CN113400637A - Injection molding surface coating device for air conditioner production - Google Patents
Injection molding surface coating device for air conditioner production Download PDFInfo
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- CN113400637A CN113400637A CN202110586510.1A CN202110586510A CN113400637A CN 113400637 A CN113400637 A CN 113400637A CN 202110586510 A CN202110586510 A CN 202110586510A CN 113400637 A CN113400637 A CN 113400637A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/045—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Thermal Sciences (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides an air conditioner production is with injection molding surface coating device, include: the circular sealing box is symmetrically provided with annular guide rails on the inner side, and a feeding opening is formed in the front side of the circular sealing box; the rotary conveying frame is arranged inside the circular closed box, and a central rotating shaft is arranged at the center of the rotary conveying frame; and the mould bearing seat is uniformly arranged on the outer side of the rotary conveying frame in a surrounding manner. According to the invention, the rotary conveying frame arranged in the circular closed box rotates to drive the plurality of mold bearing seats uniformly arranged on the rotary conveying frame in a surrounding manner to synchronously rotate, and the mold bearing seats can be provided with the fixed mold for fixing the injection molding part through magnetic connection, so that the fixed mold and the injection molding part arranged on the fixed mold are driven to rotate, the injection molding part can sequentially pass below the film storage roller, the continuous surface film coating processing can be carried out on the injection molding part, the manual operation is not needed, and the processing quality and the efficiency are higher.
Description
Technical Field
The utility model relates to an air conditioner production technical field especially relates to an air conditioner production is with injection molding surface coating device.
Background
The air conditioner is equipment for manually adjusting and controlling parameters such as temperature, humidity, flow rate and the like of ambient air in a building or a structure, a copper pipe in the air conditioner is an air conditioner refrigerant pipe, the copper pipe is used as a main refrigerating part such as a connecting heat exchanger, a valve, a compressor and the like through which a refrigerant can flow, a shell of the air conditioner is mostly an injection molding part, and after an injection molding product is processed, a transparent plastic film is generally covered on the exposed surface of the product so as to prevent the product from being scratched in subsequent transportation and processing and influencing the appearance quality.
The applicant finds that at present, manual operation is still needed for laminating a finished air conditioner shell injection molding part, a corresponding transparent plastic film is covered on the exposed surface of the finished injection molding part, and the transparent plastic film is heated by a hot air gun to be shrunk and attached to the finished injection molding part, but during manual operation, the transparent plastic film is easy to wrinkle, so that the processing quality is reduced, the overall processing efficiency is low, and the air conditioner shell injection molding part on a production line cannot be continuously processed.
Disclosure of Invention
In view of this, the present disclosure aims to provide an injection molding surface coating device for air conditioner production, so as to solve the problems that the finished product of an air conditioner shell injection molding needs to be manually operated to coat a film, and the processing efficiency and quality are low.
Based on above-mentioned purpose, this disclosure provides an air conditioner production is with injection molding surface tectorial membrane device, includes:
the circular closed box is characterized in that annular guide rails are symmetrically arranged on the inner side of the circular closed box, a feeding opening is formed in the front side of the circular closed box, the feeding guide rails are symmetrically and horizontally arranged in the middle of the feeding opening, a discharging opening is formed below the circular closed box, and the discharging guide rails are symmetrically and vertically arranged in the middle of the discharging opening;
the rotary conveying frame is arranged inside the circular closed box, and a central rotating shaft is arranged at the center of the rotary conveying frame;
the mould bearing seat is uniformly arranged on the outer side of the rotary conveying frame in a surrounding manner, an embedded fixing groove is formed in the middle of the mould bearing seat, and a fixing magnet is arranged at the bottom of the embedded fixing groove;
the fixed die is arranged on the outer side of the die bearing seat, guide rollers are symmetrically arranged on the left side and the right side of the fixed die, an embedded fixed block is arranged at the bottom of the fixed die, an adsorption iron plate is arranged at the bottom of the embedded fixed block, and an injection molding part fixing groove is formed in the middle of the fixed die;
the film storage and winding device comprises a circular closed box, a communication opening, a film storage and winding roller, a film guide roller, a rotary attaching roller and a flexible attaching layer, wherein the communication opening is arranged at the top of the circular closed box, the clamping and conveying rollers are symmetrically arranged in the middle of the communication opening, the film storage and winding roller is arranged above the communication opening, the film guide roller is arranged below the communication opening, the rear side of the film guide roller is provided with the rotary attaching roller, and the outer side surface of the rotary attaching roller is provided with the flexible attaching layer;
the arc-shaped hot air box is arranged on the rear side of the circular closed box, an air inlet is formed in the outer side of the arc-shaped hot air box, a dustproof filter screen is arranged in the middle of the air inlet, an air inlet fan is arranged on the inner side of the dustproof filter screen, heating fins are arranged in the middle of the arc-shaped hot air box, an electric heating wire is arranged in the middle of the heating fins, an air outlet is formed in the front side of the heating fins, and a plurality of air deflectors are uniformly and parallelly arranged in the middle of the air outlet.
