CN113400366B - Sticky yam fresh-cut mucus collection equipment - Google Patents
Sticky yam fresh-cut mucus collection equipment Download PDFInfo
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- CN113400366B CN113400366B CN202110624780.7A CN202110624780A CN113400366B CN 113400366 B CN113400366 B CN 113400366B CN 202110624780 A CN202110624780 A CN 202110624780A CN 113400366 B CN113400366 B CN 113400366B
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- collection
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- 210000003097 mucus Anatomy 0.000 title claims abstract description 83
- 241000366676 Justicia pectoralis Species 0.000 title claims abstract description 16
- 229920002472 Starch Polymers 0.000 claims abstract description 66
- 235000019698 starch Nutrition 0.000 claims abstract description 66
- 239000008107 starch Substances 0.000 claims abstract description 66
- 238000011084 recovery Methods 0.000 claims abstract description 64
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- PPASLZSBLFJQEF-RXSVEWSESA-M sodium-L-ascorbate Chemical compound [Na+].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RXSVEWSESA-M 0.000 claims abstract description 31
- 235000010378 sodium ascorbate Nutrition 0.000 claims abstract description 27
- PPASLZSBLFJQEF-RKJRWTFHSA-M sodium ascorbate Substances [Na+].OC[C@@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RKJRWTFHSA-M 0.000 claims abstract description 27
- 229960005055 sodium ascorbate Drugs 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 235000004879 dioscorea Nutrition 0.000 claims abstract description 19
- 238000005507 spraying Methods 0.000 claims abstract description 18
- 238000007493 shaping process Methods 0.000 claims abstract description 17
- 238000000926 separation method Methods 0.000 claims abstract description 8
- 235000002722 Dioscorea batatas Nutrition 0.000 claims description 33
- 235000006536 Dioscorea esculenta Nutrition 0.000 claims description 33
- 240000001811 Dioscorea oppositifolia Species 0.000 claims description 33
- 235000003416 Dioscorea oppositifolia Nutrition 0.000 claims description 33
- 238000003860 storage Methods 0.000 claims description 29
- 239000007921 spray Substances 0.000 claims description 27
- 238000007789 sealing Methods 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 4
- 241000196324 Embryophyta Species 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000013459 approach Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 230000010363 phase shift Effects 0.000 claims 1
- 235000005251 Dioscorea japonica Nutrition 0.000 abstract description 12
- 240000008955 Dioscorea japonica Species 0.000 abstract description 12
- 238000012545 processing Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 229920002683 Glycosaminoglycan Polymers 0.000 description 7
- 239000004033 plastic Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000003507 refrigerant Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 235000006708 antioxidants Nutrition 0.000 description 2
- 235000012149 noodles Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 201000001320 Atherosclerosis Diseases 0.000 description 1
- 229920000715 Mucilage Polymers 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000013538 functional additive Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/04—Extraction or purification
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Biochemistry (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention relates to a glutinous yam fresh-cut mucus collection device which comprises a workbench, wherein the workbench is sequentially provided with a first transmission belt and a second transmission belt, a shaping device for extruding glutinous yams and a cutting device for cutting the glutinous yams into mucus sections are sequentially arranged above the workbench along the transmission direction, a spraying device for spraying sodium ascorbate solution to the glutinous yams and a cold air device for accelerating mucus dripping are sequentially arranged above the workbench along the transmission direction, a recovery device which is opposite to the spraying device and used for recovering the sodium ascorbate solution to the spraying device and a collection frame which is opposite to the cold air device and used for collecting mucus and starch are arranged below the workbench, a refrigerating device and a separation structure for separating mucus and starch are arranged in the collection frame, and a discharge structure for continuously recovering is arranged at the tail end of the second transmission belt. By adopting the scheme, the invention provides the glutinous yam fresh-cut mucus collection equipment which is high in processing efficiency and good in mucus purity.
Description
Technical Field
The invention relates to the field of waxy Chinese yam processing equipment, in particular to waxy Chinese yam fresh-cut mucus collecting equipment.
Background
With the intensive research on waxy Chinese yam, the mucilage of the waxy Chinese yam is found to have multiple functions, can be used for extracting mucopolysaccharide, is applied to the medical field, can also be used for noodle processing, ensures that the noodles after long-time boiling are not easy to swell, keeps better taste, has unique texture characteristics and functional properties of resisting tumors, preventing atherosclerosis and the like, and has the potential of being used as functional additives such as a thickening agent, a stabilizing agent and the like due to the typical viscosity characteristics.
