn reaches the preset position, and the analog processing module 2 does not determine that the weft yarn reaches the preset position but the result of the digital weft yarn signal indicates that the weft yarn reaches the preset position.
In summary, compared with the mode that whether the weft reaches the preset position is judged only by the digital weft detector or the analog weft detector through the weft signal acquired by the detection module 1, the scheme adopts the analog processing module 2 and the digital processing module 3 to process the weft signal in an analog/digital mode, and judges whether the weft reaches the preset position according to two results of the analog weft signal and the digital weft signal, so that the accuracy and precision of weft detection are improved.
Referring to fig. 2, fig. 2 is a schematic structural view of another weft feeler according to the present invention.
On the basis of the above-described embodiment:
as a preferred embodiment, the method further comprises the following steps:
and the amplifying module 4 is connected with the input end of the detection module 1, the output end of the detection module 2 and the input end of the digital processing module 3, and is used for amplifying the weft yarn signals.
Considering that the weft signals determined by the detection module 1 are usually weak, in order that the analog processing module 2 and the digital processing module 3 can accurately detect and process the weft signals, in this embodiment, an amplification module 4 is provided, an input end of which is connected with an output end of the detection module 1, and an output end of which is connected with an input end of the analog processing module 2 and an input end of the digital processing module 3, to amplify the weft signals, the analog processing module 2 performs analog processing on the amplified weft signals, and the digital processing module 3 performs digital processing on the amplified weft signals, so that the accuracy of detecting the weft signals by the analog processing module 2 and the digital processing module 3 is improved.
As a preferred embodiment, the analog processing module 2 includes:
a filtering and detecting circuit 21 connected to the amplifying module 4 for filtering and detecting the amplified weft yarn signal;
the first gain adjusting circuit 22 is connected with the filtering and detecting circuit and is used for carrying out gain adjustment on the filtered and detected weft yarn signals to obtain analog weft yarn signals;
and the comparator 23 is connected with the first gain adjusting circuit 22 and used for comparing the analog quantity weft yarn signal with the reference analog quantity weft yarn signal within a first preset time to obtain the first peak times of the analog quantity weft yarn signal.
In the present embodiment, a specific implementation manner of the analog processing module 2 is provided. Specifically, the filtering and detecting circuit 21 filters and detects the weft signals amplified by the amplifying module 4, and the first gain adjusting circuit 22 performs gain adjustment on the filtered and detected weft signals to obtain analog weft signals; the comparator 23 compares the analog weft signal with the reference analog weft signal within a first preset time to obtain a first peak frequency of the analog weft signal. So that the subsequent processor 32 judges whether the analog processing module 2 judges the weft arrival through the first peak number.
The analog weft signal is usually a fluctuating voltage signal, but the analog weft signal is not limited to a fluctuating voltage signal, and the present application is not limited thereto.
As a preferred embodiment, the digital processing module 3 comprises:
the analog-to-digital conversion module 31 is connected with the amplification module 4 and is used for converting the amplified weft yarn signals into digital weft yarn signals;
and the processor 32 is respectively connected with the analog-to-digital conversion module 31 and the comparator 23, and is configured to compare the digital quantity weft signal with the reference digital quantity weft signal within a second preset time to obtain a second peak frequency of the digital quantity weft signal, and determine that the weft reaches the preset position when the first peak frequency is within a preset first peak frequency interval and/or the second peak frequency is within a preset second peak frequency interval.
In the present embodiment, a specific implementation of the digital processing module 3 is provided. Specifically, the analog-to-digital conversion module 31 converts the amplified weft yarn signal into a digital weft yarn signal, the processor 32 compares the digital weft yarn signal with the reference digital weft yarn signal within a second preset time to obtain a second peak frequency of the digital weft yarn signal, and if the second peak frequency is within a preset second peak frequency interval, the result obtained by digitally processing the weft yarn signal is used for determining that the weft yarn reaches the preset position. Further, the processor 32 can also comprehensively determine whether the weft yarn reaches the preset position based on the results of the digital processing and the analog processing.
Here, the processor 32 is usually connected to an upper computer, and the upper computer sets a specific numerical value of the preset second peak frequency interval and sends the specific numerical value to the processor 32.
