CN113400615A

CN113400615A - Masterbatch automation line

Info

Publication number: CN113400615A
Application number: CN202110695820.7A
Authority: CN
Inventors: 王斌
Original assignee: Anhui Benfei Plastic Technology Co ltd
Current assignee: Anhui Benfei Plastic Technology Co ltd
Priority date: 2021-06-23
Filing date: 2021-06-23
Publication date: 2021-09-17

Abstract

The invention discloses an automatic color master batch production line, which comprises a support frame, wherein a granulator is arranged at the top of one end of the support frame, a mixer is arranged at the top of the granulator, a valve communicated with the granulator is arranged on the bottom surface of the mixer, a cooling and cutting integrated machine communicated with the granulator is arranged at the tail end of the granulator, and the tail end of the cooling and cutting integrated machine is communicated with a drying and screening integrated machine through a conveying assembly. And the waiting time of each processing procedure is reduced, and the production efficiency is improved.

Description

Masterbatch automation line

Technical Field

The invention belongs to the technical field of color master batches, and particularly relates to an automatic color master batch production line.

Background

The colour master batch is mainly used on plastics, and is formed from three basic elements of pigment or dye, carrier and additive, and is an aggregate made up by uniformly loading excessive pigment into resin, and can be called pigment concentrate, so that its colouring power is higher than that of pigment itself, and when it is processed, it can be mixed with small quantity of colour master batch and uncoloured resin so as to obtain the coloured resin or product with designed pigment concentration.

The color master batch needs to undergo the following procedures of raw material mixing, extrusion molding, cooling, granulating, drying, screening, packaging and finished product production, each processing procedure needs to correspond to one device, the processing cost is high, and waiting time is needed from the previous procedure to the next procedure in the color master batch processing process, so that the processing efficiency of the color master batch is influenced.

Disclosure of Invention

OBJECT OF THE INVENTION

Aiming at the technical problems, the invention provides an automatic color master batch production line, which is used for solving the technical problems in the background technology.

Technical scheme

In order to achieve the purpose, the technical scheme provided by the invention is as follows: the utility model provides a masterbatch automation line, includes the support frame, support frame one end top is equipped with the granulator, the granulator top is equipped with the blendor, the blendor bottom surface be equipped with the communicating valve of granulator, the granulator end be equipped with the communicating cooling of granulator cuts all-in-one, the cooling cuts all-in-one and is linked together through conveying assembly and dry screening all-in-one.

The further improvement lies in that: the blender mixer is characterized in that a driving motor is arranged at the top of the blender mixer, a rotating shaft is arranged at the output end of the driving motor, at least two groups of connecting rods are detachably arranged at the top end of the rotating shaft, each group of connecting rods is at least provided with two groups of connecting shafts, and at least two groups of stirring rods are distributed on the connecting shafts in a staggered manner.

The further improvement lies in that: the bottom of pivot can be dismantled and be equipped with and scrape the pole, scrape both ends of pole and all can dismantle and be equipped with the scraper blade.

The further improvement lies in that: the granulator includes the casing and sets up the drive machine in casing one side, the drive machine output is equipped with the transmission shaft, be equipped with spiral feeding piece on the transmission shaft, just can dismantle on the transmission shaft and be equipped with three at least group's drive ring, and three at least groups the drive ring can be dismantled between two liang and be equipped with a plurality of heating pipes, the end of casing is equipped with the export.

The further improvement lies in that: the cooling and cutting integrated machine comprises a box body, wherein a cooling channel communicated with an outlet is arranged at the left end of the box body, cooling units for cooling the cooling channel are arranged at two ends of the cooling channel, a cutting unit is arranged at the tail end of the cooling channel and comprises an oil hydraulic cylinder, a pressing rod is arranged at the output end of the oil hydraulic cylinder, a cutting knife is arranged at the bottom of the pressing rod, and the cutting knife cuts strip-shaped color master batches.

The further improvement lies in that: and a cutting table is arranged at a position corresponding to the cutting knife and supported in the box body, and a transmission assembly is arranged at one end of the cutting table.