However, the sticky liquid of the waxy Chinese yam is generally extracted by manually cutting the waxy Chinese yam, and the extraction method is not only low in efficiency, but also poor in purity because the extracted sticky liquid is mixed with a large amount of starch.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the sticky yam fresh-cut mucus collection equipment which is high in processing efficiency and good in mucus purity.
In order to realize the purpose, the invention provides the following technical scheme: including the workstation, the workstation set gradually first transmission band and second transmission band, first transmission band surface bump has, the workstation be located first transmission band top and set gradually the shaping device of extrusion glutinous chinese yam along direction of transfer and cut off the cutting device who cuts off glutinous chinese yam and form the mucus tangent plane, the second transmission band be the chain transmission band, the workstation be located second transmission band top and set gradually the spray set that sprays the sodium ascorbate solution to glutinous chinese yam along direction of transfer and the cold wind device that the mucus drips with higher speed, the workstation be located second transmission band below be provided with spray set relatively and retrieve the sodium ascorbate solution to spray set's recovery unit and relative with the cold wind device and with the collection frame that mucus and starch were collected, the collection frame in be provided with refrigerating plant and with the isolating construction of mucus and starch separation, the rear end that the workstation is located the relative transmission direction of second transmission band links up and is provided with along with keeping away from the ejection of compact ramp that the second transmission band height gradually reduces, the below level of ejection of compact ramp lower extreme be provided with ejection of compact slide, ejection of compact slide place a plurality of ejection of compact frames side by side, ejection of compact slide one end be provided with the side push rod that promotes each ejection of compact frame side and the flexible side push cylinder of drive side push rod, ejection of compact slide and ejection of compact slide corresponding position's below be provided with pressure sensor, pressure sensor when exceeding the rated value side push rod promote each ejection of compact frame side and move, make full-load ejection of compact frame and ejection of compact ramp phase error, empty ejection of compact frame is relative with ejection of compact ramp, ejection of compact frame be provided with the guide arm that extends to adjacent ejection of compact frame top and will adjacent ejection of compact frame clearance cover.
By adopting the technical scheme, the peeled and cut glutinous yam is placed in the first conveying belt, is cut by the cutting device after being shaped by the shaping device and forms a glutinous section, and then passes through the conveying process of the connected second conveying belt, because the second conveying belt is a chain type conveying belt, the glutinous yam can drop into the collecting frame through the gap of the chain, and simultaneously, sodium ascorbate solution is taken as an antioxidant of the mucopolysaccharide, the mucopolysaccharide can be stored more easily after being sprayed by the spraying device, and the glutinous yam surface can drop into the collecting frame more completely and more quickly under the acceleration of the cold air device, so that the collecting efficiency is improved, in addition, the collecting frame is internally provided with the refrigerating device which is convenient for storing the glutinous yam and the separating structure which is used for improving the collecting purity of the glutinous yam, and in conclusion, the fresh glutinous yam cutting mucus collecting equipment of the scheme has high processing efficiency, good purity and good storing effect, the discharging frame is used for collecting the glutinous Chinese yam and is used for other aspects, and the empty frame can be automatically switched after the glutinous Chinese yam is collected to a certain degree, the machine does not need to be stopped, and the equipment is enabled to work more smoothly.
The invention is further configured to: the spraying device comprises a storage tank for containing sodium ascorbate solution, a spray head assembly is arranged below the storage tank, a spray head pipeline is arranged between the spray head assembly and the storage tank, the spray head pipeline is provided with a spray pump and a pressurizing component, the pressurizing assembly comprises a steel ball and a pressurizing spring, the nozzle pipeline is provided with a truncated cone-shaped sealing section and an annular step opposite to the sealing end, the pressurizing spring is placed on the annular step and compressed between the steel balls and the annular step, the pressurizing spring resets the steel balls to the inclined wall of the sealing section until the steel balls are abutted against the inclined wall, the spray head assembly comprises a hollow rotary seat and a spray head rod, the rotary seat is fixed below a spray head pipeline, the shower nozzle pole level place and be provided with and stretch into the roating seat and with roating seat normal running fit's rotating part, shower nozzle pole both ends be provided with the spout of relative vertical direction slope respectively.
Through adopting above-mentioned technical scheme, the shower nozzle can evenly spout the sodium ascorbate solution in the bin in glutinous chinese yam, makes each part mucus homoenergetic cover sodium ascorbate solution, guarantees the save effect of mucopolysaccharide in the mucus, and pressure boost subassembly effectively avoids sodium ascorbate solution to drip, causes the waste, and reasonable water pressure makes the autogiration of shower nozzle pole simultaneously, and further messenger sprays the effect more comprehensively, and the structure is retrencied.