In some optional embodiments, the rotary conveying frame is rotatably connected with the circular closed box through the central rotating shaft, a rotary gear ring is arranged around the middle ring of the rotary conveying frame, a rotary gear is arranged on the outer side of the rotary gear ring, a conveying motor is arranged at the shaft end of the rotary gear, and the rotary gear ring and the rotary gear are meshed with each other to form a transmission mechanism.
In some alternative embodiments, the fixing mold is connected to the mold carrying seat by the fitting fixing block and the fitting fixing groove, and the fitting fixing block and the fitting fixing groove are previously sized to fit each other.
In some optional embodiments, the feeding guide rail is connected with the blanking guide rail through the annular guide rail, and a horizontal center line of the feeding guide rail is perpendicular to a vertical center line of the blanking guide rail.
In some optional embodiments, the fixed mold is slidably connected to the feeding guide rail, the annular guide rail and the discharging guide rail through the guide rollers, and the guide rollers are matched with the feeding guide rail, the annular guide rail and the discharging guide rail in size.
In some alternative embodiments, the axial centerline of the film storage roller and the axial centerline of the central rotating shaft are parallel to each other, and the axial centerline of the nip feed roller and the axial centerline of the film storage roller are parallel to each other.
In some alternative embodiments, the film guide roller and the rotary attaching roller are arranged on the inner rear side of the circular closed box in parallel at intervals, and the axial center line of the film guide roller and the axial center line of the rotary attaching roller are even and parallel to each other.
In some optional embodiments, the air deflectors are uniformly arranged around the outer side of the horizontal center line of the circular closed box in a circumferential manner, and the air deflectors are all directed to the center of the circular closed box.
In some optional embodiments, a fixed top roller is arranged at a gap between the mold bearing seats, the fixed top roller is uniformly arranged around the outer side of the horizontal center line of the rotary conveying frame in parallel, an embedded cutting groove is formed in the middle of the fixed top roller, an embedded sliding block is arranged on the inner side of the embedded cutting groove in an embedded sliding mode, trigger rollers are symmetrically arranged at the left end and the right end of the embedded sliding block, a cutting blade is arranged at the outer end of the embedded sliding block, and a return spring is arranged at the inner end of the embedded sliding block.
In some optional embodiments, the inner side of the blanking opening is symmetrically provided with a trigger guide plate, the outer side of the trigger guide plate is obliquely arranged towards the lower side, and the trigger guide plate and the trigger roller are mutually matched in size.
From the above, the injection molding surface coating device for air conditioner production provided by the present disclosure can drive a plurality of mold bearing seats uniformly arranged on a rotary conveying frame to synchronously rotate through the rotation of the rotary conveying frame arranged in a circular closed box, the mold bearing seats can be installed with a fixed mold for fixing injection molding parts through magnetic connection, and further drive the fixed mold and the injection molding parts installed on the fixed mold to rotate, so that the injection molding parts can sequentially pass below a film storage roller, the film stored on the film storage roller is wound and covered on the exposed surface of the injection molding parts through the assistance of a rotary attaching roller, an arc-shaped hot air box can blow out each heating film through an air outlet towards the inner side to be attached on the surface of the injection molding parts completely for surface coating, and when the fixed mold rotates to a blanking opening, a bullet can fall off from the mold bearing seats through the guidance of a guide rail structure to complete blanking work, and then can install in succession and dismantle fixed mould to carry out continuous surface coating processing to the injection molding, need not artifical manually operation, processingquality and efficiency are higher.
Drawings
In order to more clearly illustrate the technical solutions in the present disclosure or related technologies, the drawings needed to be used in the description of the embodiments or related technologies are briefly introduced below, and it is obvious that the drawings in the following description are only embodiments of the present disclosure, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of the internal structure of an embodiment of the present disclosure;
FIG. 2 is a schematic diagram of a backside structure of an embodiment of the present disclosure;
FIG. 3 is a schematic longitudinal cross-sectional structural view of an embodiment of the present disclosure;
FIG. 4 is a schematic structural view of a circular enclosure of an embodiment of the present disclosure;
FIG. 5 is a schematic structural view of a rotary carriage according to an embodiment of the disclosure;
fig. 6 is a schematic structural view of a mold carrier according to an embodiment of the disclosure.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure is further described in detail below with reference to specific embodiments.