The further improvement lies in that: dry screening all-in-one is including screening case and the motor of setting at screening case top central part, the motor output is equipped with the axis of rotation, can dismantle in the axis of rotation and be equipped with a plurality of axle sleeves, and two adjacent axle sleeves are the setting of symmetry slope, every all can dismantle on the axle sleeve and be equipped with two sets of mounting discs, be equipped with the different sieve meshes in aperture on every mounting disc of group, and from last direction down, the diameter of sieve mesh is gradually little, and every group the mounting disc outside all is equipped with the classification case.

The further improvement lies in that: the shaft sleeve is provided with a first mounting hole, the mounting disc is internally provided with a mounting groove matched with the shaft sleeve, and the mounting groove is internally provided with a second mounting hole matched with the first mounting hole for mounting.

The further improvement lies in that: one side of screening case is equipped with the air heater, the air heater end is equipped with hot-blast house steward, hot-blast house steward is linked together with a plurality of hot-blast rings, every be equipped with the air outlet of a plurality of multidirectional settings on the hot-blast ring, just the hot-blast ring can be dismantled and set up on screening incasement wall.

Advantageous effects

Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:

the invention effectively combines the procedures of raw material mixing, extrusion molding, cooling, grain cutting, drying, screening and the like, firstly, the raw materials are mixed and then are conveyed to a granulator for molding, the molded color master is effectively cooled and cut in a cooling and cutting integrated machine, and the cut color master is conveyed to a drying and screening machine for drying and screening under the action of a conveying belt, thereby reducing the requirement and the investment on equipment, reducing the waiting time of each processing procedure and improving the production efficiency.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure of the mixer of the present invention;

FIG. 3 is a schematic view of the pelletizer of the present invention;

FIG. 4 is a schematic view of the connection structure of the driving ring of the present invention;

FIG. 5 is a schematic view of the cooling and cutting integrated machine according to the present invention;

FIG. 6 is a schematic view of the connection structure of the mounting plate, the shaft sleeve and the rotating shaft according to the present invention;

FIG. 7 is a schematic view of the connection structure of the mounting plate and the shaft sleeve according to the present invention;

FIG. 8 is a schematic view showing the connection structure of hot air rings according to the present invention;

FIG. 9 is an enlarged view of portion A of FIG. 1 according to the present invention.

Reference numerals

1-a support frame; 2-granulating machine; 21-a housing; 22-a transmission machine; 23-a drive shaft; 24-spirally feeding the tablets; 25-a drive ring; 26-heating tube; 3-a mixer; 31-a drive motor; 32-a rotating shaft; 33-a connecting rod; 34-a connecting shaft; 35-a stirring rod; 36-a scraping bar; 37-a scraper; 4, cooling and cutting the integrated machine; 41-a box body; 42-a cooling channel; 43-a cooling unit; 44-a cutting unit; 45-a cutting table; 5, drying and screening integrated machine; 51-screening box; 52-a motor; 53-rotating shaft; 54-shaft sleeve; 541-a first mounting hole; 55-mounting a disc; 551-screening holes; 552-a mounting groove; 553 — a second mounting hole; 56-sorting box; 57-air heater; 58-hot air main; 59-hot air ring; 591-hot air port; 6-a transmission assembly.

A specific embodiment;

in the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," "provided," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Example 1

Referring to fig. 1-9, this embodiment discloses a masterbatch automation line, including support frame 1, 1 one end top of support frame is equipped with granulator 2, 2 tops of granulator are equipped with blendor 3, 3 bottom surfaces of blendor be equipped with the communicating valve of granulator, 2 terminal of granulator be equipped with the communicating cooling of granulator 2 cuts all-in-one 4, the cooling cuts 4 terminal and is linked together through conveying assembly 6 and dry screening all-in-one 5.

3 tops of blendor are equipped with driving motor 31, driving motor 31 output is equipped with pivot 32, the pivot 32 top can be dismantled and be equipped with at least two sets of connecting rods 33, every group be equipped with two sets of connecting axles 34 on the connecting rod 33 at least, at least two sets of a plurality of puddlers 35 of dislocation distribution on the connecting axle 34.

The bottom end of the rotating shaft 32 is detachably provided with a scraping rod 36, and both ends of the scraping rod 36 are detachably provided with scraping plates 37.