The invention is further configured to: the recovery device comprises a recovery box, a recovery port for collecting the sodium ascorbate solution is arranged above the recovery box, a recovery pipeline communicated with the storage box is arranged at a position, close to the bottom, of the recovery box, a recovery pump for guiding the sodium ascorbate solution from the recovery box to the storage box is arranged on the recovery pipeline, a filter screen is transversely arranged below the communication position of the recovery pipeline in the storage box, the filter screen is obliquely arranged and gradually reduces along with the height of the recovery pipeline, a supporting step for supporting the filter screen is arranged below the filter screen in the storage box, the other side of the filter screen, which is opposite to the supporting step, extends out of the storage box and is provided with a handle for plugging and unplugging, the recovery pipeline has a first part for translating towards the outside of the recovery box, a second part for lifting upwards and a third part for translating towards the storage box, and a vibration motor for vibrating and dropping starch adhered to the inner wall is arranged on the outer side wall of the second part, a starch recovery opening and a recovery cover which can close the starch recovery opening and can be opened are arranged below the corners of the first part and the second part, and the recovery pump is arranged on the first part.
Through adopting above-mentioned technical scheme, the ascorbic acid sodium solution that the collection box was collected can circulate to the bin under the drive of recovery pump through the return line, be used for spraying again, avoid the waste of ascorbic acid sodium solution, in order to avoid causing the jam to the shower nozzle along with starch in the ascorbic acid sodium solution, add the filter screen with the starch filtering, because the filter screen is the slope form, starch can be to the opposite side deposit, it is long when increasing the interval of filter screen clearance, and add the handle of pulling out and inserting the filter screen, extract the quick clearance of back with the filter screen, improve cleaning efficiency, in addition, because starch can bond and lead to the fact the jam in the return line inner wall, the event shakes the starch that bonds in the inner wall by vibrating motor and falls, the starch that shakes falls drops in the recovery lid of the corner of one portion and second portion, it should unify to open the recovery, quick clearance.
The invention is further configured to: the second transmission band constitute by anterior segment and the back end that sets gradually along transmission direction, the linking department of anterior segment and back end form the turn-over corner of glutinous chinese yam turn-over.
By adopting the technical scheme, the second conveying belt is divided into two sections, the two sections are automatically turned over at the alternate positions, and mucus is more easily collected after turning over.
The invention is further configured to: the first conveying belt is obliquely arranged relative to the width direction, and the height of the first conveying belt is gradually reduced along with the approach of the first conveying belt to the shaping device.
Through adopting above-mentioned technical scheme, the first conveyer belt of slope makes glutinous chinese yam be automatic near the shaping device, makes most glutinous chinese yam homoenergetic receive the plastic.
The invention is further configured to: the shaping device comprises a plurality of shaping wheels which are sequentially arranged along the transmission direction.
Through adopting above-mentioned technical scheme, the plastic wheel is rotatory through glutinous chinese yam drive by first conveyer belt, extrudees glutinous chinese yam and reshapes when rotatory, makes glutinous chinese yam have comparatively regular shape, the collection of the mucus of being convenient for.
The invention is further configured to: the refrigerating device comprises a refrigerating unit and a refrigerating pipeline connected to the refrigerating unit, and the refrigerating pipeline penetrates through the collecting frame and exchanges heat with the mucus in the collecting frame.
By adopting the technical scheme, the refrigerating unit provides the refrigerant, and the refrigerant flows through the refrigerating pipeline and exchanges heat with the mucus in the collecting frame through the pipe wall of the refrigerating pipeline, so that the collecting frame is at an even temperature suitable for continuously storing the mucus while ensuring sufficient heat exchange.
The invention is further configured to: the separation structure comprises a mucus overflow port and a starch collection port, the mucus overflow port is arranged on the side wall of the collection frame and has a certain height, the starch collecting port is positioned on the side surface of the bottom of the collecting frame, a sealing seat is arranged on the outer side of the collecting frame above the starch collecting port, a collection cover for sealing the starch collection port is arranged below the closed seat in a sliding manner, a closed spring for resetting the collection cover to the starch collection port is arranged on the other side of the closed seat, which is opposite to the starch collection port, of the collection cover, the other side of the collecting frame, which is opposite to the starch collecting port, is provided with a scraper which has the same width with the collecting frame and a scraper cylinder which drives the scraper to move along the length direction of the collecting frame, the collecting cover is positioned in the collecting frame and is provided with a pressed bulge, and the pressed bulge enables the collecting cover to retreat outwards from the collecting frame when being pressed by the scraper.