It is to be noted that technical terms or scientific terms used in the embodiments of the present disclosure should have a general meaning as understood by those having ordinary skill in the art to which the present disclosure belongs, unless otherwise defined. The use of "first," "second," and similar terms in the embodiments of the disclosure is not intended to indicate any order, quantity, or importance, but rather to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
The utility model discloses, an air conditioner production is with injection molding surface coating device includes:
the device comprises a circular closed box 1, wherein annular guide rails 101 are symmetrically arranged on the inner side of the circular closed box 1, a feeding opening 102 is formed in the front side of the circular closed box 1, a feeding guide rail 103 is symmetrically and horizontally arranged in the middle of the feeding opening 102, a discharging opening 104 is formed below the circular closed box 1, and a discharging guide rail 105 is symmetrically and vertically arranged in the middle of the discharging opening 104;
the rotary conveying frame 2 is arranged inside the circular closed box 1, and a central rotating shaft 201 is arranged at the center of the rotary conveying frame 2;
the mould bearing seat 3 is uniformly arranged on the outer side of the rotary conveying frame 2 in a surrounding mode, an embedding fixing groove 301 is formed in the middle of the mould bearing seat 3, and a fixing magnet 302 is arranged at the bottom of the embedding fixing groove 301;
the fixed die 4 is arranged on the outer side of the die bearing seat 3, guide rollers 401 are symmetrically arranged on the left side and the right side of the fixed die 4, an embedded fixed block 402 is arranged at the bottom of the fixed die 4, an adsorption iron plate 403 is arranged at the bottom of the embedded fixed block 402, and an injection molding part fixing groove 404 is arranged in the middle of the fixed die 4;
the film storage and winding device comprises a communication opening 5, a clamping and conveying roller 501, a film storage and winding roller 502, a film guide roller 503, a rotary attaching roller 504 and a flexible attaching layer 505, wherein the communication opening 5 is arranged at the top of the circular closed box 1, the clamping and conveying roller 501 is symmetrically arranged in the middle of the communication opening 5, the film storage and winding roller 502 is arranged above the communication opening 5, the film guide roller 503 is arranged below the communication opening 5, the rear side of the film guide roller 503 is provided with the rotary attaching roller 504, and the outer side surface of the rotary attaching roller 504 is provided with the flexible attaching layer 505;
the arc-shaped hot air box 6 is arranged on the rear side of the circular closed box 1, an air inlet 601 is arranged on the outer side of the arc-shaped hot air box 6, a dustproof filter screen 602 is arranged in the middle of the air inlet 601, an air inlet fan 603 is arranged on the inner side of the dustproof filter screen 602, a heating fin 605 is arranged in the middle of the arc-shaped hot air box 6, an electric heating wire 604 is arranged in the middle of the heating fin 605, an air outlet 606 is arranged on the front side of the heating fin 605, and a plurality of air deflectors 607 are uniformly arranged in parallel in the middle of the air outlet 606.