Granulator 2 includes casing 21 and sets up the drive machine 22 in casing 21 one side, drive machine 22 output is equipped with transmission shaft 23, be equipped with spiral feed piece 24 on the transmission shaft 23, just can dismantle on the transmission shaft 23 and be equipped with three at least group drive ring 25, and at least three group can be dismantled between two liang of drive ring 25 and be equipped with a plurality of heating pipes 26, is equipped with temperature sensor in casing 21, is convenient for adjust the casing internal temperature, the end of casing 21 is equipped with the export, melts the banding masterbatch of milk and exports to cooling cutting all-in-one 4 from the export.

In this embodiment, a heating pipe 26 is disposed between two sets of driving rings 25, so as to ensure that the color masterbatch is heated more uniformly during the granulation process.

The cooling and cutting integrated machine 4 comprises a box body 41, the left end of the box body 41 is provided with a cooling channel 42 communicated with an outlet, the two ends of the cooling channel 42 are provided with cooling units 43 for cooling the cooling channel 42, the tail end of the cooling channel 42 is provided with a cutting unit 44, the cutting unit comprises an oil pressure cylinder, the output end of the oil pressure cylinder is provided with a pressing rod, the bottom of the pressing rod is provided with a cutting knife, and the cutting knife cuts strip-shaped color master batches.

In this embodiment, the cutting means 44 is not required as long as it functions as a cutting means, and the cooling means 43 is not required, and other cooling means such as air cooling, water cooling, and air cooling may be used as long as it functions as a cooling effect.

A cutting table 45 is arranged at a position corresponding to the cutting knife, the cutting table 45 is supported in the box body 41, and a transmission assembly 6 is arranged at one end of the cutting table 45.

In this embodiment, the conveying assembly 6 is an existing mechanism, adopts the structure of a motor and a conveying belt, does not require the specific structure of the conveying assembly 6, and has a conveying function after the cutting is completed.

The drying and screening integrated machine 5 comprises a screening box 51 and a motor 52 arranged at the center of the top end of the screening box 51, the output end of the motor 52 is provided with a rotating shaft 53, the rotating shaft 53 is detachably provided with a plurality of shaft sleeves 54, two adjacent shaft sleeves 54 are symmetrically arranged in an inclined manner, each shaft sleeve 54 is provided with two groups of mounting discs 55 in a detachable manner, each group of mounting discs 55 are provided with screen holes 551 with different apertures, and the diameter of each screen hole 551 is gradually reduced in the downward direction, and each group of the mounting discs 55 are externally provided with a classification box 56.

The color master batch screening device is characterized in that a first mounting hole 541 is formed in the shaft sleeve 54, a mounting groove 552 matched with the shaft sleeve 54 is formed in the mounting disc 55, a second mounting hole 553 matched and mounted with the first mounting hole 541 is formed in the mounting groove 552, the mounting disc 55 is arranged in a semicircular shape, and color master batches are screened when the two sets of mounting discs 55 are spliced.

In this embodiment, can dismantle two sets of mounting discs 55 and axle sleeve 54 through installation component (like bolt and nut) and axis of rotation 53 and be connected to rotate the in-process at motor 52 and drive mounting disc 55 and rotate, axle sleeve 54 sets up with axis of rotation 53 slope again, lead to mounting disc 55 to be the slope setting, so at the mounting disc 55 rotation in-process, the less masterbatch of granule enters into the mounting disc 55 of below and screens once more, the great masterbatch of granule then is categorised in entering into corresponding classification box 56.

An air heater 57 is arranged on one side of the screening box 51, a hot air main pipe 58 is arranged at the tail end of the air heater 57, the hot air main pipe 58 is communicated with a plurality of hot air rings 59, a plurality of multidirectional air outlets 591 are formed in each hot air ring 59, the hot air rings 59 are detachably arranged on the inner wall of the screening box 51, the screening box 51 is designed in a cylindrical mode, and the hot air rings 59 and the two sets of mounting discs 55 which are spliced together are staggered and stepped.

In this embodiment, adopt a plurality of hot-blast rings 59 to dry the masterbatch, the masterbatch that sets up every corner in screening case 51 all can dry to, and drying effect is good.