Through adopting above-mentioned technical scheme, mucus risees gradually at the collecting in-process liquid level, until reaching the height unanimous with mucus overflow mouth, mucus overflows from mucus overflow mouth, thereby realize the collection of mucus with the receiving arrangement of butt joint, and starch then can sink the end in collecting the frame, guarantee that the mucus purity of overflow flow is higher, and simultaneously, collect the completion back at the mucus, open the starch collection mouth that is located the bottom, discharge surplus mucus and starch and collect, scrape the starch that is located the bottom by the scraper blade, collect more completely, rapidly, when starch is collected mouthful discharge from starch, the collection lid that seals starch collection mouth can open automatically, automatic answer encapsulated situation after the scraper blade is kept away from, the structure is simplified, intelligence.
The invention is further configured to: cutting device include the lift driving piece that cutter and drive cutter go up and down, the lift driving piece be the cutter cylinder, the cutter include cutting edge portion and activity splenium, cutting edge portion install in the drive shaft of cutter cylinder, the vertical T shape spout that is provided with in cutting edge portion back, activity splenium be provided with along the T shape slider that T shape spout slided, T shape spout top be provided with the limiting plate, limiting plate and T shape slider between the compression be provided with press spring, activity splenium under the terminal surface be provided with the cross-section and be the depression of T shape.
Through adopting above-mentioned technical scheme, the cutter under the drive of lift driving piece can cut off waxy chinese yam fast, and the frequency and the speed that the cooperation controller can intelligent control cut off divide into two parts with the scraper, and the glutinous chinese yam after leveling is continuously pressed in the contact in advance of activity splenium simulation people hand, presses the in-process cutting edge portion and continues to move down and realize the cutting to make the cutting more stable, the mucus tangent plane is big and level and smooth, change in the collection.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of an embodiment of the present invention;
FIG. 3 is a schematic structural view of a spraying device and a recycling device according to an embodiment of the present invention;
FIG. 4 is a schematic view of the shaping wheel and first belt in accordance with an embodiment of the present invention;
FIG. 5 is a top view of a collection frame according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a discharging frame according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a collection frame according to an embodiment of the present invention;
fig. 8 is a schematic structural view of a cutter according to an embodiment of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in figures 1-8, the invention discloses a glutinous yam fresh-cut mucus collecting device, which comprises a workbench 1, wherein the workbench 1 is sequentially provided with a first conveying belt 2 and a second conveying belt 3, a support 11 is arranged on the workbench 1, devices above the first conveying belt 2 and the second conveying belt 3 are respectively positioned on the support 11, a box body 12 is arranged below the workbench 1, the devices above the first conveying belt 2 and the second conveying belt 3 are respectively positioned in the box body 12, salient points are arranged on the surface of the first conveying belt 2, a shaping device 4 for extruding glutinous yams and a cutting device 5 for cutting the glutinous yams into section mucus are sequentially arranged above the workbench 1 along the conveying direction, the second conveying belt 3 is a chain conveying belt, a spraying device 6 for spraying an ascorbic acid sodium solution on the glutinous yams and a device 7 for accelerating the dropping of the mucus are sequentially arranged above the second conveying belt 3 along the conveying direction, the cold air device 7 is the existing air cooler, the workbench 1 is arranged below the second conveyor belt 3 and is provided with a recovery device 8 which is opposite to the spraying device 6 and recovers sodium ascorbate solution to the spraying device 6 and a collection frame 9 which is opposite to the cold air device 7 and collects mucus and starch, a refrigeration device and a separation structure for separating mucus and starch are arranged in the collection frame 9, the rear end of the workbench 1 in the opposite conveying direction of the second conveyor belt 3 is connected and provided with a discharge ramp 13 which gradually reduces along with the distance from the second conveyor belt 3, a discharge slideway 14 is horizontally arranged below the lower end of the discharge ramp 13, a plurality of discharge frames 15 are arranged in parallel on the discharge slideway 14, one end of the discharge slideway 14 is provided with a side push rod 141 for pushing each discharge frame 15 to move laterally and a side push cylinder 142 for driving the side push rod 141 to stretch, a pressure sensor 143 is arranged below the corresponding position of the discharge slideway 14 and the discharge slideway 14, when the pressure sensor 143 exceeds the rated value, the side push rod 141 pushes each discharging frame 15 to move laterally, so that the full-load discharging frame 15 is staggered with the discharging ramp 13, the empty discharging frame 15 is opposite to the discharging ramp 13, the discharging frame 15 is provided with a guide arm 151 which extends to the upper part of the adjacent discharging frame 15 and covers the gap of the adjacent discharging frame 15, the peeled and cut glutinous yam is placed on the first conveying belt 2, the glutinous yam is cut by the cutting device 5 after being shaped by the shaping device 4 to form a mucus section, and then in the conveying process of the connected second conveying belt 3, because the second conveying belt 3 is a chain type conveying belt, the mucus can drop into the collecting frame 9 at the gap of the chain, and simultaneously, the sodium ascorbate solution is used as an antioxidant of the mucopolysaccharide, the mucopolysaccharide can be stored more easily after being sprayed by the spraying device 6, and under the acceleration of the cold air device 7, the mucus on the surface of the glutinous yam can be more completely, More rapidly fall on and collect frame 9, improve collection efficiency, in addition, be provided with the refrigerating plant that the mucus of being convenient for was preserved and improve the separation structure that the purity was collected to the mucus in collecting frame 9, to sum up, the bright mucus collection equipment that cuts of glutinous chinese yam of this scheme machining efficiency is high, the mucus purity is good, preserve effectually, and ejection of compact frame 15 is used for collecting glutinous chinese yam and is used for other aspects, and collects can the automatic switch-over empty frame after the certain degree, need not to shut down, makes equipment work more flow.