Referring to fig. 1 to 6, as an embodiment of the present invention, an apparatus for coating a surface of an injection molding part for air conditioner production includes: the device comprises a circular closed box 1, wherein annular guide rails 101 are symmetrically arranged on the inner side of the circular closed box 1, a feeding opening 102 is formed in the front side of the circular closed box 1, a feeding guide rail 103 is symmetrically and horizontally arranged in the middle of the feeding opening 102, a discharging opening 104 is formed below the circular closed box 1, and a discharging guide rail 105 is symmetrically and vertically arranged in the middle of the discharging opening 104; the rotary conveying frame 2 is arranged inside the circular closed box 1, and a central rotating shaft 201 is arranged at the center of the rotary conveying frame 2; the mould bearing seat 3 is uniformly arranged on the outer side of the rotary conveying frame 2 in a surrounding mode, an embedding fixing groove 301 is formed in the middle of the mould bearing seat 3, and a fixing magnet 302 is arranged at the bottom of the embedding fixing groove 301; the fixed die 4 is arranged on the outer side of the die bearing seat 3, guide rollers 401 are symmetrically arranged on the left side and the right side of the fixed die 4, an embedded fixed block 402 is arranged at the bottom of the fixed die 4, an adsorption iron plate 403 is arranged at the bottom of the embedded fixed block 402, and an injection molding part fixing groove 404 is arranged in the middle of the fixed die 4; the film storage and winding device comprises a communication opening 5, a clamping and conveying roller 501, a film storage and winding roller 502, a film guide roller 503, a rotary attaching roller 504 and a flexible attaching layer 505, wherein the communication opening 5 is arranged at the top of the circular closed box 1, the clamping and conveying roller 501 is symmetrically arranged in the middle of the communication opening 5, the film storage and winding roller 502 is arranged above the communication opening 5, the film guide roller 503 is arranged below the communication opening 5, the rear side of the film guide roller 503 is provided with the rotary attaching roller 504, and the outer side surface of the rotary attaching roller 504 is provided with the flexible attaching layer 505; the arc-shaped hot air box 6 is arranged on the rear side of the circular closed box 1, an air inlet 601 is arranged on the outer side of the arc-shaped hot air box 6, a dustproof filter screen 602 is arranged in the middle of the air inlet 601, an air inlet fan 603 is arranged on the inner side of the dustproof filter screen 602, a heating fin 605 is arranged in the middle of the arc-shaped hot air box 6, an electric heating wire 604 is arranged in the middle of the heating fin 605, an air outlet 606 is arranged on the front side of the heating fin 605, and a plurality of air deflectors 607 are uniformly arranged in parallel in the middle of the air outlet 606.
Referring to fig. 1 to 6, optionally, the device may mount and fix an injection molding part to be subjected to film coating processing through a fixed mold 4, the fixed mold 4 may be fixed to a mold bearing seat 3, the mold bearing seat 3 is circumferentially and uniformly arranged around the outside of a rotary conveying frame 2, so that a plurality of fixed molds 4 and injection molding parts may be borne by the rotary conveying frame 2, the rotary conveying frame 2 is rotatably connected with a circular enclosure 1 through a central rotating shaft 201, a rotary toothed ring 202 is arranged around the middle of the rotary conveying frame 2, a rotary gear 203 is arranged outside the rotary toothed ring 202, a conveying motor 204 is arranged at a shaft end of the rotary gear 203, the rotary toothed ring 202 and the rotary gear 203 are engaged with each other to form a transmission mechanism, so that the rotary conveying frame 2 may be driven to rotate along the central rotating shaft 201 through the rotary toothed ring 202 and the rotary gear 203, and further drive the plurality of injection molding parts borne thereon to rotate synchronously, the injection molding part can sequentially pass through the lower part of the communication opening 5 for continuous film coating processing, the fixed mold 4 is connected with the mold bearing seat 3 through the embedded fixed block 402 and the embedded fixed groove 301, the size of the embedded fixed block 402 is matched with that of the embedded fixed groove 301, the fixed magnet 302 and the adsorption iron plate 403 are respectively arranged in the embedded fixed groove 301 and the embedded fixed block 402, the fixed mold 4 can be quickly embedded, installed and fixed on the mold bearing seat 3 through a magnetic adsorption structure, meanwhile, the rotary conveying frame 2 of the device is arranged in the circular closed box 1, the front side and the bottom of the circular closed box 1 are respectively provided with a feeding opening 102 and a discharging opening 104 for the inlet and the outlet of the fixed mold 4, the feeding opening 102 and the discharging opening 104 are respectively provided with a feeding guide rail 103 and a discharging guide rail 105, and the feeding guide rail 103 is connected with the discharging guide rail 105 through the annular guide rail 101, the horizontal center line of the feeding guide rail 103 is vertical to the vertical center line of the blanking guide rail 105, the fixed molds 4 are slidably connected with the feeding guide rail 103, the annular guide rail 101 and the blanking guide rail 105 through the guide rollers 401, and the guide rollers 401 are matched with the feeding guide rail 103, the annular guide rail 101 and the blanking guide rail 105 in size, so that a plurality of fixed molds 4 can be arranged through the horizontal feeding guide rail 103, the fixed molds 4 can be horizontally embedded and installed on the mold bearing seats 3 through the feeding guide rail 103, the feeding work is completed, the film coating processing is performed by the synchronous rotation of the rotary conveying frame 2, the fixed molds move to the blanking guide rail 105 along the annular guide rail 101, the fixed molds are naturally separated from the mold bearing seats 3 through the guidance of the blanking guide rail 105, the blanking work is automatically completed, and the fixed molds 4 loaded with injection molding parts are continuously loaded on the mold bearing seats 3 of the rotary conveying frame 2 for film coating processing, thereby can carry out tectorial membrane processing in succession and go up unloading to the injection molding, use processing convenient more efficiency is higher.