When the color masterbatch drying and screening machine is used, raw materials are added into a mixer 3, the raw materials are fully stirred by a connecting rod 33, a plurality of stirring rods 35 and a scraping rod 36 and then are conveyed into a granulator, the raw materials in a molten state are conveyed into a cooling and cutting integrated machine 4 by a spiral material conveying sheet 24 in the granulator to be processed, the raw materials are cooled and then are cut under a cutting knife, the cut color masterbatch is conveyed into a drying and screening integrated machine 5 through a transmission assembly 6, a hot air fan 58 in a screening box 51 heats the color masterbatch in the screening box through a plurality of hot air rings 59, and the heated color masterbatch is screened and classified under the rotation of a mounting disc 55.

The above-mentioned embodiments only express a certain implementation mode of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention; it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which are within the protection scope of the present invention; therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. The utility model provides a masterbatch automation line, includes the support frame, support frame one end top is equipped with granulator, its characterized in that: the granulator top is equipped with the blendor, the blendor bottom surface be equipped with the communicating valve of granulator, the granulator end be equipped with the communicating cooling cutting all-in-one of granulator, cooling cutting all-in-one is terminal to be linked together through conveying assembly and dry screening all-in-one.

2. The automatic color masterbatch production line as claimed in claim 1, wherein: the blender mixer is characterized in that a driving motor is arranged at the top of the blender mixer, a rotating shaft is arranged at the output end of the driving motor, at least two groups of connecting rods are detachably arranged at the top end of the rotating shaft, each group of connecting rods is at least provided with two groups of connecting shafts, and at least two groups of stirring rods are distributed on the connecting shafts in a staggered manner.

3. The automatic color masterbatch production line as claimed in claim 2, wherein: the bottom of pivot can be dismantled and be equipped with and scrape the pole, scrape both ends of pole and all can dismantle and be equipped with the scraper blade.

4. The automatic color masterbatch production line as claimed in claim 1, wherein: the granulator includes the casing and sets up the drive machine in casing one side, the drive machine output is equipped with the transmission shaft, be equipped with spiral feeding piece on the transmission shaft, just can dismantle on the transmission shaft and be equipped with three at least group's drive ring, and three at least groups the drive ring can be dismantled between two liang and be equipped with a plurality of heating pipes, the end of casing is equipped with the export.

5. The automatic color masterbatch production line as claimed in claim 1, wherein: the cooling and cutting integrated machine comprises a box body, wherein a cooling channel communicated with an outlet is arranged at the left end of the box body, cooling units for cooling the cooling channel are arranged at two ends of the cooling channel, a cutting unit is arranged at the tail end of the cooling channel and comprises an oil hydraulic cylinder, a pressing rod is arranged at the output end of the oil hydraulic cylinder, a cutting knife is arranged at the bottom of the pressing rod, and the cutting knife cuts strip-shaped color master batches.

6. The automatic color masterbatch production line as claimed in claim 5, wherein: and a cutting table is arranged at a position corresponding to the cutting knife and supported in the box body, and a transmission assembly is arranged at one end of the cutting table.

7. The automatic color masterbatch production line as claimed in claim 1, wherein: dry screening all-in-one is including screening case and the motor of setting at screening case top central part, the motor output is equipped with the axis of rotation, can dismantle in the axis of rotation and be equipped with a plurality of axle sleeves, and two adjacent axle sleeves are the setting of symmetry slope, every all can dismantle on the axle sleeve and be equipped with two sets of mounting discs, be equipped with the different sieve meshes in aperture on every mounting disc of group, and from last direction down, the diameter of sieve mesh is gradually little, and every group the mounting disc outside all is equipped with the classification case.

8. The automatic color masterbatch production line as claimed in claim 7, wherein: the shaft sleeve is provided with a first mounting hole, the mounting disc is internally provided with a mounting groove matched with the shaft sleeve, and the mounting groove is internally provided with a second mounting hole matched with the first mounting hole for mounting.

9. The masterbatch self-production line of claim 7, wherein: one side of screening case is equipped with the air heater, the air heater end is equipped with hot-blast house steward, hot-blast house steward is linked together with a plurality of hot-blast rings, every be equipped with the air outlet of a plurality of multidirectional settings on the hot-blast ring, just the hot-blast ring can be dismantled and set up on screening incasement wall.