The spraying device 6 comprises a storage tank 61 for containing sodium ascorbate solution, a nozzle assembly 62 is arranged below the storage tank 61, a nozzle pipeline 64 is arranged between the nozzle assembly 62 and the storage tank 61, the nozzle pipeline 64 is provided with a spraying pump 65 and a pressurizing component, the pressurizing component comprises a steel ball 661 and a pressurizing spring 662, the nozzle pipeline 64 is provided with a truncated cone-shaped sealing section 641 and an annular step 642 opposite to the sealing end, the pressurizing spring 662 is placed on the annular step 642 and compressed between the steel ball 661 and the annular step 642, the pressurizing spring 662 resets the steel ball 661 towards the inclined wall of the sealing section 641 until the steel ball is abutted against the inclined wall, the nozzle assembly 62 comprises a hollow rotating seat 621 and a nozzle rod 622, the rotating seat 621 is fixed below the nozzle pipeline 64, the nozzle rod 622 is horizontally placed and is provided with a rotating part 623 which extends into the rotating seat 621 and is rotatably matched with the rotating seat 621, two ends of the nozzle rod 622 are respectively provided with nozzles 624 which are inclined relative to the vertical direction, the sprayer 62 can evenly spray the sodium ascorbate solution in the storage box 61 to the waxy Chinese yams, so that each part of mucus can cover the sodium ascorbate solution, the preservation effect of mucopolysaccharide in the mucus is guaranteed, the sodium ascorbate solution is effectively prevented from dripping by the pressurizing assembly, waste is caused, meanwhile, the sprayer rod 622 is automatically rotated by reasonable water pressure, the spraying effect is further more comprehensive, and the structure is simplified.
The recovery device 8 comprises a recovery tank 81, a recovery port 82 for collecting the sodium ascorbate solution is arranged above the recovery tank 81, a recovery pipeline 83 communicated with the storage tank 61 is arranged at a position close to the bottom of the recovery tank 81, a recovery pump 84 for guiding the sodium ascorbate solution from the recovery tank 81 to the storage tank 61 is arranged on the recovery pipeline 83, a filter screen 63 is transversely arranged below the communication position of the recovery pipeline in the storage tank 61, the filter screen 63 is obliquely arranged and gradually reduces along with the height of the recovery pipeline, a supporting step 611 for supporting the filter screen 63 is arranged below the filter screen 63 in the storage tank, the filter screen 63 extends from the storage tank relative to the other side of the supporting step 611 and is provided with a handle for plugging, the recovery pipeline 83 is provided with a first part 831 translating towards the outside of the recovery tank, a second part 832 rising upwards and a third part 833 translating towards the storage tank, a vibration motor 834 for vibrating starch adhered to the inner wall is arranged on the outer side wall of the second part 832, a starch recovery port and a recovery cover 836 which closes the starch recovery port and can be opened are arranged below the corners of the first portion 831 and the second portion 832, the recovery pump is arranged at the first portion 831, the sodium ascorbate solution collected by the recovery tank 81 can be circulated to the storage tank 61 under the driving of the recovery pump 84 through the recovery pipeline 83 for reuse in spraying, so as to avoid the waste of the sodium ascorbate solution, in order to avoid the blockage of a spray head caused by starch in the sodium ascorbate solution, the filter screen 63 is additionally arranged to filter the starch, the starch is deposited to the other side due to the inclined filter screen 63, the interval time for cleaning the filter screen 63 is increased, the handle for plugging the filter screen 63 is additionally arranged, the filter screen 63 is rapidly cleaned after being pulled out, the cleaning efficiency is improved, in addition, the starch is bonded to the inner wall of the recovery pipeline to cause the blockage, the starch bonded to the inner wall is vibrated down by the vibration motor 834, and the vibrated down starch falls down on the recovery cover 836 at the corners of the first portion 831 and the second portion 832, the cleaning can be unified and fast after the recovery is started.