Referring to fig. 1 to 6, optionally, the apparatus drives all the fixed molds 4 and injection-molded parts loaded thereon to rotate synchronously by the rotary conveying frame 2, the top of the circular closed box 1 is correspondingly provided with a communication opening 5, the film storage roller 502 on the communication opening 5 can wind a storage film, the film can be conveyed into the circular closed box 1 by the guidance of the clamping conveying roller 501 in the communication opening 5, the axial center line of the film storage roller 502 is parallel to the axial center line of the central rotating shaft 201, the axial center line of the clamping conveying roller 501 is parallel to the axial center line of the film storage roller 502, the film guide roller 503 and the rotary attaching roller 504 are arranged in parallel at the rear side of the interior of the circular closed box 1, the axial center line of the film guide roller 503 and the axial center line of the rotary attaching roller 504 are parallel to each other, the plurality of film guide rollers 503 and the plurality of rotary attaching rollers 504 are uniformly arranged around the outer side of the horizontal center of the rotary conveying frame 2 in a circumferential shape, so that the films can be further guided and conveyed through the film guide rollers 503 and the rotary attaching rollers 504, the films can be arranged around the rotary conveying frame 2, when the rotary conveying frame 2 drives the fixed mold 4 and the injection molding parts to rotate, the corresponding fixed mold 4 and the injection molding parts can pass through the lower part of the communicating opening 5, the films can cover the surfaces of the injection molding parts, the injection molding parts pass through the plurality of rotary attaching rollers 504 through continuous rotation, the outer sides of the rotary attaching rollers 504 are provided with flexible attaching layers 505 made of flexible materials, the rotary attaching rollers 504 can rotate to uniformly cover and attach the films to the outer surfaces of the injection molding parts, the rear side of the circular closed box 1 is also provided with the arc-shaped hot air box 6, and an air inlet fan 603 in the arc-shaped hot air box 6 can pump the outside air into the arc-shaped hot air box 6, the hot air is conveyed to the inside of the circular closed box 1 through the air outlet 606 by heating the electric heating wire 604 and the heating fins 605 in the arc-shaped hot air box 6, a plurality of air deflectors 607 are further arranged in the middle of the air outlet 606, the air deflectors 607 are uniformly arranged around the outer side of the horizontal central line of the circular closed box 1 in a circumferential manner, the air deflectors 607 are all directed to the center of the circular closed box 1, so that the hot air can uniformly flow through the thin film in the circular closed box 1 to heat the thin film, the thin film can be completely covered and attached to the surface of an injection molding part to complete the film coating processing work, meanwhile, the hot air can also form a positive pressure environment in the circular closed box 1 to prevent external sundry dust from entering the circular closed box 1 to influence the film coating processing, which is beneficial to improving the quality of the film coating processing, thereby the rotary conveying frame 2 is driven, can drive a plurality of injection molding synchronous rotations that it bore, make the injection molding in proper order carry out continuous tectorial membrane processing through intercommunication opening 5 below, machining efficiency is higher.
Referring to fig. 1 to 6, optionally, the device can drive a plurality of injection molding pieces loaded on the device to synchronously rotate by rotating the rotary conveying frame 2 along the central rotating shaft 201, so that the injection molding pieces sequentially pass through the lower part of the communicating opening 5 for continuous film coating processing, the fixed top rollers 7 are arranged at intervals between the mold loading seats 3, the fixed top rollers 7 are uniformly and parallelly arranged around the outer side of the horizontal central line of the rotary conveying frame 2, so that when a film is coated on the fixed molds 4 and the injection molding pieces, the film between the two fixed molds 4 and the injection molding pieces is limited and supported by the fixed top rollers 7, the middle of the fixed top rollers 7 is provided with an embedding cutting groove 701, an embedding slide block 702 is slidably arranged at the inner side of the embedding cutting groove 701, the left and right ends of the embedding slide block 702 are symmetrically provided with trigger rollers 703, the outer end of the embedding slide block 702 is provided with a cutting blade, the inner end of the embedding slide block 702 is provided with a return spring 705, and the inner side of the blanking opening 104 is symmetrically provided with the trigger guide plate 106, the outer side surface of the trigger guide plate 106 is obliquely arranged towards the lower side, and the size between the trigger guide plate 106 and the trigger roller 703 is matched, so that when the rotary conveying frame 2 rotates along the central rotating shaft 201 to drive the corresponding fixed mould 4 and injection molding part to finish film coating processing through the rear side of the circular closed box 1, the corresponding fixed mould 4 and injection molding part can rotate to the lower side of the circular closed box 1, namely the blanking opening 104, at the moment, the embedding slide block 702 in the fixed top roller 7 at the rear side of the corresponding fixed mould 4 moves to the trigger guide plate 106, the embedding slide block 702 can be driven to slide outwards through the guiding of the trigger guide plate 106 and the trigger roller 703, and then the cutting blade 704 extends out of the embedding cutting groove 701 to cut off the film at the position, so that the film on the corresponding fixed mould 4 and injection molding part which move to the blanking opening 104 is integrally separated from the film at the rear side, fixed mould 4 and injection molding of being convenient for slide through unloading guide rail 105 direction and shift out circular seal box 1 and accomplish the tectorial membrane processing, and then can accomplish the automatic cutout work of film, add higher convenient and efficient man-hour.