Of course, the mode of setting the preset second peak frequency interval is not limited to the above mode, and the present application is not limited thereto.
Further, the processor 32 is typically an Advanced RISC Machines (ARM) processor, although the processor 32 is not limited to ARM processors, and the application is not limited thereto.
As a preferred embodiment, the digital processing module 3 further comprises:
and a second gain adjusting circuit 33, the input end of which is connected with the output end of the analog-to-digital conversion module 31 and the output end of which is connected with the processor 32, for performing gain adjustment on the digital weft yarn signals.
In order to enable the processor 32 to accurately detect and process the digital weft signals output by the analog-to-digital conversion module 31, in the embodiment, a second gain adjustment circuit 33 is provided, an input end of which is connected to an output end of the analog-to-digital conversion module 31, and an output end of which is connected to the processor 32, and the second gain adjustment circuit 33 performs gain adjustment on the digital weft signals and sends the gain-adjusted digital weft signals to the processor 32 for processing by the subsequent processor 32.
As a preferred embodiment, the detection module 1 comprises:
the light emitting diode is connected with the analog processing module 2 and is used for generating an optical pulse signal after receiving the carrier signal sent by the digital processing module 3;
the photoelectric receiving tube is connected with the analog processing module 2 and is opposite to the light emitting diode and used for determining weft yarn signals based on the light pulse signals and the interference signals; the interference signal is a signal generated when weft yarn reaches between the light emitting diode and the photoelectric receiving tube;
the digital processing module 3 is also used for sending a carrier signal to the light-emitting diode after the weft feeler is started.
In consideration of the fact that the detection module 1 in the prior art is always in a power-on state as long as the detection module is started, the service life of the detection module 1 is short, and once the detection module 1 is damaged, the detection module needs to be replaced, so that the production efficiency is affected.
In the present embodiment, a specific implementation of the digital processing module 3 is provided. Specifically, the detection module 1 includes a light emitting diode and a photoelectric receiving tube which are installed at opposite positions, the digital processing module 3 sends a carrier signal to the light emitting diode after the weft feeler is started, and the light emitting diode generates a light pulse signal after receiving the carrier signal sent by the digital processing module 3. When the weft yarn reaches between the light-emitting diode and the photoelectric receiving tube, an interference signal is generated. The photoelectric receiving tube determines the weft yarn signal based on the light pulse signal and the interference signal. Therefore, the detection module 1 is only powered on and used during operation and is not powered on during standby according to the processing condition, so that the service life of the detection module 1 is prolonged, and the detection module is stable and reliable.
Of course, the structure of the detection module 1 is not limited to the above-mentioned manner, and the present application is not limited thereto.
As a preferred embodiment, the digital processing module 3 is further configured to determine that the analog processing module 2 needs to be serviced when the analog weft signal continuously deviates from the normal range within a third preset time.
Considering that the analog processing module 2 is composed of hardware circuits, the aging of components in the circuits easily brings errors, and the vibration of the weaving machine and the long-time oil stain have great influence on the accuracy of the circuit detection. In this embodiment, the digital processing module 3 determines that the analog processing module 2 needs to be overhauled when the analog weft signal continuously deviates from the normal range within the third preset time. Therefore, whether components and parts in the analog circuit have problems can be found in time in the mode, prompt feedback is made, and overhaul is facilitated.
Referring to fig. 3, fig. 3 is a schematic structural diagram of a weft detecting system according to the present invention.
The system comprises the weft feeler as above, and also comprises:
and the main control module 5 is connected with the digital processing module 3 and is used for correspondingly controlling the weft feeler device based on the information that whether the weft reaches the preset position or not, which is determined by the digital processing module 3.
After the digital processing module 3 determines whether the weft yarn reaches the preset position and whether the circuit of the analog processing module 2 needs to be overhauled, the information needs to be sent to the main control module 5, so that the main control module 5 can correspondingly control the weft detecting device.
As a preferred embodiment, the method further comprises the following steps:
and the amplification and isolation module 6 is arranged between the digital processing module 3 and the main control module 5 and is used for amplifying, isolating and transmitting the information output by the digital processing module 3 to the main control module 5.