The second conveying belt 3 is composed of a front section 31 and a rear section 32 which are sequentially arranged along the conveying direction, a turning corner 33 for turning over the glutinous Chinese yam is formed at the joint of the front section 31 and the rear section 32, the second conveying belt 3 is divided into two sections, automatic turning is performed at the two sections of alternate positions, and mucus can be collected more easily after turning over.
The relative width direction of first conveyer belt 2 is the slope setting, and first conveyer belt 2 is along with being close to shaping device 4 height and reducing gradually, and the first conveyer belt 2 of slope makes glutinous chinese yam automatic be close to shaping device 4, makes most glutinous chinese yam homoenergetic receive the plastic.
Shaping device 4 includes a plurality of plastic wheels 41 that set gradually along direction of transfer, and plastic wheel 41 is rotatory through glutinous chinese yam drive by first conveyer belt 2, and rotatory extrusion glutinous chinese yam carries out the plastic simultaneously, makes glutinous chinese yam have comparatively regular shape, the collection of the mucus of being convenient for, and plastic wheel 41 has two rows as shown in fig. 4 among the concrete implementation.
The refrigerating device comprises a refrigerating unit 91 and a refrigerating pipeline 92 connected to the refrigerating unit 91, the refrigerating pipeline 92 penetrates through the collecting frame 9 and exchanges heat with mucus in the collecting frame 9, the refrigerating unit 91 provides a refrigerant, and the refrigerant exchanges heat with the mucus in the collecting frame 9 through the pipe wall of the refrigerating pipeline 92 when flowing through the refrigerating pipeline 92, so that the collecting frame 9 is kept at a uniform temperature suitable for continuously storing the mucus while sufficient heat exchange is ensured.
The separation structure comprises a mucus overflow port 93 and a starch collection port 94, the mucus overflow port 93 is arranged on the side wall of the collection frame 9 and has a certain height, the starch collection port 94 is positioned on the side surface of the bottom of the collection frame 9, a closed seat 95 is arranged on the outer side of the collection frame 9 and above the starch collection port, a collection cover 951 for closing the starch collection port is arranged below the closed seat 95 in a sliding manner, a cover sliding groove 953 for sliding is arranged below the closed seat 95, a closed spring 952 for resetting the collection cover 951 to the starch collection port is arranged on the other side of the closed seat 95, which is positioned on the other side of the collection cover 951 opposite to the starch collection port, a scraper 96 with the same width as the collection frame 9 and a scraper cylinder 961 for driving the scraper 96 to move along the length direction of the collection frame are arranged on the other side of the collection frame 9 opposite to the starch collection port, a pressed bulge 9511 is arranged in the collection frame, and enables the collection cover 951 to move outwards when being pressed by the scraper 96, the liquid level of the mucus gradually rises in the collection process until the mucus reaches the height consistent with the height of the mucus overflow port 93, the mucus overflows from the mucus overflow port 93, so that the collection of the mucus is realized with a butted receiving device, the starch can sink to the collection frame 9, the purity of the overflowed mucus is ensured to be higher, meanwhile, after the collection of the mucus is completed, the starch collection port 94 positioned at the bottom is opened, the residual mucus and the starch are discharged and collected, the starch positioned at the bottom is scraped away by the scraper 96, the collection is more complete and rapid, when the starch is discharged from the starch collection port, the collection cover 951 for sealing the starch collection port can be automatically opened, the starch collection cover automatically returns to a closed state after the scraper 96 is far away, and the structure is simple and intelligent.