When in use, firstly, an air conditioner injection molding part needing film coating processing is installed and fixed in a fixed mould 4 with an injection molding part fixing groove 404 with a corresponding shape, then a required film is wound and stored on a film storage roller 502, one section of the film passes through a clamping conveying roller 501 communicated with an opening 5 and passes through the inner side of the film storage roller 502 below and is arranged around the rear side of a rotary conveying frame 2, when in film coating processing, the fixed mould 4 carrying the injection molding part is guided by a feeding guide rail 103 and slides into a circular closed box 1 through a feeding opening 102, the fixed mould 4 is horizontally embedded into a mould bearing seat 3 on the rotary conveying frame 2, which is opposite to the feeding opening 102, and is fixed through the magnetic adsorption connection of a fixed magnet 302 and an adsorption iron plate 403, so that the fixed mould 4 is temporarily and fixedly installed on the corresponding mould bearing seat 3, and then a conveying motor 204 drives a rotary gear 203 to rotate, the rotary gear 203 drives the rotary conveying frame 2 to rotate along the central rotating shaft 201 through the rotary toothed ring 202, the rotary conveying frame 2 drives the corresponding fixed mold 4 and the injection molding part to rotate, so that the fixed mold 4 and the injection molding part pass through the lower part of the communicating opening 5, the film can be naturally covered on the surface of the injection molding part, the injection molding part passes through a plurality of rotary attaching rollers 504 through the continuous rotation of the rotary conveying frame 2, the rotary attaching rollers 504 can rotate to uniformly cover and attach the film on the outer side surface of the injection molding part, meanwhile, an air inlet fan 603 in the arc-shaped hot air box 6 can suck the outside air into the arc-shaped hot air box 6 through the filtration of the air inlet 601 and the dustproof filter screen 602, and the hot air is conveyed into the circular closed box 1 through the guidance of the air outlet 606 and the air guide plate 607 through the heating of the electric heating wires 604 and the heating fins 605 in the arc-shaped hot air box 6, so that the hot air can uniformly flow through the film in the circular closed box 1, the film is heated to be completely covered and attached to the surface of the injection molding part, then the corresponding fixed mold 4 and the injection molding part rotate to the lower side of the circular closed box 1, namely the blanking opening 104, the embedding slider 702 in the fixed top roller 7 on the rear side moves to the triggering guide plate 106, the embedding slider 702 is driven to slide outwards through the guiding of the triggering guide plate 106 and the triggering roller 703, the cutting blade 704 extends out of the embedding cutting groove 701 to cut off the film on the position, the film on the corresponding fixed mold 4 and the injection molding part which move to the blanking opening 104 is integrally separated from the film on the rear side, and the fixed mold 4 and the injection molding part slide out of the circular closed box 1 through the guiding of the blanking guide rail 105 to complete film coating processing.
The invention provides a device for coating a film on the surface of an injection molding part for air conditioner production, which can drive a plurality of mold bearing seats 3 uniformly arranged on a rotary conveying frame 2 to synchronously rotate by rotating the rotary conveying frame 2 arranged in a circular closed box 1, wherein the mold bearing seats 3 can be provided with a fixed mold 4 for fixing the injection molding part through magnetic connection, and further drive the fixed mold 4 and the injection molding part arranged thereon to rotate, so that the injection molding part can sequentially pass below a film storage roller 502, the film stored on the film storage roller 502 can be wound and covered on the exposed surface of the injection molding part through the assistance of a rotary attaching roller 504, an arc-shaped hot air box 6 can blow out each heating film through an air outlet 606 to the inner side so as to be completely attached to the surface of the injection molding part for surface coating, and when the fixed mold 4 rotates to a blanking opening 104, bullets can fall off from the mold bearing seats 3 through the guide of a guide rail structure to complete blanking work, and then can install in succession and dismantle fixed mould 4 to carry out continuous surface coating processing to the injection molding, need not artifical manually operation, processingquality and efficiency are higher.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to suggest that the scope of embodiments of the present disclosure (including the claims) is limited to these examples; within the idea of embodiments of the present disclosure, also technical features in the above embodiments or in different embodiments may be combined, steps may be implemented in any order, and there are many other variations of the different aspects of the embodiments of the present disclosure as described above, which are not provided in detail for the sake of brevity.