In order to enable the main control module 5 to accurately receive the signal sent by the processor 32, in this embodiment, an amplification and isolation module 6 is disposed between the digital processing module 3 and the main control module 5, and the amplification and isolation module 6 is capable of amplifying the information output by the digital processing module 3 and then isolating and sending the amplified information to the main control module 5.
In addition, the amplification isolation module 6 is generally connected to the processor 32 in the digital processing module 3, but of course, the connection method is not limited thereto, and the application is not limited thereto.
For the description of the weft detecting system provided by the present invention, please refer to the above embodiments of the present invention, which are not described herein again.
It is to be noted that, in the present specification, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. A weft feeler, characterized in that it comprises:
the detecting module is used for determining weft yarn signals;
the analog processing module is connected with the detection module and used for performing analog processing on the weft yarn signals to obtain analog weft yarn signals and comparing the analog weft yarn signals with reference analog weft yarn signals within first preset time to obtain the first peak frequency of the analog weft yarn signals;
and the digital processing module is connected with the detection module and the analog processing module and is used for carrying out digital processing on the weft yarn signals to obtain digital weft yarn signals and judging whether the weft yarns reach a preset position according to the first peak value times and the digital weft yarn signals.
2. The weft feeler according to claim 1, further comprising:
the amplifying module is used for amplifying the weft yarn signals, and the input end of the amplifying module is connected with the output end of the detecting module, and the output end of the amplifying module is connected with the input end of the analog processing module and the input end of the digital processing module.
3. Weft feeler according to claim 2, characterized in that the analog processing module comprises:
the filtering and detecting circuit is connected with the amplifying module and is used for filtering and detecting the amplified weft yarn signals;
the first gain adjusting circuit is connected with the filtering and detecting circuit and is used for carrying out gain adjustment on the filtered and detected weft yarn signals to obtain the analog weft yarn signals;
and the comparator is connected with the first gain adjusting circuit and used for comparing the analog quantity weft yarn signal with the reference analog quantity weft yarn signal within the first preset time to obtain the first peak times of the analog quantity weft yarn signal.
4. Weft feeler according to claim 3, characterized in that the digital processing module comprises:
the analog-to-digital conversion module is connected with the amplification module and is used for converting the amplified weft yarn signals into digital weft yarn signals;
and the processor is respectively connected with the analog-to-digital conversion module and the comparator and is used for comparing the digital quantity weft yarn signal with a reference digital quantity weft yarn signal within a second preset time to obtain a second peak value frequency of the digital quantity weft yarn signal, and judging that the weft yarn reaches a preset position when the first peak value frequency is within a preset first peak value frequency interval and/or the second peak value frequency is within a preset second peak value frequency interval.
5. The weft feeler according to claim 4, characterized in that the digital processing module further comprises:
and the second gain adjusting circuit is used for performing gain adjustment on the digital quantity weft yarn signal, and the input end of the second gain adjusting circuit is connected with the output end of the analog-to-digital conversion module, and the output end of the second gain adjusting circuit is connected with the processor.
6. Weft feeler according to claim 1, characterized in that the detection module comprises:
the light emitting diode is connected with the analog processing module and used for generating an optical pulse signal after receiving the carrier signal sent by the digital processing module;
the photoelectric receiving tube is connected with the analog processing module and is opposite to the light emitting diode and used for determining weft yarn signals based on the light pulse signals and the interference signals; the interference signal is a signal generated when the weft yarn reaches between the light-emitting diode and the photoelectric receiving tube;
and the digital processing module is also used for sending the carrier signal to the light-emitting diode after the weft feeler is started.
7. The weft feeler apparatus of any one of claims 1 to 6, wherein the digital processing module is further configured to determine that the analog processing module needs to be serviced if the analog weft signal continuously deviates from a normal range within a third preset time.
8. Weft feeler system, characterized in that it comprises a weft feeler according to any one of claims 1 to 7, and in that it further comprises:
and the main control module is connected with the digital processing module and is used for correspondingly controlling the weft feeler device based on the information that whether the weft reaches the preset position or not, which is determined by the digital processing module.
9. The weft feeler system according to claim 8, further comprising:
the amplifying and isolating module is arranged between the digital processing module and the main control module and used for amplifying, isolating and sending the information output by the digital processing module to the main control module.
CN202110731468.8A 2021-06-29 2021-06-29 Weft detection device and system Pending CN113403731A (en)

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