The cutting device 5 comprises a cutter 51 and a lifting driving part 52 for driving the cutter 51 to ascend and descend, the lifting driving part 52 is a cutter cylinder, the cutter comprises a cutter edge part 511 and a movable pressing part 512, the cutter edge part 511 is mounted on a driving shaft of the cutter cylinder, a T-shaped sliding groove 513 is vertically arranged on the back surface of the cutter edge part 511, the movable pressing part 512 is provided with a T-shaped sliding block 514 sliding along the T-shaped sliding groove 513, the top of the T-shaped sliding groove 513 is provided with a limiting plate 516, a pressing spring 515 is compressed between the limiting plate 516 and the T-shaped sliding block 514, a pressing recess 517 with a T-shaped cross section is arranged on the lower end surface of the movable pressing part 512, the cutter 51 driven by the lifting driving part 52 can rapidly cut off the waxy Chinese yams, a matching controller can intelligently control the cutting frequency and the cutting speed, the lifting driving part 52 can adopt a cylinder to divide a scraper into two parts, the movable pressing part 512 simulates a human hand to pre-contact and continuously press the leveled waxy Chinese yams, the cutting edge part 511 continues to move downwards in the pressing process to realize cutting, so that the cutting is more stable, the section of mucus is large and flat, and the mucus is easier to collect.
Claims (9)
1. The utility model provides a glutinous chinese yam fresh-cut mucus collection equipment which characterized in that: including the workstation, the workstation set gradually first transmission band and second transmission band, first transmission band surface bump has, the workstation be located first transmission band top and set gradually the shaping device of extrusion glutinous chinese yam along direction of transfer and cut off the cutting device who cuts off glutinous chinese yam and form the mucus tangent plane, the second transmission band be the chain transmission band, the workstation be located second transmission band top and set gradually the spray set that sprays the sodium ascorbate solution to glutinous chinese yam along direction of transfer and the cold wind device that the mucus drips with higher speed, the workstation be located second transmission band below be provided with spray set relatively and retrieve the sodium ascorbate solution to spray set's recovery unit and relative with the cold wind device and with the collection frame that mucus and starch were collected, the collection frame in be provided with refrigerating plant and with the isolating construction of mucus and starch separation, the rear end that the workstation is located the relative transmission direction of second transmission band links up and is provided with along with keeping away from the ejection of compact ramp that the second transmission band height gradually reduces, the below level of the lower end of ejection of compact ramp be provided with ejection of compact slide, ejection of compact slide place a plurality of ejection of compact frames side by side, ejection of compact slide one end be provided with the side push rod that promotes each ejection of compact frame side and drive side push rod flexible side push cylinder, the ejection of compact frame of keeping away from side push cylinder one side is provided with pressure sensor with the below of ejection of compact slide corresponding position, pressure sensor when exceeding the rated value side push rod promote each ejection of compact frame side and move, make full-load ejection of compact frame and ejection of compact ramp phase shift, empty ejection of compact frame is relative with ejection of compact ramp, ejection of compact frame be provided with the guide arm that extends to adjacent ejection of compact frame top and will be adjacent ejection of compact frame clearance cover.
2. The waxy yam fresh-cut mucus collection apparatus of claim 1, wherein: the spraying device comprises a storage tank for containing sodium ascorbate solution, a spray head assembly is arranged below the storage tank, a spray head pipeline is arranged between the spray head assembly and the storage tank, the spray head pipeline is provided with a spray pump and a pressurizing component, the pressurizing assembly comprises a steel ball and a pressurizing spring, the nozzle pipeline is provided with a truncated cone-shaped sealing section and an annular step opposite to the sealing end, the pressurizing spring is placed on the annular step and compressed between the steel balls and the annular step, the pressurizing spring resets the steel balls to the inclined wall of the sealing section until the steel balls are abutted against the inclined wall, the spray head assembly comprises a hollow rotary seat and a spray head rod, the rotary seat is fixed below a spray head pipeline, the shower nozzle pole level place and be provided with and stretch into the roating seat and with roating seat normal running fit's rotating part, shower nozzle pole both ends be provided with the spout of relative vertical direction slope respectively.
3. The waxy yam fresh-cut mucus collection apparatus of claim 1, wherein: the recovery device comprises a recovery box, a recovery port for collecting the sodium ascorbate solution is arranged above the recovery box, a recovery pipeline communicated with the storage box is arranged at a position, close to the bottom, of the recovery box, a recovery pump for guiding the sodium ascorbate solution from the recovery box to the storage box is arranged on the recovery pipeline, a filter screen is transversely arranged below the communication position of the recovery pipeline in the storage box, the filter screen is obliquely arranged and gradually reduces along with the height of the recovery pipeline, a supporting step for supporting the filter screen is arranged below the filter screen in the storage box, the other side of the filter screen, which is opposite to the supporting step, extends out of the storage box and is provided with a handle for plugging and unplugging, the recovery pipeline has a first part for translating towards the outside of the recovery box, a second part for lifting upwards and a third part for translating towards the storage box, and a vibration motor for vibrating and dropping starch adhered to the inner wall is arranged on the outer side wall of the second part, a starch recovery opening and a recovery cover which can close the starch recovery opening and can be opened are arranged below the corners of the first part and the second part, and the recovery pump is arranged on the first part.