While the present disclosure has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations of these embodiments will be apparent to those of ordinary skill in the art in light of the foregoing description.
The disclosed embodiments are intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalents, improvements, and the like that may be made within the spirit and principles of the embodiments of the disclosure are intended to be included within the scope of the disclosure.
Claims (10)
1. The utility model provides an air conditioner production is with injection molding surface coating device which characterized in that includes:
the circular closed box is characterized in that annular guide rails are symmetrically arranged on the inner side of the circular closed box, a feeding opening is formed in the front side of the circular closed box, the feeding guide rails are symmetrically and horizontally arranged in the middle of the feeding opening, a discharging opening is formed below the circular closed box, and the discharging guide rails are symmetrically and vertically arranged in the middle of the discharging opening;
the rotary conveying frame is arranged inside the circular closed box, and a central rotating shaft is arranged at the center of the rotary conveying frame;
the mould bearing seat is uniformly arranged on the outer side of the rotary conveying frame in a surrounding manner, an embedded fixing groove is formed in the middle of the mould bearing seat, and a fixing magnet is arranged at the bottom of the embedded fixing groove;
the fixed die is arranged on the outer side of the die bearing seat, guide rollers are symmetrically arranged on the left side and the right side of the fixed die, an embedded fixed block is arranged at the bottom of the fixed die, an adsorption iron plate is arranged at the bottom of the embedded fixed block, and an injection molding part fixing groove is formed in the middle of the fixed die;
the film storage and winding device comprises a circular closed box, a communication opening, a film storage and winding roller, a film guide roller, a rotary attaching roller and a flexible attaching layer, wherein the communication opening is arranged at the top of the circular closed box, the clamping and conveying rollers are symmetrically arranged in the middle of the communication opening, the film storage and winding roller is arranged above the communication opening, the film guide roller is arranged below the communication opening, the rear side of the film guide roller is provided with the rotary attaching roller, and the outer side surface of the rotary attaching roller is provided with the flexible attaching layer;
the arc-shaped hot air box is arranged on the rear side of the circular closed box, an air inlet is formed in the outer side of the arc-shaped hot air box, a dustproof filter screen is arranged in the middle of the air inlet, an air inlet fan is arranged on the inner side of the dustproof filter screen, heating fins are arranged in the middle of the arc-shaped hot air box, an electric heating wire is arranged in the middle of the heating fins, an air outlet is formed in the front side of the heating fins, and a plurality of air deflectors are uniformly and parallelly arranged in the middle of the air outlet.
2. The device for coating the surface of the injection molding part for the production of the air conditioner is characterized in that the rotary conveying frame is rotatably connected with the circular closed box through the central rotating shaft, a rotary gear ring is arranged around the middle ring of the rotary conveying frame, a rotary gear is arranged on the outer side of the rotary gear ring, a conveying motor is arranged at the shaft end of the rotary gear, and the rotary gear ring and the rotary gear are meshed with each other to form a transmission mechanism.
3. The device for coating the surface of the injection molding part for the production of the air conditioner as claimed in claim 1, wherein the fixing mold is connected with the mold carrying seat through the fitting fixing block and the fitting fixing groove, and the fitting fixing block and the fitting fixing groove are previously sized to be fitted with each other.
4. The device for coating the surface of the injection molding part for the production of the air conditioner is characterized in that the feeding guide rail is connected with the blanking guide rail through the annular guide rail, and the horizontal center line of the feeding guide rail is perpendicular to the vertical center line of the blanking guide rail.
5. The device for coating the surface of the injection molding part for the production of the air conditioner as claimed in claim 1, wherein the fixed mold is slidably connected with the feeding guide rail, the annular guide rail and the discharging guide rail through the guide rollers, and the guide rollers are matched with the feeding guide rail, the annular guide rail and the discharging guide rail in size.
6. The device for coating the surface of the injection molding part for the production of the air conditioner as claimed in claim 1, wherein the axial center line of the film storage roller and the axial center line of the central rotating shaft are parallel to each other, and the axial center line of the clamping conveying roller and the axial center line of the film storage roller are parallel to each other.
7. The device for coating the surface of the injection molding part for the production of the air conditioner as claimed in claim 1, wherein the film guide roller and the rotary attaching roller are arranged in parallel at intervals on the inner rear side of the circular closed box, and the axial center line of the film guide roller and the axial center line of the rotary attaching roller are even and parallel to each other.
8. The device for coating the surface of the injection molding part for producing the air conditioner as claimed in claim 1, wherein the air deflectors are uniformly arranged around the outer side of the horizontal center line of the circular closed box in a circumferential manner, and all the air deflectors point to the center of the circular closed box.
9. The device for coating the surface of the injection molding part for producing the air conditioner as claimed in claim 1, wherein a fixed top roller is arranged at a gap between the mold bearing seats, the fixed top roller is uniformly and parallelly arranged around the outer side of a horizontal center line of the rotary conveying frame, an embedding cutting groove is formed in the middle of the fixed top roller, an embedding sliding block is arranged in the embedding cutting groove in a sliding mode, trigger rollers are symmetrically arranged at the left end and the right end of the embedding sliding block, a cutting blade is arranged at the outer end of the embedding sliding block, and a return spring is arranged at the inner end of the embedding sliding block.
10. The device for coating the surface of the injection molding part for producing the air conditioner is characterized in that the inner side of the blanking opening is symmetrically provided with a trigger guide plate, the outer side surface of the trigger guide plate is obliquely arranged towards the lower side, and the trigger guide plate and the trigger roller are matched with each other in size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110586510.1A CN113400637B (en) | 2021-05-27 | 2021-05-27 | Injection molding surface film laminating device for air conditioner production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110586510.1A CN113400637B (en) | 2021-05-27 | 2021-05-27 | Injection molding surface film laminating device for air conditioner production |
Publications (2)
| Publication Number | Publication Date |
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| CN113400637A true CN113400637A (en) | 2021-09-17 |
| CN113400637B CN113400637B (en) | 2023-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110586510.1A Active CN113400637B (en) | 2021-05-27 | 2021-05-27 | Injection molding surface film laminating device for air conditioner production |
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| CN (1) | CN113400637B (en) |
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| CN207669786U (en) * | 2018-05-03 | 2018-07-31 | 深圳市丰源升科技有限公司 | A kind of rotary table of laser laminator |
| CN208714491U (en) * | 2018-09-01 | 2019-04-09 | 江苏新丽源南亚新材料有限公司 | Film covering device is used in a kind of compound aluminum veneer production |
| CN111844716A (en) * | 2020-07-24 | 2020-10-30 | 周扬秀 | Rubber strip double-sided film-covering, compacting and spacing device for tire processing |
| CN211892452U (en) * | 2020-02-18 | 2020-11-10 | 方羿(福州)数码印刷有限公司 | Laminating machine with safety mechanism |
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2021
- 2021-05-27 CN CN202110586510.1A patent/CN113400637B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09300464A (en) * | 1996-05-10 | 1997-11-25 | Somar Corp | Method and apparatus for sticking of film |
| JP2011025994A (en) * | 2009-07-24 | 2011-02-10 | Nisshin Chemical Industry Co Ltd | Apparatus for manufacturing ball sealing part and method for manufacturing ball sealing part for synthetic resin bag |
| CN206968154U (en) * | 2017-07-13 | 2018-02-06 | 深圳市嘉熠精密自动化科技有限公司 | Automatic laser laminator |
| CN207367989U (en) * | 2017-09-11 | 2018-05-15 | 东方日升新能源股份有限公司 | A kind of solar panel automatic film applicator |
| CN207669786U (en) * | 2018-05-03 | 2018-07-31 | 深圳市丰源升科技有限公司 | A kind of rotary table of laser laminator |
| CN208714491U (en) * | 2018-09-01 | 2019-04-09 | 江苏新丽源南亚新材料有限公司 | Film covering device is used in a kind of compound aluminum veneer production |
| CN211892452U (en) * | 2020-02-18 | 2020-11-10 | 方羿(福州)数码印刷有限公司 | Laminating machine with safety mechanism |
| CN111844716A (en) * | 2020-07-24 | 2020-10-30 | 周扬秀 | Rubber strip double-sided film-covering, compacting and spacing device for tire processing |
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|---|---|
| CN113400637B (en) | 2023-09-08 |
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