4. The waxy yam fresh-cut mucus collection apparatus of claim 1, wherein: the second transmission band constitute by anterior segment and the back end that sets gradually along transmission direction, the linking department of anterior segment and back end form the turn-over corner of glutinous chinese yam turn-over.
5. The waxy yam fresh-cut mucus collection apparatus of claim 1, wherein: the first conveying belt is obliquely arranged relative to the width direction, and the height of the first conveying belt is gradually reduced along with the approach of the first conveying belt to the shaping device.
6. The waxy yam fresh-cut mucus collection apparatus of claim 1, wherein: the shaping device comprises a plurality of shaping wheels which are sequentially arranged along the transmission direction.
7. The waxy yam fresh-cut mucus collection apparatus of claim 1, wherein: the refrigerating device comprises a refrigerating unit and a refrigerating pipeline connected with the refrigerating unit, and the refrigerating pipeline penetrates through the collecting frame and exchanges heat with the mucus in the collecting frame.
8. The waxy yam fresh-cut mucus collection apparatus of claim 1, wherein: the separation structure comprises a mucus overflow port and a starch collection port, the mucus overflow port is arranged on the side wall of the collection frame and has a certain height, the starch collecting port is positioned on the side surface of the bottom of the collecting frame, a sealing seat is arranged on the outer side of the collecting frame above the starch collecting port, a collection cover for sealing the starch collection port is arranged below the closed seat in a sliding manner, a closed spring for resetting the collection cover to the starch collection port is arranged on the other side of the closed seat, which is opposite to the starch collection port, of the collection cover, the other side of the collecting frame, which is opposite to the starch collecting port, is provided with a scraper which has the same width with the collecting frame and a scraper cylinder which drives the scraper to move along the length direction of the collecting frame, the collecting cover is positioned in the collecting frame and is provided with a pressed bulge, and the pressed bulge enables the collecting cover to retreat outwards from the collecting frame when being pressed by the scraper.
9. The waxy yam fresh-cut mucus collection apparatus of claim 1, wherein: the cutting device comprises a cutter and a lifting driving piece for driving the cutter to lift, the lifting driving piece is a cutter cylinder, the cutter comprises a cutter edge part and a movable pressing part, the cutter edge part is mounted on a driving shaft of the cutter cylinder, a T-shaped sliding groove is vertically formed in the back face of the cutter edge part, a T-shaped sliding block which slides along the T-shaped sliding groove is arranged on the movable pressing part, a limiting plate is arranged at the top of the T-shaped sliding groove, a pressing spring is arranged between the limiting plate and the T-shaped sliding block in a compression mode, and a pressing recess with a T-shaped section is formed in the lower end face of the movable pressing part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110624780.7A CN113400366B (en) | 2021-06-04 | 2021-06-04 | Sticky yam fresh-cut mucus collection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110624780.7A CN113400366B (en) | 2021-06-04 | 2021-06-04 | Sticky yam fresh-cut mucus collection equipment |
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| Publication Number | Publication Date |
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| CN113400366A CN113400366A (en) | 2021-09-17 |
| CN113400366B true CN113400366B (en) | 2022-09-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110624780.7A Expired - Fee Related CN113400366B (en) | 2021-06-04 | 2021-06-04 | Sticky yam fresh-cut mucus collection equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116372996B (en) * | 2023-03-30 | 2023-10-20 | 维西傈僳族自治县农业农村局 | Fresh-cut mucus collecting equipment for waxy Chinese yam |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202450014U (en) * | 2012-01-05 | 2012-09-26 | 邳州市奋达淀粉有限公司 | Novel swirling device for corn starch milk |
| GB2520011B (en) * | 2013-11-05 | 2015-10-28 | Frito Lay Trading Co Gmbh | Method of, and apparatus for, cutting potatoes |
| CN209175830U (en) * | 2018-12-14 | 2019-07-30 | 襄阳农博源农业有限公司 | A kind of Chinese yam stripping and slicing device |
| CN110218261A (en) * | 2019-07-23 | 2019-09-10 | 许昌昶 | A kind of starch producing unit |
| CN110437342A (en) * | 2019-09-02 | 2019-11-12 | 朱海艳 | A kind of starch isolation equipment for potato |
| KR102240163B1 (en) * | 2020-01-23 | 2021-04-15 | (주)유니버셜메탈 | Boiled bean cutting device for Chungkukjang |
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